Disclosure of Invention
The invention aims to solve the technical problem of providing a hydrogenated butyronitrile rubber material for a floating oil seal of an oil field downhole tool; the rubber material adopts the black carbon black filler, has better reinforcing performance compared with an inorganic filler, and meanwhile, the crosslinking auxiliary agent is further added into the formula, so that the crosslinking of the rubber material can be further improved, and the pressure-variable performance of the rubber material is improved, so that the material finally has good pressure-variable performance, excellent heat-resistant aging and low-temperature resistance, and can meet the requirement that the product can not leak oil after being continuously operated for 4000 hours under the conditions of-40 to-50 ℃.
The second purpose of the invention is to provide a preparation method of a sizing material for a floating oil seal of an oil field downhole tool, and in order to solve the technical problem, the preparation method of the floating oil seal of the oil field downhole tool comprises the following steps: preparing the raw materials into mixed rubber by using an internal mixer; then the mixed rubber is heated and mixed by an open mill and is molded by a preforming machine; and phosphorizing the used framework, coating an adhesive, putting the mixed rubber and the framework into a mold for vulcanization, and carrying out secondary vulcanization, trimming, spring hanging, inspection, packaging and warehousing on the vulcanized semi-finished product.
The technical scheme adopted by the invention for realizing the purpose is as follows:
a sizing material for a floating oil seal comprises, by weight, 80-120 parts of hydrogenated nitrile rubber, 1-8 parts of zinc oxide, 20-55 parts of carbon black, 4451-3 parts of an anti-aging agent, 7592-15 parts of TP, 5-10 parts of VC-40CC, 2.5-4 parts of TAIC and 1533-10 parts of RICON.
The sizing material for the floating oil seal comprises, by weight, 100 parts of hydrogenated nitrile rubber, 5 parts of zinc oxide, 45 parts of carbon black, 4451.5 parts of an anti-aging agent, 7595 parts of TP, 8 parts of VC-40CC, 3 parts of TAIC and 1538 parts of RICON.
The rubber material for the floating oil seal comprises, by weight, 80 parts of hydrogenated nitrile rubber, 1 part of zinc oxide, 20 parts of carbon black, 4451 parts of an anti-aging agent, 7592 parts of TP, 5 parts of VC-40CC, 2.5 parts of TAIC and 1533 parts of RICON.
A sizing material for a floating oil seal comprises, by weight, 120 parts of hydrogenated nitrile rubber, 8 parts of zinc oxide, 55 parts of carbon black, 4453 parts of an anti-aging agent, 75915 parts of TP, 10 parts of VC-40CC, 4 parts of TAIC and 15310 parts of RICON.
The preparation method of the sizing material for the floating oil seal adopts a mode of combining roll-wrapping plastication and thin-passing plastication, and comprises the following steps:
A. setting the roller spacing to be 2-3mm, introducing cooling water, plasticating hydrogenated nitrile rubber, wrapping the hydrogenated nitrile rubber, tapping and rolling the hydrogenated nitrile rubber for 3 times for 5min, adding zinc oxide, an anti-aging agent, carbon black and TP759, controlling the time for 8min, then adding VC-40CC, TAIC and RICON 153 for 3min, uniformly mixing and taking out the mixture, and adding the mixture for 11 min;
B. Adjusting the roller spacing to be less than 1mm, performing thin pass plastication for 5 times, then enlarging the roller spacing for sheet feeding, and naturally cooling for 2 min.
The temperature is controlled to be less than 90 ℃ in the whole process.
The preparation method of the sizing material for the floating oil seal comprises the following steps:
(1) mixing by an internal mixer, controlling the rotating speed of a rotor to be 32r/min, and adding hydrogenated nitrile rubber for 2 min;
(2) adding zinc oxide, anti-aging agent, carbon black and TP759 for 10 min;
(3) adding VC-40CC, TAIC, RICON 153 for 1 min;
(3) and (5) removing the glue and cooling.
The invention has the beneficial effects that:
the floating oil seal adopting the raw materials has the advantages of excellent performance, high tensile strength, high-temperature aging resistance and excellent low-temperature resistance, so that the product can keep excellent performance under the use environment with extremely high rotating speed, the use requirements can be met far away, and the raw material proportion is unique and novel.
The preparation method provided by the invention is convenient to operate, simple to control, stable in operation in the whole process, and stable in performance and good in quality of the prepared rubber material.
The hardness of the material can be improved by adding zinc oxide, carbon black and VC-40CC, and the compression set of the material is reduced by adding TAIC, TP759 and RICON 153, so that the material with high hardness and lower compression set is obtained.
Detailed Description
The present invention will be further described with reference to the following specific examples.
Detailed description of the preferred embodiments
Example 1
A sizing material for a floating oil seal comprises, by weight, 80 parts of hydrogenated nitrile rubber, 1 part of zinc oxide, 20 parts of carbon black, 4451 parts of an anti-aging agent, 7592 parts of TP, 5 parts of VC-40CC, 2.5 parts of TAIC (for short for triallyl isocyanate) and 1533 parts of RICON.
The following procedure was used to prepare the compounded rubber:
TABLE 1
The mixing time of the internal mixer is generally between 8 and 15 min. In order to achieve good dispersion, a slightly longer kneading time is required, and rubber is kneaded in an internal mixer during production and processing, and the following two methods are available:
(1) when a high-quality rubber compound is mixed, since the rubber content is high and the dispersion is good, carbon black and TP759 are gradually added in the same way as in the mixing by an open mill.
(2) When mixing low-quality rubber materials or when the clearance between the rotor and the chamber wall of the internal mixer is large, a large amount of carbon black and TP759 can be simultaneously added.
