CN111346586A - Organic solid waste reaction kettle - Google Patents
Organic solid waste reaction kettle Download PDFInfo
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- CN111346586A CN111346586A CN202010059030.5A CN202010059030A CN111346586A CN 111346586 A CN111346586 A CN 111346586A CN 202010059030 A CN202010059030 A CN 202010059030A CN 111346586 A CN111346586 A CN 111346586A
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- output shaft
- fixedly connected
- organic solid
- reaction kettle
- solid waste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00051—Controlling the temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00051—Controlling the temperature
- B01J2219/00139—Controlling the temperature using electromagnetic heating
Abstract
The invention discloses an organic solid waste reaction kettle, and particularly relates to the field of chemical equipment. According to the invention, the eddy current coil is utilized to electromagnetically heat the stirring paddle, the heated stirring paddle is contacted with the material in the stirring process to uniformly transfer heat to the material, the heating speed is high, the energy conversion rate is high, the phenomenon that the side wall of a traditional heating pipe guide type reaction kettle is easy to be burnt is thoroughly avoided, the central temperature and the side wall temperature of the material are synchronously controlled, and the heating is uniform and efficient.
Description
Technical Field
The invention relates to the technical field of chemical equipment, in particular to an organic solid waste reaction kettle.
Background
The reaction kettle is a container for physical or chemical reaction, is used for realizing heating, evaporation, cooling and low-speed and high-speed mixing functions meeting relevant process requirements, is widely applied to industries such as petroleum, chemical engineering, rubber, pesticides, dyes, medicines, food and the like, and is used for completing technological processes such as vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and the like.
Among the prior art, for the effect of realizing abundant accuse temperature stirring, and often set up heating tube structure and cooperation stirring rake at the reation kettle inner wall and set up quantity, position, a series of research and development have been made to structure and shape, for guaranteeing its accuse temperature stirring effect, and continuously heat for reation kettle through heating tube structure, thereby appear the phenomenon of burnt paste at reation kettle inner wall side easily, and reation kettle central temperature is lower, both caused the waste of raw materials, again can't realize the abundant heating to the material, make reaction catalysis speed reduce, energy resource consumption has been increased.
Therefore, it is desirable to provide an organic solid waste reaction kettle capable of realizing uniform heating and uniform temperature control.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides an organic solid waste reaction kettle, a vortex coil and a large-area stirring paddle are arranged, the stirring paddle is electromagnetically heated by the vortex coil, the heated stirring paddle is in contact with a material in the stirring process and can uniformly transfer heat to the material, the heating speed is high, the energy conversion rate is high, the phenomenon that the side wall of the traditional heating pipe guide type reaction kettle is easy to be burnt is thoroughly avoided, the central temperature and the side wall temperature of the material are synchronously controlled, and the heating is uniform and efficient; in addition, the invention utilizes two stirring blades which rotate in different directions to coaxially move at the upper part and the lower part of the container through the stirring mechanism which is re-optimized and designed, so that the reaction solid materials in the whole device can be fully stirred, the reaction area is greatly increased, the high-efficiency reaction can be realized under the condition of no need of a catalyst, the reaction time is greatly shortened, the production efficiency is further improved, and the problems provided by the background technology are solved.
In order to achieve the purpose, the invention provides the following technical scheme: an organic solid waste reaction kettle comprises a kettle body, wherein a feed inlet and a discharge outlet are respectively formed in the top end and the bottom end of the kettle body, a speed reducer is fixedly mounted on the top surface of the kettle body, a motor is fixedly connected to the input end of the speed reducer, a controller is electrically connected to the input end of the motor, an inner wall is fixedly mounted on the inner side of the kettle body, coils are wound around the inner wall, a coaxial inversion mechanism is fixedly connected to the output end of the speed reducer, a first output shaft and a second output shaft are fixedly connected to the output end of the coaxial inversion mechanism, stirring blades are fixedly mounted on the surfaces of the first output shaft and the second output shaft, a sampling pipe is fixedly connected to one side of the kettle body, a liquid outlet pipe is fixedly connected to the bottom surface of the kettle body, a temperature probe is embedded in the inner wall of the kettle body, the output end of the fractionating column is fixedly connected with a guide pipe, and the other end of the guide pipe is fixedly connected with a condenser.
In a preferred embodiment, the coaxial reversing mechanism comprises an anticorrosive shell, a driving tooth and a reversing tooth, wherein a driven tooth is rotatably mounted on one side of an inner cavity of the anticorrosive shell, the top end of the driven tooth is meshed with the driving tooth, the driving tooth is fixedly sleeved on the surface of the second output shaft, the bottom end of the driven tooth is meshed with the reversing tooth, and the bottom end of the reversing tooth is fixedly connected with the top end of the first output shaft.
