CN111348608A - Full-automatic ink filling machine - Google Patents
Full-automatic ink filling machine Download PDFInfo
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- CN111348608A CN111348608A CN202010364884.4A CN202010364884A CN111348608A CN 111348608 A CN111348608 A CN 111348608A CN 202010364884 A CN202010364884 A CN 202010364884A CN 111348608 A CN111348608 A CN 111348608A
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- bottle
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- 230000007246 mechanism Effects 0.000 claims abstract description 164
- 238000003466 welding Methods 0.000 claims abstract description 54
- 238000003825 pressing Methods 0.000 claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 38
- 230000000670 limiting effect Effects 0.000 claims description 62
- 239000012528 membrane Substances 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000005259 measurement Methods 0.000 claims description 5
- 230000006978 adaptation Effects 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000000976 ink Substances 0.000 description 85
- 238000000034 method Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 4
- 239000000969 carrier Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
- B67B3/204—Linear-type capping machines
- B67B3/2053—Linear-type capping machines comprising capping heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B6/00—Closing bottles, jars or similar containers by applying closure members, not provided for in groups B67B1/00 - B67B5/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/20—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
Abstract
The invention aims to provide a full-automatic ink filling machine which can greatly improve the production efficiency and ensure the yield and the quality of products. The automatic bottle cap pressing and pre-installing device comprises a machine table, a bottle body feeding mechanism, a bottle cap feeding mechanism, a conveying mechanism, an ink filling mechanism, a flow control mechanism, a film welding mechanism, a pressing pre-installing mechanism and a cap screwing mechanism, wherein the conveying mechanism, the flow control mechanism, the bottle cap feeding mechanism and the film welding mechanism are all arranged on the machine table, the bottle body feeding mechanism, the ink filling mechanism, the pressing pre-installing mechanism and the cap screwing mechanism are sequentially arranged on the conveying mechanism, the output end of the flow control mechanism is connected with the input end of the ink filling mechanism, the action end of the film welding mechanism is arranged between the ink filling mechanism and the pressing pre-installing mechanism, the discharge end of the bottle cap feeding mechanism is provided with a material pushing mechanism, after a bottle cap is pushed to the upper side of a bottle body by the material pushing mechanism, the action end of the. The invention is applied to the production field of ink products.
Description
Technical Field
The invention is applied to the production field of ink products, and particularly relates to a full-automatic ink filling machine.
Background
At present, due to the increasing demand of users for printing ink and the increasing order, the production of enterprises is gradually expanded. The existing old-fashioned manual ink filling machine fills the china ink through the single tube, manual seal membrane and manual screw cap go to produce, but the speed that the china ink was filled to the single tube is slow, and is inefficient, and the artifical manual seal membrane causes easily that to weld membrane off normal, rosin joint and lead to leaking the problem emergence of china ink, and the speed of artifical manual screw cap is slow, and intensity of labour is big, and the human cost is high, causes fatigue easily and leads to screwing up the degree not enough, is difficult to guarantee output and quality, can not satisfy present requirement already.
The existing Chinese patent with the publication number of 205855970U provides a full-automatic ink filling all-in-one machine which is high in production efficiency, low in labor cost and good in product consistency, the ink filling all-in-one machine can realize automatic ink filling, but the output quantity of ink cannot be accurately measured, the filling quantity is too much or too little for bottles of different specifications, and the stability of production quality is difficult to guarantee. If can design one kind and can enough reduce the human cost, improve production efficiency greatly, can accurate measurement ink output again, can also avoid taking place the ink leakage problem, guarantee the full-automatic ink machine of irritating of the output and the quality of product, then can solve above-mentioned problem well.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the full-automatic ink filling machine which can reduce the labor cost, greatly improve the production efficiency, accurately measure the output quantity of ink, avoid the ink leakage problem and ensure the output and the quality of products.
The technical scheme adopted by the invention is as follows: the invention comprises a machine table, a bottle body feeding mechanism, a bottle cap feeding mechanism, a conveying mechanism, an ink filling mechanism, a flow control mechanism, a film welding mechanism, a pressing preassembly mechanism and a cap screwing mechanism, the conveying mechanism, the flow control mechanism, the bottle cap feeding mechanism and the film welding mechanism are all arranged on the machine table, the bottle body feeding mechanism, the ink filling mechanism, the pressing preassembly mechanism and the screwing cover mechanism are sequentially arranged on the conveying mechanism, the output end of the flow control mechanism is connected with the input end of the ink filling mechanism, the action end of the film welding mechanism is arranged between the ink filling mechanism and the pressing preassembly mechanism, the discharging end of the bottle cap feeding mechanism is provided with a material pushing mechanism, after the material pushing mechanism pushes the bottle cap to the upper part of the bottle body, the acting end of the pressing preassembly mechanism presses the bottle cap to be preassembled on the bottle body.
