CN111359977A

CN111359977A - Cleaning device for filtering impurities for automobile part treatment

Info

Publication number: CN111359977A
Application number: CN202010201522.3A
Authority: CN
Inventors: 施鑫镛
Original assignee: Quzhou Kecheng Technology Development Co ltd
Current assignee: Hangzhou Chenghuang Technology Co ltd
Priority date: 2018-09-09
Filing date: 2018-09-09
Publication date: 2020-07-03
Anticipated expiration: 2038-09-09
Also published as: CN111359977B; CN109174808B; CN109174808A

Abstract

The invention discloses a cleaning device for filtering impurities for treating automobile parts, which comprises a hot dipping device, wherein parts are soaked by medium or high temperature water to soften dirt; the liquid changing device is used for changing the sewage in the cleaning box and filtering the sewage, and when the sewage discharge amount reaches 1/5-1/3 of the total amount of the original sewage, clear water is injected into the cleaning box; and the drying device is used for drying the parts subjected to ultrasonic cleaning after high-speed centrifugal drying. According to the invention, the filtering device is arranged to filter impurities with large particle size in sewage, so that the existence of impurities in water is reduced, the cleanliness of the water body is improved, the using time of the water body is prolonged, the water consumption is reduced, the filtering part is pulled by the power part to move left and right in the cleaning box, the impurities in the water can be effectively filtered, manual operation is not needed, and manpower and material resources are saved.

Description

Cleaning device for filtering impurities for automobile part treatment

Technical Field

The invention belongs to the technical field of automobile part treatment, and particularly relates to a cleaning device for filtering impurities for automobile part treatment.

Background

In the process of cleaning automobile parts, in order to ensure that the automobile parts can be cleaned completely, the prior art is to roughly clean the automobile parts, remove a large amount of dirt on the parts, then place the parts in water and reuse ultrasonic cavitation to finely clean the parts, and the cleaning effect is good.

After the automobile parts are cleaned, a large amount of water is carried on the parts, because the parts are irregularly shaped, a large amount of accumulated water exists on the parts, the parts are dried in an air drying mode, the time is long, partial areas of the parts can also carry water, the surfaces of the parts are easily oxidized and rusted, and the parts are corroded too quickly.

Disclosure of Invention

The invention provides a cleaning device for filtering impurities for treating automobile parts, which is simple in structure and high in drying speed, and aims to overcome the defects of the prior art.

In order to achieve the purpose, the invention adopts the following technical scheme: a cleaning device for filtering impurities for processing automobile parts comprises

A hot dipping apparatus for dipping the parts at 55-75 ℃ to soften the dirt;

the flushing device is used for flushing and descaling the soaked parts;

the ultrasonic device is used for carrying out cavitation treatment on dirt on the part through ultrasonic waves and comprises an ultrasonic component and a cleaning box matched with the ultrasonic component;

the water changing device is used for changing the sewage in the cleaning tank and filtering the sewage, and when the sewage discharge amount reaches 1/5-1/3 of the total amount of the original sewage, the clean water and the filtered sewage are injected into the cleaning tank;

and the drying device is used for drying the parts subjected to ultrasonic cleaning after high-speed centrifugal drying.

According to the invention, the drying device is arranged, when the part is dried, the part is quickly centrifugally dried, water in the part can be effectively thrown out in the process, the water content on the part is quickly reduced, and then the part is dried, so that the part can be completely dried, the part is prevented from accumulating water in the process, the part oxidation is reduced, and the service life of the part after being cleaned is prolonged; through setting up water supply installation, the in-process of having realized carrying out synchronous intaking at the drainage, this in-process can shorten half with the time sum of whole drainage water injection at least, the time of its use is short, therefore the efficiency of whole drainage water injection is high, thereby indirect improvement carries out abluent efficiency to the part, and reuse after will filtering again with the clear water is in the washing incasement, it has realized carrying out reutilization to sewage, the consumption of water resource has been reduced, the realization is to the saving of water resource, and because filter sewage, therefore the filter residue is by effectual concentration together, thereby be convenient for carry out centralized processing to the filter residue, avoided sewage discharge to discharge and influence the environment, environmental protection performance has.

