CN111335009A - Full-automatic cloth dust collecting equipment - Google Patents

Abstract

The invention discloses a fully automatic cloth dust removal equipment, which is provided with a cloth feeding station, a rough dust removal station, a fine dust removal station and a cloth dropping station; the cloth feeding station includes a feeding frame and a conveying direction according to the cloth The brake roller and the expansion roller assembly are sequentially installed on the feeding frame; the rough dust removal station includes a first box body and a first guide roller and a first drafting roller installed in the first box in sequence according to the conveying direction of the cloth. Roller, two beating rollers, two brush rollers and second guide roller; the fine dust removal station includes a second box body and a third guide roller, two air blowers installed in the second box in turn according to the conveying direction of the cloth Dust removal device, shaking dust removal device, second drafting roller and fourth guide roller; the cloth drop station includes a blanking frame and a cloth yarding device installed on the blanking frame. The invention has the advantages of reasonable and compact structure, complete dust removal effect, no pollution to the environment, and effective protection of workers' health.

Description

A fully automatic cloth dust removal equipment

technical field

The invention belongs to the technical field of textile equipment, in particular to a fully automatic cloth dust removal equipment.

Background technique

When the textile machine is producing textiles, there will be a lot of debris, yarn wool, dust and other debris on the textiles. If these debris are not treated, the quality of the textiles will be affected, especially when the fabrics are dipped, it will affect the quality of the fabrics. Flatness, can not ensure the quality of the fabric.

In the prior art, although there are some dust removal devices, the dust removal is not complete, and the small debris attached to the surface of the cloth cannot be completely removed, which will cause trouble to workers in subsequent processing. Moreover, these debris During transportation, a large number of them will fall on the ground and spread in the air, which not only pollutes the working environment, but also damages the health of workers.

SUMMARY OF THE INVENTION

The problem to be solved by the present invention is to provide a fully automatic cloth dedusting equipment with reasonable and compact structure, complete dust removal effect, no pollution to the environment, and effective protection of workers' health.

In order to solve the above technical problems, the present invention provides a fully automatic cloth dust removal equipment, which is sequentially provided with a cloth feeding station, a coarse dust removal station, a fine dust removal station and a cloth drop station according to the cloth dust removal process;

The cloth feeding station includes a feeding frame and a braking roller and an expanding roller assembly sequentially installed on the feeding frame according to the conveying direction of the cloth;

The rough dust removal station includes a first box body and a first guide roller, a first drafting roller, a first beating roller, a second beating roller, a first beating roller, a first beating roller, a first beating roller, a first beating roller, a first beating roller, a first beating roller, a first beating roller, a first beating roller, a first beating roller, a first beating roller, a first beating roller A brush roller, a second brush roller and a second guide roller; wherein, the first box body is provided with a feeding port on the discharging side of the expanding roller assembly, and the first beating roller and the The first brush roller is attached to the front of the fabric, and the second beating roller and the second brush roller are attached to the back of the fabric;

The fine dust removal station includes a second box body, a third guide roller, a first air blowing dust removal device, a second air blow dust removal device, a shaking dust removal device, a third guide roller installed in the second box body in sequence according to the conveying direction of the cloth The second drafting roller and the fourth guide roller; wherein, between the second box body and the first box body, there is a material passage 20 for cloth to pass through, and the second box body is in the first box body. The discharge side of the four guide rollers is provided with a discharge port, the first air blowing and dust removal device blows air to the front of the cloth, and the second air blowing and dust removal device blows air to the back of the cloth;

The cloth dropping station includes a feeding frame, a feeding roller and a cloth yarding device which are sequentially installed on the feeding frame according to the conveying direction of the cloth.

As a preferred solution of the present invention, the feeding port is provided on the top of the first box body, the first drafting roller, the first beating roller, the second beating roller, the first brush roller, the second hair roller The brush roller and the second guide roller are arranged in sequence from top to bottom; the discharge port is arranged on the top of the second box body, and the third guide roller, the first blowing dust removal device, and the second blowing dust removal device , the shaking dust removal device and the second drafting roller are arranged in order from bottom to top.

As a preferred solution of the present invention, the feeding frame is a suspension structure and is fixed on the top of the first box body; the feeding frame is a suspension structure and is fixed on the top of the second box body .

