CN111350046B

CN111350046B - Automatic ironing device of surface fabric for tailoring

Info

Publication number: CN111350046B
Application number: CN202010065525.9A
Authority: CN
Inventors: 陈志军
Original assignee: Guangzhou Nanyang College
Current assignee: Guangzhou Nanyang College
Priority date: 2020-01-20
Filing date: 2020-01-20
Publication date: 2022-05-24
Anticipated expiration: 2040-01-20
Also published as: CN111350046A

Abstract

The invention discloses an automatic fabric ironing device for garment processing, which irones fabric by adopting a forward winding mode and a reverse winding mode, and the movement path of the fabric is in a zigzag shape, so that the structure of the device is more compact, the volume of the fabric ironing device can be greatly reduced, the device is full-automatic ironing, the whole ironing process does not need manual participation, and only needs to manually arrange a fabric winding drum on a rotating frame before ironing and take down the fabric winding drum after ironing is finished, the workload of workers is greatly reduced, the working efficiency is obviously improved, the labor cost is also reduced, and the automatic fabric ironing device has popularization value.

Description

Automatic ironing device of surface fabric for tailoring

Technical Field

The invention relates to the technical field of garment processing, in particular to an automatic fabric ironing device for garment processing.

Background

The fabric is a material for manufacturing the clothes, is one of three elements of the clothes, can explain the style and the characteristics of the clothes, and directly controls the expression effects of the color and the shape of the clothes. Before the fabric is made into the garment, the fabric needs to be processed, wherein the processing comprises ironing the fabric, and the ironing can enable the fabric to be smooth and flat, so that the garment made of the fabric has a good appearance.

At present, fabric ironing machines are generally needed for ironing large batches of fabrics. The existing fabric ironing machine generally adopts a paving and ironing mode, namely fabric is paved on a conveyor belt of a production line, and the fabric moving along with the conveyor belt passes through a steam ironing device, so that the fabric is ironed. Such ironing methods often require the use of large production lines, have large floor space, and have not high ironing efficiency, and thus need to be improved.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide an automatic ironing device for fabric for garment processing, which is small in size and higher in efficiency.

In order to realize the purpose, the invention provides the following technical scheme:

an automatic ironing device for fabric for garment processing comprises a rack, wherein a pair of rotating frames are symmetrically arranged at the top of the rack, each rotating frame comprises a supporting plate vertically connected and fixed with the rack, a rotating disc rotatably connected with the top end of the supporting plate and a supporting shaft coaxially fixed with the rotating disc, transmission teeth are arranged on the circumferential surface of the rotating disc, a transverse guide rail is arranged between the two rotating frames, a sliding block is connected with the guide rail in a sliding manner, a lead screw parallel to the guide rail is further arranged above the guide rail, the lead screw penetrates through the sliding block and is in threaded fit with the sliding block, a first motor is fixedly arranged at one end of the guide rail, the lead screw is coaxially connected with an output shaft of the first motor, a vertical connecting plate is fixedly arranged on the top surface of the sliding block, a main driven wheel is arranged at the lower part of the front surface of the connecting plate, a driven wheel is arranged above the driving wheel, and the driven wheel is rotatably connected with the connecting plate, the back of the connecting plate is fixed with a second motor, the driving wheel is coaxially connected with an output shaft of the second motor, the driving wheel is connected with a driven wheel through a synchronous belt in a transmission way, the outer side surface of the synchronous belt is provided with convex teeth, a supporting plate of each group of rotating frames is provided with a sensor for detecting the thickness of the fabric wound on the corresponding rotating frame, a hollow and closed spraying shell is arranged below the two groups of rotating frames and connected with a frame, the bottom surface of the spraying shell is smooth and arc-shaped and provided with a plurality of air outlet holes, the air outlet holes are communicated with the inside of the spraying shell, a water storage tank, an atomizing tank, an air blower and an air heater are arranged inside the frame, a water inlet of the water storage tank is connected with an external water source through a water inlet pipe, a first electromagnetic valve is arranged on the water inlet pipe, and a water outlet of the water storage tank is connected with a water inlet of the atomizer through a water outlet pipe, a second electromagnetic valve is arranged on the water outlet pipe, the air outlet of the blower is connected with the air inlet of the atomizer, the mist outlet of the atomizer is connected with the air inlet of the air heater through a mist outlet pipe, the air outlet of the air heater is communicated with the interior of the spraying shell through a conveying pipe, the automatic fabric ironing device also comprises a PLC controller, the sensor, the first electromagnetic valve and the second electromagnetic valve are electrically connected with the PLC controller, the PLC controller is also connected with a first driving module and a second driving module, the first motor is connected with and controlled by the first driving module, the second motor is connected with and controlled by the second driving module, the PLC controller is configured with a first relay module, a second relay module and a third relay module, the atomizer, the blower and the air heater are respectively connected and controlled by a first relay module, a second relay module and a third relay module.