In a preferred embodiment, the first output shaft is of a hollow pipe structure, the first output shaft is rotatably sleeved on the surface of the second output shaft, and sealing bearings are arranged at the contact positions of the first output shaft and the anticorrosive shell and the second output shaft.
In a preferred embodiment, the coil is an eddy current coil, and the inner wall, the first output shaft, the second output shaft, and the stirring blade are made of metal material.
In a preferred embodiment, the input end of the inner wall is electrically connected with the output end of the controller, and the output end of the temperature probe is electrically connected with the input end of the controller.
In a preferred embodiment, the end portions of the sampling tube and the liquid outlet tube are fixedly connected with valves, the sampling tube is located in the middle of the kettle body, the end portion of the sampling tube penetrates through the kettle body, the inner wall of the sampling tube is communicated with the inner side of the inner wall of the kettle body, and the top end of the liquid outlet tube penetrates through the bottom of the kettle body and is communicated with the inner side of the kettle body.
In a preferred embodiment, a condenser tube is fixedly installed inside the condenser, one end of the condenser tube is fixedly connected with the end of the conduit, and the bottom end and the top end of the condenser tube are respectively provided with a water inlet and a water outlet.
The invention has the technical effects and advantages that:
1. according to the invention, the eddy current coil and the large-area stirring paddle are arranged, the eddy current coil is utilized to electromagnetically heat the stirring paddle, the heated stirring paddle is contacted with the material in the stirring process to uniformly transfer heat to the material, the heating speed is high, the energy conversion rate is high, the phenomenon that the side wall of the traditional heating pipe guide type reaction kettle is easy to be burnt is thoroughly avoided, the central temperature and the side wall temperature of the material are synchronously controlled, and the heating is uniform and efficient;
2. the invention utilizes two stirring blades rotating in different directions to coaxially move at the upper part and the lower part of the container through the stirring mechanism with re-optimized design, so that the reaction solid materials in the whole device can be fully stirred, the reaction area is greatly increased, the high-efficiency reaction can be realized under the condition that a catalyst is not needed in certain reactions, the reaction time is greatly shortened, and the production efficiency is further improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of a coil mounting structure of the present invention.
Fig. 3 is a schematic structural view of a coaxial reversing mechanism of the present invention.
Fig. 4 is a schematic structural diagram of the condenser of the present invention.
The reference signs are: 1. a kettle body; 2. a coil; 3. an inner wall; 4. a first output shaft; 5. a second output shaft; 6. a sampling tube; 7. a stirring paddle; 8. a liquid outlet pipe; 9. a coaxial reversing mechanism; 10. a controller; 11. a motor; 12. a speed reducer; 13. a fractionating column; 14. a conduit; 15. a condenser; 16. a temperature probe; 91. an anticorrosive casing; 92. a driving tooth; 93. a driven tooth; 94. reverse teeth; 151. a condenser tube.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in the attached figures 1-4, an organic solid waste reaction kettle comprises a kettle body 1, wherein a feed inlet and a discharge outlet are respectively arranged at the top end and the bottom end of the kettle body 1, a speed reducer 12 is fixedly arranged at the top surface of the kettle body 1, an input end of the speed reducer 12 is fixedly connected with a motor 11, an input end of the motor 11 is electrically connected with a controller 10, an inner wall 3 is fixedly arranged at the inner side of the kettle body 1, a coil 2 is wound around the inner wall 3, an output end of the speed reducer 12 is fixedly connected with a coaxial inversion mechanism 9, an output end of the coaxial inversion mechanism 9 is fixedly connected with a first output shaft 4 and a second output shaft 5, stirring blades 7 are fixedly arranged on the surfaces of the first output shaft 4 and the second output shaft 5, a sampling tube 6 is fixedly connected to one side of the kettle body 1, a liquid outlet tube 8 is fixedly connected to the bottom surface of the kettle body 1, a temperature, the output end of the fractionating column 13 is fixedly connected with a conduit 14, and the other end of the conduit 14 is fixedly connected with a condenser 15.