The mixing of the internal mixer has two points: firstly, kneading the mixed rubber material into a mass; secondly, the shearing force is effectively utilized to ensure that the dispersion is good. If the internal mixer has good properties and is capable of kneading the rubber material well, only good dispersion can be considered. If the gap between the rotor and the chamber wall of the internal mixer is large, or if a formulation with a low rubber content is to be mixed, the kneaded rubber is the first place and the good dispersion is the second place. At this time, the charging coefficient should be increased to 65-75% to knead the rubber material into a mass, the high charging coefficient is easy to cause scorching, and the low charging coefficient is easy to be dispersed.
Then the mixed rubber is heated and mixed by an open mill and is molded by a preforming machine; and phosphorizing the used framework, coating an adhesive, putting the mixed rubber and the framework into a mold for vulcanization, and performing secondary vulcanization, finishing, inspection, packaging and warehousing on the vulcanized semi-finished product.
Example 2
A sizing material for a floating oil seal comprises, by weight, 120 parts of hydrogenated nitrile rubber, 8 parts of zinc oxide, 55 parts of carbon black, 4453 parts of an anti-aging agent, 75915 parts of TP, 10 parts of VC-40CC, 4 parts of TAIC and 15310 parts of RICON. The following procedure was used to prepare the compounded rubber:
TABLE 2
Example 3
The sizing material for the floating oil seal comprises, by weight, 100 parts of hydrogenated nitrile rubber, 5 parts of zinc oxide, 45 parts of carbon black, 4451.5 parts of an anti-aging agent, 7595 parts of TP, 8 parts of VC-40CC, 3 parts of TAIC and 1538 parts of RICON.
The following procedure was used to prepare the compounded rubber:
TABLE 3
Example 4
The sizing material for the floating oil seal comprises, by weight, 90 parts of hydrogenated nitrile rubber, 2 parts of zinc oxide, 30 parts of carbon black, 4451 parts of an anti-aging agent, 7594 parts of TP, 6 parts of VC-40CC, 3 parts of TAIC and 1534 parts of RICON.
The following procedure was used to prepare the compounded rubber:
TABLE 4
When the mixing temperature is too high, roll sticking can be generated, powder is not uniformly dispersed, even scorching can be generated, cooling in the mixing process must be enhanced, the mixing temperature is kept below 90 ℃, and feeding can be ensured under an elastic state. The carbon black can only be added in small amount one by one, the rubber tapping and rolling are stopped before the carbon black is fully mixed, which is the reason of poor dispersion, when the VC-40CC, TAIC and RICON 153 are added, the cutter is strictly forbidden, and the liquid VC-40CC, TAIC and RICON 153 are prevented from flowing.
Example 5
The sizing material for the floating oil seal comprises, by weight, 100 parts of hydrogenated nitrile rubber, 3 parts of zinc oxide, 40 parts of carbon black, 4452 parts of an anti-aging agent, 7596 parts of TP, 7 parts of VC-40CC, 3.5 parts of TAIC and 1535 parts of RICON.
The compound can be prepared by a conventional mixing method, and preferably by selecting the two methods provided by the invention.
For example, the conventional method: putting hydrogenated nitrile rubber into an open mill for thinly passing for 3 times, then uniformly mixing the hydrogenated nitrile rubber with the open mill, sequentially adding zinc oxide, carbon black, an anti-aging agent 445, TP759, VC-40CC, TAIC and RICON 153 into the open mill for mixing until the mixture is uniform, then discharging the mixture to obtain a mixed rubber, carrying out primary vulcanization on the mixed rubber on a flat vulcanizing machine, controlling the vulcanization temperature to be 150-; and taking the rubber out of the flat vulcanizing machine, and then carrying out secondary vulcanization in an oven at the temperature of 150-170 ℃ for 2h to obtain vulcanized rubber.
Example 6
The sizing material for the floating oil seal comprises, by weight, 110 parts of hydrogenated nitrile rubber, 4 parts of zinc oxide, 50 parts of carbon black, 4453 parts of an anti-aging agent, 7598 parts of TP, 8 parts of VC-40CC, 2.5 parts of TAIC and 1536 parts of RICON.
The preparation can be carried out by a conventional mixing method, and more preferably, the two methods provided by the invention are selected for preparation.
Example 7
A sizing material for a floating oil seal comprises, by weight, 85 parts of hydrogenated nitrile rubber, 5 parts of zinc oxide, 25 parts of carbon black, 4451.5 parts of an anti-aging agent, 75910 parts of TP, 9 parts of VC-40CC, 4 parts of TAIC and 1537 parts of RICON.
The preparation can be carried out by a conventional mixing method, and more preferably, the two methods provided by the invention are selected for preparation.
Example 8
The sizing material for the floating oil seal comprises, by weight, 95 parts of hydrogenated nitrile rubber, 6 parts of zinc oxide, 35 parts of carbon black, 4452.5 parts of an anti-aging agent, 75912 parts of TP, 7.5 parts of VC-40CC, 3 parts of TAIC and 1538 parts of RICON.
The preparation can be carried out by a conventional mixing method, and more preferably, the two methods provided by the invention are selected for preparation.
Example 9
A sizing material for a floating oil seal comprises, by weight, 105 parts of hydrogenated nitrile rubber, 7 parts of zinc oxide, 45 parts of carbon black, 4452 parts of an anti-aging agent, 7599 parts of TP, 8.5 parts of VC-40CC, 3.5 parts of TAIC and 1539 parts of RICON.
The preparation can be carried out by a conventional mixing method, and more preferably, the two methods provided by the invention are selected for preparation.
Second, performance detection
1. For example 3, the properties of the products prepared are shown in the following table:
TABLE 1
2. Other examples the results of the performance tests are shown in table 2.