As a preferable scheme: adopt swing joint structural connection between spraying shell and the frame, this swing joint structural connection includes the sleeve that vertical direction set up and alternates the movable rod in the sleeve, and telescopic upper end is connected fixedly with the frame, and telescopic lower extreme is connected fixedly with the spraying shell, installs in the sleeve and is equipped with the spring, the upper end butt of spring and movable rod, and the spring is in compression state, and telescopic lower extreme still is provided with the limit structure who prevents the movable rod and break away from, be connected through coupling hose between conveyer pipe and the spraying shell.

As a preferable scheme: the back shaft is double-deck axis body structure, and it includes fixed axle and sleeve shaft, the fixed axle is connected fixedly with the backup pad, the sleeve shaft movable sleeve is located the fixed axle outside, the carousel is coaxial fixed with the tip of sleeve shaft, there is rotational damping between sleeve shaft and the fixed axle.

As a preferable scheme: the spray device is characterized in that a recovery tank is arranged below the spray shell and fixedly connected with the rack, meshes are arranged on the top surface of the recovery tank, the top surface of the recovery tank is an arc surface matched with the bottom surface of the spray shell in shape, and the bottom of the recovery tank is connected with the water storage tank through a return pipe.

As a preferable scheme: and a liquid level sensor is arranged in the water storage tank and is electrically connected with the PLC.

As a preferable scheme: the sensor is a distance sensor, and the distance sensor points to the center of the supporting shaft of the rotating frame.

As a preferable scheme: the universal wheels are mounted at the bottom of the rack, a horizontal bottom plate is arranged above each universal wheel and fixedly connected with the rack, threaded holes are formed in the bottom plates, and bolts are arranged in the threaded holes.

Compared with the prior art, the invention has the advantages that: the device adopts the mode of forward coiling and reverse coiling to iron the surface fabric, and the motion route of surface fabric is dogleg shape, make the structure of device compacter, can reduce surface fabric ironing device's volume by a wide margin, and the device is full-automatic ironing, whole ironing process need not artifical the participation, only need artifical before ironing with the surface fabric reel erect on the rolling stand and take off the surface fabric reel after ironing the end can, workman's work load has been reduced greatly, not only showing and improving work efficiency and still having reduced personnel selection cost, and has spreading value.

Drawings

Fig. 1 is a schematic overall structure diagram of an automatic ironing device;

FIG. 2 is an enlarged view of portion A of FIG. 1;

FIG. 3 is an enlarged view of portion B of FIG. 1;

FIG. 4 is a schematic structural view of a turret;

Fig. 5 is a schematic circuit diagram of an automatic ironing device.

1, a frame; 2. a support plate; 3. a first turntable; 4. a second turntable; 5. a guide rail; 6. a slider; 7. a first motor; 8. a connecting plate; 9. a second motor; 10. a driving wheel; 11. a driven wheel; 12. a synchronous belt; 13. a distance sensor; 14. a water storage tank; 15. a water inlet pipe; 16. a first solenoid valve; 17. a water outlet pipe; 18. a second solenoid valve; 19. an atomization box; 20. a blower; 21. a mist outlet pipe; 22. an air heater; 23. a delivery pipe; 24. a connecting hose; 25. a spray shell; 26. a recovery tank; 27. a return pipe; 28. a universal wheel; 29. a base plate; 30. a bolt; 31. an air outlet; 32. a sleeve; 33. a movable rod; 34. a spring; 35. fabric; 36. a liquid level sensor; 37. a fixed shaft; 38. a sleeve shaft; 39. and a transmission gear.

