CN111329432A - Liquid-containing coating, protective sleeve and preparation method thereof - Google Patents

Liquid-containing coating, protective sleeve and preparation method thereof Download PDF

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Publication number
CN111329432A
CN111329432A CN202010143989.7A CN202010143989A CN111329432A CN 111329432 A CN111329432 A CN 111329432A CN 202010143989 A CN202010143989 A CN 202010143989A CN 111329432 A CN111329432 A CN 111329432A
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liquid
containing coating
protective
substrate layer
lens
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崔家喜
杨莉
赵仕芳
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Shaoxing Geke Biotechnology Co ltd
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Shaoxing Geke Biotechnology Co ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B1/00Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
    • A61B1/12Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor with cooling or rinsing arrangements
    • A61B1/127Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor with cooling or rinsing arrangements with means for preventing fogging

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  • Surgery (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
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  • Heart & Thoracic Surgery (AREA)
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Abstract

The invention discloses a liquid-containing coating, a protective sleeve and a preparation method thereof. The liquid-containing coating comprises a base material layer used for swelling or/and adsorbing a protective liquid; and the liquid film is a liquid layer with low surface energy formed by the protective liquid and is formed on the surface of the substrate layer. The substrate layer is composed of an organic silicon high polymer capable of swelling the protective solution or an adsorption porous structure; the porosity of the porous structure is not lower than 80%, and the pores are continuous through holes which are mutually communicated. The invention achieves the effect of preventing the lens from fogging and the lens from being polluted simultaneously under the condition of not changing the structure of the lens of the cavity mirror.

Description

Liquid-containing coating, protective sleeve and preparation method thereof
Technical Field
The invention relates to the field of medical auxiliary instruments, in particular to a liquid-containing coating, a protective sleeve and a preparation method thereof.
Background
The endoscopic minimally invasive surgery is characterized in that an image of a surgical part is shot in real time through an endoscopic lens, the image is transmitted to a display screen, a surgeon can see the display screen to analyze and judge the actual condition of the focus part, and a tiny instrument is utilized to implement local surgery. The endoscope is used as the eyes of an operator, and the observation mode in the operation process is changed from original direct visual observation into endoscopic observation, so that the maintenance of the clearness of the endoscope lens is very important for smoothly completing the endoscopic operation. However, the endoscope operation is often interrupted due to the contamination or fogging of the mirror surface, the operation is continued after the mirror surface is cleaned, the interruption breaks the continuity of the operation, especially when the lens is fogged or contaminated during the operation, the operating doctor cannot see the operation part clearly, the operation process is seriously affected, the operation time is prolonged, the energy and physical exertion of the operating doctor are increased, and even additional damage is caused to the patient.
In actual operation, the fogging and the pollution of the lens need to be treated by taking measures respectively. Such as: in the enteroscopy operation, an effective removing mode for smoke generated when the operation electrotome cuts off diseased tissues does not exist, and the operation can be performed only after the smoke is automatically dissipated; and blood, protein, tissue debris and other pollutants adhered to the lens are removed by a surgeon in a water-jet flushing mode. For another example: in laparoscopic surgery, a certain amount of air is introduced into the abdominal cavity to form pneumoperitoneum before the surgery, so that the temperature difference is formed between the metal endoscope and a human body, and the phenomenon of lens fogging is more serious and frequent; when the lens is fogged, the endoscope is placed into hot saline for preheating, and is quickly placed into the body of a patient after being preheated in advance, so that the lens is prevented from being fogged; however, the metal laparoscope has fast heat conduction, the method can only temporarily maintain the lens to be clear, and the laparoscope still needs to be repeatedly taken out of the body and preheated again in the operation process; when the lens is polluted by blood, tissue fluid and the like in the laparoscopic surgery, the lens is taken out and cleaned in vitro. In clinical operation, take out repeatedly, put into the chamber mirror and can seriously influence the operation process, increase the operation risk even, recycle simultaneously and assist article clearance camera lens also can increase the sore infection probability.
