CN111336302A - Combined modular explosion-proof and intrinsic safety mining electric actuator - Google Patents

Combined modular explosion-proof and intrinsic safety mining electric actuator Download PDF

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Publication number
CN111336302A
CN111336302A CN202010211568.3A CN202010211568A CN111336302A CN 111336302 A CN111336302 A CN 111336302A CN 202010211568 A CN202010211568 A CN 202010211568A CN 111336302 A CN111336302 A CN 111336302A
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CN
China
Prior art keywords
intrinsic safety
explosion
proof
closed
flameproof
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010211568.3A
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Chinese (zh)
Inventor
宋传智
汪学明
邱宇
张立斌
袁酉亮
单海东
黄竞智
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tiandi Changzhou Automation Co Ltd
Changzhou Research Institute of China Coal Technology and Engineering Group Corp
Original Assignee
Tiandi Changzhou Automation Co Ltd
Changzhou Research Institute of China Coal Technology and Engineering Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Tiandi Changzhou Automation Co Ltd, Changzhou Research Institute of China Coal Technology and Engineering Group Corp filed Critical Tiandi Changzhou Automation Co Ltd
Priority to CN202010211568.3A priority Critical patent/CN111336302A/en
Publication of CN111336302A publication Critical patent/CN111336302A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • F16K31/046Actuating devices; Operating means; Releasing devices electric; magnetic using a motor with electric means, e.g. electric switches, to control the motor or to control a clutch between the valve and the motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • F16K31/047Actuating devices; Operating means; Releasing devices electric; magnetic using a motor characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • F16K31/05Actuating devices; Operating means; Releasing devices electric; magnetic using a motor specially adapted for operating hand-operated valves or for combined motor and hand operation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • F16K31/53Mechanical actuating means with toothed gearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0075For recording or indicating the functioning of a valve in combination with test equipment

Abstract

The invention relates to a combined type modularized explosion-proof and intrinsic safety mining electric actuator which comprises an explosion-proof host and an intrinsic safety controller connected with the explosion-proof host in an aerial plug mode, wherein the explosion-proof host is communicated with the intrinsic safety controller through an internal digital bus, and the explosion-proof host provides an intrinsic safety power supply for the intrinsic safety controller. According to the combined type modularized explosion-proof and intrinsic safety mining electric actuator, each mechanism is in modularized design, the control is efficient, the remote control is convenient, and the combined type modularized explosion-proof and intrinsic safety mining electric actuator is suitable for various use occasions; the internal space is compact, the assembly and disassembly are more convenient, and the maintenance is convenient; meanwhile, the actuator also has two modes of manual operation and automatic operation, and the application range is enlarged under the condition that the integral volume is not increased.

Description

Combined modular explosion-proof and intrinsic safety mining electric actuator
The technical field is as follows:
the invention relates to the technical field of coal mine safety, in particular to a combined type modularized explosion-proof and intrinsic safety mine electric actuator.
Background art:
the mining explosion-proof electric actuator is widely applied to coal mine ventilation and water pump systems, is an important actuating mechanism in coal mine underground automatic control, and controls the closing of a valve. In the underground mining process of the coal mine, the air contains explosive mixtures, so that the danger of gas explosion can occur when the air meets high temperature or sparks with enough energy; a great deal of coal dust can be caused to fly in the excavation process, and when the coal dust is used as a large heat source, the danger of explosion can occur. These two types of explosions are associated, and generally cause coal dust explosion after gas explosion, and the damage caused by coal dust explosion is more serious. And the underground air humidity of the coal mine is relatively high, the water vapor of the coal mine has a corrosion effect, and the insulating property of the original electric material can be reduced due to the fact that coal dust continuously invades into the electric shell in the long-term operation process of the electric equipment, so that the electric breakdown phenomenon can be caused by serious people, and the underground electric equipment needs an explosion-proof design.
Various underground mining explosion-proof electrical equipment all need satisfy explosion-proof standards, and the electrical equipment with an explosion-proof shell is called explosion-proof electrical equipment. The flameproof housing is an explosion-proof type of electrical equipment, the housing of which can withstand without damage the internal explosion of flammable mixtures penetrating into the interior of the housing through any interface or structural clearance of the housing and without causing ignition of the external explosive environment formed by one or more corresponding explosion-proof grade gases or vapors. An intrinsically safe electrical device is one that consists of an intrinsically safe circuit (a circuit that does not produce any electrical sparks or thermal effects that would ignite a prescribed explosive gas environment under normal operation and prescribed fault conditions). The explosion-proof and intrinsic safety type electrical equipment plays a decisive role in promoting the electrification in the production process of the coal mine and ensuring the safety production in the underground coal mine.