According to the scheme, the bottle body feeding mechanism sequentially feeds each bottle body onto the conveying mechanism for conveying, the ink filling mechanism fills ink into the bottle bodies on the conveying mechanism, the flow control mechanism can control the ink filling amount of the ink filling mechanism, so that excessive or insufficient ink filling is avoided, the bottle bodies filled with the ink are conveyed to the lower portion of the film welding mechanism by the conveying mechanism for film welding and sealing, the sealing performance of ink products is guaranteed, the ink leakage problem is avoided, the bottle bodies welded with the films are continuously conveyed to the lower portion of the lower pressing pre-assembling mechanism for pre-assembling the bottle caps, the bottle cap feeding mechanism sequentially feeds the bottle caps, the material pushing mechanism at the discharge end of the bottle cap feeding mechanism sequentially pushes the bottle caps to the position right above the bottle bodies, the acting end of the lower pressing mechanism pre-assembles the bottle caps onto the bottle bodies at the moment, and the subsequent conveying mechanism conveys the bottle bodies pre-assembled with the bottle caps to the cap screwing mechanism for screwing down, thereby completing the production of the ink product. Therefore, compared with the traditional old manual ink filling machine, the automatic ink filling machine realizes the full-automatic mass production of ink products, not only reduces the labor cost, but also greatly improves the production efficiency, avoids the problem of ink leakage caused by the deviation of a welding film and insufficient welding, and greatly ensures the quality of the ink products.
Further, bottle feed mechanism includes supporting seat, first transfer chain, first locating part and second locating part, first transfer chain sets up on the supporting seat, first locating part includes left limiting plate, right limiting plate and last limiting plate, a left side limiting plate with right limiting plate all with the one end of first transfer chain links to each other, a left side limiting plate with right limiting plate passes through go up the limiting plate and link to each other, bottle adaptation on the first transfer chain is in a left side limiting plate with between the right limiting plate, the second locating part includes lower limiting plate and sets up the first cylinder on the supporting seat, first cylinder with lower limiting plate transmission is connected, it is located to go up the limiting plate the top of lower limiting plate.
By the above scheme, when the blowing, carry on placing the bottle in succession on the first transfer chain, when the end of first transfer chain is carried to this bottle, the bottle can fall into conveying mechanism under self action of gravity on, and at the in-process that falls into, the limiting plate stretches out to move under the upper limiting plate under first cylinder can drive, through left limiting plate, right limiting plate, the common limiting effect of upper limiting plate and lower limiting plate, avoided the bottle to lead to the fact the off-normal to topple over even because of the spring action after down, guaranteed that the empty bottle is stable to fall on conveying mechanism, follow-up first cylinder can drive the lower limiting plate withdrawal and reset, so that conveying mechanism continues to carry the bottle in the middle of to next process.
Further, bottle lid feed mechanism includes the second transfer chain and sets up respectively two sets of altitude mixture control subassemblies at second transfer chain both ends, altitude mixture control subassembly includes first mounting panel, be provided with an at least guide pillar on the first mounting panel, the slip is provided with the guide pin bushing on the guide pillar, fixedly connected with first backup pad on the guide pin bushing, first backup pad with the second transfer chain is connected, it is provided with the regulation pivot to rotate on the first mounting panel, screw-thread fit has the lifter plate in the regulation pivot, the lifter plate with the second transfer chain is connected, the top of adjusting the pivot is provided with the regulation carousel.
It is thus clear that by above-mentioned scheme, set up the second transfer chain on two sets of altitude mixture control subassemblies, altitude mixture control subassembly includes the backup pad, the backup pad realizes reciprocating through the sliding fit of guide pin bushing with the guide pillar, and lifter plate and regulation pivot screw-thread fit, and the regulation pivot rotates and sets up on the mounting panel, when the regulation pivot rotates, the lifter plate follows the pivoted rotation and rises or descend, consequently can go the height of transferring whole second transfer chain through rotating the regulation pivot, so that the bottle of bottle lid on the second transfer chain can the compatible transport mechanism on the bottle of different height specifications.
Further, conveying mechanism includes third transfer chain and a plurality of position module of rectifying, the interval is provided with a plurality of location carrier on the third transfer chain, bottle adaptation on the first transfer chain is in the recess of location carrier, rectify the position module and include two promotion subassemblies, two promotion subassembly sets up relatively on the third transfer chain, the promotion subassembly includes second cylinder and ejector pad, the ejector pad with the transmission of second cylinder is connected.