To the above-mentioned problem of need taking out the camera lens from the body repeatedly, a variety of solutions have been disclosed in the prior art, such as: chinese patent document CN 208065285U discloses a method for cleaning a lens by adding a cleaning system similar to a wiper of an automobile; chinese patent document CN 205514519U discloses that a group of air tubes are installed around the endoscope, and the lens is continuously heated and contaminants adhered to the lens are purged by blowing hot air; chinese patent document CN 205597889U discloses that a layer of electrothermal film is adhered to the body of a cavity mirror, and the lens is heated by electrothermal means to prevent fogging. Although the structures solve the problem that part of the lens needs to be taken out of the body repeatedly, the schemes introduce more complex structures into the cavity mirror, so that the volume of the cavity mirror is increased, and dead angles of disinfection and cleaning are increased; moreover, the auxiliary units are high in modification cost, and the interior, interlayer and the like of the existing laparoscope need to be modified in all directions, so that the auxiliary units are difficult to popularize and utilize.
Disclosure of Invention
The invention aims to solve the problems that the method for solving the fogging and the lens pollution of the endoscope lens is complex in structure, high in cost and complex in disinfection by structural improvement in the prior art, so that a liquid-containing coating capable of effectively solving the fogging and the lens pollution of the endoscope lens is provided, the problems of the fogging and the lens pollution of the endoscope lens are solved under the condition that the structure of the endoscope lens is not changed, and meanwhile, a protective sleeve formed by the liquid-containing coating and a preparation method of the liquid-containing coating are also disclosed.
A liquid-containing coating comprising:
the substrate layer is swelled and/or adsorbed with the protective liquid;
and the liquid film is a liquid layer with low surface energy formed by the protective liquid and is formed on the surface of the substrate layer.
The protective liquid comprises one or more of lubricating liquid, iodophor, antifogging oil and short-chain alkane. The lubricating fluid is preferably a medical lubricating fluid.
The substrate layer is composed of an organic silicon polymer capable of swelling the protective solution.
The substrate layer is a porous structure with porosity not lower than 80% and adjacent holes communicated with each other.
The substrate layer is a porous organic silicon film or a porous inorganic silicon film with the aperture of 0.1-500 mu m.
The porous organic silicon film comprises macropores with the aperture of 50-500 mu m and micropores with the aperture of 0.1-1 mu m;
the pore diameter of the porous inorganic silicon film is 0.2-400 mu m.
The total thickness of the liquid-containing coating is 50-600 mu m, and the thickness of the liquid film is 5-200 nm.
The viscosity of the protective solution is 5-30000 cSt, preferably 5-1000 cSt.
A protective sleeve comprises a sleeve body, a fixing device and the liquid-containing coating;
an opening is formed in one end of the sleeve body, and the liquid-containing coating is arranged on the opening of the sleeve body; the fixing device is arranged on the sleeve body and used for fixing the sleeve body.
The central axis of the sleeve body is perpendicular to the plane where the liquid-containing coating is located.
The liquid film coating comprises a liquid film, a substrate layer and a transparent support piece, wherein the liquid film is arranged on the substrate layer, and the side, deviating from the liquid film, of the substrate layer in the liquid-containing coating is arranged on the transparent support piece.
The transparent support piece and the liquid-containing coating are both provided with instrument holes.
The protective sleeve also comprises a stopper arranged at the opening position, the stopper is arranged around the liquid-containing coating for a circle and is positioned at one side opposite to the sleeve body.
A method of preparing a liquid-containing coating comprising:
and forming a base material layer with a laminated structure by adopting a base material, and pouring a protective solution on the base material layer until the base material layer is saturated and a liquid film is formed on the base material layer.
