CN111357788A - Integrated production device for biscuit trimming, pouring and scattering - Google Patents

Integrated production device for biscuit trimming, pouring and scattering Download PDF

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Publication number
CN111357788A
CN111357788A CN202010289814.7A CN202010289814A CN111357788A CN 111357788 A CN111357788 A CN 111357788A CN 202010289814 A CN202010289814 A CN 202010289814A CN 111357788 A CN111357788 A CN 111357788A
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CN
China
Prior art keywords
biscuit
pouring
spreading
belt
arranging
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Pending
Application number
CN202010289814.7A
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Chinese (zh)
Inventor
王永兴
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Gusu Food Processing Machinery Suzhou Co ltd
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Gusu Food Processing Machinery Suzhou Co ltd
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Application filed by Gusu Food Processing Machinery Suzhou Co ltd filed Critical Gusu Food Processing Machinery Suzhou Co ltd
Priority to CN202010289814.7A priority Critical patent/CN111357788A/en
Publication of CN111357788A publication Critical patent/CN111357788A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C15/00Apparatus for handling baked articles
    • A21C15/002Apparatus for spreading granular material on, or sweeping or coating the surface of baked articles
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/04Apparatus for spreading granular material on, or sweeping or coating the surfaces of, pieces or sheets of dough
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • A21C9/085Separating, spacing, orienting or aligning discrete dough pieces, e.g. after passing a cutting device

Abstract

The invention discloses a biscuit arranging, pouring and spreading integrated production device, which is characterized in that a biscuit arranging mechanism and a biscuit spreading mechanism are respectively arranged at the front and the rear of a biscuit pouring mechanism, wherein the biscuit arranging mechanism comprises an arranging belt conveyor, a line arranging mechanism, a biscuit lifting mechanism and a material pulling and arranging mechanism; the finishing conveyor belt of the finishing belt conveyor is positioned in front of the pouring conveyor belt of the biscuit pouring mechanism, and the surface of the finishing conveyor belt is lower than that of the pouring conveyor belt of the biscuit pouring mechanism; the whole-line mechanism adopts a plurality of parallel isolating strips forming guide gaps for arranging biscuits in a line along the conveying direction of the belt; the biscuit lifting mechanism is arranged between the conveying belts for arranging and pouring, and biscuits are lifted to the upper part of the front end of the conveying belt for pouring by driving the supporting plate to lift; the material pulling and aligning mechanism drives the material pulling plate by adopting a reciprocating displacement mechanism to pull and align the biscuits on the supporting plate into a row and move the row to a conveying belt for pouring; biscuit spills material mechanism is including spilling the band conveyer for the material and locating the device that spills the material above its belt. This device can improve production efficiency, reduces the cost of labor.

Description

Integrated production device for biscuit trimming, pouring and scattering
Technical Field
The invention relates to an integrated biscuit trimming, pouring and scattering production device.
Background
At present, chocolate liquor is poured on the surface of the biscuit, and nut particles are embedded in the chocolate liquor, so that the appearance and the taste of the biscuit are greatly enriched.
In actual production, the process of the biscuit is more complicated than that of the conventional biscuit, and besides the preparation and the forming of the biscuit body, the biscuit needs to be subjected to two working procedures of pouring chocolate paste and scattering nut particles.
At present, the pouring and spreading of the biscuits are implemented by different processes in the industry, raw material conveying among the multiple processes is connected manually, continuous production is not facilitated, the efficiency is low, and the following problems are encountered in the actual production process:
1) in order to avoid the problem of adhesion of the biscuits before and after the continuous casting of the chocolate paste, the casting action of the existing casting machine is carried out intermittently. Therefore, the casting machine needs to finish the biscuits before casting, the biscuits are finished into orderly longitudinal rows and transverse rows, and the biscuits in the front row and the rear row are uniformly spaced, so that the casting machine can accurately cast the chocolate slurry on the surfaces of the biscuits in the rows. However, the current finishing link adopts a manual operation mode, the labor intensity of workers is high, and the efficiency is low. And when the output is large and the working time is long, workers often cannot ensure the biscuit emission quality, meanwhile, a plurality of worker shifts are also often arranged for operation, and the labor cost of enterprises is also increased.