According to the scheme, the bottle body of the bottle body feeding mechanism can be matched in the groove of the positioning carrier after falling to the third conveying line, the bottle body is prevented from being conveyed to be deviated or even toppled, each positioning module corresponds to each working position, when the bottle body is conveyed to the ink filling mechanism, the film welding mechanism, the pressing pre-installation mechanism and the screwing cover mechanism according to the sequence, in the two oppositely-arranged pushing assemblies, the two second cylinders respectively drive the two pushing blocks to stretch out simultaneously, and the two pushing blocks are all propped against the bottle body to correct and position the bottle body, so that the accurate alignment of the bottle opening of the bottle body and the working end of each working position can be realized, for example, the accurate alignment of the bottle opening of the bottle body and an ink jet nozzle of the ink filling mechanism.
Further, flow control mechanism includes controller and measurement subassembly, the measurement subassembly includes the second mounting panel, the vertical installation riser that is provided with on the second mounting panel, the upper and lower both ends of installation riser be equipped with respectively all with controller signal connection's last flowmeter and lower flowmeter, go up the flowmeter and both ends flange joint respectively have left conduit coupling spare and right conduit coupling spare about the lower flowmeter, the intercommunication has irritates the ink pipe on the left conduit coupling spare, the intercommunication has defeated ink pipe on the right conduit coupling spare, be equipped with the force pump on the defeated ink pipe, the force pump with controller signal connection.
According to the scheme, the flow control mechanism comprises two ink filling channels, each ink filling channel is composed of an ink conveying pipe and an ink filling pipe and used for conveying ink, a pressure pump is used for providing conveying acting force, then an upper flow meter and a lower flow meter are used for carrying out flow calculation on the ink in the pipeline respectively, the two flow meters and the pressure pump are in signal connection with a controller, when the amount of the ink flowing through the pipeline is detected by the two flow meters to reach a preset amount, the controller controls the pressure pump to stop working, so that the ink does not flow out any more, one-time ink filling work can be completed, compared with manual ink filling, the flow control mechanism is accurate and stable in metering and is beneficial to ensuring the stability of production quality.
Furthermore, the ink filling mechanism comprises a third mounting plate and a plurality of first fixing seats arranged on the third mounting plate, and a plurality of ink jet heads communicated with the ink filling pipes are arranged on the first fixing seats. Therefore, the number of the ink-jet heads can be multiple, so that ink can be filled into the plurality of bottle bodies at one time, and the ink filling efficiency is greatly improved.
Further, weld membrane mechanism including all setting up feeder, punishment in advance module and welding the membrane module on the support frame, be equipped with the pay-off passageway in the punishment in advance module, it includes vertical setting to weld the membrane module and be in second backup pad on the support frame, be provided with in the second backup pad and weld membrane machine and weld the membrane cylinder, the output of welding the membrane cylinder is provided with welds the module, weld the module with the heating pipe of welding membrane machine links to each other, it cuts the membrane sword to weld to be provided with on the module, it passes to weld the membrane on the feeder the pay-off sets up after passing through the below of welding the module.
It can be seen from the above-mentioned scheme that the feeder can supply the membrane material of lapping constantly, and the membrane material is carried the below of welding the diaphragm through the pay-off passageway in the punishment in advance module, when the bottle that has filled the ink was carried the below of this membrane material, the drive of welding the diaphragm cylinder welds the diaphragm and moves down, until the membrane material by welding on the diaphragm pressfitting of diaphragm to the bottleneck of bottle, wherein weld the diaphragm, the membrane machine can heat the welding diaphragm, so that the membrane material is heated and produces viscidity and fasten the bottleneck of gluing to the bottle, meanwhile the film cutter on the welding diaphragm can cut off the membrane material, thereby accomplish whole welding membrane process.
Furthermore, the pushing mechanism comprises a fourth mounting plate arranged on the second conveying line, a linear slide rail perpendicular to the second conveying line is arranged on the fourth mounting plate, a sliding plate is arranged on the linear slide rail in a sliding mode, a cover pushing component matched with the second conveying line is arranged on the sliding plate, an air cylinder plate is further arranged on the fourth mounting plate, a cover pushing air cylinder is arranged on the air cylinder plate, and the output end of the cover pushing air cylinder is fixedly connected with a connecting plate arranged on the sliding plate. Therefore, the cap pushing cylinder can drive the sliding plate to be in sliding fit with the linear sliding rail, and therefore when the bottle caps of the second conveying line are conveyed to the material pushing mechanism, the cap pushing piece can push the bottle caps to the upper portion of the bottle bodies through driving of the cap pushing cylinder.
