CN111326744A - Preparation method of fuel cell non-platinum catalyst - Google Patents

Preparation method of fuel cell non-platinum catalyst Download PDF

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Publication number
CN111326744A
CN111326744A CN201811526566.2A CN201811526566A CN111326744A CN 111326744 A CN111326744 A CN 111326744A CN 201811526566 A CN201811526566 A CN 201811526566A CN 111326744 A CN111326744 A CN 111326744A
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aqueous solution
melamine
drying
carbon
stirring
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CN111326744B (en
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黄林
刘建国
田娟
吴聪萍
邹志刚
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KUNSHAN SUNLAITE NEW ENERGY CO Ltd
Nanjing University
Kunshan Innovation Institute of Nanjing University
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KUNSHAN SUNLAITE NEW ENERGY CO Ltd
Nanjing University
Kunshan Innovation Institute of Nanjing University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/96Carbon-based electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/8647Inert electrodes with catalytic activity, e.g. for fuel cells consisting of more than one material, e.g. consisting of composites
    • H01M4/8652Inert electrodes with catalytic activity, e.g. for fuel cells consisting of more than one material, e.g. consisting of composites as mixture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/8663Selection of inactive substances as ingredients for catalytic active masses, e.g. binders, fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/88Processes of manufacture
    • H01M4/8878Treatment steps after deposition of the catalytic active composition or after shaping of the electrode being free-standing body
    • H01M4/8882Heat treatment, e.g. drying, baking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Catalysts (AREA)
  • Inert Electrodes (AREA)

Abstract

The invention discloses a preparation method of a non-platinum catalyst of a fuel cell, which comprises the steps of dispersing melamine and formaldehyde aqueous solution in water to form a tricarboxymethyl melamine resin solution; adding 2g of porous activated carbon, adding triton X-100, and dispersing to form carbon slurry; pouring the tri-carboxymethyl melamine resin solution into the carbon slurry, and stirring; adding ferrous sulfate water solution and stirring; obtaining a prepolymer product after water bath, and drying in a vacuum rotary evaporator; drying the prepolymerization product in a vacuum drying oven to obtain composite resin, and carrying out ball milling and crushing; heating and preserving heat in a protective gas atmosphere, reducing the temperature to 200 ℃ at a speed of 10 ℃/min, and cooling to room temperature along with the furnace; the method can greatly increase the active reaction area of the catalyst, has low cost and simple process, and is suitable for large-scale production.

