CN111347268A - A device for finishing bearing support seat - Google Patents
A device for finishing bearing support seat Download PDFInfo
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- CN111347268A CN111347268A CN201811576863.8A CN201811576863A CN111347268A CN 111347268 A CN111347268 A CN 111347268A CN 201811576863 A CN201811576863 A CN 201811576863A CN 111347268 A CN111347268 A CN 111347268A
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- positioning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/061—Work-clamping means adapted for holding a plurality of workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
本发明涉及一种精加工轴承支撑座的装置,包括底板以及安装在底板上的定位机构及与定位机构配合使用的限位机构,定位机构在X轴、Y轴、Z轴三个方向上进行定位,限位机构与定位机构配合连接。与现有技术相比,本发明使得精加工的定位更加精确,工装的稳定性更高,并且精加工过程中的钻孔铣孔、钻孔攻丝、铣圆弧等工序都是一次装夹加工,具有尺寸稳定、工件放置方便,生产效率高等优点。
The invention relates to a device for finishing a bearing support seat, comprising a base plate, a positioning mechanism mounted on the base plate, and a limit mechanism used in cooperation with the positioning mechanism. Positioning, the limiting mechanism is matched and connected with the positioning mechanism. Compared with the prior art, the present invention makes the positioning of finishing more accurate, the stability of the tooling is higher, and the drilling and milling, drilling and tapping, arc milling and other processes in the finishing process are all clamped at one time. It has the advantages of stable size, convenient workpiece placement and high production efficiency.
Description
技术领域technical field
本发明涉及一种加工装置,尤其是涉及一种精加工轴承支撑座的装置。The invention relates to a processing device, in particular to a device for finishing a bearing support seat.
背景技术Background technique
如何提高数控机床利用率?通过技术分析,夹具的使用有很大的关系。据不完全统计,国内企业数控机床选用夹具不合理的比例高达50%以上。至2014年底,中国数控机床保有量近一百万台,也就是说有50万台以上的数控机床由于夹具选择不合理或应用不当,而出现了“窝工”现象;从另外一个角度来讲,在数控机床夹具的选择与应用上大有文章可做,因为其中蕴含了可观的潜在经济效益。How to improve the utilization rate of CNC machine tools? Through technical analysis, the use of fixtures has a lot to do with it. According to incomplete statistics, the proportion of unreasonable fixtures used in CNC machine tools in domestic enterprises is as high as 50%. By the end of 2014, the number of CNC machine tools in China was nearly 1 million, that is to say, there were more than 500,000 CNC machine tools due to unreasonable selection of fixtures or improper application, and the phenomenon of "women" appeared; from another perspective , There is a lot to do in the selection and application of CNC machine tool fixtures, because it contains considerable potential economic benefits.
之前采用的加工装夹方式,虽然也能完成一系列精加工的工序,但是采用内撑的方式,从上往下同时挤压工件的外圆弧,装夹拆卸过程费时费力。并且在斜面上钻孔攻丝,容易导致钻头崩裂。现在使用的侧面压紧方式,减少操作员的装夹动作,大大减少了装夹时间,同时采用四轴,从反面片面上钻孔攻丝,不会产生刀具磨损问题。The processing and clamping method used before can also complete a series of finishing processes, but the inner support method is used to squeeze the outer arc of the workpiece from top to bottom at the same time, and the clamping and disassembly process is time-consuming and laborious. In addition, drilling and tapping on the inclined surface can easily lead to the cracking of the drill bit. The side pressing method currently used reduces the operator's clamping action and greatly reduces the clamping time. At the same time, four axes are used to drill and tap from the reverse side, which will not cause tool wear problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种精加工轴承支撑座的装置。The purpose of the present invention is to provide a device for finishing the bearing support seat in order to overcome the above-mentioned defects of the prior art.