2) The material scattering usually adopts manual operation, so that the nut particles are poor in distribution uniformity on the chocolate on the surface layer of the biscuit, and the labor intensity of workers is high. Of course, an automatic material scattering mechanism also appears in the industry, but the mechanism can only mechanically scatter the nut particles on the surface of the biscuit along a certain track, and the nut particles cannot be further uniformly scattered on the surface of the biscuit, so that the final effect is still poor.
Therefore, in summary, a production device integrating biscuit arrangement, biscuit pouring and biscuit spreading is urgently needed in the industry at present so as to solve the problems of low production efficiency and high labor cost in the prior art.
Disclosure of Invention
The invention aims to: the utility model provides a material integration apparatus for producing is spilt in biscuit arrangement pouring can improve production efficiency, reduces the cost of labor.
The technical scheme of the invention is as follows: the utility model provides a biscuit arrangement pouring spills material integration apparatus for producing, including frame and biscuit pouring mechanism, this biscuit pouring mechanism is including the casting with band conveyer who locates in the frame and locate the casting machine above this casting with band conveyer's the casting with band conveyer's conveyor belt, characterized in that still includes biscuit arrangement mechanism and biscuit spill material mechanism, wherein biscuit arrangement mechanism is including locating the arrangement with band conveyer in the frame, the whole line mechanism, biscuit lifting mechanism and drawing material permutation mechanism, the arrangement with band conveyer's conveyor belt is located the front portion of casting with conveyor belt, and its surface height is less than casting with conveyor belt surface height; the line arranging mechanism comprises a plurality of parallel isolating strips which are fixed above the sorting conveying belt through a support and are transversely arranged along the sorting conveying belt, and a guide gap is formed between every two adjacent isolating strips so that biscuits can be arranged in a line along the conveying direction of the sorting conveying belt; the biscuit lifting mechanism is positioned between the sorting conveyor belt and the pouring conveyor belt, comprises a lifting driving mechanism arranged on the rack and a supporting plate driven to lift by the lifting driving mechanism, and is used for lifting biscuits at the tail end of the sorting conveyor belt to the upper part of the front end of the pouring conveyor belt; the material pulling and aligning mechanism is arranged above the conveying belt for casting, comprises a material pulling plate which is transversely arranged relative to the conveying belt for casting and a reciprocating displacement mechanism which drives the material pulling plate to move back and forth along the conveying direction of the conveying belt for casting, and is used for pulling and aligning biscuits on the supporting plate into a row and transferring the biscuit row onto the conveying belt for casting; biscuit spills material mechanism is including locating the frame and being located the belt conveyor for the spilling material at belt conveyor rear portion for the pouring and locating this spill material with the material device that spills the material above the conveyor belt for the spilling material of belt conveyor.
Furthermore, the row adjusting mechanism is an interval adjustable row adjusting mechanism, a support of the row adjusting mechanism comprises a plurality of parallel supporting cross beams which are fixed on a rack by adopting stand columns and cross over the arrangement conveying belt, adjusting grooves are formed in the supporting cross beams along the length direction of the supporting cross beams, and isolating bars are locked on the supporting cross beams by adopting positioning bolts penetrating through the adjusting grooves. The design of the adjusting slot enables the positioning bolt to move transversely and freely adjust in the adjusting slot, so that the position of the lower isolating strip fixed by the positioning bolt is changed, and the width of a guide gap between the adjacent isolating strips is adjusted, and the adjusting slot is suitable for the rows of biscuits with different width specifications.