The existing mine explosion-proof electric actuator adopts an alternating current motor to drive an open type straight gear reduction set or a worm and gear reduction set to be separately connected and installed, the assembly needs to be installed for many times, and the installation steps are multiple. Colliery is air humidity in the pit great, and mine steam has the corrosive action, and the explosion-proof cavity easily produces water condensate gas or outside drop of water invasion, and inside the explosion-proof cavity was arranged in to the circuit control board, can cause the circuit board short circuit, and the reliable and stable nature is poor, can not carry out effectual remote control.
The mining explosion-proof electric actuator is connected with a valve in an underground pipeline, so that the underground sewage of a coal mine has more impurity particles, and the valve core can be damaged under the erosion of small particulate matters to the valve core, so that the service life of the valve is short; under the excitation of external force of a pump, a pipeline and a water hammer, the valve and the electric actuator present excitation vibration, and a screw for fixing internal parts in the electric actuator is easy to shake and loose and the parts are easy to damage, and noise can be generated; aiming at the problems, the use condition of the valve and the electric actuator is monitored by installing a sensor, the fault is early warned in advance, and data collection, storage and transmission are required. The control circuit in the explosion-proof shell can not satisfy the use demand, and in some colliery use scenes in the pit, the position of valve and executor installation is higher, and operating personnel in the pit also can't learn the state of valve through observation window or valve rod shaft coupling.
In order to solve the problems, an electric actuator control valve which is compact in space, efficient in control, convenient for displaying the state of the valve and capable of meeting the underground coal mine use requirements needs to be developed urgently.
The invention content is as follows:
the invention aims to provide a combined type modularized explosion-proof and intrinsic safety mine electric actuator which is compact in space, modular in combined type design, convenient to detach and install, convenient to maintain, manual-automatic integrated, efficient and convenient to remotely control.
The invention is realized by the following technical scheme: a combined modular explosion-proof and intrinsic safety mining electric actuator comprises an explosion-proof host and an intrinsic safety controller connected with the explosion-proof host in an aerial plug mode, wherein the explosion-proof host is communicated with the intrinsic safety controller through an internal digital bus, and the explosion-proof host provides an intrinsic safety power supply for the intrinsic safety controller;
the flameproof host comprises an upper flameproof shell, a lower flameproof shell covering the bottom end of the upper flameproof shell, and a pcb board, a power module, a plurality of groups of multistage transmission devices and a stroke detection device which are arranged in the lower flameproof shell, wherein the pcb board is fixed on the lower flameproof shell, the power module is fixed on one side of the plurality of groups of multistage transmission devices, and the stroke detection device is connected with the plurality of groups of multistage transmission devices through a pair of gear sets;
the intrinsic safety controller comprises an intrinsic safety shell, an intrinsic safety control circuit board arranged in the intrinsic safety shell, an intrinsic safety button fixed on one side of the intrinsic safety shell, an intrinsic safety knob and a display window, wherein the intrinsic safety shell is provided with a plurality of aerial plug interfaces.
Preferably, the multi-group multi-stage transmission device comprises a motor, a closed reduction gearbox, an open type straight gear set and a closed type worm and gear reduction gearbox, the motor and the closed reduction gearbox are correspondingly arranged on the closed type worm and gear reduction gearbox, an output shaft of the closed reduction gearbox is connected with a worm shaft of the closed type worm and gear reduction gearbox through the open type straight gear set, and the bottom end of a worm gear main shaft of the closed type worm and gear reduction gearbox extends out of the lower explosion-proof shell.
In a preferred embodiment of the invention, the multiple groups of multi-stage transmission devices adopt multiple groups of multi-stage transmission modes, the closed reduction gearbox is used as a first group of transmission, and an adjustable multi-stage straight gear set or a planetary gear set is adopted; the open straight gear is used as a second group of transmission, and a constant-speed straight gear set is adopted to connect the closed reduction gearbox and the closed worm and gear reduction gearbox; the closed worm gear reduction box is used as a third group of transmission and adopts a standard modulus and a center distance.
