CN111329317A - Floor mat single body, floor mat single body manufacturing method and combined floor mat for straight seam splicing - Google Patents

Floor mat single body, floor mat single body manufacturing method and combined floor mat for straight seam splicing Download PDF

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Publication number
CN111329317A
CN111329317A CN202010185222.0A CN202010185222A CN111329317A CN 111329317 A CN111329317 A CN 111329317A CN 202010185222 A CN202010185222 A CN 202010185222A CN 111329317 A CN111329317 A CN 111329317A
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China
Prior art keywords
floor mat
monomers
fastener
square body
fasteners
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Pending
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CN202010185222.0A
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Chinese (zh)
Inventor
姚聪明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taicang All Mats Plastic Industry Co ltd
Taicang All Mats Plastic Ind Co Ltd
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Taicang All Mats Plastic Industry Co ltd
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Priority to CN202010185222.0A priority Critical patent/CN111329317A/en
Publication of CN111329317A publication Critical patent/CN111329317A/en
Priority to PCT/CN2020/103260 priority patent/WO2021184622A1/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00Floor fabrics; Fastenings therefor
    • A47G27/02Carpets; Stair runners; Bedside rugs; Foot mats
    • A47G27/0293Mat modules for interlocking engagement
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate

Abstract

The invention discloses a floor mat single body, a manufacturing method of the floor mat single body and a combined floor mat for straight seam splicing, wherein the floor mat single body comprises a square body, a plurality of fasteners arranged on a first side and a second side of the square body and extending outwards, and a plurality of clamping grooves arranged on a third side and a fourth side of the square body, the first side and the second side are adjacently arranged, and the third side and the fourth side are adjacently arranged; the clamping grooves are formed in the lower surfaces of the floor mat monomers, and the clamping grooves are used for being matched with fasteners of the adjacent floor mat monomers when the floor mat monomers are spliced, so that a single straight splicing seam is formed between the two adjacent floor mat monomers; the depth of the fastener is smaller than the thickness of the square body, and the sum of the depth of the fastener and the thickness of the bottom of the corresponding clamping groove is equal to the thickness of the square body. After the plurality of floor mat monomers are spliced, a thread gap is not reserved on the upper surface and the lower surface of each floor mat monomer, so that moisture, humidity, dust, garbage and the like can be effectively prevented from invading from the gaps on the side surfaces or the back surfaces; meanwhile, the waterproof and weather-resistant performance is good, and the deformation is not easy to occur.