Detailed Description

Referring to fig. 1, an automatic fabric ironing device for garment processing comprises a rack 1, wherein a pair of rotating frames is symmetrically arranged at the top of the rack 1, each rotating frame comprises a supporting plate 2 vertically connected and fixed with the rack 1, a rotating disc rotatably connected with the top end of the supporting plate 2, and a supporting shaft coaxially fixed with the rotating disc, each supporting shaft is used for winding and supporting fabric 35, transmission teeth 39 are arranged on the circumferential surface of each rotating disc, and the rotating discs of the two groups of rotating frames are respectively a first rotating disc 3 and a second rotating disc 4. A transverse guide rail 5 is arranged between the two rotating frames (namely, two ends of the guide rail 5 point to the two groups of rotating frames respectively), the guide rail 5 is fixedly connected with the top surface of the rack 1, a sliding block 6 is connected on the guide rail 5 in a sliding manner, a screw rod parallel to the guide rail 5 is further arranged above the guide rail 5, the screw rod penetrates through the sliding block 6 and is in threaded fit with the sliding block 6, a first motor 7 is fixedly arranged at one end of the guide rail 5, and the screw rod is coaxially connected with an output shaft of the first motor 7. The top surface of the sliding block 6 is fixed with a vertical connecting plate 8, a main driven wheel is arranged on the lower portion of the front surface of the connecting plate 8, a driven wheel 11 is arranged above a driving wheel 10, the driven wheel 11 is rotatably connected with the connecting plate 8, a second motor 9 is fixed on the back surface of the connecting plate 8, the driving wheel 10 is coaxially connected with an output shaft of the second motor 9, the driving wheel 10 is in transmission connection with the driven wheel 11 through a synchronous belt 12, convex teeth are arranged on the outer side surface of the synchronous belt 12, and the convex teeth are matched with transmission teeth 39 on the rotary table.

And sensors for detecting the thickness of the fabric 35 wound on the corresponding rotating frames are arranged on the supporting plates 2 of the rotating frames. The sensor for detecting the thickness of the fabric 35 in this embodiment is a distance sensor 13, and the distance sensor 13 is directed to the center of the support shaft of the turret. When the thickness of the fabric 35 wound on the supporting shaft is larger, the distance detected by the distance sensor 13 is smaller, otherwise, the distance is larger, the distance preset value is determined by measuring the distance, and whether the fabric 35 on the rotating frame is completely wound or not can be judged by the measured distance value.

Referring to fig. 1 and 2, a hollow and closed spraying shell 25 is further arranged below the two groups of rotating frames, the spraying shell 25 is fixedly connected with the rack 1, the bottom surface of the spraying shell 25 is in the shape of a smooth circular arc and is provided with a plurality of air outlet holes 31, and the air outlet holes 31 are communicated with the inside of the spraying shell 25.

A water storage tank 14, an atomization tank 19, an air blower 20 and an air heater 22 are arranged inside the machine frame 1, wherein a water inlet of the water storage tank 14 is connected with an external water source through a water inlet pipe 15, a first electromagnetic valve 16 is arranged on the water inlet pipe 15, a water outlet of the water storage tank 14 is connected with a water inlet of the atomizer through a water outlet pipe 17, a second electromagnetic valve 18 is arranged on the water outlet pipe 17, an air outlet of the air blower 20 is connected with an air inlet of the atomizer, a mist outlet of the atomizer is connected with an air inlet of the air heater 22 through a mist outlet pipe 21, and an air outlet of the air heater 22 is communicated with the inside of the atomization shell 25 through a conveying pipe 23.

Referring to fig. 5, the automatic fabric ironing device further comprises a PLC controller. First solenoid valve 16, second solenoid valve 18 is connected with the PLC controller electricity, the PLC controller still is connected with first drive module and second drive module, first motor 7 is connected and is controlled by first drive module, second motor 9 is connected and is controlled by second drive module, the PLC controller disposes first relay module, second relay module and third relay module, the atomizer, air-blower 20 and air heater 22 connect respectively and are controlled by first relay module, second relay module and third relay module. The distance sensor 13 is electrically connected to the PLC controller.