Further, push down pre-installation mechanism includes pushing down the subassembly and carrying the material subassembly, it includes down air cylinder, briquetting and vertical setting to push down the subassembly and is in fifth mounting panel on the third transfer chain, it sets up to push down the air cylinder on the fifth mounting panel, push down the air cylinder with the briquetting transmission is connected down, it includes third air cylinder, year flitch and second fixing base to carry the material subassembly, the second fixing base sets up on the third transfer chain, the third air cylinder sets up on the second fixing base, the third air cylinder with carry the flitch transmission and be connected, the briquetting is located down the top of year flitch. Therefore, when the bottle cap is pushed to the upper side of the bottle body by the cap pushing component, the third cylinder drives the material carrying plate to extend out so that the bottle cap can be placed on the material carrying plate in advance, and when the pressing block is driven by the pressing-down cylinder to move downwards, the third cylinder drives the material carrying plate to retract and reset, so that the pressing block can pre-install the bottle cap on the bottle body through pressing-down action, and subsequent cap screwing operation is facilitated.
Furthermore, the screw cap mechanism comprises a frame, two sets of symmetrical screw cap components are horizontally arranged on the frame, each screw cap component comprises a fourth cylinder, a moving block is arranged at the output end of each fourth cylinder, a motor base is arranged on each moving block, a driving motor is arranged on each motor base, at least one rotating shaft is rotatably arranged on each moving block, the upper end of each rotating shaft is in transmission fit with the corresponding driving motor, the lower end of each rotating shaft penetrates through the corresponding moving block and is provided with a clamping cover part, a pressing cylinder is vertically arranged on the frame and located between the two sets of screw cap components, and a pressing part matched with the clamping cover part is arranged at the output end of the pressing cylinder.
According to the scheme, when the bottle body pre-installed with the bottle cap moves to the position below the pressing piece, the two fourth air cylinders are started, the four cap clamping pieces are close to the bottle cap until the cap clamping pieces are attached to the bottle cap, then the pressing air cylinders are started to enable the pressing piece to abut against the bottle cap, then the two driving motors are started, the rotating shaft drives the four cap clamping pieces to rotate, and the pressing air cylinders continue to act until the bottle cap is screwed down; when the bottle cap is screwed down, the fourth cylinder acts and resets, the driving motor stops rotating, and the pressing cylinder acts and resets, so that the single screwing work is completed, and the production of a single ink product is realized.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the bottle body feeding mechanism;
fig. 3 is a perspective view of a bottle cap feeding mechanism;
FIG. 4 is a perspective view of the transport mechanism;
FIG. 5 is a schematic plan view of the flow control mechanism;
FIG. 6 is a perspective view of a film welding mechanism;
FIG. 7 is a perspective view of the push-down preassembly mechanism;
figure 8 is a perspective view of the screw-on mechanism.
Detailed Description
As shown in fig. 1 to 8, in this embodiment, the present invention includes a machine table 1, a bottle body feeding mechanism 2, a bottle cap feeding mechanism 3, a conveying mechanism 4, an ink filling mechanism 5, a flow control mechanism 6, a film welding mechanism 7, a pressing pre-assembly mechanism 8, and a cap screwing mechanism 9, wherein the conveying mechanism 4, the flow control mechanism 6, the bottle cap feeding mechanism 3, and the film welding mechanism 7 are all disposed on the machine table 1, the bottle body feeding mechanism 2, the ink filling mechanism 5, the pressing pre-assembly mechanism 8, and the cap screwing mechanism 9 are sequentially disposed on the conveying mechanism 4, an output end of the flow control mechanism 6 is connected to an input end of the ink filling mechanism 5, an action end of the film welding mechanism 7 is disposed between the ink filling mechanism 5 and the pressing pre-assembly mechanism 8, a discharge end of the bottle cap feeding mechanism 3 is provided with a material pushing mechanism 10, after the pushing mechanism 10 pushes the bottle cap to the upper part of the bottle body, the acting end of the pressing pre-installing mechanism 8 presses the bottle cap down and pre-installs the bottle cap on the bottle body.
In this embodiment, bottle feed mechanism 2 includes supporting seat 21, first transfer chain 22, first locating part and second locating part, first transfer chain 22 sets up on the supporting seat 21, first locating part includes left limiting plate 23, right limiting plate 24 and last limiting plate 25, left side limiting plate 23 with right limiting plate 24 all with the one end of first transfer chain 22 links to each other, left side limiting plate 23 with right limiting plate 24 passes through last limiting plate 25 links to each other, the bottle adaptation on the first transfer chain 22 is in left side limiting plate 23 with between the right limiting plate 24, the second locating part includes lower limiting plate 26 and the first cylinder 27 of setting on supporting seat 21, first cylinder 27 with lower limiting plate 26 transmission is connected, it is located to go up limiting plate 25 the top of lower limiting plate 26.
In this embodiment, the bottle cap feeding mechanism 3 includes a second conveying line 31 and two sets of height adjusting assemblies respectively disposed at two ends of the second conveying line 31, each height adjusting assembly includes a first mounting plate 32, at least one guide pillar 33 is disposed on the first mounting plate 32, a guide sleeve 34 is slidably disposed on the guide pillar 33, a first support plate 35 is fixedly connected to the guide sleeve 34, the first support plate 35 is connected to the second conveying line 31, an adjusting rotating shaft 36 is rotatably disposed on the first mounting plate 32, a lifting plate 37 is screwed on the adjusting rotating shaft 36, the lifting plate 37 is connected to the second conveying line 31, and an adjusting turntable 38 is disposed at a top end of the adjusting rotating shaft 36.