Description

Floor mat single body, floor mat single body manufacturing method and combined floor mat for straight seam splicing
Technical Field
The invention relates to the field of ground mats, in particular to a single ground mat, a manufacturing method of the single ground mat and a combined ground mat for straight seam splicing.
Background
Floor mats find wide use, such as floor mats, athletic mats, children's play mats, industrial mats, and the like. Thinner mats are typically provided in one piece and can be rolled up when not in use. The thicker whole floor mat can not be rolled up, a mode of splicing the block-shaped units is needed, namely the floor mat is spliced when in use, and the floor mat is disassembled into units to be stacked when not in use.
The concatenation ground mat of current product comprises a plurality of units, is connected by the latch between the adjacent unit, and prior art has following defect:
1. each unit of the existing product is connected by a latch, and a larger or smaller gap can be formed when the latch connecting parts are spliced; 2. in the use process, the gap of the connecting part of the latch is loosened continuously, so that the gap is larger and larger, the foot is easy to trip, and meanwhile, the attractiveness is influenced; 3. the joint pad clamping tooth gap part is easy to enter dust, can store dirt and dirty, is not easy to clean and generates indoor sanitary dead angles; 4. no matter how many pieces of the existing ground mat are spliced, the latch of the outermost circle is always exposed outside, so that the floor mat is not beautiful and is not easy to clean and sanitary.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a floor mat monomer, a floor mat monomer manufacturing method and a combined floor mat for straight seam splicing, which can effectively prevent moisture, humidity, dust, garbage and the like from invading from gaps on the side surface or the back surface, and has the following technical scheme:
in one aspect, the invention provides a single floor mat, which includes a square body, a plurality of fasteners arranged on a first side and a second side of the square body and extending outwards, and a plurality of clamping grooves arranged on a third side and a fourth side of the square body, wherein the first side and the second side are arranged adjacently, and the third side and the fourth side are arranged adjacently;
the clamping grooves are formed in the lower surfaces of the floor mat monomers, and the clamping grooves are used for being matched with the fasteners of the adjacent floor mat monomers when the floor mat monomers are spliced, so that a single straight splicing seam is formed between the two adjacent floor mat monomers; the depth of the fastener is smaller than the thickness of the square body, and the sum of the depth of the fastener and the thickness of the bottom of the corresponding clamping groove is equal to the thickness of the square body.
Furthermore, a fastener is arranged in the clamping groove, and a through hole matched with the fastener is formed in the fastener.
Further, the height of the fastener is equal to the depth of the clamping groove.
Further, the outer contour shape of the fastener corresponds to the inner contour shape of the clamping groove.
Further, the fastener is of a T-shaped structure.
Furthermore, a hollow space is formed between every two adjacent fasteners on the first side and the second side of the single ground mat body, an open slot matched with the hollow space is formed between every two adjacent clamping slots on the third side and the fourth side of the single ground mat body, and the hollow space and the open slot are arranged in a one-to-one correspondence mode.
Furthermore, the upper surface of the square body is provided with anti-slip lines, the upper surface of the anti-slip lines is coated with a transparent flexible coating, the lower surface of the square body is provided with a plurality of slots, and the slots are arranged in a matrix.
Further, the weight share range of the manufacturing materials of the floor mat monomer is as follows:
Figure BDA0002413948500000021
on the other hand, the invention provides a manufacturing method of a single floor mat, which comprises the following steps:
s1, mixing the manufacturing raw materials of the floor mat monomer according to a certain proportion, and then putting the mixture into an internal mixer for mixing and internal mixing;
s2, extruding and granulating the banburied raw materials to obtain particles;
and S3, carrying out injection molding on the obtained particles by an injection machine to obtain the finished product of the floor mat monomer.
In another aspect, the invention provides a combined floor mat for straight seam splicing, which comprises a plurality of floor mat monomers, wherein the clamping grooves of the floor mat monomers are matched and spliced with the fasteners of the adjacent floor mat monomers.
The technical scheme provided by the invention has the following beneficial effects:
1) after the plurality of floor mat monomers are spliced, a thread gap is not reserved on the upper surface and the lower surface of each floor mat monomer, so that moisture, humidity, dust, garbage and the like can be effectively prevented from invading from the gaps on the side surfaces or the back surfaces;
2) meanwhile, the waterproof and weather-proof performance is good, and the deformation is not easy to occur.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic view of the lower surface structure of a single floor mat provided in the embodiment of the present invention;
fig. 2 is a schematic view of the upper surface structure of the single floor mat provided in the embodiment of the present invention.
Wherein the reference numerals are: 1-square body, 2-fastener, 21-through hole, 3-clamping groove, 31-fastener, 4-open groove, 5-hollow space and 6-open groove.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or device.
In an embodiment of the present invention, as shown in fig. 1, the single floor mat includes a square body 1, a plurality of fasteners 2 disposed on a first side and a second side of the square body 1 and extending outward, and a plurality of locking grooves 3 disposed on a third side and a fourth side of the square body 1, wherein the first side and the second side are disposed adjacent to each other, the third side and the fourth side are disposed adjacent to each other, and the square body 1 has a rectangular structure or a square structure.