The working principle of the automatic fabric ironing device is as follows: in the initial state, the slide block 6 is at the limited position, and the synchronous belt 12 is meshed with the convex teeth on the right rotating disc; before the device is started, a fabric winding drum is arranged on the rotating frame on the left in a penetrating mode, the fabric 35 is pulled out by one section, the fabric 35 is made to pass around the spraying shell 25 from the bottom and is attached to the bottom face of the spraying shell 25, and then the head end of the fabric 35 is fixed on the supporting shaft of the rotating frame on the right; after the device is started, the PLC controls the second motor 9 to rotate clockwise, the right turntable starts to synchronously rotate anticlockwise, the fabric 35 on the right rotating frame starts to roll more thickly, and the fabric 35 on the left rotating frame becomes thinner and thinner; meanwhile, second solenoid valve 18 switches on, water in the storage water tank 14 begins to slowly flow into the atomizer box 19, atomizer box 19 becomes water vapor with water atomization, air-blower 20 is to the air of blowing into in the atomizer box 19, thereby take out water vapor, make water vapor along play fog pipe 21 entering air heater 22, water vapor is by instant heating to high temperature at the in-process through air heater 22, high temperature water vapor is in the same direction as conveyer pipe 23 entering spraying shell 25 afterwards, the vent department of final following spraying shell 25 bottom surface discharges, high temperature water vapor passes surface fabric 35 and can heat spraying shell 25, thereby make surface fabric 35 by the ironing when spraying shell 25, play good ironing effect.

When the fabric 35 on the left rotating frame is rotated completely, the sensor on the left supporting plate 2 feeds back an electric signal to the PLC controller, the PLC controller controls the first motor 7 to start the screw rod to rotate, the sliding block 6 is driven to the left limit position, the synchronous belt 12 is meshed with the convex teeth on the left rotating disc, the PLC controller controls the first motor 7 to rotate anticlockwise, the left rotating disc is driven to rotate clockwise, the fabric 35 starts to be wound reversely, and the process is repeated until the fabric 35 on the right rotating frame is rotated completely. After several times of forward winding and reverse winding, the fabric 35 can be ironed for many times automatically, and an ideal ironing effect is achieved.

The device, adopt the mode of forward coiling and reverse coiling to iron surface fabric 35, and the motion route of surface fabric 35 is zigzag, make the structure of device compacter, can reduce surface fabric ironing device's volume by a wide margin, and the device is full-automatic ironing, whole ironing process need not artifical the participation, only need artifical before ironing locate the surface fabric reel on the rotating turret and take off the surface fabric reel after ironing the end can, workman's work load has been reduced greatly, not only showing and improving work efficiency and still having reduced the personnel selection cost, and has popularization value.

Referring to fig. 3, in order to conveniently detect the water level in the water storage tank 14, a liquid level sensor 36 is further installed in the water storage tank 14 in the embodiment, referring to fig. 5, the liquid level sensor 36 is connected with the PLC control. Liquid level sensor 36 sends the water level signal who detects to the PLC controller, and when the water level in storage water tank 14 was crossed lowly, the first solenoid valve 16 of PLC controller control switched on, and outside rivers were gone into in storage water tank 14 this moment to realize the moisturizing, when the water level reached and predetermine the height, first solenoid valve 16 of PLC controller control was closed.

In the ironing process, the fabric 35 is subjected to a pulling force, and considering that when the second motor 9 is abnormal, that is, the speed is out of control, if the rotating speed of the second motor 9 suddenly increases, the fabric 35 may be pulled, deformed and even torn.