本发明的目的可以通过以下技术方案来实现:The object of the present invention can be realized through the following technical solutions:
一种精加工轴承支撑座的装置,包括底板以及安装在底板上的定位机构及与定位机构配合使用的限位机构,A device for finishing a bearing support seat, comprising a base plate, a positioning mechanism mounted on the base plate, and a limit mechanism used in cooperation with the positioning mechanism,
所述定位机构在X轴、Y轴、Z轴三个方向上进行定位,所述限位机构与所述定位机构配合连接。The positioning mechanism performs positioning in three directions of the X axis, the Y axis and the Z axis, and the limiting mechanism is matched and connected with the positioning mechanism.
所述定位机构包括底板上安装的弹性辅助挡块及定位柱,待加工轴承支撑座的中心孔与所述定位柱紧配,同时外圆弧贴合弹性辅助挡块向下放置,贴合底板。The positioning mechanism includes an elastic auxiliary block and a positioning column installed on the base plate. The center hole of the bearing support seat to be processed is tightly fitted with the positioning column, and the outer arc is placed downwards against the elastic auxiliary stop to fit the base plate. .
所述弹性辅助挡块的外沿部分为圆弧形状,贴合待加工轴承支撑座,其圆弧间距大于轴承支撑座间的圆弧间距。The outer edge portion of the elastic auxiliary stop is in the shape of an arc, which fits the bearing support seat to be processed, and the arc spacing is larger than the arc spacing between the bearing support seats.
配合Y轴方向定位使用的限位机构为设置在底板上的弹簧锁紧机构。The limit mechanism used for positioning in the Y-axis direction is a spring locking mechanism arranged on the bottom plate.
所述弹簧锁紧机构由弹簧、螺栓、弹簧座、圆弧侧压板组成,所述弹簧座固定在地板上,所述螺栓套入弹簧座内螺纹孔中,螺栓前端套入弹簧,在滑槽中放入圆弧侧压板。The spring locking mechanism is composed of a spring, a bolt, a spring seat, and a circular arc side pressure plate. The spring seat is fixed on the floor, the bolt is inserted into the inner threaded hole of the spring seat, and the front end of the bolt is inserted into the spring. Put the arc side pressure plate in the middle.
所述底板上的滑槽让圆弧侧压板沿Y向移动,拧紧螺栓,带动圆弧侧压板压紧工件于Y向,并限制其沿Z向转动。The chute on the bottom plate allows the arc side pressure plate to move along the Y direction, and the bolts are tightened to drive the arc side pressure plate to press the workpiece in the Y direction and restrict its rotation along the Z direction.
配合Z轴方向定位使用的限位机构为U型垫片,该U型垫片经紧固螺栓拧入定位柱中的螺母孔,向下压紧端盖。The limit mechanism used for positioning in the Z-axis direction is a U-shaped gasket, which is screwed into the nut hole in the positioning column through the fastening bolt, and the end cover is pressed down.
所述紧固螺栓头直径小于轴承支撑座中心孔,抽出U型垫片后,能够直接往上拿出端盖。The diameter of the fastening bolt head is smaller than the central hole of the bearing support seat, and after the U-shaped gasket is pulled out, the end cover can be directly taken out.
所述底板的两侧连接四轴连接盘,用于连接四轴加工中心。The two sides of the bottom plate are connected with four-axis connecting disks, which are used for connecting the four-axis machining center.
所述四轴连接盘可带动装置旋转180°,一次装夹完成钻孔,铣孔,铣圆弧,钻孔攻丝工序,减少不必要的累计偏差,使得孔位及尺寸合格稳定。The four-axis connecting plate can drive the device to rotate 180°, complete drilling, hole milling, arc milling, drilling and tapping processes in one clamping, reduce unnecessary cumulative deviation, and make the hole position and size qualified and stable.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、效率高、成本降低,不需要重复装夹,方便效率,只需要旋转四轴,就可一次性完成钻孔,铣孔,铣圆弧,钻孔攻丝等工艺,利用数控程序定位换刀加工即可。1. High efficiency, low cost, no need for repeated clamping, convenient and efficient, only need to rotate the four axes, you can complete drilling, hole milling, arc milling, drilling and tapping and other processes at one time, and use the CNC program to position and change. The knife can be processed.