In order to facilitate signal acquisition and storage, the intrinsic safety controller is provided with a two-way RS485 bus communication interface, one way of the intrinsic safety controller is communicated with the explosion-proof host to realize data interaction inside the actuator, and the other way of the intrinsic safety controller can acquire signals of an external sensor to realize a regional logic control function.
In order to realize the manual-automatic integrated function, the invention also designs a special automatic-manual switching mechanism, the automatic-manual switching mechanism comprises a hand wheel, a spring, a coupler, a sleeve and a microswitch, one side of the hand wheel is provided with a connecting shaft, the coupler is arranged on the connecting shaft, the spring is arranged between the coupler and the connecting shaft, the sleeve is sleeved outside the spring, the microswitch is correspondingly arranged below the coupler, the hand wheel is pushed to press the spring to enable the coupler to be connected with an output shaft of the closed worm gear reduction box and press the microswitch, the manual operation is realized, the spring is reset to enable the coupler to be separated from the output shaft of the closed worm gear reduction box and loosen the microswitch, and the electric operation is realized.
In order to facilitate the installation and the disassembly of the intrinsic safety controller, the top end of the upper explosion-proof shell is fixed with a mounting plate, the top surface of the mounting plate is provided with a plurality of clamping hooks, the bottom end of the intrinsic safety controller is provided with a plurality of clamping buckles, the clamping hooks on the mounting plate can be inserted into the clamping buckles of the intrinsic safety controller, and one end of the intrinsic safety controller is fixed with the mounting plate through a pressing block.
In order to facilitate installation and save the whole space, one sides of the motor, the closed reduction gearbox and the closed worm and gear reduction gearbox are fixed through a connecting plate, namely the end surfaces of one sides of the closed reduction gearbox and the closed worm and gear reduction gearbox are flush with each other.
In order to facilitate installation, the stroke detection device comprises an encoder and a bracket for fixing the encoder, and the bracket is fixed on a cover plate of the worm gear reduction box.
In order to facilitate the installation and the disassembly of the pcb, the pcb is fixed on the lower explosion-proof shell through a plurality of studs and screws, and the studs and the screws are uniformly distributed around the pcb.
Because the motor, the closed reduction gearbox and the closed worm and gear reduction gearbox have different volumes and a certain space is arranged at the matching part, the pcb is designed into a semicircular sheet shape, and one side of the pcb is provided with an abdicating notch, so that the pcb is wrapped at one side of the motor and the closed reduction gearbox, and the overall volume is greatly reduced. In some coal mine underground use scenes, the position of the valve and the actuator is higher, and underground operators can know the state of the valve through an observation window or a valve rod coupler of the intrinsic safety controller and adjust the opening state of the valve. The safety controller has the advantages of simple structure, small volume, light weight, reliable safety performance, low cost and the like, and improves the safety and reliability of control.
And in order to facilitate the insertion, the lower explosion-proof shell is provided with an insertion hole.
The invention has the beneficial effects that: according to the combined type modularized explosion-proof and intrinsic safety mining electric actuator, each mechanism is in modularized design, the control is efficient, the remote control is convenient, and the combined type modularized explosion-proof and intrinsic safety mining electric actuator is suitable for various use occasions; the internal space is compact, the assembly and disassembly are more convenient, and the maintenance is convenient; meanwhile, the actuator also has two modes of manual operation and automatic operation, and the application range is enlarged under the condition that the integral volume is not increased.
Description of the drawings:
FIG. 1 is a schematic perspective view of a combined modular explosion-proof and intrinsically safe mining electric actuator of the invention;
FIG. 2 is a schematic diagram of a split structure of the combined modular explosion-proof and intrinsic safety mining electric actuator;
FIG. 3 is an explosion diagram of the combined modular explosion-proof and intrinsically safe mining electric actuator of the invention;
FIG. 4 is a schematic structural diagram of a pcb, a motor, a closed reduction gearbox, a closed worm and gear reduction gearbox, a power module and an automatic and manual switching mechanism of the invention;
FIG. 5 is a schematic structural view of a pcb of the present invention;
FIG. 6 is a schematic structural diagram of the automatic/manual switching mechanism according to the present invention;
FIG. 7 is a cross-sectional view of the automatic manual switching mechanism of the present invention;
FIG. 8 is a schematic structural diagram of the upper flameproof housing, the mounting plate and the pressing block of the present invention;
FIG. 9 is a bottom view of the intrinsically safe controller of the present invention;
fig. 10 is a schematic structural diagram of another embodiment of the present invention.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention more readily understood by those skilled in the art, and thus will more clearly and distinctly define the scope of the invention.