Further, the drying device comprises an oven, a heating component arranged in the oven, a clamping component arranged in the oven and a rotating motor for driving the clamping component to rotate; can concentrate the heat through setting up the oven, but also can reduce to get rid of the aquatic integument of water in-process and throw away, and the stoving part then can realize drying to the part, can press from both sides tightly the part through setting up clamping part, keeps the fixed effect of part.

Further, the clamping component comprises a first clamping piece, a second clamping piece matched with the first clamping piece and a rotating shaft connected with the first clamping piece, and the rotating shaft is connected with the rotating motor; the first clamping piece and the second clamping piece are matched with each other, so that the part is fixedly clamped, and the fixing effect of the whole part can be improved in the process.

Furthermore, a plurality of water filtering openings are formed in the first clamping piece, and the second clamping piece comprises a frame and a plurality of springs connected with the frame; the drainage opening can supply water to pass through, and the spring then can take place deformation, and the part of adaptable various different shapes is fixed effectual.

Furthermore, the heating part comprises a heating part arranged in the oven and an air supply pipeline matched with the heating part, and a plurality of radiating fins are arranged on the heating part; through the supply air duct and the cooperation between the piece that generates heat, realized the warm braw heat dissipation, and the fin has then increased wind and the thermal contact volume on the piece that generates heat, has better stoving effect.

Further, the liquid changing device comprises a frame, a water-proof film for separating clean water and sewage, and a driving part for driving the water-proof film to be laid on the sewage liquid level, wherein the driving part is arranged on the frame; can separate sewage and clear water through setting up the water proof film, avoided intermixing between sewage and the clear water and cause that sewage can't in time effectual emission falls, and set up frame and driver part and then realized fixing the both ends of water proof film, avoid the water proof film to drop downwards, should set up the mode and still realize spreading out the automatic shape of water proof film moreover, it need not manual operation, has saved the manpower.

Further, the driving part comprises a first magnetic clamp, a second magnetic clamp matched with the first magnetic clamp to clamp the waterproof film, a driving chain for driving the first magnetic clamp to move along the rack, and a driving part matched with the driving chain; can press from both sides tight fixedly to the water proof film through first magnetic clamp and second magnetic clamp, its fixed mode is simple, only need press from both sides tight water proof film easily can, and set up the first magnetic clamp that chain and driving piece have then driven and move about along the frame, and then can spread the water proof film flat-open.

Furthermore, an anti-skid concave part is arranged on the first magnetic clamp, and an anti-skid convex part matched with the anti-skid concave part is arranged on the second magnetic clamp; the bottom of the anti-skid concave part is provided with a first anti-skid layer, and the anti-skid convex part is provided with a second anti-skid layer matched with the first anti-skid layer; the anti-skid convex part is inserted into the anti-skid concave part, so that the end part of the waterproof film can be tightly pressed, and the end part of the waterproof film cannot be separated from the first magnetic clamping piece and the second magnetic clamping piece when clean water is injected into the waterproof film; set up first skid resistant course and second skid resistant course it can increase the frictional force between water proof film and first folder and the second folder, and it is fixed effectual.

Furthermore, a plurality of fixing structures for fixing the end parts of the first magnetic clamping pieces are arranged on the driving chain, each fixing structure comprises a fixing block arranged on the driving chain, a fixing groove formed on the fixing block and an elastic piece for closing the fixing groove, one end part of each elastic piece is bent to form an insertion convex part, and an insertion concave part matched with the insertion convex part is arranged on the fixing block; can carry out effectual spacing to the tip of first magnetic clamping spare through setting up fixed block, fixed slot to avoid first magnetic clamping spare can be stable along with drive chain moves, and can compress tightly first magnetic clamping spare through the setting of flexure strip, avoid first magnetic clamping spare to take place to rotate, through the cooperation between grafting convex part and the grafting concave part, this cooperation can be fixed the tip of fixed block, keeps the difficult emergence of flexure strip to bounce open.

In conclusion, the filtering device is arranged to filter impurities with large particle sizes in sewage, so that the impurities in water are reduced, the cleanliness of the water body is improved, the using time of the water body is prolonged, the water consumption is reduced, the filtering piece is pulled by the power part to move left and right in the cleaning box, the impurities in the water can be effectively filtered, manual operation is not needed, and manpower and material resources are saved.

