CN111327854A - Manufacturing method of black grid light-resistant curtain for laser television - Google Patents

Manufacturing method of black grid light-resistant curtain for laser television Download PDF

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Publication number
CN111327854A
CN111327854A CN202010208239.3A CN202010208239A CN111327854A CN 111327854 A CN111327854 A CN 111327854A CN 202010208239 A CN202010208239 A CN 202010208239A CN 111327854 A CN111327854 A CN 111327854A
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CN
China
Prior art keywords
light
curtain
prism structure
adopting
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202010208239.3A
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Chinese (zh)
Inventor
赖耀升
江建志
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Aeneq Co ltd
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Aeneq Co ltd
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Filing date
Publication date
Application filed by Aeneq Co ltd filed Critical Aeneq Co ltd
Priority to CN202010208239.3A priority Critical patent/CN111327854A/en
Publication of CN111327854A publication Critical patent/CN111327854A/en
Withdrawn legal-status Critical Current

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N5/00Details of television systems
    • H04N5/64Constructional details of receivers, e.g. cabinets or dust covers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B21/00Projectors or projection-type viewers; Accessories therefor
    • G03B21/54Accessories
    • G03B21/56Projection screens
    • G03B21/60Projection screens characterised by the nature of the surface
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N9/00Details of colour television systems
    • H04N9/12Picture reproducers
    • H04N9/31Projection devices for colour picture display, e.g. using electronic spatial light modulators [ESLM]
    • H04N9/3141Constructional details thereof
    • H04N9/315Modulator illumination systems
    • H04N9/3161Modulator illumination systems using laser light sources

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  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • General Physics & Mathematics (AREA)
  • Overhead Projectors And Projection Screens (AREA)

Abstract

The invention relates to the technical field of light-resistant curtains, and the technical scheme of the invention is as follows: the manufacturing method of the black grid light-resistant curtain for the laser television comprises the following steps: s1) making an optical prism array: adopting UV resin or thermoplastic material as a base material, and adopting a mould for hot-press molding to form a prism structure with a transversely distributed surface; s2) printing a white light reflecting layer on both the light absorbing surface and the light reflecting surface of the prism structure by adopting a gravure pad printing device; s3) printing a black light absorbing layer on the light absorbing surface by adopting a gravure pad printing device again; s4) attaching the printed curtain to a support curtain. The prism structure is formed by hot-pressing the base material at one time, so that the operation is simple and the precision is high.