The technical scheme of the invention has the following advantages:
1. the invention discloses a liquid-containing coating, which specifically comprises a substrate layer and a liquid film, wherein the substrate layer is adsorbed or/and swelled with a protective liquid, the protective liquid is in a liquid state, and the liquid film with low surface energy is formed on the surface of the substrate layer. Because the liquid film has low surface energy, the water vapor condensation and the blood stain adhesion can be prevented; the liquid-containing coating is of a layered structure and can be effectively attached to the lens of the cavity mirror without changing the structure of the lens of the cavity mirror. Therefore, after the liquid-containing coating is arranged on the lens of the cavity mirror, the effects of avoiding the fogging and the pollution of the lens can be achieved under the condition of not changing the structure of the lens of the cavity mirror, and the effects are very obvious.
2. Because in the process of using the endoscope, the lens needs to continuously move in the body, so that the friction between the lens and the inner wall of the stomach and intestine in the body is very frequent, if a conventional coating is adopted to protect the lens, the damage of the coating is very easily caused in the friction process, and the service life of the coating is greatly reduced. According to the invention, by optimizing the structural arrangement of the substrate layer, the method specifically comprises the following steps: the base material layer is made of organic silicon high polymer capable of swelling the protective solution; or a porous structure capable of adsorbing the protective liquid is arranged, the porosity of the porous structure is not lower than 80%, and the pores are continuous through holes which are communicated with each other in a penetrating way; through the arrangement, when the liquid-containing coating is applied to the lens of the endoscope, the substrate layer can play a role in storing and locking the protection liquid, so that the protection liquid is supplemented to the worn part in time to form a new liquid film, and the purpose of prolonging the service life is effectively achieved. Specifically, when the substrate layer is made of the organic silicon polymer, the protection liquid is swelled in the organic silicon polymer, and the organic silicon polymer is matched with the protection liquid, so that after a liquid film on the surface layer of the organic silicon polymer is worn, the liquid film at the worn part can be supplemented by the protection liquid swelled in the organic silicon polymer in time, a new liquid film is formed, and the anti-fog and anti-fouling duration is effectively prolonged. When the substrate layer is formed by adopting a porous structure, the protection liquid is adsorbed in pores of the porous structure, when the liquid film on the surface of the liquid-containing coating is lost due to factors such as friction and the like, the protection liquid at the non-worn part can flow to the worn part through the continuous through holes which are mutually communicated in a penetrating way, so that the purpose that the substrate layer spontaneously supplies the supplementary protection liquid to the worn part to promote the formation of a new liquid film is achieved, and the service life is effectively prolonged.
3. According to the invention, through the optimized arrangement of the porous structure and the material, the purpose of reducing the loss of the protection liquid can be achieved; specifically, the porous organic silicon film is directly prepared from the organic silicon high polymer, and when the substrate layer is prepared from the porous organic silicon film, the substrate layer can have the functions of swelling and adsorbing the protective solution. After the substrate layer is prepared by adopting the porous organic silicon film and is swelled and adsorbs the protective liquid, the thickness of a liquid film formed on the surface of the substrate layer can be obviously reduced, and meanwhile, the detection proves that after the anti-fog and anti-fouling effectiveness is verified for 48 hours, the loss of the thickness of the liquid film is minimum, and the effect is very obvious.
4. The invention provides a specific structure of a protective sleeve, which is provided with a sleeve body, a fixing device and a liquid-containing coating, wherein the protective sleeve can be effectively fixed at the tail end of a cavity mirror through the matching of the sleeve body and the fixing device, and the liquid-containing coating is arranged at an opening at one end of the sleeve body.
Drawings
In order to show the product structure of the invention more clearly, the invention also provides the following drawings.
FIG. 1 is a schematic view of the structure of a liquid-containing coating according to the present invention.
Fig. 2 is a schematic structural view of the protective cover of the present invention.
Description of reference numerals:
11-liquid film, 12-substrate layer;
21-sleeve body, 22-transparent supporting piece, 23-fixing device, 24-instrument hole and 25-blocking piece.
Detailed Description
The following examples are provided to further understand the present invention, not to limit the scope of the present invention, but to provide the best mode, not to limit the content and the protection scope of the present invention, and any product similar or similar to the present invention, which is obtained by combining the present invention with other prior art features, falls within the protection scope of the present invention.