As a preferred solution of the present invention, the top of the first box is provided with a first air inlet channel, the first air inlet channel is connected to a fan located outside the equipment, and the bottom of the first box is provided with a first air inlet channel. A dust discharge channel, the first dust discharge channel is connected to the dust collecting device located outside the equipment; the top of the second box is provided with a second air inlet channel, the second air intake channel is connected to the equipment The external fan is connected, the bottom of the second box is provided with a second dust discharge channel, and the second dust discharge channel is connected with a dust collecting device provided outside the equipment.

As a preferred solution of the present invention, the first air inlet channel is connected with a bypass duct, and the air outlet of the bypass duct is set above the cloth that is about to enter the material passing channel 20 .

As a preferred solution of the present invention, the first air blowing and dust removing device and the second air blowing and dust removing device both include an air blowing hood and a dust collecting hood, and the air blowing hood and the dust collecting hood are arranged opposite to each other and form a dust removal channel , the dust removal channel has a cloth inlet and a cloth outlet. The cloth enters the dust removal channel through the cloth inlet, and after the dust is removed, it is sent out of the dust removal channel through the cloth outlet. The air blowing hood is connected to the fan provided outside the equipment through the air supply pipeline.

As a preferred solution of the present invention, the shaking dust removal device includes a nozzle and a silicone tube, one end of the silicone tube is sleeved on the nozzle, and the other end of the silicone tube is a free end and is in contact with the front or back of the fabric, so The nozzle is connected with an air compressor provided outside the equipment through an air supply pipeline.

As a preferred solution of the present invention, a tension roller is provided between the second guide roller and the third guide roller.

As a preferred solution of the present invention, a fifth guide roller is arranged between the first beating roller and the second beating roller; a sixth guiding roller is arranged between the second beating roller and the first brush roller A seventh guide roller is arranged between the first brush roller and the second brush roller, and an eighth guide roller is arranged between the blanking roller and the fourth guide roller.

As a preferred solution of the present invention, both the first box body and the second box body are provided with access doors.

Compared with the prior art, the fully automatic cloth dedusting equipment implementing the present invention has the following beneficial effects:

The present invention realizes a variety of dust removal methods through the design of the flapping roller, the brush roller, the blowing dust removal device and the shaking dust removal device, and through a reasonable arrangement, the whole dust removal process is subdivided into a coarse dust removal process (in sequence by the flapping roller and the dust removal process). Brush rollers) and fine dust removal process (implemented by blowing dust removal device and shaking dust removal device in turn), the structure is reasonable and compact, and the dust removal effect is complete; at the same time, because the rough dust removal station and the fine dust removal station are each in a relatively independent closed box Therefore, it can effectively prevent the impurities dropped in the two dust removal processes from spreading to each other and attaching to the cloth again, avoiding secondary pollution of the cloth, and ensuring efficient dust removal effect; and no need for workers to participate in the dust removal process, which greatly reduces the labor intensity of workers. There is no dust overflow in the process, which effectively protects the health of workers; it should also be noted that, because the flapping roller, brush roller, blowing dust removal device, and shaking dust removal device are all physical dust removal devices, they do not pollute the environment, are very environmentally friendly, and are suitable for large factories. The production of batches of fabrics creates good conditions for the subsequent processing of fabrics.

Description of drawings

In order to describe the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings of the embodiments will be briefly introduced below.

FIG. 1 is a schematic structural diagram of a fully automatic cloth dust removal device provided by an embodiment of the present invention.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

Referring to Figure 1, a preferred embodiment of the present invention is a fully automatic cloth dust removal equipment, which is sequentially provided with a cloth feeding station, a coarse dust removal station, a fine dust removal station and a cloth drop station according to the cloth dust removal process.

The cloth feeding station includes a feeding frame 2, a braking roller 3 and an expanding roller assembly 4 which are sequentially installed on the feeding frame 2 according to the conveying direction of the cloth 1; wherein, the braking roller 3 It can ensure that the cloth 1 can be tightly wound on the expanding roller assembly 4, and the expanding roller assembly 4 is used to expand the open-width cloth and has a certain degree of anti-wrinkle effect on the cloth.