Furthermore, the spreading device comprises a bracket fixed on the frame, a hopper fixed on the bracket, a circulating spreading belt arranged on the bracket and positioned below the hopper through a synchronous pulley mechanism, and a driving speed reduction motor fixed on the bracket, wherein a stirring mechanism is arranged in the hopper, the stirring mechanism comprises a stirring shaft and stirring blades arranged on the stirring shaft, and a driving shaft extending out of the hopper is integrally arranged on the stirring shaft; a first chain wheel is arranged on an output shaft of the driving speed reducing motor and connected with a second chain wheel arranged on the driving shaft through a transmission chain; meanwhile, a third chain wheel is coaxially arranged on the driving shaft, a fourth chain wheel is coaxially arranged on one synchronous wheel in the synchronous belt wheel mechanism and is connected with the third chain wheel through a transmission chain, and therefore the circulating material scattering belt is driven to run; and a material scattering port is formed in one side of the lower part of the hopper facing the running direction of the circulating material scattering belt.
Furthermore, the running direction of the circulating spreading belt is opposite to that of the spreading conveying belt, so that the spreading speed is increased, and the spreading efficiency is improved.
Furthermore, the material scattering port is provided with an inserting plate for opening and closing the material scattering port through a sliding groove structure, and the upper part of the inserting plate is provided with a positioning hole for positioning the inserting plate at different heights by matching a plurality of positioning screw holes which are arranged on the outer wall of the hopper at intervals along the longitudinal direction through screws so as to adjust the opening degree of the material scattering port.
Furthermore, the biscuit spreading mechanism further comprises a vibration mechanism arranged on the inner side of the spreading conveying belt, wherein the vibration mechanism comprises a vibration frame which is abutted against the inner surface of the top of the spreading conveying belt, a vibration motor fixed on the vibration frame and a plurality of spring buffer mechanisms which connect the vibration frame to the rack.
Further, the lifting driving mechanism is a cylinder, an oil cylinder or a linear motor.
Further, the reciprocating displacement mechanism is an air cylinder, an oil cylinder or a linear motor.
Furthermore, the machine frame is a split type machine frame and comprises a first machine frame and a second machine frame, wherein the bottoms of the first machine frame and the second machine frame are respectively provided with a roller, the arrangement belt conveyor and the row arrangement mechanism are arranged on the first machine frame, and the biscuit lifting mechanism, the material pulling and arranging mechanism, the biscuit pouring mechanism and the biscuit scattering mechanism are arranged on the second machine frame.
Furthermore, the invention also comprises a PLC controller which is electrically connected with the belt conveyor for casting, the belt conveyor for finishing, the lifting driving mechanism, the reciprocating displacement mechanism, the belt conveyor for finishing, the belt conveyor for spreading, the driving speed reduction motor of the spreading device and the vibration motor.
It should be noted that the casting belt conveyor, the finishing belt conveyor and the spreading belt conveyor referred to in the present application are named only functionally for distinction, and are known belt conveyors, and are all composed of a belt, a synchronous pulley mechanism wound around the belt, and a driving motor for driving the synchronous pulley mechanism to operate, and the synchronous pulley mechanism and the driving motor are not expanded in detail in the present application.
The working principle of the invention is as follows:
1) the biscuits (the shape and the length can be different) which are molded in the previous molding procedure and have the same or similar width specifications are placed on a conveying belt for arrangement and conveyed by the conveying belt, and the biscuits are arranged into regular rows to be continuously conveyed under the action of a row arranging mechanism in the conveying process.