In order to avoid the above situation, referring to fig. 1 and 2, the spraying housing 25 and the frame 1 in this embodiment are connected by a movable connection structure. This swing joint structure includes sleeve 32 and the break-through movable rod 33 in sleeve 32 that vertical direction set up, and the upper end and the frame 1 of sleeve 32 are connected fixedly, and the lower extreme and the spraying shell 25 of sleeve 32 are connected fixedly, at the built-in spring 34 that is equipped with of sleeve 32, the upper end butt of spring 34 and movable rod 33, and spring 34 is in compression state, and the lower extreme of sleeve 32 still is provided with the limit structure who prevents movable rod 33 and break away from, is connected through coupling hose 24 between conveyer pipe 23 and the spraying shell 25. The structure is such that the movable rod 33, the sleeve 32 and the spring 34 constitute a telescopic structure. When the pulling force applied to the fabric 35 is increased, the spring 34 contracts, so that the spraying shell 25 can move upwards for a certain distance, the pulling force applied to the fabric 35 is relieved, and the fabric 35 is prevented from being pulled to deform or being pulled apart; when the pulling force on the fabric 35 is reduced, the spring 34 extends, so that the spraying shell 25 moves downwards for a certain distance, the fabric 35 is always in a tensioning state, and the normal ironing is ensured.

As shown in fig. 1 and fig. 2, in the present embodiment, a recycling tank 26 is further disposed below the spraying casing 25, the recycling tank 26 is fixedly connected to the frame 1, the top surface of the recycling tank 26 is provided with a mesh and is an arc surface having a shape matching with the bottom surface of the spraying casing 25, such a shape enables the recycling tank 26 to better collect liquid droplets, and the bottom of the recycling tank 26 is connected to the water storage tank 14 through a return pipe 27. During ironing, the water vapor flows to the recycling tank 26 after penetrating through the fabric 35 and is cooled to form liquid drops, and the liquid drops are collected and flow back to the water storage tank 14. After the recovery tank 26 is additionally arranged, the device can be prevented from being too wet, and the device can be prevented from rusting.

Referring to fig. 4, the supporting shaft of the present device is a double-layer shaft structure, and includes a fixing shaft 37 and a sleeve shaft 38, wherein the fixing shaft 37 is fixedly connected to the supporting plate 2, the sleeve shaft 38 is movably sleeved outside the fixing shaft 37, the rotating disc is coaxially fixed to an end of the sleeve shaft 38, and a rotational damping exists between the sleeve shaft 38 and the fixing shaft 37. The structure can ensure that the rotary table can normally rotate, and the rotary table can rotate only by a certain external force, so that the condition that the empty rotary speed is greater than the full rotary speed due to the pulling force of the fabric 35 when the fabric 35 is about to rotate is avoided, the condition that the fabric 35 is loosened is generated, and the smooth operation of the whole ironing process is ensured.

In order to facilitate the transfer of the device, in this embodiment, universal wheels 28 are further mounted on the bottom of the machine frame 1, a horizontal bottom plate 29 is arranged above each universal wheel 28, the bottom plate 29 is fixedly connected with the machine frame 1, threaded holes are formed in the bottom plate 29, and bolts 30 are arranged in the threaded holes. The height position of the bolt 30 can be adjusted by screwing it so that the bottom of the bolt 30 is brought into contact with or separated from the ground. When this is transferred to the intended position, the device is positioned by screwing the bolt 30 so that its bottom abuts the ground.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims

1. The utility model provides an automatic ironing device of surface fabric for tailoring, includes the frame, characterized by: the top of the rack is symmetrically provided with a pair of rotating frames, each rotating frame comprises a supporting plate vertically connected and fixed with the rack, a rotating disc rotationally connected with the top end of the supporting plate and a supporting shaft coaxially fixed with the rotating disc, the periphery of the rotating disc is provided with a transmission gear, a transverse guide rail is arranged between the two rotating frames, a sliding block is connected on the guide rail in a sliding manner, a lead screw parallel to the guide rail is further arranged above the guide rail, the lead screw penetrates through the sliding block and is in threaded fit with the sliding block, one end of the guide rail is fixedly provided with a first motor, the lead screw is coaxially connected with an output shaft of the first motor, the top surface of the sliding block is fixedly provided with a vertical connecting plate, the lower part of the front of the connecting plate is provided with a main driven wheel and a driven wheel above the driving wheel, the driven wheel is rotationally connected with the connecting plate, and the back of the connecting plate is fixedly provided with a second motor, the spraying machine comprises a driving wheel, a driven wheel, a first motor, a second motor, a driving wheel, a supporting plate, a hollow and sealed spraying shell, a rack, a water storage tank, an atomizing tank, an air blower and an air heater, wherein the driving wheel is coaxially connected with an output shaft of the second motor, the driving wheel is connected with the driven wheel through a synchronous belt in a transmission way, convex teeth are arranged on the outer side surface of the synchronous belt, a sensor for detecting the thickness of fabric wound on the corresponding rotating frame is arranged on the supporting plate of each group of rotating frames, the hollow and sealed spraying shell is arranged below the two groups of rotating frames, the spraying shell is connected with the rack, the bottom surface of the spraying shell is in a smooth arc shape and is provided with a plurality of air outlet holes, the air outlet holes are communicated with the inside of the spraying shell, the water storage tank, the atomizing tank, the air blower and the air heater are arranged inside the rack, the water inlet of the water storage tank is connected with an external water source through a water inlet pipe, a first electromagnetic valve is arranged on the water inlet pipe, a water outlet of the water storage tank is connected with a water inlet of the atomizer through a water outlet pipe, a second electromagnetic valve is arranged on the water inlet pipe, the automatic fabric ironing device comprises a sensor, a first electromagnetic valve, a second electromagnetic valve, a PLC (programmable logic controller), a first driving module and a second driving module, wherein the air outlet of the air blower is connected with the air inlet of an atomizer, the mist outlet of the atomizer is connected with the air inlet of an air heater through a mist outlet pipe, the air outlet of the air heater is communicated with the inside of a spraying shell through a conveying pipe, the PLC is further connected with the first driving module and the second driving module, the first motor is connected with and controlled by the first driving module, the second motor is connected with and controlled by the second driving module, the PLC is provided with the first relay module, the second relay module and the third relay module, and the atomizer, the air blower and the air heater are respectively connected with and controlled by the first relay module, the second relay module and the third relay module.

2. An automatic ironing apparatus for garment processing fabric according to claim 1, wherein: adopt swing joint structural connection between spraying shell and the frame, this swing joint structural connection includes the sleeve that vertical direction set up and alternates the movable rod in the sleeve, and telescopic upper end is connected fixedly with the frame, and telescopic lower extreme is connected fixedly with the spraying shell, installs in the sleeve and is equipped with the spring, the upper end butt of spring and movable rod, and the spring is in compression state, and telescopic lower extreme still is provided with the limit structure who prevents the movable rod and break away from, be connected through coupling hose between conveyer pipe and the spraying shell.

3. An automatic ironing apparatus for garment processing fabric according to claim 1, wherein: the back shaft is double-deck axis body structure, and it includes fixed axle and sleeve shaft, the fixed axle is connected fixedly with the backup pad, the fixed axle outside is located to the sleeve shaft movable sleeve, the carousel is coaxial fixed with the tip of sleeve shaft, there is rotational damping between sleeve shaft and the fixed axle.

4. The automatic ironing device for the garment processing fabric according to claim 1, characterized in that: the spray device is characterized in that a recovery tank is arranged below the spray shell and fixedly connected with the rack, meshes are arranged on the top surface of the recovery tank, the top surface of the recovery tank is an arc surface matched with the bottom surface of the spray shell in shape, and the bottom of the recovery tank is connected with the water storage tank through a return pipe.

5. An automatic ironing apparatus for garment processing fabric according to claim 1, wherein: and a liquid level sensor is arranged in the water storage tank and is electrically connected with the PLC.

6. An automatic ironing apparatus for garment processing fabric according to claim 1, wherein: the sensor is a distance sensor, and the distance sensor points to the center of the supporting shaft of the rotating frame.

7. The automatic ironing device for the garment processing fabric according to claim 1, characterized in that: the universal wheels are mounted at the bottom of the rack, a horizontal bottom plate is arranged above each universal wheel and fixedly connected with the rack, threaded holes are formed in the bottom plates, and bolts are arranged in the threaded holes.