Example 1
A liquid-containing coating comprises a base material layer 12 and a liquid film 11, wherein a protective liquid is swelled or/and absorbed in the base material layer 12, and the protective liquid forms a liquid layer with low surface energy on the surface of the base material layer 12, namely the liquid film 11, as shown in figure 1.
In this embodiment, the protective solution is a medical lubricating solution with a viscosity of 50cSt in "seoi" series of weihai huakang biomaterial science and technology limited, the base material layer 12 is an organic silicon polymer, and the preparation method of the liquid-containing coating is as follows:
after an organic silicon precursor with the model E6534 of Hongyen Hongyeje technology Limited is defoamed in vacuum, the organic silicon precursor is uniformly coated on a lens of a cavity mirror or a cavity mirror protective sleeve of the cavity mirror, and the organic silicon prepolymer can be cured at room temperature after coating, and can also be cured at a certain temperature in an accelerated manner. And after the organic silicon is completely cured, soaking the organic silicon coating into medical lubricating liquid with the viscosity of 50cSt to ensure that the medical lubricating oil is saturated by swelling in the organic silicon, taking out the organic silicon coating, and removing the redundant medical lubricating oil.
Example 2
The present embodiment is different from embodiment 1 in that the structural composition of the substrate layer 12 adopted in the present embodiment is different, and in the present embodiment, the substrate layer 12 is a porous silicone film. The preparation method of the liquid-containing coating comprises the following steps:
the same organic silicon precursor as in example 1 is adopted, the protective solution is a medical lubricating solution with the viscosity of 20cSt in the Sao series of Weihai Huakang biomaterial science and technology Limited company, and the preparation process is as follows:
taking liquid paraffin as a pore-forming agent, mixing the liquid paraffin and an organic silicon precursor according to the volume ratio of 9:1, curing, soaking in normal hexane to remove the liquid paraffin, drying to obtain a porous organic silicon film with the porosity of 92% and the pore diameter range of 50-200nm and continuous through holes, adhering the film on a lens or a cavity mirror protective sleeve of a cavity mirror by using an adhesive, then pouring medical lubricating oil into the porous film, and removing the redundant medical lubricating oil.
Example 3
The difference between this embodiment and embodiment 1 is that the structural composition of the substrate layer 12 adopted in this embodiment is different, and in this embodiment, the substrate layer 12 is a porous inorganic silicon thin film. The preparation method of the liquid-containing coating comprises the following steps:
after the lens or the protective sleeve of the cavity mirror is treated by plasma for 30 minutes, 20ml of ethyl orthosilicate and 5ml of ammonia water are respectively bottled by a tube and are put into a drying tower, the lens of the cavity mirror or the protective sleeve of the cavity mirror is put at the bottom of the drying tower, the drying tower is vacuumized, and the chamber mirror is kept still for 2 hours at room temperature, so that the porous inorganic silicon film containing the continuous through holes with the aperture of 50-200nm, which is prepared by deposition on the lens or the protective sleeve of the cavity mirror by a gas phase deposition method, is obtained. The medical lubricating liquid with the viscosity of 300cSt in Weihai Huakang biomaterial science and technology Limited company 'Sao' series is poured into the porous inorganic silicon substrate by a negative pressure method, and the redundant medical lubricating oil is removed.
The liquid-containing coatings of the above examples were tested by the following test methods.
Testing the total thickness of the coating by a coating thickness gauge; marking the protective solution by using fluorescent molecules, and testing the thickness of the liquid film by using a laser confocal microscope; the visible-ultraviolet spectrophotometer represents the transmittance in the full wavelength range; adopting bovine serum albumin to examine the anti-fouling property of the coating surface, wherein the bovine serum albumin liquid dropped on the coating surface can rapidly slide away and fall off, which indicates that the coating has the anti-fouling property; the internal temperature and humidity environment is simulated in a small environmental test chamber, the protective sleeve with the coating is sleeved on the cavity mirror and is placed in the environmental chamber to record the fogging and fog dissipation speeds, the visual field of the lens does not generate fog, and the clear degree of the visual field of the cavity mirror does not fall, so that the fog resistance can be regarded as the fog resistance.