The floor mat single bodies are provided with an upper surface and a lower surface which are oppositely arranged from top to bottom, the upper surface refers to the surface facing a user, the lower surface refers to the surface contacting with the ground, the clamping grooves 3 are arranged on the lower surfaces of the floor mat single bodies, the clamping grooves 3 are matched with the fasteners 2 of the adjacent floor mat single bodies when the floor mat single bodies are spliced, so that a single straight line splicing seam is formed between the two adjacent floor mat single bodies, when the fastener 2 of one floor mat single body is placed in the corresponding clamping groove 3 of the other floor mat single body, the fastener 2 and the clamping grooves 3 can be hidden on the lower surfaces of the floor mat single bodies, a straight line splicing seam parallel to the side edges of the floor mat single bodies is formed on the upper surfaces of the floor mat single bodies (the fastener 2 and the clamping grooves 3 can not be seen on the upper surfaces of the floor mat single bodies after splicing), so that the contacted side edges of, after splicing, the upper surface and the lower surface of the single floor mat body do not remain a yarn gap, so that moisture, humidity, dust, garbage and the like can be effectively prevented from invading from the gaps on the side surfaces or the back surface; meanwhile, the waterproof and weather-proof performance is good, and the deformation is not easy to occur.
The straight splice seam is further explained: the free side of ground mat is rectilinear shape, and the free first side of a ground mat and second side are provided with a plurality of fasteners 2, keep the interval between every two adjacent fasteners, and the free third side of another ground mat and fourth side are provided with a plurality of draw-in grooves 3, keep the interval between every two adjacent draw-in grooves 3, and draw-in groove 3 cooperatees with corresponding fastener 2, form hollow space 5 between every two adjacent fasteners 2 on the free first side of ground mat and the second side, form between every two adjacent draw-in grooves 3 on the free third side of ground mat and the fourth side with hollow space 5 matched with open slot 6, hollow space 5 and the setting of open slot 6 one-to-one, two adjacent draw-in grooves 3 constitute the lateral wall of open slot 6 near the lateral wall of open slot 6.
If the free first side of ground mat splices mutually with the free third side of another ground mat, the concatenation back, form cavity space 5 between every two adjacent fasteners 2 on the free first side of a ground mat, and form between every two adjacent draw-in grooves 3 on the free third side of another ground mat with cavity space 5 matched with open slot 6, a side contact of its square body is kept away from to open slot 6 on a side that each cavity space 5 is close to its square body and the free body of another ground mat, make these two ground mat monomers closely laminate, these two sides are the straight line shape, a straight line shape's concatenation seam can be seen to the free upper surface of two ground mats.
The outer contour shape of the fastener 2 corresponds to the inner contour shape of the clamping groove 3, and when the fastener 2 is placed in the corresponding clamping groove 3, the connection is firm, and the two floor mat units are not easy to move relatively.
The depth of the fastener 2 on the square body 1 in the embodiment of the invention is smaller than the thickness of the square body 1, when two adjacent floor mat monomers are spliced, the sum of the depth of the fastener 2 on the floor mat monomer and the thickness of the groove bottom of the corresponding clamping groove 3 on the adjacent floor mat monomer is equal to the thickness of the square body 1, so that after the two adjacent floor mat monomers are spliced, the lower surface of the whole is a horizontal plane and can be attached to the ground, and the upper surface of the whole is also a horizontal plane, namely, a combined floor mat formed after the floor mat monomers are spliced is of a horizontal structure, and the concave-convex condition can not occur.
The fastener 2 can be of various structures, and the fastener 2 is preferably of a T-shaped structure and is convenient for mold opening production. Lie in square body 1 is equidistant setting with a plurality of fasteners 2 of one side, lies in square body 1 is equidistant setting with a plurality of draw-in grooves 3 of one side, the production of being convenient for.
In one embodiment of the present invention, a fastening member 31 is disposed in the slot 3, and the fastening member 31 is preferably disposed at the center of the slot 3; be provided with on fastener 2 with fastener 31 matched with through-hole 21, fastener 31 is cylindric or square structure, and corresponding through-hole 21 is circular structure or square structure, and when fastener 2 set up in draw-in groove 3, insert in through-hole 21 through fastener 31 for two adjacent ground mat monomers firm in connection.
Preferably, the height of the fastening piece 31 is equal to the depth of the clamping groove 3, and if the height of the fastening piece 31 is greater than the depth of the clamping groove 3, the fastening piece 31 protrudes out of the clamping groove 3, so that two adjacent floor mat single bodies are not flat after being spliced; if the height of the fastening piece 31 is smaller than the depth of the clamping groove 3, two adjacent floor mat monomers are not firmly spliced and are easy to separate.
The upper surface of the square body 1 is provided with anti-slip lines which have anti-slip functions and prevent slipping during use, the anti-slip lines comprise stone lines, pyramid lines, leather lines, copper lines and the like, and the maximum static friction coefficient range of the anti-slip lines is set to be 0.2-0.6.
The upper surface of the anti-slip lines is coated with a transparent flexible coating which plays a role in preventing moisture and protecting the floor mat monomer, and the transparent flexible coating is one or more of an acrylate coating, an organic silicon coating, a polyurethane coating and an epoxy resin coating.