In this embodiment, the conveying mechanism 4 includes a third conveying line 41 and a plurality of position correcting modules, a plurality of positioning carriers 42 are arranged on the third conveying line 41 at intervals, the bottles on the first conveying line 22 are fitted in the grooves of the positioning carriers 42, each position correcting module includes two pushing assemblies, the two pushing assemblies are oppositely arranged on the third conveying line 41, each pushing assembly includes a second cylinder 43 and a pushing block 44, and the pushing block 44 is in transmission connection with the second cylinder 43.
In this embodiment, the flow control mechanism 6 includes a controller 61 and a metering component, the metering component includes a second mounting plate 62, a mounting vertical plate 63 is vertically arranged on the second mounting plate 62, the upper end and the lower end of the mounting vertical plate 63 are respectively provided with an upper flow meter 64 and a lower flow meter 65 which are connected with the controller 61 through signals, the left end and the right end of the upper flow meter 64 and the lower end of the lower flow meter 65 are respectively connected with a left pipeline connecting piece 66 and a right pipeline connecting piece 68 through flanges, the left pipeline connecting piece 66 is communicated with an ink filling pipe 67, the right pipeline connecting piece 68 is communicated with an ink conveying pipe 69, the ink conveying pipe 69 is provided with a pressure pump 60, and the pressure pump 60 is connected with the controller 61 through signals.
In this embodiment, the ink filling mechanism 5 includes a third mounting plate 51 and a plurality of first fixing seats 52 disposed on the third mounting plate 51, and each of the plurality of first fixing seats 52 is provided with an ink jet head 53 communicated with the ink filling tube 67.
In this embodiment, the film welding mechanism 7 includes a feeder 71, a material passing module 72 and a film welding assembly all disposed on the bottom plate 70, a feeding channel is disposed in the material passing module 72, the film welding assembly includes a second support plate 73 vertically disposed on the bottom plate 70, a film welding machine 74 and a film welding cylinder 75 are disposed on the second support plate 73, a welding module 76 is disposed at an output end of the film welding cylinder 75, the welding module 76 is connected with a heating pipe of the film welding machine 74, a film cutting knife 77 is disposed on the welding module 76, and a welding film on the feeder 71 passes through the feeding channel and then is disposed below the welding module 76.
In this embodiment, the material pushing mechanism 10 includes a fourth mounting plate 101 disposed on the second conveying line 31, a linear slide rail 102 perpendicular to the second conveying line 31 is disposed on the fourth mounting plate 101, a sliding plate 103 is slidably disposed on the linear slide rail 102, a cover pushing member 104 matched with the second conveying line 31 is disposed on the sliding plate 103, an air cylinder plate 105 is further disposed on the fourth mounting plate 101, a cover pushing air cylinder 106 is disposed on the air cylinder plate 105, and an output end of the cover pushing air cylinder 106 is fixedly connected to a connecting plate disposed on the sliding plate 103.
In this embodiment, the push-down preassembling mechanism 8 includes a push-down assembly and a material loading assembly, the push-down assembly includes a push-down cylinder 81, a push-down block 82 and a fifth mounting plate 83 vertically disposed on the third conveying line 41, the push-down cylinder 81 is disposed on the fifth mounting plate 83, the push-down cylinder 81 is in transmission connection with the push-down block 82, the material loading assembly includes a third cylinder 84, a material loading plate 85 and a second fixing seat 86, the second fixing seat 86 is disposed on the third conveying line 41, the third cylinder 84 is disposed on the second fixing seat 86, the third cylinder 84 is in transmission connection with the material loading plate 85, and the push-down block 82 is located above the material loading plate 85.
In this embodiment, the screw capping mechanism 9 includes a frame 91, two sets of symmetrical screw capping assemblies are horizontally disposed on the frame 91, the screw capping assembly includes a fourth cylinder 92, a moving block 93 is disposed at an output end of the fourth cylinder 92, a motor base 94 is disposed on the moving block 93, a driving motor 95 is disposed on the motor base 94, at least one rotating shaft 96 is rotatably disposed on the moving block 93, an upper end of the rotating shaft 96 is in transmission fit with the driving motor 95, a lower end of the rotating shaft 96 penetrates through the moving block 93 and is provided with a clamping cover 97, a pressing cylinder 98 is vertically disposed on the frame 91, the pressing cylinder 98 is located between the two sets of screw capping assemblies, and a pressing piece 99 matched with the clamping cover 97 is disposed at an output end of the pressing cylinder 98.