Description

Manufacturing method of black grid light-resistant curtain for laser television
Technical Field
The invention relates to the field of light-resistant curtains, in particular to a manufacturing method of a black grid light-resistant curtain for a laser television.
Background
The laser television uses semiconductor pump solid laser working substance to generate three-wavelength continuous laser as light source of color laser television, and controls three-primary-color laser scanning image by television signal. The color gamut coverage can reach more than 90% of the color gamut range of human eyes theoretically, which improves the grade compared with the highest 62% color gamut coverage of the prior common projector.
The laser televisions in the current market are basically short-focus laser projection, and have the advantages of convenience in installation and no space occupation. Due to the characteristic of short focal length, the curtain of the laser television can be greatly different from the common projection curtain. The laser television can exert the display advantages of the laser television to the maximum extent only by matching with the light-resistant screen.
Generally speaking, there are two main types of light-resistant curtains: one is called black grid and the other is called Fresnel. Both have the light-resistant effect because of their special saw-tooth structures, but the saw-tooth structures are different.
At present, the manufacturing process of the black grid light-resistant screen is complex, the difficulty is high, and the efficiency is low.
Disclosure of Invention
The invention aims to provide a method for manufacturing a black grid light-resistant curtain for a laser television.
The technical purpose of the invention is realized by the following technical scheme:
the manufacturing method of the black grid light-resistant curtain for the laser television comprises the following steps:
s1) adopting UV resin or thermoplastic material as a base material, and adopting a mould to carry out hot-press forming to form a prism structure with a transversely distributed surface;
s2) printing a white light reflecting layer on both the light absorbing surface and the light reflecting surface of the prism structure by adopting a gravure pad printing device;
s3) printing a black light absorbing layer on the light absorbing surface by adopting a gravure pad printing device again;
s4) attaching the printed curtain to a support curtain.
Preferably, the substrate is PET.
Preferably, the white light reflecting layer is printed to the light absorbing and light reflecting surfaces of the prism structure using pressing of a pad printing cylinder of a gravure pad printing apparatus in step S2).
Preferably, when the black light absorbing layer is printed in step S3), a corresponding printing pattern template is made for the prism structure, the printing pattern template is a spaced stripe pattern, and is printed onto the light absorbing surface of the prism structure using a pad printing cylinder of a gravure pad printing apparatus.
In conclusion, the invention has the following beneficial effects:
firstly, the prism structure is formed at one time by hot pressing the base material, so that the operation is simple and the precision is high;
the invention is matched with gravure pad printing equipment to print a white reflecting layer and a black light absorbing layer on the prism structure, so that the printing precision is high, the working efficiency is high, and the invention is very suitable for batch production; greatly reducing the production cost.
Drawings
FIG. 1 is a schematic diagram of the manufacturing process of the present invention.
Fig. 2 is a schematic structural diagram of a black grid light-resistant curtain.
Fig. 3 is a mechanism schematic diagram of the pad printing apparatus.
The corresponding part names indicated by the numbers and letters in the drawings:
wherein: 1. an ink roller; 2. a gravure cylinder; 3. a pad printing roller; 4. cleaning the roller; 5. a scraper; 6. an ink bin; 7. a jig; 8. and (5) a workpiece.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easy to understand, the invention is further described with reference to the figures and the specific embodiments.
As shown in fig. 1 and 2, the method for manufacturing a black-grid light-resistant curtain for a laser television provided by the present invention includes a supporting curtain, a flexible optical film is disposed on the supporting curtain, a prism structure is disposed on the optical film, an upper surface of the prism structure is a light-absorbing surface, a lower surface of the prism structure is a light-absorbing surface, and the method for manufacturing the black-grid light-resistant curtain includes the following steps:
s1) adopting UV resin or thermoplastic material as a base material, and adopting a mould to carry out hot-press forming to form a prism structure with a transversely distributed surface;
s2) printing a white light reflecting layer on both the light absorbing surface and the light reflecting surface of the prism structure by adopting a gravure pad printing device;
s3) printing a black light absorbing layer on the light absorbing surface by adopting a gravure pad printing device again;
s4) attaching the printed curtain to a support curtain.
In the technical scheme, the prism structure is formed by adopting a mold through one-time hot-press molding, so that a flexible optical film is formed, printing is performed on the optical film by adopting a gravure pad printing device, and the prepared black grid light-resistant curtain can remove 93% of ambient light and restore the real projection color.
The invention is further provided with: the substrate is PET.
Among the above-mentioned technical scheme, PET adopts PET as the substrate can effectively improve production efficiency because of its good optics and machining performance, is fit for mass production.
The invention is further provided with: the white light reflecting layer is printed to the light absorbing and reflecting surfaces of the prism structure using the pressing of the pad printing cylinder of the gravure pad printing apparatus in step S2).
In step S3), when printing the black light absorbing layer, a corresponding printing pattern template is made for the prism structure, the printing pattern template is a space stripe pattern, and is printed onto the light absorbing surface of the prism structure using a pad printing cylinder of a gravure pad printing apparatus.
The intaglio pad printing device adopted in the embodiment is shown in fig. 3, and comprises a frame, wherein an ink cylinder 1, an intaglio cylinder 2, a pad printing cylinder 3 and a cleaning cylinder 4 are sequentially contacted in the frame, a scraper 5 is arranged on the side surface of the intaglio cylinder 2, a part of the ink cylinder 1 is immersed in an ink bin 6, a movable jig 7 is arranged below the pad printing cylinder 3, a workpiece 8 to be printed is arranged on the jig 7, and the specific structure of the intaglio pad printing device can be referred to as patent No. 201920381009. X; 201920705690.9 and 201920705687.7.
Among the above-mentioned technical scheme, the printing pattern template is interval stripe pattern, and black stripe can the adhesion printing ink, is convenient for print, can accurately print on the light-absorbing face of prism structure through the bat printing cylinder.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (4)