The implementation mode is specifically as follows: by arranging the eddy current coil 2 and the large-area stirring paddle blade 7, the stirring paddle blade 7 is electromagnetically heated by using the eddy current coil 2, the heated stirring paddle blade 7 is in contact with a material in the stirring process, so that heat can be uniformly transferred to the material, the heating speed is high, the energy conversion rate is high, the phenomenon that the side wall of a traditional heating pipe guide type reaction kettle is easily burnt is thoroughly avoided, the central temperature and the side wall temperature of the material are synchronously controlled, and the heating is uniform and efficient; in addition, the invention utilizes two stirring blades 7 which rotate in different directions to coaxially move at the upper part and the lower part of the container through the stirring mechanism which is re-optimized and designed, so that the reaction solid materials in the whole device can be fully stirred, the reaction area is greatly increased, the high-efficiency reaction can be achieved under the condition that a catalyst is not needed in certain reactions, the reaction time is greatly shortened, and the production efficiency is further improved.
The coaxial reversing mechanism 9 comprises an anticorrosion shell 91, a driving tooth 92 and a reverse tooth 94, a driven tooth 93 is rotatably mounted on one side of an inner cavity of the anticorrosion shell 91, the top end of the driven tooth 93 is meshed with the driving tooth 90, the driving tooth 92 is fixedly sleeved on the surface of the second output shaft 5, the bottom end of the driven tooth 93 is meshed with the reverse tooth 94, and the bottom end of the reverse tooth 94 is fixedly connected with the top end of the first output shaft 4.
Wherein, first output shaft 4 is hollow body structure, and first output shaft 4 rotates to cup joint in the surface of second output shaft 5, and first output shaft 4, second output shaft 5 are provided with sealed bearing with anticorrosive casing 91's contact department, realize that first output shaft 4, second output shaft 5 each other do not disturb independent turn to.
Wherein, coil 2 is eddy current coil, and inner wall 3, first output shaft 4, second output shaft 5, stirring paddle 7 are the metal material component, utilize eddy current coil 2 to carry out electromagnetic heating to stirring paddle 7, and stirring paddle 7 that is heated can be with the material contact in the stirring process with the material uniform transfer for the material with the heat.
Wherein, the input of inner wall 3 is connected with the output of controller 10 electrically, and the output of temperature probe 16 is connected with the input electric of controller 10, realizes automatic temperature control.
Wherein, the tip fixedly connected with valve of sampling tube 6, drain pipe 8, sampling tube 6 is located the middle part of the cauldron body 1, and the tip of sampling tube 6 runs through the inboard of the cauldron body 1, inner wall 3 and is linked together, and the top of drain pipe 8 runs through the bottom of the cauldron body 1 and is linked together with the inboard of the cauldron body 1, realizes taking a sample to detect in the reaction to and the feed liquid after the reaction takes out.
Wherein, the inside fixed mounting of condenser 15 has condenser pipe 151, and the one end of condenser pipe 151 and the tip fixed connection of pipe 14, water inlet and delivery port have been seted up respectively to the bottom and the top of condenser 15, realize the condensation to reaction back steam.
The working principle of the invention is as follows:
after the material is firstly put into through the feed inlet of the cauldron body 1, the power is turned on, it rotates to drive stirring paddle leaf 7 through motor 11, through setting up eddy current coil 2 and large tracts of land stirring paddle leaf 7, utilize eddy current coil 2 to carry out electromagnetic heating to stirring paddle leaf 7, stirring paddle leaf 7 that is heated can give the material with heat uniform transfer in stirring in-process and material contact, and the fast energy conversion rate of heating is high, the phenomenon that traditional heating pipe guide reation kettle lateral wall easily appears burnt paste has thoroughly been avoided, carry out synchro control to the central temperature and the lateral wall temperature of material, the rotatory stirring paddle leaf 7 coaxial motion of two kinds of different directions is utilized at the upper and lower position of container, make the solid material of reaction in the whole device fully stir, reaction area greatly increased also can reach high-efficient reaction under the condition that need not catalyst in some reactions.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (7)
1. The utility model provides an organic solid useless reation kettle, includes the cauldron body (1), feed inlet and discharge gate have been seted up respectively to the top and the bottom of the cauldron body (1), the top surface fixed mounting of the cauldron body (1) has speed reducer (12), the input fixedly connected with motor (11) of speed reducer (12), the input electric connection of motor (11) has controller (10), its characterized in that: an inner wall (3) is fixedly arranged on the inner side of the kettle body (1), coils (2) are wound on the periphery of the inner wall (3), the output end of the speed reducer (12) is fixedly connected with a coaxial reversal mechanism (9), the output end of the coaxial reverse mechanism (9) is fixedly connected with a first output shaft (4) and a second output shaft (5), stirring blades (7) are fixedly arranged on the surfaces of the first output shaft (4) and the second output shaft (5), one side of the kettle body (1) is fixedly connected with a sampling tube (6), the bottom surface of the kettle body (1) is fixedly connected with a liquid outlet tube (8), a temperature probe (16) is embedded in the inner wall of the kettle body (1), a fractionating column (13) is fixedly connected on the top surface of the kettle body (1), the output end of the fractionating column (13) is fixedly connected with a guide pipe (14), and the other end of the guide pipe (14) is fixedly connected with a condenser (15).