Drawings

Fig. 1 is a first schematic structural diagram according to a first embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a first embodiment of the present invention.

Fig. 3 is a partial schematic structural diagram of a first embodiment of the present invention.

Fig. 4 is a partial structural schematic diagram of a first embodiment of the present invention.

Fig. 5 is a schematic partial structure diagram of a first embodiment of the present invention.

FIG. 6 is a schematic structural diagram of a movable groove track according to an embodiment of the present invention.

Fig. 7 is a first schematic structural diagram of a cutter according to an embodiment of the present invention.

Fig. 8 is a second schematic structural view of a cutter according to an embodiment of the invention.

Fig. 9 is a schematic structural diagram of a filter element according to an embodiment of the invention.

Fig. 10 is a partial structural schematic diagram of a second embodiment of the invention.

Fig. 11 is a schematic structural view of a first clip according to a second embodiment of the invention.

Fig. 12 is a schematic structural view of a second clip according to a second embodiment of the invention.

Detailed Description

In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.

The first embodiment is as follows:

as shown in fig. 1-9, a cleaning device for filtering impurities in the treatment of automobile parts comprises a hot dipping device 1, a washing device 2, an ultrasonic device 3 and a liquid changing device 4, wherein the hot dipping device 1 is used for soaking the automobile parts under high temperature conditions so as to soften the dirt on the automobile parts; specifically, the hot dipping device 1 comprises a hot dipping box 11, a heating member 12 and a water pipe 13, wherein the hot dipping box 11 is a metal box, the heating member 12 is arranged on the inner wall of the hot dipping box 11, the heating member 12 is a resistance wire, and the water pipe 13 is connected with a tap water pipe, so that the heating member 12 heats water to raise the temperature of the water body in the hot dipping box 11 to 55-75 ℃; the flushing device 2 is a conventional water pipe connected with a high-pressure nozzle; after the parts are soaked, dirt on the parts can be effectively treated through the flushing device 2; the ultrasonic device 3 is used for effectively cleaning automobile parts and performing cavitation treatment on dirt on the automobile parts through ultrasonic waves so as to remove the dirt on each part of the parts, the ultrasonic device 3 comprises an ultrasonic component 31 and a cleaning box 32, the ultrasonic component 31 is an ultrasonic generator in an ultrasonic cleaning machine on the market, the cleaning box 32 is a metal box, water is injected into the cleaning box 32, then the parts are placed in the cleaning box 32 and act on the water through the ultrasonic waves, and then the ultrasonic waves are realized in the water to generate cavitation, so that the ultrasonic cleaning on the parts is realized.

Further, the liquid changing device 4 is used for changing the sewage in the cleaning tank 32 and filtering the sewage, when the sewage is discharged outwards, the total discharge amount of the sewage is 1/5-1/3 of the total sewage amount, namely, the clean water is injected into the cleaning tank 32; specifically, the liquid changing device 4 includes a frame 41, a water-stop film 42 and a driving part 43, the frame 41 is a metal frame, the frame 41 is sleeved outside the cleaning tank 32, the water-stop film 42 is a PVC film, the water-stop film 42 is laid on the sewage before the clean water is injected into the cleaning tank 32 from the water-stop film 42, the sewage and the clean water are separated, that is, when the cleaning tank 32 is injected with cleaning water, the clean water is directly injected onto the water-stop film 42, the water-stop film 42 is largely wound on a metal roller at the earlier stage, and then is erected on the frame 41; the water-stop film 42 can be pulled from one end of the frame 41 to the other end of the frame 41 by the driving member 43, so that the water-stop film 42 is laid on the sewage in the process.