The combined type modularized explosion-proof and intrinsic safety mining electric actuator shown in the figures 1-3 comprises an explosion-proof host and an intrinsic safety controller 4 connected with the explosion-proof host in an aerial plug mode, wherein the explosion-proof host is communicated with the intrinsic safety controller 4 through an internal digital bus, and the explosion-proof host provides an intrinsic safety power supply for the intrinsic safety controller 4.
The flameproof host machine comprises an upper flameproof shell 1, a lower flameproof shell 2 covered at the bottom end of the upper flameproof shell 1, a pcb board 7, a power module 5, a plurality of groups of multistage transmission devices and a stroke detection device, wherein the pcb board 7 is fixed on the lower flameproof shell 2, the power module 5 is fixed on one side of the plurality of groups of multistage transmission devices, the stroke detection device is connected with the plurality of groups of multistage transmission devices through a pair of gear sets, and one side of the plurality of groups of multistage transmission devices is connected with an automatic manual switching mechanism 3. The upper explosion-proof shell 1 and the lower explosion-proof shell 2 are cylindrical approximately, the upper explosion-proof shell and the lower explosion-proof shell are covered together to form a cylindrical structure, and the side part of the lower explosion-proof shell 2 is provided with a jack.
The intrinsic safety controller 4 comprises an intrinsic safety shell, an intrinsic safety control circuit board arranged in the intrinsic safety shell, an intrinsic safety button fixed on one side of the intrinsic safety shell, an intrinsic safety knob and a display window, wherein the intrinsic safety shell 4 is provided with a plurality of aerial plug interfaces. The intrinsic safety controller 4 is provided with a two-way RS485 bus communication interface, one way of the intrinsic safety controller is communicated with the explosion-proof host to realize the internal data interaction of the actuator, and the other way of the intrinsic safety controller can acquire external sensor signals to realize the function of regional logic control.
As shown in fig. 4, the multi-group multi-stage transmission device comprises a motor 21, a closed reduction gearbox 15, an open type spur gear set 10 and a closed type worm and gear reduction gearbox 6, wherein the motor 21 and the closed reduction gearbox 15 are correspondingly arranged on the closed type worm and gear reduction gearbox 6, an output shaft of the closed reduction gearbox 9 is connected with a worm shaft 13 of the closed type worm and gear reduction gearbox 6 through the open type spur gear set 10, and the bottom end of a worm main shaft 12 of the closed type worm and gear reduction gearbox 6 extends out of the lower explosion-proof shell. The closed reduction gearbox 15 is used as a first group of transmission and adopts an adjustable multistage straight gear set or a planetary gear set; the open straight gear 10 is used as a second group of transmission, and a constant-speed straight gear set is adopted to connect the closed reduction gearbox 15 and the closed worm and gear reduction gearbox 6; the closed worm gear reduction box 6 is used as a third group of transmission and adopts a standard modulus and a center distance. According to operating condition removable, realize different reduction ratios, the transmission modularized design that slows down, the accessible is changed different modules, in limited space, but the drive ratio adjustable range is big, obtains different moment of torsion and rotational speed.
One side of the closed reduction gearbox 15 and one side of the closed worm and gear reduction gearbox 6 are fixed through a connecting plate 9, the connecting plate 9 plays a role in limiting a fixed motor and a bearing, parts are reduced, space is compact, an output shaft of the closed reduction gearbox 15 is connected with a worm shaft 13 of the closed worm and gear reduction gearbox 6 through an open spur gear set 10, integrated assembly is achieved, output torque can be improved, transmission efficiency is improved, the output torque of the closed reduction gearbox 15 is transmitted to the closed worm and gear reduction gearbox 6 through primary reduction of a spur gear, torque is output from a worm and gear main shaft 12, the top end of a worm and gear main shaft 12 of the closed worm and gear reduction gearbox 6 is connected with an encoder 8 through a spur gear set 11, the encoder 8 is fixed on a cover plate of the worm and gear reduction gearbox 6 through a support, the encoder 8, the size of space and support can be saved, the bottom end of the worm wheel main shaft 12 extends out of the lower explosion-proof shell, the power module 5 is fixed on one side of the closed worm wheel and worm reduction box 6, the power module 5 is connected with the closed worm wheel and worm reduction box 6, the motor 21 and the closed reduction box 15, and the pcb board 7 is fixedly connected with the lower explosion-proof shell through a plurality of studs and screws 14.