A plurality of open grooves 4 are formed in the lower surface (the middle position far away from the fastener 2 and the clamping groove 3) of the square body 1, and the open grooves 4 are preferably arranged in a matrix; the slot 4 is a hollow structure, the slot 4 is provided with an annular side wall, preferably a rectangular structure, and is similar to a foot pad, the bottom (with an opening end) of the annular side wall is contacted with the ground to play a supporting role, the contact area of the single ground mat and the ground is reduced, and the dust raising phenomenon in the paving process can be prevented.
In one embodiment of the invention, the single floor mat is made of the following materials in parts by weight:
Figure BDA0002413948500000061
in other alternative embodiments, the floor mat monomer is made of the following materials in parts by weight:
Figure BDA0002413948500000062
in other alternative embodiments, the floor mat monomer is made of the following materials in parts by weight:
Figure BDA0002413948500000063
in other alternative embodiments, the floor mat monomer is made of the following materials in parts by weight:
Figure BDA0002413948500000064
Figure BDA0002413948500000071
the addition of the glass fiber can increase the size stability of the ground mat monomer, is not easy to cause splicing gaps, has good moisture-proof and weather-proof performance and is not easy to deform.
The invention also provides a manufacturing method of the floor mat monomer, which comprises the following steps:
s1, mixing the manufacturing raw materials of the floor mat monomer according to a certain proportion, and then putting the mixture into an internal mixer for mixing and internal mixing;
s2, extruding and granulating the banburied raw materials to obtain particles;
and S3, carrying out injection molding on the obtained particles by an injection machine to obtain the finished product of the floor mat monomer.
The first side and the second side of the floor mat monomer obtained by the manufacturing method provided by the application are provided with a plurality of fasteners, and the third side and the fourth side of the floor mat monomer are pressed to form a plurality of clamping grooves.
In another aspect, the invention provides a combined floor mat for straight seam splicing, which comprises a plurality of floor mat monomers, wherein the clamping grooves of the floor mat monomers are matched and spliced with the fasteners of the adjacent floor mat monomers.
Furthermore, the above description is only exemplary of the present invention and should not be taken as limiting the invention, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A single floor mat is characterized by comprising a square body (1), a plurality of fasteners (2) arranged on a first side and a second side of the square body (1) and extending outwards, and a plurality of clamping grooves (3) arranged on a third side and a fourth side of the square body (1), wherein the first side and the second side are adjacently arranged, and the third side and the fourth side are adjacently arranged;
the clamping grooves (3) are formed in the lower surfaces of the floor mat monomers, and the clamping grooves (3) are used for being matched with the fasteners (2) of the adjacent floor mat monomers when the floor mat monomers are spliced, so that a single straight splicing seam is formed between the two adjacent floor mat monomers; the depth of the fastener (2) is smaller than the thickness of the square body (1), and the sum of the depth of the fastener (2) and the thickness of the groove bottom of the corresponding clamping groove (3) is equal to the thickness of the square body (1).
2. The floor mat unit as claimed in claim 1, wherein a fastener (31) is provided in the engaging groove (3), and a through hole (21) is provided on the fastener (2) to be engaged with the fastener (31).
3. Floor mat unit according to claim 2, characterised in that the height of the fastening elements (31) is equal to the depth of the locking grooves (3).
4. The floor mat unit as claimed in claim 1, characterized in that the outer contour of the fastener (2) corresponds to the inner contour of the groove (3).
5. The floor mat unit as claimed in claim 1, wherein the fasteners (2) are of T-shaped configuration.
6. The single floor mat according to claim 1, wherein a hollow space (5) is formed between every two adjacent fasteners (2) on the first side and the second side of the single floor mat, an open slot (6) matched with the hollow space (5) is formed between every two adjacent clamping slots (3) on the third side and the fourth side of the single floor mat, and the hollow spaces (5) and the open slots (6) are arranged in a one-to-one correspondence manner.
7. The floor mat unit according to claim 1, wherein the upper surface of the square body (1) is provided with anti-slip lines, the upper surface of the anti-slip lines is coated with a transparent flexible coating, the lower surface of the square body (1) is provided with a plurality of slots (4), and the slots (4) are arranged in a matrix.
8. The single floor mat body as claimed in claim 1, wherein the single floor mat body is made of materials in the following weight proportion ranges:
Figure FDA0002413948490000021
9. a method for manufacturing a single floor mat according to any one of claims 1 to 8, comprising the steps of:
s1, mixing the manufacturing raw materials of the floor mat monomer according to a certain proportion, and then putting the mixture into an internal mixer for mixing and internal mixing;
s2, extruding and granulating the banburied raw materials to obtain particles;
and S3, carrying out injection molding on the obtained particles by an injection machine to obtain the finished product of the floor mat monomer.
10. A combined floor mat for straight seam splicing, which is characterized by comprising a plurality of floor mat monomers as claimed in any one of claims 1 to 8, wherein the clamping grooves (3) of the floor mat monomers are matched and spliced with the fasteners (2) of the adjacent floor mat monomers.
CN202010185222.0A 2020-03-17 2020-03-17 Floor mat single body, floor mat single body manufacturing method and combined floor mat for straight seam splicing Pending CN111329317A (en)