2) Then under the action of a biscuit lifting mechanism, lifting a row of biscuits reaching the supporting plate at the tail end of the conveying belt for finishing to be above the front end of the conveying belt for pouring;
3) under the action of a material pulling and aligning mechanism, pulling and aligning the row of biscuits lifted and positioned on the supporting plate into a row and transferring the row of biscuits to a conveying belt for pouring; under the control action of a PLC (programmable logic controller), a row of biscuits are uniformly spaced and conveyed forwards along with a conveying belt for pouring;
4) the pouring machine is the same as the known technology, the pouring frequency is determined by the conveying speed of the conveying belt for pouring, and the conveying belt is controlled by the PLC, so that chocolate liquor is accurately poured into all rows of biscuits below;
5) the biscuit poured with the chocolate paste is transferred to a material spreading conveyor belt from the pouring conveyor belt to be conveyed continuously, and the material spreading device sequentially spreads the broken nuts on the chocolate paste on the surface of the biscuit passing below; and under the vibration of the vibration mechanism, the broken fruit kernels are further and uniformly spread on the surface of the biscuit.
6) Finally, manually collecting the finished biscuit products by adopting a box at the tail end of the conveying belt for spreading.
The invention has the advantages that:
1. the biscuit casting machine integrates the functions of biscuit arrangement, biscuit pouring and biscuit spreading, all functional mechanisms are quickly and effectively connected, the automation degree is high, compared with the conventional manual operation mode, the production efficiency and the production quality are greatly improved, and the workload of original multiple workers can be replaced, so that the labor cost is reduced.
2. The biscuit arranging mechanism is simple in structure, but is very efficient in arranging rows and columns of biscuits, and can be better matched with a pouring machine, so that the operation smoothness is improved. And in a further scheme, the row-adjusting mechanism is designed into an interval-adjustable row-adjusting mechanism which can adjust the row-spacing of biscuits so as to deal with biscuits with different width specifications, thereby greatly improving the applicability of the device.
3. The biscuit spreading mechanism disclosed by the invention can automatically spread materials, and can ensure that the broken nuts are more uniformly spread on the surface of the biscuit through the further designed vibration mechanism, so that the spreading effect is greatly improved.
4. According to the material scattering device, the opening of the inserting plate which can be adjusted is designed on the material scattering opening of the hopper, so that the material scattering amount can be controlled, and different material scattering requirements can be met.
5. The rack in the invention adopts a split design, and is convenient to disassemble, transfer and transport.
Drawings
The invention is further described with reference to the following figures and examples:
FIG. 1 is a front view of the overall structure of one embodiment of the present invention;
FIG. 2 is a top view of FIG. 1;
fig. 3 is an enlarged view of the structure of the spreading device shown in fig. 1.
Wherein: 1. a frame; 1a, a first frame; 1b, a second frame; 2. a belt conveyor for casting; 2a, a conveying belt for casting; 3. a casting machine; 4. a finishing belt conveyor; 4a, a conveyor belt for finishing; 5. a spacer bar; 6. a lifting drive mechanism; 7. a support plate; 8. a material pulling plate; 9. a reciprocating displacement mechanism; 10. a belt conveyor for spreading materials; 10a, a conveying belt for spreading materials; 11. a material spreading device; 12. a column; 13. a support beam; 13a, adjusting the slot; 14. positioning the bolt; 15. a hopper; 15a, a material spreading port; 16. a material spreading belt is circulated; 17. driving a gear motor; 18. a stirring mechanism; 18a, a stirring shaft; 19. a drive shaft; 20. a first sprocket; 21. a second sprocket; 22. a third sprocket; 23. a fourth sprocket; 24. inserting plates; 25. a screw; 26. a vibration frame; 27. a vibration motor; 28. a spring buffer mechanism; 29. a roller; 30. and (5) biscuits.
Detailed Description
Example (b): with reference to fig. 1 to 3, the specific embodiment of the integrated biscuit trimming, pouring and spreading production device provided by the invention is described as follows:
the utility model provides a material integration apparatus for producing is spilt in biscuit arrangement pouring, its design has frame 1 to this kind of frame 1 is split type frame, comprises first frame 1a and the second frame 1b of piecing together at first frame 1a rear portion jointly, and first frame 1a and second frame 1b bottom all are provided with gyro wheel 29. Wherein, the second frame 1b is provided with a conventional biscuit pouring mechanism which consists of a pouring belt conveyor 2 and a pouring machine 3 arranged above a pouring conveying belt 2a of the pouring belt conveyor 2.