The rough dust removal station includes a first box 5 and a first guide roller 6, a first drafting roller 7, a first beating roller 8, The second beating roller 9, the first brush roller 10, the second brush roller 11 and the second guide roller 12, the first drafting roller 7 provides traction for conveying the cloth 1; wherein, the first box 5 A feeding port is provided on the discharging side of the expanding roller assembly 4, the first beating roller 8 and the first brush roller 10 are attached to the front surface of the cloth 1, the second beating roller 9 and the The second brush roller 11 is attached to the back of the fabric 1 . When working, the two beating rollers continuously beat the front and back sides of the cloth 1 by rotating, and shake off the cloth crumbs, cotton wool and large particles of dust attached to the surface of the cloth. The agglomerated dust embedded in the fabric fibers is crushed and shed. After beating, there is still some dust attached to the fabric, and the surface of the fabric is continuously brushed by the rotation of the two brush rollers to forcibly remove the dust on both sides of the fabric.

The fine dust removal station includes a second box body 13 , a third guide roller 14 , a first air blowing and dust removal device 15 , and a second air blowing and dust removal device 14 , which are sequentially installed in the second box body 13 according to the conveying direction of the cloth 1 . The device 16, the shaking and dust removal device 17, the second drafting roller 18 and the fourth guiding roller 19, the second drafting roller 18 provides traction for conveying the cloth 1; wherein, the second box 13 and the first Between the boxes 5, there is a feeding channel 20 for the cloth 1 to pass through. The second box 13 is provided with a discharge port on the discharge side of the fourth guide roller 19. The dust removal device 15 blows air to the front of the cloth 1 , and the second air blowing and dust removal device 16 blows air to the back of the cloth 1 . When working, the two air blowing and dust removal devices can generate strong air flow respectively to act on the front and back sides of the cloth. When the air flow penetrates into the inside of the cloth fiber, it can blow out tiny dust; the shaking dust removal device 17 can hit the cloth at high frequency. surface, so that the dust on the fabric is further detached before discharging and cannot be attached again.

The cloth unloading station includes an unloading frame 21 , a blanking roller 22 and a cloth yarding device 23 which are sequentially installed on the unloading frame 21 according to the conveying direction of the cloth 1 . During operation, the unloading roller 22 can lead the receiving end of the cloth 1 to a hanging state, and under the reciprocating swing of the cloth stitching device 23, the cloth 1 can be stitched in a continuous and orderly manner.

Therefore, according to the fully automatic cloth dedusting equipment provided by the embodiment of the present invention, through the design of the flapping roller, the brush roller, the blowing dedusting device, and the shaking dedusting device 17, various dedusting methods are realized, and through reasonable arrangement, The entire dust removal process is subdivided into a coarse dust removal process (implemented by the flapping roller and the brush roller in turn) and the fine dust removal process (implemented by the blowing dust removal device and the shaking dust removal device 17 in sequence), the structure is reasonable and compact, and the dust removal effect is complete; The coarse dust removal station and the fine dust removal station are each in a relatively independent closed box, so it can effectively prevent the impurities dropped in the two dust removal processes from spreading to each other and attaching to the cloth again, avoiding secondary pollution of the cloth, and ensuring efficient dust removal. In addition, no need for workers to participate in the dust removal process, which greatly reduces the labor intensity of workers, and there is no dust overflow in the process, which effectively protects the health of workers; 17 are physical dust removal devices, which are non-polluting to the environment and are very environmentally friendly. They are suitable for the production of large quantities of fabrics in factories and create good conditions for the subsequent processing of fabrics.

Exemplarily, the feeding port is provided on the top of the first box body 5, the first drafting roller 7, the first beating roller 8, the second beating roller 9, the first brush roller 10, the first beating roller The second brush roller 11 and the second guide roller 12 are arranged in sequence from top to bottom; the discharge port is provided on the top of the second box 13 , the third guide roller 14 and the first blowing and dust removal device 15 , the second blowing dust removal device 16, the shaking dust removal device 17 and the second drafting roller 18 are arranged in order from bottom to top. Such a design makes full use of the height of the space and can greatly reduce the footprint of the equipment.

Exemplarily, the loading frame 2 is a suspension structure and is fixed on the top of the first box 5 ; the unloading frame 21 is a suspension structure and is fixed on the top of the second box 13 . top. Such a design can further release the space below the feeding frame 2 and the feeding frame 21, so as to facilitate the placement of the receiving boxes and the walking of workers.