Specifically, the driving part 43 is arranged on the frame 41, the driving part 43 includes a first magnetic clamping piece 45, a second magnetic clamping piece 46, a driving chain 47 and a driving piece, the first magnetic clamping piece 45 is formed by a metal rod and a magnet strip adhered to the metal rod, two ends of the first magnetic clamping piece 45 are cylinders, the middle part of the first magnetic clamping piece is provided with a plane, and the magnet strip is adhered to the plane of the middle part of the metal rod; the second magnetic clamp 46 is composed of a metal rod with a plane and a magnet, and in the using process, the first magnetic clamp 45 and the second magnetic clamp 46 are mutually attracted and connected together, so that the waterproof film 42 is clamped; moreover, the first magnetic clamp 45 is detachably connected to the driving chain 47, so that the driving member is a motor, and the driving member drives the driving chain to rotate through a gear, which is prior art and thus not specifically shown in the drawings; when the driving member is turned on, the driving member drives the driving chain 47 to roll, and further drives the first magnetic clamping member 45 to roll, so as to drive the water-resisting film 42 to move, and the driving member is a motor.

Further, an anti-slip concave part 451 is formed by downwards recessing the plane on the first magnetic clamp 45, the anti-slip concave part 451 is a strip-shaped groove, a first anti-slip layer 452 is arranged at the bottom of the anti-slip concave part 451, and the first anti-slip layer 451 is a rubber layer; the second magnetic clamp 46 is provided with an anti-slip convex part 461, the anti-slip convex part 461 is a metal convex strip formed by a plane of the second magnetic clamp 46 protruding upwards, the anti-slip convex part 461 is provided with a second anti-slip layer 462, the second anti-slip layer 462 is a rubber layer, and in the process of clamping the water-stop film 42, the anti-slip convex part 461 is inserted into the anti-slip concave part 451, so as to clamp and fix the water-stop film 42.

Further, the driving chain 47 is a belt chain with a plurality of teeth on the inner wall, two driving chains 47 are provided, one driving chain 47 is provided at one side of the frame, the other driving chain 41 is provided at the other end of the frame, a rotating gear 411 is provided at both ends of one side of the frame 41, the teeth on the driving chain 47 are engaged with the teeth on the rotating gear 411, the driving member is a motor, the driving member is engaged with the rotating gear 411 through a metal gear to drive the driving chain 47 to rotate, a fixing structure 5 is provided on the driving chain 47, the fixing structure 5 comprises a fixing block 51, a fixing groove 52 and an elastic sheet 53 provided on the driving chain 47, the fixing block 51 is a T-shaped metal block, the lower portion of the fixing block 51 is connected with the driving chain 47, the fixing groove 52 is a semicircular groove formed on the fixing block 51, the first magnetic clamping piece 45 is arranged on the fixing groove 52, the elastic sheet 53 is a metal sheet, one end of the elastic sheet 53 is movably connected with the fixing block 51, and the other end of the elastic sheet is clamped with the fixing block 51.

Specifically, one end of the elastic piece 53 is bent to form an insertion convex part 531, the fixed block 51 is provided with an insertion concave part 511, and the insertion convex part 531 can be inserted into the insertion convex part 531 during connection, so that the elastic piece 53 can be connected with the fixed block 51; meanwhile, a through hole 510 is formed in the fixed block 51, and the through hole 510 is communicated with the insertion concave part 511; a top piece 410 is arranged on the rack 41, the top piece 410 is a metal strip with an inclined end face, the top piece 410 can be inserted into the through opening 510, and then the top piece 410 pushes the insertion convex part 531 to move upwards on line, so that the insertion convex part 531 can be separated from the insertion concave part 511, and the elastic piece 53 is released from fixing the end part of the first magnetic clamping piece 45; the inserting convex part can be effectively jacked out from the inserting concave part by arranging the jacking piece to penetrate into the inserting concave part, and the elastic sheet can be automatically opened in the process, so that the pressing effect of the elastic sheet on the first magnetic clamping piece is relieved, and the first magnetic clamping piece can be conveniently rotated.