The core improvement scheme of the invention is that a biscuit finishing mechanism and a biscuit spreading mechanism are respectively designed at the front part and the rear part of the biscuit pouring mechanism. Specifically, as shown in fig. 1 and 2, the biscuit arranging mechanism is composed of an arranging belt conveyor 4 arranged on the first frame 1a, a line arranging mechanism, a biscuit lifting mechanism and a material pulling and arranging mechanism arranged on the second frame 1 b. In the present embodiment, the finishing belt 4a of the finishing belt conveyor 4 is positioned in front of the casting belt 2a and has a surface height lower than that of the casting belt 2a, as shown in fig. 1.
Referring to fig. 1 and 2, the arranging mechanism of this embodiment is composed of a support and ten parallel spacers 5 fixed above the arranging conveyor belt 4a through the support and arranged along the arranging conveyor belt 4a, and a guide gap is formed between adjacent spacers 5 for arranging biscuits in a row along the conveying direction of the arranging conveyor belt 4 a. The line-adjusting mechanism in this embodiment is a distance-adjustable line-adjusting mechanism, and the support of the line-adjusting mechanism is composed of two units, each unit is composed of a supporting beam 13, two ends of which are fixed on the first frame 1a through an upright post 12 and cross over the arrangement conveyor belt 4a, and the supporting beams 13 in the two units are parallel. Each supporting beam 13 is provided with an adjusting slot 13a along the length direction thereof, the isolating bar 5 is also provided with a positioning hole correspondingly, so that the supporting beams 13 are locked by a positioning bolt 14 penetrating through the adjusting slot 13a, and the positioning bolt 14 is omitted in fig. 2. The design of the adjustment slot 13a allows the positioning bolt 14 to be freely adjusted in its lateral movement, so as to change the position of the lower spacer 5 fixed by the positioning bolt 14 and thus adjust the width of the guide gap between adjacent spacers 5, thereby accommodating rows of biscuits of different width specifications.
The biscuit lifting mechanism is located between the arranging conveyor belt 4a and the pouring conveyor belt 2a, and as shown in fig. 1 and fig. 2, the biscuit lifting mechanism is composed of a lifting drive mechanism 6 fixed on the second rack 1b by a positioning support (not shown in the figure) and a supporting plate 7 driven by the lifting drive mechanism 6 to lift biscuits at the tail end of the arranging conveyor belt 4a to the upper side of the front end of the pouring conveyor belt 2a, and the lifting drive mechanism 6 is an air cylinder in this embodiment.
The material pulling and aligning mechanism is arranged above the casting conveying belt 2a and consists of a reciprocating displacement mechanism 9 fixed on the second rack 1b by a positioning bracket (not shown in the figure) and a material pulling plate 8 driven by the reciprocating displacement mechanism 9 to move back and forth along the conveying direction of the casting conveying belt 2a, and the material pulling plate 8 is transversely arranged relative to the casting conveying belt 2a and is used for pulling and aligning biscuits on the supporting plate 7 into a row and moving the biscuit row onto the casting conveying belt 2 a. The reciprocating displacement mechanism 9 in this embodiment is also a cylinder, as shown in fig. 1 and 2.
The biscuit spreading mechanism in this embodiment is composed of a spreading belt conveyor 10 provided on the second frame 1b and located at the rear of the casting belt conveyor 2, a spreading device 11 provided above a spreading conveyor belt 10a of the spreading belt conveyor 10, and a vibrating mechanism provided inside the spreading conveyor belt 10 a. Specifically, referring to fig. 1 to 3, the spreading device 11 in the present embodiment is composed of a bracket (not shown) fixed on the second frame 1b, a hopper 15 fixed on the bracket, a circulating spreading belt 16 disposed on the bracket and located below the hopper 15 through a synchronous pulley mechanism, and a driving deceleration motor 17 fixed on the bracket.