Exemplarily, the top of the first box body 5 is provided with a first air inlet channel 24, the first air inlet channel 24 is connected with a fan provided outside the device, and the bottom of the first box body 5 is provided with a first air inlet channel 24. The first dust discharge channel 25 is connected to the dust collecting device located outside the equipment; the top of the second box 13 is provided with a second air inlet channel 26, the second air inlet The channel 26 is connected to a fan provided outside the equipment, and the bottom of the second box 13 is provided with a second dust discharge channel 27, which is connected to a dust collection device provided outside the equipment. Such a design can form an air flow in the box, so as to quickly bring out the cloth scraps, cotton wool and other dust particles in the box, so as to achieve the purpose of dust removal.

Exemplarily, considering that the first beating roller 8 , the second beating roller 9 , the first brush roller 10 and the second brush roller 11 for realizing the rough dust removal process are arranged in order from top to bottom, and the airflow in the box is The direction is also downward, so the cloth scraps, cotton wool and other dust particles will have a greater chance to attach to the downstream cloth again, which will be brought into the fine dust removal process and affect the effect of the subsequent fine dust removal process. Therefore, in order to prevent the impurities dropped in the rough dust removal process from adhering to the cloth again, the first air inlet channel 24 is connected with a bypass duct 28, and the air outlet of the bypass duct 28 is set at the point where the air outlet is about to enter the material passing channel. 20 above the fabric to blow away the impurities falling on the fabric to ensure the dust removal quality of the fabric before entering the fine dust removal process.

Exemplarily, the first air blowing and dust removing device 15 and the second air blowing and dust removing device 16 both include an air blowing hood and a dust collecting hood, and the air blowing hood and the dust collecting hood are arranged opposite to each other and form a dust removal channel, The dust removal channel has a cloth inlet and a cloth outlet. The cloth 1 enters the dust removal channel through the cloth inlet, and is sent out of the dust removal channel through the cloth outlet after dust removal. 1, the blowing hood is connected to a fan located outside the equipment through an air supply pipeline.

Exemplarily, the shaking dust removal device 17 includes a nozzle and a silicone tube, one end of the silicone tube is sleeved on the nozzle, the other end of the silicone tube is a free end and is in contact with the front or back of the cloth 1, the The nozzle is connected to an air compressor outside the equipment through an air supply line. When working, the solenoid valve is opened and the compressed air is opened. When the gas is ejected through the silicone tube, it exerts a reaction force on the silicone tube, so that the soft silicone tube swings in disorder and high speed, so as to hit the fabric quickly and frequently without interruption. surface, so that the dust on the fabric is further detached before discharging and cannot be attached again.

Exemplarily, a tension roller 29 is provided between the second guide roller 12 and the third guide roller 14 to facilitate adjustment of the tension during the conveying process of the fabric 1 .

Exemplarily, in order to make the effects of the first beating roller 8, the second beating roller 9, the first brush roller 10, and the second brush roller 11 on the cloth 1 not interfere with each other, the first beating roller 8 and the second brush roller 11 do not interfere with each other. A fifth guide roller 30 is arranged between the second beating rollers 9; a sixth guiding roller 31 is arranged between the second beating roller 9 and the first brush roller 10; the first brush roller A seventh guide roller 32 is provided between 10 and the second brush roller 11 .

Exemplarily, in order to better guide the material 1 to the feeding roller 22 after being discharged, an eighth guiding roller 33 is provided between the feeding roller 22 and the fourth guiding roller 19 .

Exemplarily, both the first box body 5 and the second box body 13 are provided with inspection doors 34 to facilitate the workers to repair the equipment.

In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the The orientation or positional relationship that the product of the invention is usually placed in use is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore It should not be construed as a limitation of the present invention.

Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.

In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement", "installation" and "connection" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

In the above-mentioned embodiments of the present invention, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference may be made to related descriptions of other embodiments.

The above disclosures are only preferred embodiments of the present invention, and of course, the scope of the rights of the present invention cannot be limited by this. Therefore, the equivalent changes made according to the scope of the patent application of the present invention are still within the scope of the present invention.