1. The manufacturing method of the black grid light-resistant curtain for the laser television is characterized in that the black grid light-resistant curtain comprises a supporting curtain, a flexible optical film is arranged on the supporting curtain, a prism structure is arranged on the optical film, the upper surface of the prism structure is a light absorption surface, the lower surface of the prism structure is a reflecting surface, and the manufacturing method of the black grid light-resistant curtain comprises the following steps:
s1) adopting UV resin or thermoplastic material as a base material, and adopting a mould to carry out hot-press forming to form a prism structure with a transversely distributed surface;
s2) printing a white light reflecting layer on both the light absorbing surface and the light reflecting surface of the prism structure by adopting a gravure pad printing device;
s3) printing a black light absorbing layer on the light absorbing surface by adopting a gravure pad printing device again;
s4) attaching the printed curtain to a support curtain.
2. The method for manufacturing the black grid light-resistant curtain for the laser television as claimed in claim 1, wherein the method comprises the following steps: the substrate is PET.
3. The method for manufacturing the black grid light-resistant curtain for the laser television as claimed in claim 1, wherein the method comprises the following steps: the white light reflecting layer is printed to the light absorbing and reflecting surfaces of the prism structure using the pressing of the pad printing cylinder of the gravure pad printing apparatus in step S2).
4. The method for manufacturing the black grid light-resistant curtain for the laser television as claimed in claim 1, wherein the method comprises the following steps: in step S3), when printing the black light absorbing layer, a corresponding printing pattern template is made for the prism structure, the printing pattern template is a space stripe pattern, and is printed onto the light absorbing surface of the prism structure using a pad printing cylinder of a gravure pad printing apparatus.
CN202010208239.3A 2020-03-23 2020-03-23 Manufacturing method of black grid light-resistant curtain for laser television Withdrawn CN111327854A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010208239.3A CN111327854A (en) 2020-03-23 2020-03-23 Manufacturing method of black grid light-resistant curtain for laser television

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010208239.3A CN111327854A (en) 2020-03-23 2020-03-23 Manufacturing method of black grid light-resistant curtain for laser television

Publications (1)

Publication Number Publication Date
CN111327854A true CN111327854A (en) 2020-06-23

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CN202010208239.3A Withdrawn CN111327854A (en) 2020-03-23 2020-03-23 Manufacturing method of black grid light-resistant curtain for laser television

Country Status (1)

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CN (1) CN111327854A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111935430A (en) * 2020-08-11 2020-11-13 浙江威赛尼科技有限公司 Production method of large-size black grid light-resistant screen
CN113580795A (en) * 2021-07-13 2021-11-02 硕包科技(扬州)有限公司 Printing process for forming multilayer three-dimensional pattern by prism refraction

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111935430A (en) * 2020-08-11 2020-11-13 浙江威赛尼科技有限公司 Production method of large-size black grid light-resistant screen
CN111935430B (en) * 2020-08-11 2023-03-24 浙江威赛尼科技有限公司 Production method of large-size black grid light-resistant screen
CN113580795A (en) * 2021-07-13 2021-11-02 硕包科技(扬州)有限公司 Printing process for forming multilayer three-dimensional pattern by prism refraction
CN113580795B (en) * 2021-07-13 2023-02-10 硕包科技(扬州)有限公司 Printing process for forming multilayer three-dimensional pattern by prism refraction

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Application publication date: 20200623