In the present embodiment, the working principle of the present invention is as follows:
the vials 107 are placed on the first conveyor line 22 for conveyance, and when the vials 107 are conveyed to the end of the first conveyor line 22, the bottle 107 will fall under its own weight into the positioning carrier 42 of the third transport line 41, during the dropping process, the first cylinder 27 will drive the lower limiting plate 26 to extend and move to the position right below the upper limiting plate 25, by the common limiting action of the left limiting plate 23, the right limiting plate 24, the upper limiting plate 25 and the lower limiting plate 26, the bottle body 107 is prevented from deviating or even toppling over due to the elastic action after falling down, the bottle body 107 is ensured to be stably adapted in the groove of the positioning carrier 42, the first cylinder 27 will drive the lower limiting plate 26 to retract and reset, so that the third conveying line 41 will continue to convey the bottles 107 to the next process.
When the bottle 107 is transported to the lower part of the ink gun 53, each ink filling channel is composed of the ink transporting pipe 69 and the ink filling pipe 67 to transport ink, the pressure pump 60 is used for providing transporting acting force, the upper flow meter 64 and the lower flow meter 65 are respectively used for calculating the flow rate of the ink in the pipeline, both the flow meters and the pressure pump 60 are in signal connection with the controller 61, when the amount of the ink flowing through the pipeline is detected by both the flow meters to reach a preset amount, the controller 61 controls the pressure pump 60 to stop working, so that the ink does not flow out any more, and one ink filling operation can be completed, and the ink is finally filled into the bottle 107 through the ink gun 53 because the ink filling pipe 67 is communicated with the ink gun 53.
When the ink filled bottle 107 is conveyed to the position below the film welding block 76, the feeder 71 can continuously supply the rolled film 109, and the film 109 is conveyed to the position below the film welding block 76 through the feeding channel in the material passing module 72, when the ink filled bottle 107 is conveyed to the position below the film 109, the film welding cylinder 75 drives the film welding block 76 to move downwards until the film 109 is pressed onto the mouth of the bottle 107 by the film welding block 76, wherein the film welding machine 74 can heat the film welding block 76, so that the film 109 is heated to generate viscosity to be firmly adhered to the mouth of the bottle 107, and meanwhile, the film cutting knife 77 on the film welding block 76 cuts off the film 109, thereby completing the whole film welding process.
When the bottle bodies 107 with the welded films are conveyed to the lower portion of the lower pressing block 82, the cap pushing cylinder 106 can drive the sliding plate 103 to be in sliding fit with the linear sliding rail 102, so that when the bottle caps 108 of the second conveying line 31 are conveyed to the pushing mechanism 10, the cap pushing part 104 can push the bottle caps 108 to the upper portions of the bottle bodies 107 by the driving of the cap pushing cylinder 106. While the third cylinder 84 drives the material carrying plate 85 to extend so that the bottle caps 108 can be pre-placed on the material carrying plate 85 during the process that the bottle caps 108 are pushed above the bottle bodies 107 by the pushing cover 104, the third cylinder 84 drives the material carrying plate 85 to retract and reset at the same time when the pushing cylinder 81 drives the lower pressing block 82 to move downwards, so that the lower pressing block 82 can pre-load the bottle caps 108 onto the bottle bodies 107 through the pushing action, thereby facilitating the subsequent capping operation.
When the bottle body 107 pre-loaded with the bottle cap 108 moves to the position below the pressing piece 99, the two fourth air cylinders 92 are started, the four clamping cover pieces 97 are close to the bottle cap 108 until the clamping cover pieces are attached to the bottle cap 108, then the pressing air cylinder 98 is started to enable the pressing piece 99 to abut against the bottle cap 108, then the two driving motors 95 are started, the rotating shaft 96 drives the four clamping cover pieces 97 to rotate, and the pressing air cylinder 98 continues to act until the bottle cap 108 is screwed; after the bottle cap 108 is screwed down, the fourth air cylinder 92 acts and resets, the driving motor 95 stops rotating, and the pressing air cylinder 98 acts and resets, so that the single screwing operation is completed, and the production of a single ink product is realized.