2、稳定性好、加工精度高,改进后,排除了因斜面钻孔的钻头崩裂问题,同时攻丝,故钻孔加工尺寸稳定性好,攻丝顺畅,减少了累计偏差。2. Good stability and high machining accuracy. After the improvement, the problem of drill bit cracking due to inclined drilling is eliminated, and tapping is performed at the same time, so the dimensional stability of drilling processing is good, the tapping is smooth, and the accumulated deviation is reduced.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的俯视结构示意图;Fig. 2 is the top view structure schematic diagram of the present invention;
图3为本发明的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of the present invention;
图4为弹性辅助挡块处的局部结构示意图。FIG. 4 is a schematic diagram of the partial structure of the elastic auxiliary stop.
图中,1-连接盘、2-底板、3-弹簧座、4-弹簧、5-M16螺栓、6-圆弧侧压板、7-紧固螺栓、8-U型垫片、9-弹性辅助挡块、10-定位柱。In the figure, 1-connecting plate, 2-base plate, 3-spring seat, 4-spring, 5-M16 bolt, 6-arc side pressure plate, 7-fastening bolt, 8-U-shaped gasket, 9-elastic auxiliary Stop, 10-positioning post.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
实施例Example
一种精加工轴承支撑座的装置,其结构如图1-3所示,包括底板2以及安装在底板2上,用于在X轴、Y轴、Z轴方向上的定位机构及与定位机构配合使用,用于在X轴、Y轴、Z轴方向上的限位机构。A device for finishing a bearing support seat, the structure of which is shown in Figures 1-3, including a
X轴、Y轴、Z轴方向上的定位机构包括安装在底板2上的定位柱10,待加工的轴承支撑座的中心孔与定位柱10紧配定位,外圆弧贴合弹性辅助挡块9,向下放置,贴合底板2,如图4所示。The positioning mechanism in the X-axis, Y-axis, and Z-axis directions includes a
用于Y轴方向上的限位机构为设置在底板2上的弹簧锁紧机构,主要由弹簧4、M16螺栓5、弹簧座3、圆弧侧压板6组成,将弹簧座3固定在地板上,把M16螺栓拧入弹簧座3内螺纹孔中后,M16螺栓5前端套入弹簧4,最后在滑槽中放入圆弧侧压板6。底板2上的滑槽可让圆弧侧压板6沿Y向移动,拧紧M16螺栓5,带动圆弧侧压板6压紧工件于Y向,并限制其沿Z向转动。The limit mechanism used in the Y-axis direction is a spring locking mechanism arranged on the
用于Z轴方向上的限位机构包括U型垫片8及紧固螺栓7,U型垫片8经紧固螺栓7拧入定位柱中的螺母孔,向下压紧工件,限制其Z轴移动。紧固螺栓7的直径小于工件的中心孔,抽出U型垫片8后,能够直接往上拿出工件,无需拧出紧固螺栓7。The limit mechanism used in the Z-axis direction includes a
在底板2设有用于钻孔攻丝的通孔,定位夹紧工件后,利用四轴旋转工装180°,钻头丝锥通过通孔钻孔攻丝。在底板2的两侧连接有连接盘1,用于连接四轴加工中心,并且在底板2上可平行设置多组定位机构及限位机构,从而能够同时加工多个,本实施例中设置有两组,能够同时加工两个工件。The
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The foregoing description of the embodiments is provided to facilitate understanding and use of the invention by those of ordinary skill in the art. It will be apparent to those skilled in the art that various modifications to these embodiments can be readily made, and the generic principles described herein can be applied to other embodiments without inventive step. Therefore, the present invention is not limited to the above-mentioned embodiments, and improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should all fall within the protection scope of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811576863.8A CN111347268A (en) | 2018-12-23 | 2018-12-23 | A device for finishing bearing support seat |
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| CN201811576863.8A CN111347268A (en) | 2018-12-23 | 2018-12-23 | A device for finishing bearing support seat |
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