A stirring mechanism 18 is arranged in the hopper 15, the stirring mechanism 18 is composed of a stirring shaft 18a and a plurality of stirring blades arranged on the stirring shaft 18a, and a driving shaft 19 extending out of the hopper 15 is integrally arranged on the stirring shaft 18a, which is shown in a combined figure 2; a first chain wheel 20 is arranged on an output shaft of the driving speed reducing motor 17 and is connected with a second chain wheel 21 arranged on the driving shaft 19 through a transmission chain (not shown); meanwhile, a third chain wheel 22 is coaxially arranged on the driving shaft 19, and a fourth chain wheel 23 is coaxially arranged on one synchronous wheel in the synchronous belt wheel mechanism and is connected with the third chain wheel 22 through a transmission chain (not shown in the figure), so that the circulating material scattering belt 16 is driven to run; the lower part of the hopper 15 is provided with a material spreading port 15a at one side facing the running direction of the circulating material spreading belt 16.
The direction of operation of the endless spreading belt 16 in this embodiment is opposite to the direction of operation of the spreading conveyor belt 10 a.
As shown in fig. 3, in the present embodiment, the material discharge opening 15a is provided with an insertion plate 24 for opening and closing the material discharge opening 15a through a sliding slot structure, and the upper portion of the insertion plate 24 is provided with a positioning hole for inserting a screw 25 to cooperate with a plurality of positioning screw holes arranged on the outer wall of the hopper 15 at intervals along the longitudinal direction to position the insertion plate 24 at different heights so as to adjust the opening degree of the material discharge opening 15 a.
Specifically, referring to fig. 1, the vibration mechanism in this embodiment is composed of a vibration frame 26 that abuts against the top inner surface of the scattering conveyor belt 10a, a vibration motor 27 fixed to the vibration frame 26, and a plurality of spring buffer mechanisms 28 that connect the vibration frame 26 to the second frame 1b, and each of the spring buffer mechanisms 28 is composed of a fixed column fixed to the second frame 1b and the vibration frame 26, respectively, and a spring connecting the two fixed columns.
The invention is also provided with a PLC controller (not shown in the figure), which is electrically connected with the belt conveyor 2 for casting, the belt conveyor 3 for finishing, the belt conveyor 4 for finishing, the lifting driving mechanism 6, the reciprocating displacement mechanism 9, the belt conveyor 4 for finishing, the belt conveyor 10 for spreading and the driving speed reduction motor 17 and the vibration motor 27 of the spreading device 11.
The working principle of the invention is as follows:
1) biscuits 30 (the shape and the length can be different) with the same or similar width specifications and formed by the previous forming procedure are placed on a conveying belt 4a for arrangement and conveyed, and in the conveying process, the biscuits 30 are arranged into regular rows under the action of a row arranging mechanism to be conveyed continuously.
2) Then, under the action of a biscuit lifting mechanism, a row of biscuits 30 reaching the supporting plate 7 at the tail end of the tidying conveyor belt 4a is lifted to be above the front end of the pouring conveyor belt 2 a;
3) under the action of a material pulling and aligning mechanism, pulling and aligning the row of biscuits 30 lifted and positioned on the supporting plate 7 into a row and transferring the row of biscuits to a conveying belt 2a for pouring; under the control action of the PLC, a row of biscuits 30 are uniformly spaced and conveyed forwards along with the conveying belt 2a for pouring;
4) the pouring machine 3, as in the known art, has a pouring frequency determined by the conveying speed of the pouring conveyor belt 2a and is controlled by the PLC controller, so as to accurately pour chocolate paste onto the lower rows of biscuits 30;
5) the biscuit 30 poured with the chocolate paste is transferred to the conveying belt 10a for spreading by the conveying belt 2a for pouring to be continuously conveyed, and the spreading device 11 sequentially spreads the broken nuts on the chocolate paste on the surface of the biscuit 30 passing below; and the broken nuts are further evenly spread on the surface of the biscuit 30 under the vibration of the vibration mechanism.