The results obtained by the above-described detection method are shown in table 1.
TABLE 1
Figure BDA0002400087210000081
The detection result shows that: the liquid-containing coatings of examples 1-3 have improved high transmittance, and are effective in preventing the formation of smoke on the surface and the adhesion of blood and protein solution, thereby keeping the lens clear. The rough structure on the plexiglass of example 1, in which the lens or protective cover is filled by the flowing prepolymer, leads to a better overall smoothness and permeability of the final product, and thus to a further increase in the measured light transmittance.
Example 4
The difference between the present embodiment and embodiment 1 is that the protective solution in the present embodiment is antifogging oil; in the embodiment, the antifogging oil is prepared by mixing glycerol, 75% alcohol and soap liquid in a volume ratio of 1:1: 1. The liquid-containing coating produced in this example had optical transparency, stain and fog resistance, and after 48 hours the stain and fog resistance was substantially the same as the performance of the liquid-containing coating of example 1.
Example 5
A protective sleeve comprises a sleeve body 21, a liquid-containing coating and a fixing device 23. The liquid-containing coating is the liquid-containing coating described in examples 1 to 3, the sleeve body 21 is used to be sleeved on the end of the endoscope, the fixing device 23 is used to fix the sleeve body 21 on the end of the endoscope, one end of the sleeve body 21 is provided with an opening, and the liquid-containing coating is arranged on the opening at one end of the sleeve body 21 and is in contact with the lens at the end of the endoscope. The specific installation process of the protective sleeve is as follows: the sleeve body 21 is sleeved at the tail end of the endoscope, the position of the sleeve body 21 is adjusted to enable the liquid-containing coating to just contact with a lens of the endoscope, and then the sleeve body 21 is fixed at the tail end of the endoscope through the fixing device 23. In this embodiment, the fixing device 23 may be a bolt, and the bolt is fixed at the end of the endoscope through a threaded hole formed in the sleeve body 21; the fixing device 23 can also be formed by a plurality of elastic lines, and the sleeve body 21 is fixed on the tail end of the endoscope through the friction force formed between the elastic lines and the tail end of the endoscope.
In this embodiment, when the original lens protective sheath of chamber mirror and camera lens are not suitable to set up and contain the liquid coating, can adopt the structure of the protective sheath in this embodiment to protect the camera lens, and then reach and need not to change the purpose that the camera lens structure also can reach antifog, antifouling effect.
The liquid-containing coating in the embodiment can be self-supported through the base material layer 12 and is directly arranged on the opening of the sleeve body 21; the liquid-containing coating can also be supported by a transparent support 22 made of transparent material such as glass, plexiglass, Polyester (PET), Polycarbonate (PC) or the like, i.e. the transparent support 22 is arranged on the opening of the sheath 21, and the liquid-containing coating is arranged on the transparent support 22, as shown in fig. 2.
For some types of endoscopes, where it is desired to extend the instrument from the endoscope, instrument holes 24 are provided in both the transparent support 22 and the fluid-containing coating to facilitate the extension of the instrument. Does not need to extend out of the cavity mirror of the instrument and does not need to reserve the instrument hole 24.
In this embodiment, a stopper 25 may be disposed on the protective sheath according to actual needs. The stopper 25 is disposed around the liquid-containing coating and is located at the side opposite to the sleeve 21, as shown in fig. 2. The stopper 25 is used for opening tissue, preventing biological tissue from attaching to the lens, blocking the shooting view and forming effective view observation.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (13)

1. A liquid-containing coating, comprising:
a base material layer (12) which is swollen and/or adsorbed with a protective solution;
and a liquid film (11) which is a liquid layer with low surface energy formed by the protective liquid and is formed on the surface of the substrate layer (12).