2. The organic solid waste reaction kettle of claim 1, wherein: the coaxial reversing mechanism (9) comprises an anti-corrosion shell (91), a driving tooth (92) and a reverse tooth (94), wherein a driven tooth (93) is rotatably installed on one side of an inner cavity of the anti-corrosion shell (91), the top end of the driven tooth (93) is meshed with the driving tooth (90), the driving tooth (92) is fixedly sleeved on the surface of the second output shaft (5), the bottom end of the driven tooth (93) is meshed with the reverse tooth (94), and the bottom end of the reverse tooth (94) is fixedly connected with the top end of the first output shaft (4).
3. The organic solid waste reaction kettle of claim 1, wherein: the first output shaft (4) is of a hollow pipe body structure, the first output shaft (4) is rotatably sleeved on the surface of the second output shaft (5), and sealing bearings are arranged at the contact positions of the first output shaft (4) and the second output shaft (5) and the anti-corrosion shell (91).
4. The organic solid waste reaction kettle of claim 1, wherein: the coil (2) is an eddy current coil, and the inner wall (3), the first output shaft (4), the second output shaft (5) and the stirring paddle (7) are metal components.
5. The organic solid waste reaction kettle of claim 1, wherein: the input end of the inner wall (3) is electrically connected with the output end of the controller (10), and the output end of the temperature probe (16) is electrically connected with the input end of the controller (10).
6. The organic solid waste reaction kettle of claim 1, wherein: the tip fixedly connected with valve of sampling tube (6), drain pipe (8), sampling tube (6) are located the middle part of the cauldron body (1), the tip of sampling tube (6) runs through the inboard of the cauldron body (1), inner wall (3) and is linked together, the top of drain pipe (8) runs through the bottom of the cauldron body (1) and is linked together with the inboard of the cauldron body (1).
7. The organic solid waste reaction kettle of claim 1, wherein: the inside fixed mounting of condenser (15) has condenser pipe (151), the tip fixed connection of the one end of condenser pipe (151) and pipe (14), water inlet and delivery port have been seted up respectively to the bottom and the top of condenser (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010059030.5A CN111346586A (en) | 2020-01-18 | 2020-01-18 | Organic solid waste reaction kettle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010059030.5A CN111346586A (en) | 2020-01-18 | 2020-01-18 | Organic solid waste reaction kettle |
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| CN111346586A true CN111346586A (en) | 2020-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010059030.5A Pending CN111346586A (en) | 2020-01-18 | 2020-01-18 | Organic solid waste reaction kettle |
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| CN (1) | CN111346586A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0363066A2 (en) * | 1988-10-03 | 1990-04-11 | Imperial Chemical Industries Plc | Reactors for effecting chemical processes |
| CN107754747A (en) * | 2017-11-29 | 2018-03-06 | 浙江大东吴集团建设新材料有限公司 | A kind of Automatic-temperature water reducer process units |
| CN207446226U (en) * | 2017-08-24 | 2018-06-05 | 深圳市科拉达精细化工有限公司 | Chemical reaction kettle |
| CN207981008U (en) * | 2017-12-25 | 2018-10-19 | 沧州奥力威智能科技有限公司 | A kind of stirring apparatus |
-
2020
- 2020-01-18 CN CN202010059030.5A patent/CN111346586A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0363066A2 (en) * | 1988-10-03 | 1990-04-11 | Imperial Chemical Industries Plc | Reactors for effecting chemical processes |
| CN207446226U (en) * | 2017-08-24 | 2018-06-05 | 深圳市科拉达精细化工有限公司 | Chemical reaction kettle |
| CN107754747A (en) * | 2017-11-29 | 2018-03-06 | 浙江大东吴集团建设新材料有限公司 | A kind of Automatic-temperature water reducer process units |
| CN207981008U (en) * | 2017-12-25 | 2018-10-19 | 沧州奥力威智能科技有限公司 | A kind of stirring apparatus |
Non-Patent Citations (1)
| Title |
|---|
| 徐家业: "《高等有机合成》", 28 February 2005, 化学工业出版社 * |
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Application publication date: 20200630 |
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