6) The finished biscuit 30 product is finally collected manually in boxes at the end of the spreading conveyor belt 10 a.
It should be understood that the above-mentioned embodiments are only illustrative of the technical concepts and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All modifications made according to the spirit of the main technical scheme of the invention are covered in the protection scope of the invention.

Claims (10)

1. The utility model provides a biscuit arrangement pouring spills material integration apparatus for producing, including frame (1) and biscuit pouring mechanism, this biscuit pouring mechanism is including locating band conveyer (2) for the pouring on frame (1) and locating pouring machine (3) above conveyor belt (2 a) for the pouring of this band conveyer (2) for the pouring, characterized in that still includes biscuit arrangement mechanism and biscuit sprinkling mechanism, wherein biscuit arrangement mechanism is including locating band conveyer (4) for the arrangement on frame (1), whole line mechanism, biscuit lifting mechanism and drawing material permutation mechanism, conveyor belt (4 a) for the arrangement of band conveyer (4) for the arrangement is located the front portion of conveyor belt (2 a) for the pouring, and its surface height is less than for the pouring conveyor belt (2 a) surface height; the line arranging mechanism comprises a plurality of parallel isolating strips (5) which are fixed above the arranging conveying belt (4 a) through a support and are transversely arranged along the arranging conveying belt (4 a), and a guide gap is formed between every two adjacent isolating strips (5) so that biscuits (30) can be arranged in a line along the conveying direction of the arranging conveying belt (4 a); the biscuit lifting mechanism is positioned between the arranging conveyor belt (4 a) and the pouring conveyor belt (2 a), comprises a lifting driving mechanism (6) arranged on the rack (1) and a supporting plate (7) driven to lift by the lifting driving mechanism, and is used for lifting biscuits at the tail end of the arranging conveyor belt (4 a) to the position above the front end of the pouring conveyor belt (2 a); the material pulling and aligning mechanism is arranged above the conveying belt (2 a) for casting, comprises a material pulling plate (8) which is transversely arranged relative to the conveying belt (2 a) for casting and a reciprocating displacement mechanism (9) which drives the material pulling plate to move back and forth along the conveying direction of the conveying belt (2 a) for casting, and is used for pulling biscuits (30) on the supporting plate (7) into an array and moving the array onto the conveying belt (2 a) for casting; the biscuit spreading mechanism comprises a spreading belt conveyor (10) arranged on the rack (1) and positioned at the rear part of the casting belt conveyor (2) and a spreading device (11) arranged above a spreading conveying belt (10 a) of the spreading belt conveyor (10).
2. The biscuit tidying, pouring and spreading integrated production device according to claim 1 is characterized in that the tidying mechanism is an interval-adjustable tidying mechanism, a support of the biscuit tidying, pouring and spreading integrated production device comprises a plurality of parallel supporting cross beams (13) which are fixed on a rack (1) through upright posts (12) and arranged above a tidying conveying belt (4 a) in a crossing mode, adjusting grooves (13 a) are formed in the supporting cross beams (13) along the length direction of the supporting cross beams, and isolating strips (5) are locked on the supporting cross beams (13) through positioning bolts (14) penetrating through the adjusting grooves (13 a).