2. The liquid-containing coating of claim 1, wherein the protective liquid comprises one or more of a lubricating liquid, an iodophor, an anti-misting oil, a short chain alkane.
3. The liquid-containing coating according to claim 1 or 2, characterized in that the substrate layer (12) is composed of a silicone polymer capable of swelling a protective liquid.
4. The liquid-containing coating of claim 1 or 2,
the substrate layer (12) is of a porous structure, the porosity of the substrate layer is not lower than 80%, and adjacent holes are communicated with each other.
5. The liquid-containing coating layer according to claim 4, wherein the substrate layer (12) is a porous silicone film or a porous inorganic silicon film having a pore size of 0.1 to 500 μm.
6. The liquid-containing coating of claim 5,
the porous organic silicon film comprises macropores with the aperture of 50-500 mu m and micropores with the aperture of 0.1-1 mu m;
the pore diameter of the porous inorganic silicon film is 0.2-400 mu m.
7. The liquid-containing coating according to any one of claims 1 to 6, wherein the total thickness of the liquid-containing coating is 50 to 600 μm, and the thickness of the liquid film (11) is 5 to 200 nm;
the viscosity of the protective solution is 5-30000 cSt.
8. A protective sheath, comprising a sheath body (21), a holding device (23) and a liquid-containing coating according to any one of claims 1 to 7;
an opening is formed in one end of the sleeve body (21), and the liquid-containing coating is arranged on the opening of the sleeve body (21); the fixing device (23) is arranged on the sleeve body (21) and used for fixing the sleeve body (21).
9. A protective sheath according to claim 8, characterised in that the central axis of the sheath (21) is perpendicular to the plane of the liquid-containing coating.
10. Protective cover according to claim 8 or 9, wherein a transparent support (22) is arranged on the opening, and wherein the side of the substrate layer (12) facing away from the liquid film in the liquid-containing coating is arranged on the transparent support (22).
11. The protective sheath according to claim 10, wherein the transparent support (22) and the liquid-containing coating are each provided with an instrument hole (24).
12. Protective casing according to any one of claims 8 to 11,
the liquid-containing coating is characterized by further comprising a stopper (25) arranged at the opening position, wherein the stopper (25) is arranged around the liquid-containing coating in a circle and is positioned on one side opposite to the sleeve body (21).
13. The method of preparing a liquid-containing coating according to any one of claims 1 to 7, comprising:
a base material layer (12) with a layered structure is formed by using a base material, and a protective liquid is poured on the base material layer (12) until the base material layer (12) is saturated and a liquid film (11) is formed on the base material layer (12).
CN202010143989.7A 2020-03-04 2020-03-04 Liquid-containing coating, protective sleeve and preparation method thereof Pending CN111329432A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6395647B1 (en) * 1999-09-02 2002-05-28 Micron Technology, Inc. Chemical treatment of semiconductor substrates
CN109453966A (en) * 2018-10-24 2019-03-12 北京科技大学 A kind of the liquid autocrine superslide coating and preparation method of long-lasting protection
CN109620315A (en) * 2019-02-19 2019-04-16 普多邦兴达(天津)医疗科技有限公司 It is minimally invasive to protect auxiliary device with endoscope
CN110643278A (en) * 2019-09-10 2020-01-03 华南理工大学 Water-based low-surface-energy antifouling paint and preparation method and application thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6395647B1 (en) * 1999-09-02 2002-05-28 Micron Technology, Inc. Chemical treatment of semiconductor substrates
CN109453966A (en) * 2018-10-24 2019-03-12 北京科技大学 A kind of the liquid autocrine superslide coating and preparation method of long-lasting protection
CN109620315A (en) * 2019-02-19 2019-04-16 普多邦兴达(天津)医疗科技有限公司 It is minimally invasive to protect auxiliary device with endoscope
CN110643278A (en) * 2019-09-10 2020-01-03 华南理工大学 Water-based low-surface-energy antifouling paint and preparation method and application thereof

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