Claims (10)
1. The utility model provides a full-automatic irritate black machine which characterized in that: the automatic ink filling machine comprises a machine table (1), a bottle body feeding mechanism (2), a bottle cap feeding mechanism (3), a conveying mechanism (4), an ink filling mechanism (5), a flow control mechanism (6), a membrane welding mechanism (7), a pressing preassembling mechanism (8) and a screwing cover mechanism (9), wherein the conveying mechanism (4), the flow control mechanism (6), the bottle cap feeding mechanism (3) and the membrane welding mechanism (7) are all arranged on the machine table (1), the bottle body feeding mechanism (2), the ink filling mechanism (5), the pressing preassembling mechanism (8) and the screwing cover mechanism (9) are sequentially arranged on the conveying mechanism (4), the output end of the flow control mechanism (6) is connected with the input end of the ink filling mechanism (5), and the action end of the membrane welding mechanism (7) is arranged between the ink filling mechanism (5) and the pressing mechanism (8), the discharging end of the bottle cap feeding mechanism (3) is provided with a material pushing mechanism (10), after the bottle cap is pushed to the upper portion of the bottle body by the material pushing mechanism (10), the acting end of the pressing preassembly mechanism (8) presses the bottle cap down to preassemble the bottle cap onto the bottle body.
2. The full-automatic ink filling machine according to claim 1, characterized in that: the bottle body feeding mechanism (2) comprises a supporting seat (21), a first conveying line (22), a first limiting part and a second limiting part, the first conveying line (22) is arranged on the supporting seat (21), the first limiting part comprises a left limiting plate (23), a right limiting plate (24) and an upper limiting plate (25), the left limiting plate (23) and the right limiting plate (24) are connected with one end of the first conveying line (22), the left limiting plate (23) and the right limiting plate (24) are connected through the upper limiting plate (25), a bottle body on the first conveying line (22) is matched between the left limiting plate (23) and the right limiting plate (24), the second limiting part comprises a lower limiting plate (26) and a first air cylinder (27) arranged on the supporting seat (21), and the first air cylinder (27) is in transmission connection with the lower limiting plate (26), the upper limiting plate (25) is positioned above the lower limiting plate (26).
3. The full-automatic ink filling machine according to claim 1, characterized in that: the bottle cap feeding mechanism (3) comprises a second conveying line (31) and two groups of height adjusting assemblies arranged at two ends of the second conveying line (31) respectively, each height adjusting assembly comprises a first mounting plate (32), at least one guide pillar (33) is arranged on each first mounting plate (32), a guide sleeve (34) is arranged on each guide pillar (33) in a sliding mode, a first supporting plate (35) is fixedly connected onto each guide sleeve (34), each first supporting plate (35) is connected with the second conveying line (31), an adjusting rotating shaft (36) is arranged on each first mounting plate (32) in a rotating mode, a lifting plate (37) is arranged on each adjusting rotating shaft (36) in a threaded matching mode, each lifting plate (37) is connected with the second conveying line (31), and an adjusting rotary disc (38) is arranged at the top end of each adjusting rotating shaft (36).
4. The full-automatic ink filling machine according to claim 2, characterized in that: conveying mechanism (4) include third transfer chain (41) and a plurality of position correcting module, the interval is provided with a plurality of location carrier (42) on third transfer chain (41), the bottle adaptation on first transfer chain (22) is in the recess of location carrier (42), position correcting module is including two promotion subassemblies, two it sets up relatively to promote the subassembly on third transfer chain (41), it includes second cylinder (43) and ejector pad (44) to promote the subassembly, ejector pad (44) with second cylinder (43) transmission is connected.
5. The full-automatic ink filling machine according to claim 1, characterized in that: flow control mechanism (6) are including controller (61) and measurement subassembly, the measurement subassembly includes second mounting panel (62), vertically on second mounting panel (62) be provided with installation riser (63), the upper and lower both ends of installation riser (63) be equipped with respectively all with controller (61) signal connection's last flowmeter (64) and lower flowmeter (65), go up flowmeter (64) and lower flowmeter (65) are controlled both ends flange joint respectively and are had left conduit coupling (66) and right conduit coupling (68), the intercommunication has irritated ink pipe (67) on left side conduit coupling (66), the intercommunication has ink pipe (69) on right side conduit coupling (68), be equipped with force pump (60) on ink pipe (69), force pump (60) with controller (61) signal connection.
6. The full-automatic ink filling machine according to claim 5, characterized in that: the ink filling mechanism (5) comprises a third mounting plate (51) and a plurality of first fixing seats (52) arranged on the third mounting plate (51), and the first fixing seats (52) are provided with ink jet heads (53) communicated with the ink filling pipes (67).
7. The full-automatic ink filling machine according to claim 1, characterized in that: weld membrane mechanism (7) including all setting up feeder (71), punishment in advance module (72) on bottom plate (70) and weld the membrane module, be equipped with the pay-off passageway in punishment in advance module (72), it includes vertical setting to weld the membrane module second backup pad (73) on bottom plate (70), be provided with on second backup pad (73) and weld membrane machine (74) and weld membrane cylinder (75), the output of welding membrane cylinder (75) is provided with and welds module (76), weld module (76) with the heating pipe of welding membrane machine (74) links to each other, be provided with on welding module (76) and cut membrane sword (77), the welding membrane on feeder (71) passes set up behind the pay-off passageway and is in the below of welding module (76).