Further, a driving motor 40 is further disposed on the frame 41, the driving motor 40 is a conventional motor, a first transmission gear 401 is disposed on an output shaft of the driving motor 40, the first transmission gear 401 is a metal gear, a second transmission gear 450 is disposed on an end of the first magnetic clamping piece 45, the second transmission gear 450 is also a metal gear, when the elastic piece 53 is pushed open by the pushing piece 53, the first transmission gear 401 is also exactly engaged with the second transmission gear 450, so that the first magnetic clamping piece 45 and the second magnetic clamping piece 46 can rotate under the driving of the driving motor 40, and the waterproof film 42 is collected

Further, the liquid changing device 4 further comprises a cutting component 7 for cutting off the water-stop film 42, the cutting component 7 comprises a movable concave rail 71, a cutter component 72 and a motor 73, the movable concave rail 71 is a groove formed by inward sinking of the middle part of the metal strip, the movable concave rail 71 is erected from one side of the rack 41 to the other side of the rack 41, two ends of the cutter component 72 are provided with baffles 719, and the baffles 719 are metal plates; the waterproof film can be cut off by arranging the cutting component, so that the whole waterproof film can be smoothly wound when the first magnetic clamp rotates; the movable concave rail is arranged for the cutter piece to move along the defense line of the movable concave rail, so that the cutter can smoothly cut the waterproof film, and the waste of the waterproof film is reduced; specifically, the cutter element 72 is disposed in the movable concave rail 71, the cutter element 72 includes a base 721, a cutter 722 and a torsion spring 723, the base 721 is a metal block, the base 721 is provided with a plurality of balls 718, the balls 718 are metal balls, and the balls 718 contact with the bottom of the movable concave rail 71; the friction between the base and the inner wall of the movable concave rail can be reduced by arranging the balls.

Specifically, the torsion spring 723 is a conventional torsion spring on the market, the cutting knife 722 is a metal knife, the cutting knife 722 is movably connected with the base 721, and under the action of the torsion spring 723, the cutting knife 722 is perpendicular to the base 721; the motor 73 is a motor which can rotate forward and backward in the market, a metal wheel is arranged on the motor 73, a steel wire 724 is connected to the metal wheel, and is connected with the base 721 through the steel wire 724, so that when the motor 73 rotates, the base 721 can be pulled by the motor 73 to move left and right, and when the base 721 is pulled to one end of the moving concave rail 71, the cutter 722 can be in contact with the baffle 719, so that the cutter 722 can be bent down and further hidden above and below the baffle 719; can effectually fix through setting up base, cutter and torsional spring, and through establishing the cooperation between baffle and the torsional spring, then can buckle downwards at the cutter, hide the cutter, avoid cutter spare to cause the potential safety hazard to the workman, but also can avoid the cutter to cause the puncture to the water proof film, guarantee water proof film's integrality, avoid taking place the condition of leaking.

Further, the liquid changing device 4 further includes a liquid supply pipeline 75, a liquid outlet pipeline 76 and a filtering component 77, the liquid supply pipeline 75 is a metal pipeline, clean water is sent out from the liquid supply pipeline 75, the liquid supply pipeline 72 is located above the waterproof film 42, the liquid outlet pipeline 76 is communicated with the cleaning box 32, sewage in the cleaning box 32 is discharged from the liquid outlet pipeline 76, the filtering component 77 includes a filtering box 771, a filtering net 772, a fine sand layer 773 and an activated carbon layer 774, the filtering box 771 is a metal box, a sewage discharging door is arranged at the bottom of the filtering box 771, the filtering net 772 is a metal net, the fine sand layer 773 is formed by a layer of fine sand, the activated carbon layer 774 is a layer of activated carbon existing in the market, sewage is filtered for the first layer through the filtering net 772, and then is filtered for the second time through the fine sand layer 773, and finally, carrying out further adsorption treatment through an activated carbon layer 774, wherein a negative pressure pipe 775 is also communicated with the filter box 771, the negative pressure pipe 775 is a metal pipeline connected with an exhaust fan, and the negative pressure pipe 775 accelerates the passing of sewage from the fine sand layer and the activated carbon layer 774.