Claims (10)

1. A full-automatic cloth dust removing device is characterized in that a cloth feeding station, a coarse dust removing station, a fine dust removing station and a cloth falling station are sequentially arranged according to a cloth dust removing process;

the cloth feeding station comprises a feeding frame, a brake roller and an expanding roller assembly, wherein the brake roller and the expanding roller assembly are sequentially arranged on the feeding frame according to the cloth conveying direction;

the coarse dust removal station comprises a first box body, and a first guide roller, a first drafting roller, a first flapping roller, a second flapping roller, a first brush roller, a second brush roller and a second guide roller which are sequentially arranged in the first box body according to the conveying direction of the cloth; the first box body is provided with a feeding hole at the discharging side of the spreading roller assembly, the first flapping roller and the first brush roller are attached to the front surface of the cloth, and the second flapping roller and the second brush roller are attached to the back surface of the cloth;

the fine dust removal station comprises a second box body, and a third guide roller, a first air blowing dust removal device, a second air blowing dust removal device, a shaking dust removal device, a second drawing roller and a fourth guide roller which are sequentially arranged in the second box body according to the conveying direction of the cloth; a material passing channel 20 through which the cloth can pass is arranged between the second box body and the first box body, a discharge hole is formed in the second box body on the discharge side of the fourth guide roller, the first air blowing and dust removing device blows air to the front side of the cloth, and the second air blowing and dust removing device blows air to the back side of the cloth;

the cloth dropping station comprises a blanking frame, and a blanking roller and a cloth stacking device which are sequentially arranged on the blanking frame according to the conveying direction of the cloth.

2. The full-automatic cloth dust removing device according to claim 1, wherein the feed inlet is formed in the top of the first box body, and the first drawing roller, the first tapping roller, the second tapping roller, the first brush roller, the second brush roller and the second guide roller are sequentially arranged from top to bottom; the discharge gate is located the top of second box, third guide roll, first dust collector that blows, second dust collector that blows, shake dust collector and second draft roller arrange from bottom to top in proper order.

3. The full-automatic cloth dust removing device of claim 2, wherein the feeding rack is a suspension structure and is fixed on the top of the first box body; the blanking frame is of a suspension structure and is fixed at the top of the second box body.

4. The full-automatic cloth dust removing device according to claim 1, wherein a first air inlet channel is arranged at the top of the first box body, the first air inlet channel is connected with a fan arranged outside the device, a first dust exhaust channel is arranged at the bottom of the first box body, and the first dust exhaust channel is connected with a dust collecting device arranged outside the device; the top of second box is equipped with second inlet air channel, second inlet air channel is connected with the fan of locating the equipment outside, the bottom of second box is equipped with the second dust exhaust passageway, the second dust exhaust passageway is connected with the dust collecting device who locates the equipment outside.

5. The full-automatic cloth dust removing equipment of claim 4, wherein the first air inlet channel is connected with a bypass pipeline, and an air outlet of the bypass pipeline is arranged above the cloth to enter the material passing channel 20.

6. The full-automatic cloth dust removing equipment of claim 1, wherein the first air blowing dust removing device and the second air blowing dust removing device both comprise an air blowing cover and a dust collecting cover, the air blowing cover and the dust collecting cover are oppositely arranged and form a dust removing channel, the dust removing channel is provided with a cloth inlet and a cloth outlet, cloth enters the dust removing channel through the cloth inlet, the cloth is sent out of the dust removing channel through the cloth outlet after dust removal, a supporting frame for supporting the cloth is arranged on the dust collecting cover, and the air blowing cover is connected with a fan arranged outside the equipment through an air supply pipeline.

7. The full-automatic cloth dust removing device according to claim 1, wherein the shaking dust removing device comprises a nozzle and a silicone tube, one end of the silicone tube is sleeved on the nozzle, the other end of the silicone tube is a free end and is in contact with the front surface or the back surface of the cloth, and the nozzle is connected with an air compressor arranged outside the device through an air supply pipeline.

8. The full-automatic cloth dust removing device of claim 1, wherein a tension roller is arranged between the second guide roller and the third guide roller.

9. The full-automatic cloth dust removing device according to claim 1, wherein a fifth guide roller is arranged between the first beating roller and the second beating roller; a sixth guide roller is arranged between the second flapping roller and the first brush roller; and a seventh guide roller is arranged between the first brush roller and the second brush roller, and an eighth guide roller is arranged between the blanking roller and the fourth guide roller.

10. The full-automatic cloth dust removing device of claim 1, wherein the first box body and the second box body are both provided with an access door.

Images