8. The full-automatic ink filling machine according to claim 3, characterized in that: the material pushing mechanism (10) comprises a fourth mounting plate (101) arranged on the second conveying line (31), a linear sliding rail (102) perpendicular to the second conveying line (31) is arranged on the fourth mounting plate (101), a sliding plate (103) is arranged on the linear sliding rail (102) in a sliding mode, a cover pushing component (104) matched with the second conveying line (31) is arranged on the sliding plate (103), an air cylinder plate (105) is further arranged on the fourth mounting plate (101), a cover pushing air cylinder (106) is arranged on the air cylinder plate (105), and the output end of the cover pushing air cylinder (106) is fixedly connected with a connecting plate arranged on the sliding plate (103).
9. The full-automatic ink filling machine according to claim 8, characterized in that: the pressing-down pre-installation mechanism (8) comprises a pressing-down assembly and a material loading assembly, the pressing-down assembly comprises a pressing-down cylinder (81), a pressing-down block (82) and a fifth installation plate (83) vertically arranged on the third conveying line (41), the pressing-down cylinder (81) is arranged on the fifth installation plate (83), the pressing-down cylinder (81) is in transmission connection with the pressing-down block (82), the material loading assembly comprises a third cylinder (84), a material loading plate (85) and a second fixing seat (86), the second fixing seat (86) is arranged on the third conveying line (41), the third cylinder (84) is arranged on the second fixing seat (86), the third cylinder (84) is in transmission connection with the material loading plate (85), and the pressing-down block (82) is located above the material loading plate (85).
10. The full-automatic ink filling machine according to claim 1, characterized in that: the screw cap mechanism (9) comprises a frame (91), two groups of symmetrical screw cap components are horizontally arranged on the frame (91), the screw cap component comprises a fourth cylinder (92), a moving block (93) is arranged at the output end of the fourth cylinder (92), a motor base (94) is arranged on the moving block (93), a driving motor (95) is arranged on the motor base (94), the moving block (93) is provided with at least one rotating shaft (96) in a rotating way, the upper end of the rotating shaft (96) is in transmission fit with the driving motor (95), the lower end of the rotating shaft (96) penetrates through the moving block (93) and is provided with a clamping cover part (97), a pressing air cylinder (98) is vertically arranged on the frame (91), the pressing air cylinder (98) is positioned between the two groups of screw cap components, the output end of the pressing air cylinder (98) is provided with a pressing piece (99) matched with the clamping cover piece (97).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010364884.4A CN111348608A (en) | 2020-04-30 | 2020-04-30 | Full-automatic ink filling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010364884.4A CN111348608A (en) | 2020-04-30 | 2020-04-30 | Full-automatic ink filling machine |
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| Publication Number | Publication Date |
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| CN111348608A true CN111348608A (en) | 2020-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010364884.4A Pending CN111348608A (en) | 2020-04-30 | 2020-04-30 | Full-automatic ink filling machine |
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| CN (1) | CN111348608A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112194075A (en) * | 2020-11-10 | 2021-01-08 | 常德市同创包装有限公司 | Cover loading mechanism applied to beverage packaging machine |
| CN113060685A (en) * | 2021-03-05 | 2021-07-02 | 段丽琴 | A equipment for car production glass water collection bottle |
| CN117509512A (en) * | 2024-01-05 | 2024-02-06 | 江苏普罗诺生物科技有限公司 | Filling equipment is used in production of blue copper peptide essence |
-
2020
- 2020-04-30 CN CN202010364884.4A patent/CN111348608A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112194075A (en) * | 2020-11-10 | 2021-01-08 | 常德市同创包装有限公司 | Cover loading mechanism applied to beverage packaging machine |
| CN112194075B (en) * | 2020-11-10 | 2022-05-03 | 常德市同创包装有限公司 | Cover loading mechanism applied to beverage packaging machine |
| CN113060685A (en) * | 2021-03-05 | 2021-07-02 | 段丽琴 | A equipment for car production glass water collection bottle |
| CN117509512A (en) * | 2024-01-05 | 2024-02-06 | 江苏普罗诺生物科技有限公司 | Filling equipment is used in production of blue copper peptide essence |
| CN117509512B (en) * | 2024-01-05 | 2024-03-26 | 江苏普罗诺生物科技有限公司 | Filling equipment is used in production of blue copper peptide essence |
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Effective date of registration: 20240328 Address after: 519000, No. 989 Damen Road, Sanzao Town, Jinwan District, Zhuhai City, Guangdong Province Applicant after: Zhuhai Chuanmeixun New Materials Co.,Ltd. Country or region after: China Address before: No.9, Lianhe Road, Hongqi Town, Jinwan District, Zhuhai City, Guangdong Province Applicant before: Zhuhai Zhongmo Technology Co.,Ltd. Country or region before: China |