3. The biscuit arranging, pouring and spreading integrated production device according to claim 1, characterized in that the spreading device (11) comprises a bracket fixed on the frame (1), a hopper (15) fixed on the bracket, a circulating spreading belt (16) arranged on the bracket and positioned below the hopper (15) through a synchronous pulley mechanism, and a driving speed reduction motor (17) fixed on the bracket, wherein a stirring mechanism (18) is arranged in the hopper (15), the stirring mechanism (18) comprises a stirring shaft (18 a) and stirring blades arranged on the stirring shaft (18 a), and a driving shaft (19) extending out of the hopper (15) is integrally arranged on the stirring shaft (18 a); a first chain wheel (20) is arranged on an output shaft of the driving speed reducing motor (17) and is connected with a second chain wheel (21) arranged on the driving shaft (19) through a transmission chain; meanwhile, a third chain wheel (22) is coaxially arranged on the driving shaft (19), a fourth chain wheel (23) is coaxially arranged on one synchronous wheel in the synchronous belt wheel mechanism and is connected with the third chain wheel (22) through a transmission chain, and therefore the circulating material scattering belt (16) is driven to run; the lower part of the hopper (15) is provided with a material spreading port (15 a) facing to one side of the running direction of the circulating material spreading belt (16).
4. Biscuit finishing pouring and spreading integrated production device according to claim 3, characterized in that the direction of operation of the circulating spreading belt (16) is opposite to the direction of operation of the spreading conveyor belt (10 a).
5. A biscuit arranging, pouring and spreading integrated production device according to claim 3, characterized in that the spreading opening (15 a) is provided with an inserting plate (24) for opening and closing the spreading opening (15 a) through a chute structure, the upper part of the inserting plate (24) is provided with a positioning hole for inserting a screw (25) to be matched with a plurality of positioning screw holes arranged on the outer wall of the hopper (15) along the longitudinal direction at intervals to position the inserting plate (24) at different heights so as to adjust the opening degree of the spreading opening (15 a).
6. Biscuit arrangement pouring and spreading integrated production device according to claim 1 or 3, characterized in that the biscuit spreading mechanism further comprises a vibration mechanism arranged inside the spreading conveyor belt (10 a), the vibration mechanism comprises a vibration rack (26) abutting against the inner surface of the top of the spreading conveyor belt (10 a), a vibration motor (27) fixed on the vibration rack (26), and a plurality of spring buffer mechanisms (28) connecting the vibration rack (26) to the frame (1).
7. Biscuit arrangement pouring and spreading integrated production device according to claim 1, characterized in that the lifting drive mechanism (6) is a cylinder, an oil cylinder or a linear motor.
8. Biscuit finishing, pouring and spreading integrated production device according to claim 1, characterized in that the reciprocating displacement mechanism (9) is a cylinder, an oil cylinder or a linear motor.
9. Biscuit arrangement, pouring and spreading integrated production device according to claim 1, characterized in that the frame (1) is a split frame comprising a first frame (1 a) and a second frame (1 b) both having rollers (29) mounted at the bottom, the belt conveyor (4) and the row arranging mechanism for arrangement are mounted on the first frame (1 a), and the biscuit lifting mechanism, the material pulling and aligning mechanism, the biscuit pouring mechanism and the biscuit spreading mechanism are mounted on the second frame (1 b).
10. The biscuit finishing, pouring and spreading integrated production device according to claim 6, characterized by further comprising a PLC controller which is electrically connected with the belt conveyor (2) for pouring, the pouring machine (3), the belt conveyor (4) for finishing, the lifting driving mechanism (6), the reciprocating displacement mechanism (9), the belt conveyor (4) for finishing, the belt conveyor (10) for spreading, the driving speed reduction motor (17) of the spreading device (11) and the vibration motor (27).
CN202010289814.7A 2020-04-14 2020-04-14 Integrated production device for biscuit trimming, pouring and scattering Pending CN111357788A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112753733A (en) * 2020-12-28 2021-05-07 河北化工医药职业技术学院 Biscuit spills material device
CN115843844A (en) * 2023-02-23 2023-03-28 汕头市甜甜乐糖果食品有限公司 Chocolate sauce mixing and pouring method and device for sandwich chocolate biscuit production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112753733A (en) * 2020-12-28 2021-05-07 河北化工医药职业技术学院 Biscuit spills material device
CN115843844A (en) * 2023-02-23 2023-03-28 汕头市甜甜乐糖果食品有限公司 Chocolate sauce mixing and pouring method and device for sandwich chocolate biscuit production line

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