Priority Applications (2)

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CN202010185222.0A CN111329317A (en) 2020-03-17 2020-03-17 Floor mat single body, floor mat single body manufacturing method and combined floor mat for straight seam splicing
PCT/CN2020/103260 WO2021184622A1 (en) 2020-03-17 2020-07-21 Floor mat unit, method for manufacturing floor mat unit, and combined floor mat having spliced straight seams

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CN202010185222.0A CN111329317A (en) 2020-03-17 2020-03-17 Floor mat single body, floor mat single body manufacturing method and combined floor mat for straight seam splicing

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Cited By (2)

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WO2021184622A1 (en) * 2020-03-17 2021-09-23 太仓力九和塑胶工业有限公司 Floor mat unit, method for manufacturing floor mat unit, and combined floor mat having spliced straight seams
CN114573888A (en) * 2022-03-07 2022-06-03 广州同欣体育股份有限公司 Coiled material and preparation method thereof, prefabricated coiled material and processing method thereof, spliced coiled material and application

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
WO2021184622A1 (en) * 2020-03-17 2021-09-23 太仓力九和塑胶工业有限公司 Floor mat unit, method for manufacturing floor mat unit, and combined floor mat having spliced straight seams
CN114573888A (en) * 2022-03-07 2022-06-03 广州同欣体育股份有限公司 Coiled material and preparation method thereof, prefabricated coiled material and processing method thereof, spliced coiled material and application
CN114573888B (en) * 2022-03-07 2024-01-12 广州同欣体育股份有限公司 Coiled material and preparation method thereof, prefabricated coiled material and processing method thereof, assembled coiled material and application

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