As shown in fig. 5, the pcb 7 is designed to be a semi-circular sheet, one side of the pcb 7 is provided with a relief notch, so that the pcb 7 is wrapped on one side of the motor and the closed reduction gearbox, and the studs and the screws 14 are uniformly distributed around the pcb 7.
The automatic and manual switching mechanism shown in fig. 6 and 7 comprises a hand wheel 31, a spring 36, a coupler 34, a sleeve 33 and a microswitch 35, wherein the connecting shaft 32 is arranged on one side of the hand wheel 31, the coupler 34 is fixed on the connecting shaft 32, the spring 36 is sleeved outside the connecting shaft 32, the sleeve 33 is sleeved outside the spring 36 and limits the spring 36, the microswitch 35 is correspondingly arranged below the coupler 34, the hand wheel 31 is pushed to press the spring 36 to drive the coupler 34 to be matched with one end of the worm shaft 13, meanwhile, the coupler 34 presses the microswitch 35, and the hand wheel 31 is rotated to achieve the effect of manual operation; after the spring 36 is reset, the coupling 34 is separated from one end of the worm shaft 13, the microswitch 35 is reset, and electric operation is realized through electric control; the microswitch 13 is fixed on the lower explosion-proof shell and is positioned at the coupler 34, and when the coupler 34 is not separated from one end of the worm shaft 13, the electric operation can not be realized.
As shown in fig. 8 and 9, an observation display window 20 is arranged on the upper flameproof housing 1, a mounting plate 16 is fixed at the top end of the upper flameproof housing 1 through a plurality of screws, four hooks 18 are arranged on the top surface of the mounting plate 16, four hooks 19 are arranged at the bottom end of the intrinsically safe controller 4, the hooks 18 on the mounting plate can be inserted into the hooks 19 of the intrinsically safe controller 4, one end of the intrinsically safe controller 4 is fixed with the mounting plate 16 through a pressing block 17, and the intrinsically safe controller 4 is convenient to disassemble and assemble through the structure; when valve and electric actuator install on the pipeline of eminence, this ampere of controller 4 and electric actuator separation use, fix the place that can observe and operate through 19 installations of buckle at the colliery operating personnel. The intrinsic safety controller 4 comprises an intrinsic safety shell, an intrinsic safety circuit control panel, a display window, an intrinsic safety knob and an intrinsic safety button, is connected with the actuator through an intrinsic safety cable aerial plug, and is provided with a multi-gear knob to realize three functions of local, remote and stop; the intrinsic safety controller 4 displays the running state and the parameter configuration function through liquid crystal display, and sets parameters through an infrared remote controller or Bluetooth; the intrinsic safety controller 4 has the functions of collecting, storing and transmitting signals of sensors such as pressure, temperature, vibration, moment, flow and the like, and related interfaces are reserved.
In another embodiment of the invention, as shown in fig. 10, the combined type modularized explosion-proof and intrinsically safe mining electric actuator is provided with an upper explosion-proof shell 1 and a lower explosion-proof shell 2 covering the bottom end of the upper explosion-proof shell 1, the intrinsically safe controller is an optional combination of the valve electric actuator, and the electric actuator can also be used alone to adjust the opening of the valve and serves as a common electric valve actuator.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "top", "bottom", "side", "end", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In addition, in the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "disposed," "provided," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (9)

1. The utility model provides a mining electric actuator of modular flame proof and this ampere of which characterized in that: the explosion-proof host computer is communicated with the intrinsic safety controller by adopting an internal digital bus, and the explosion-proof host computer provides an intrinsic safety power supply for the intrinsic safety controller;
the flameproof host comprises an upper flameproof shell, a lower flameproof shell covering the bottom end of the upper flameproof shell, and a pcb board, a power module, a plurality of groups of multistage transmission devices and a stroke detection device which are arranged in the lower flameproof shell, wherein the pcb board is fixed on the lower flameproof shell, the power module is fixed on one side of the plurality of groups of multistage transmission devices, and the stroke detection device is connected with the plurality of groups of multistage transmission devices through a pair of gear sets;
the intrinsic safety controller comprises an intrinsic safety shell, an intrinsic safety control circuit board arranged in the intrinsic safety shell, an intrinsic safety button fixed on one side of the intrinsic safety shell, an intrinsic safety knob and a display window, wherein the intrinsic safety shell is provided with a plurality of aerial plug interfaces.