Example two:

as shown in fig. 10 to 12, the present embodiment is different from the first embodiment in that the present embodiment discloses a drying device 9, and after the parts are cleaned by ultrasonic waves, the drying device 9 performs high-speed centrifugal drying on the parts at high speed, and then performs drying by hot air; specifically, the method comprises the following steps: the drying device 9 includes an oven 91, a heat generating component 94, a clamping component 92 and a rotating motor 93, the oven 91 is a metal box, a side wall of the oven 91 is open, a part can be put into the opening, the clamping component 92 includes a first clamping piece 921, a second clamping piece 922 and a rotating shaft 923, the first clamping piece 921 is a metal plate with a plurality of water filtering openings 925, the second clamping piece 922 includes a frame 926 and a spring 927, the frame 926 is a metal frame, the spring 927 is a metal spring, two ends of the spring 927 are connected with the frame 926, the rotating shaft 923 is a metal shaft, the two rotating shafts 923 are two, and the rotating shaft 923 is connected with the frame 926; the first clip member 921 has one side hinged to one side of the frame 926 and the other side detachably connected to the frame 926 by a latch or the like, which is easily realized by those skilled in the art; the rotating motor 93 is a conventional motor, the rotating shaft 923 is connected with the rotating motor 93, so that under the driving of the rotating motor 93, the clamping part 92 realizes rotation, and therefore a part is placed between the first clamping piece 921 and the second clamping piece 922 in the using process, so that the part is clamped.

Specifically, the heat generating component 94 includes a heat generating component 941 and an air supply duct 942, the heat generating component 941 is a heating wire tube, a plurality of heat dissipating fins 943 are disposed on the heat generating component 941, and the heat dissipating fins 943 are metal sheets; the air supply duct 942 is a metal duct inserted into the oven 91, and the air supply duct 942 is connected to a blower, so that air on the air supply duct 942 blows over the heat generating member 941 and the heat dissipating fins 943, and then blows toward the component, thereby performing a drying process on the component.

It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Claims

1. The utility model provides a car parts handles belt cleaning device with filtering impurity which characterized in that: comprises that

A hot dipping device (1) for soaking the parts with medium or high temperature water to soften the dirt;

the flushing device (2) is used for flushing the soaked parts;

the ultrasonic device (3) is used for carrying out cavitation treatment on parts immersed in water through ultrasonic waves and comprises an ultrasonic component (31) and a cleaning box (32) matched with the ultrasonic component (31);

the liquid changing device (4) is used for changing the sewage in the cleaning box (32), filtering the sewage and then recycling the sewage, and when the sewage discharge amount reaches 1/5-1/3 of the total amount of the original sewage, clean water is injected into the cleaning box (32);

the drying device (9) is used for drying the parts which are cleaned by ultrasonic waves after high-speed centrifugal drying;

the drying device (9) comprises an oven (91), a heating component (94) arranged in the oven (91), a clamping component (92) arranged in the oven (91) and a rotating motor (93) for driving the clamping component (92) to rotate; the clamping component (92) comprises a first clamping piece (921), a second clamping piece (922) matched with the first clamping piece (921) and a rotating shaft (923) connected with the first clamping piece (921), and the rotating shaft (923) is connected with the rotating motor (93), so that the clamping component (92) can rotate under the drive of the rotating motor (93); a plurality of water filtering openings (925) are formed in the first clamping piece (921), and the second clamping piece (922) comprises a frame (926) and a plurality of springs (927) connected with the frame (926); the heating part (94) comprises a heating part (941) arranged in the oven (91) and an air supply pipeline (942) matched with the heating part (941), and a plurality of cooling fins (943) are arranged on the heating part (941); the liquid changing device (4) comprises a rack (41), a water-proof film (42) for separating clear water and sewage and a driving part (43) for driving the water-proof film (42) to be paved on the sewage liquid level, wherein the driving part (43) is arranged on the rack (41); the driving part (43) comprises a first magnetic clamping piece (45), a second magnetic clamping piece (46) matched with the first magnetic clamping piece (45) to clamp a waterproof film (42), a driving chain (47) used for driving the first magnetic clamping piece (45) to move along the rack (41), and a driving piece, wherein the driving piece is matched with the driving chain (47), and when the driving piece is opened, the driving piece drives the driving chain (47) to roll, so that the first magnetic clamping piece (45) is driven to roll; the first magnetic clamping piece (45) is provided with an anti-slip concave part (451), and the second magnetic clamping piece (46) is provided with an anti-slip convex part (461) matched with the anti-slip concave part (451); the bottom of the anti-skid concave part (451) is provided with a first anti-skid layer (452), and the anti-skid convex part (461) is provided with a second anti-skid layer (462) matched with the first anti-skid layer (452).