2. The combined modular flameproof and intrinsically safe mining electric actuator according to claim 1, characterized in that: the multi-group multistage transmission device comprises a motor, a closed reduction gearbox, an open type straight gear set and a closed type worm gear reduction gearbox, the motor and the closed reduction gearbox are correspondingly arranged on the closed type worm gear reduction gearbox, an output shaft of the closed reduction gearbox is connected with a worm shaft of the closed type worm gear reduction gearbox through the open type straight gear set, and the bottom end of a worm gear main shaft of the closed type worm gear reduction gearbox extends out of the lower explosion-proof shell.
3. The combined modular flameproof and intrinsically safe mining electric actuator according to claim 2, characterized in that: the multi-group multi-stage transmission device adopts a multi-group multi-stage transmission mode, the closed reduction gearbox is used as a first group of transmission, and an adjustable multi-stage spur gear set or a planetary gear set is adopted; the open straight gear is used as a second group of transmission, and a constant-speed straight gear set is adopted to connect the closed reduction gearbox and the closed worm and gear reduction gearbox; the closed worm gear reduction box is used as a third group of transmission and adopts a standard modulus and a center distance.
4. The combined modular flameproof and intrinsically safe mining electric actuator according to claim 1, characterized in that: the intrinsic safety controller is provided with a two-way RS485 bus communication interface, one way of the intrinsic safety controller is communicated with the explosion-proof host to realize the internal data interaction of the actuator, and the other way of the intrinsic safety controller can acquire external sensor signals to realize the function of regional logic control.
5. The combined modular flameproof and intrinsically safe mining electric actuator according to claim 1, characterized in that: the combined type modularized explosion-proof and intrinsic safety mining electric actuator further comprises an automatic and manual switching mechanism, the automatic and manual switching mechanism comprises a hand wheel, a spring, a coupler, a sleeve and a microswitch, a connecting shaft is arranged on one side of the hand wheel, the coupler is arranged on the connecting shaft, the spring is arranged between the coupler and the connecting shaft, the sleeve is sleeved outside the spring, the microswitch is correspondingly arranged below the coupler, the hand wheel is pushed to press the spring to enable the coupler to be connected with an output shaft of the closed worm and gear reduction box and press the microswitch, manual operation is achieved, the spring resets to enable the output shaft of the coupler and the output shaft of the closed worm and gear reduction box to be separated and loosen the microswitch, and electric operation is.
6. The combined modular flameproof and intrinsically safe mining electric actuator according to claim 1, characterized in that: the top end of the upper explosion-proof shell is fixed with a mounting plate, the top surface of the mounting plate is provided with a plurality of clamping hooks, the bottom end of the intrinsic safety controller is provided with a plurality of clamping buckles, the clamping hooks on the mounting plate can be inserted into the clamping buckles of the intrinsic safety controller, and one end of the intrinsic safety controller is fixed with the mounting plate through a pressing block.
7. The combined modular flameproof and intrinsically safe mining electric actuator according to claim 1, characterized in that: and one sides of the closed reduction gearbox and the closed worm and gear reduction gearbox are fixed through a connecting plate.
8. The combined modular flameproof and intrinsically safe mining electric actuator according to claim 1, characterized in that: the stroke detection device comprises an encoder and a bracket for fixing the encoder, and the bracket is fixed on a cover plate of the worm gear reduction box.
9. The combined modular flameproof and intrinsically safe mining electric actuator according to claim 1, characterized in that: and the lower explosion-proof shell is provided with a jack.
CN202010211568.3A 2020-03-24 2020-03-24 Combined modular explosion-proof and intrinsic safety mining electric actuator Pending CN111336302A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112394681A (en) * 2020-11-16 2021-02-23 王琳 Electric actuator with explosion-proof protection mechanism
CN112594434A (en) * 2020-12-28 2021-04-02 常州华诺自动化设备有限公司 Flame-proof type integrated valve electric actuator
WO2022096502A1 (en) * 2020-11-06 2022-05-12 B. Braun Avitum Ag Peristaltic pump for a device for extracorporeal blood treatment

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CN107448662A (en) * 2016-05-31 2017-12-08 中核新能核工业工程有限责任公司 The switching device of one seed nucleus rotary drum vacuum valve electric and hand executing agency
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CN112394681A (en) * 2020-11-16 2021-02-23 王琳 Electric actuator with explosion-proof protection mechanism
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