Description

Preparation method of fuel cell non-platinum catalyst
Technical Field
The invention relates to the technical field of fuel cell catalysts, in particular to a preparation method of a fuel cell non-platinum catalyst.
Background
A fuel cell is a highly efficient, environmentally friendly power generation device that can directly convert chemical energy stored in a fuel and an oxidant into electrical energy. Fuel cell electrocatalysts play the role of a "factory" of electrochemical reactions and are a key material in the core of fuel cells. On the other hand, the current premise of the commercial application of fuel cells is to solve various problems of performance, cost, stability, durability, environmental adaptability, and the like, wherein the most critical is the cost problem. The cost of the battery catalyst is about 1/4-1/3, and the cost cannot be further reduced along with the expansion of the capacity. The main reason is that the electrocatalysts in the prior art use more platinum, and the platinum reserves are limited and expensive, thereby restricting the commercial application of the fuel cell.
The traditional fuel cell electrocatalyst is carbon-supported platinum, the main method is to support platinum with the diameter of 2-3 nm on the surface of carbon black, the preparation method is various, but chloroplatinic acid is mainly reduced and settled on the surface of the carbon black. The electrocatalyst prepared by the method has poor stability when the platinum particles are less than 2nm, and has low mass specific activity when the platinum particles are more than 3nm, so that the loading of platinum cannot be further reduced. The prior art is generally improved by alloying, for example, one or more elements of palladium, cobalt and nickel are added to form 2-3 nm alloy particles with platinum, so that the use amount of platinum is reduced, and the active reaction area of platinum is increased. However, the difficulty with this type of process is that the alloying elements are easily lost, i.e., the stability is poor, and the reduction in platinum usage is not particularly significant.
Disclosure of Invention
In view of the above, there is a need to overcome at least one of the above-mentioned drawbacks of the prior art, and the present invention provides a method for preparing a non-platinum catalyst for a fuel cell, comprising: (1) dispersing melamine and formaldehyde aqueous solution into 100ml of water, wherein the molar ratio of the melamine to the formaldehyde is (0.5-2) to (1-3);
(2) heating to boil by microwave to form a tricarboxymethyl melamine resin solution;
(3) adding 2g of porous activated carbon into 100ml of aqueous solution, adding 2-5ml of triton X-100, and dispersing to form carbon slurry;
(4) pouring the tri-carboxymethyl melamine resin solution into the carbon slurry, and stirring for 5-10 minutes;
(5) adding 10ml of 0.01-0.1M ferrous sulfate aqueous solution, and stirring for 5-10 minutes;
(6) obtaining a prepolymerization product after 90 ℃ water bath, and drying in a vacuum rotary evaporator;
(7) drying the prepolymerization product in a vacuum drying oven at 150 ℃ for 4-12h to obtain composite resin, and carrying out ball milling and crushing for 1-2 h;
(8) heating at 40 deg.C/min under nitrogen atmosphere, maintaining at 1150 deg.C for 0.5-4h, cooling to 200 deg.C at 10 deg.C/min, and cooling to room temperature.
According to the background art of the patent, the traditional fuel cell electrocatalyst is carbon-supported platinum, the main method is to support platinum with the diameter of 2-3 nm on the surface of carbon black, the stability of platinum particles in the method is poor when the platinum particles are less than 2nm, and the specific mass activity is low when the platinum particles are greater than 3nm, so the loading capacity of the platinum cannot be further reduced, the prior art is generally improved by alloying, but the difficulty of the method is that alloy elements are easy to lose, namely the stability is poor, and the reduction of the platinum dosage is not particularly obvious; in addition, the microwave heating technology is adopted for the first time to form a large amount of tricarboxymethyl melamine resin, the pH value is not required to be adjusted in the process, and the introduction of impurity elements such as sodium hydroxide, potassium hydroxide and the like is avoided; the non-platinum catalyst prepared by the method can be used for replacing the existing platinum-carbon catalyst of the cathode of the fuel cell. The oxygen reduction performance of the catalyst under alkaline conditions is higher than that of a platinum-carbon catalyst, the oxygen reduction performance of the catalyst under acidic conditions is also close to that of the platinum-carbon catalyst, the raw materials are wide in source, the cost is only equal to that of the platinum-carbon catalyst 1/100, the preparation can be completed through one-step pyrolysis treatment, the process is simple, and the catalyst is suitable for large-scale production.
In addition, the preparation method of the non-platinum catalyst for the fuel cell disclosed by the invention also has the following additional technical characteristics:
further, in step 3, the porous activated carbon is washed with 0.5M hydrochloric acid and dried.
Further, in step 3, 2g of porous activated carbon was added to 100ml of the aqueous solution, and 2 to 5ml of triton X-100 was further added, followed by ultrasonic dispersion to form a carbon slurry.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Detailed Description
The invention provides a preparation method of a non-platinum catalyst of a fuel cell, wherein triton X-100 is used for anchoring the surface of a carbon carrier in the preparation process, so that the active reaction area of the catalyst is greatly increased. The non-platinum catalyst prepared by the method can be used for replacing the existing platinum-carbon catalyst of the cathode of the fuel cell. The oxygen reduction performance of the catalyst under alkaline conditions is larger than that of a platinum-carbon catalyst, and the oxygen reduction performance of the catalyst under acidic conditions is close to that of the platinum-carbon catalyst. Due to the wide source of raw materials, the cost is only equivalent to that of the platinum-carbon catalyst 1/100. The preparation can be completed through one-step pyrolysis treatment, the process is simple, and the method is suitable for large-scale production.
According to an embodiment of the invention, the preparation method is as follows:
(1) dispersing melamine and formaldehyde aqueous solution into 100ml of water, wherein the molar ratio of the melamine to the formaldehyde is (0.5-2) to (1-3);
(2) heating to boil by microwave to form a tricarboxymethyl melamine resin solution;
(3) adding 2g of porous activated carbon into 100ml of aqueous solution, adding 2-5ml of triton X-100, and dispersing to form carbon slurry;
(4) pouring the tri-carboxymethyl melamine resin solution into the carbon slurry, and stirring for 5-10 minutes;
(5) adding 10ml of 0.01-0.1M ferrous sulfate aqueous solution, and stirring for 5-10 minutes;
(6) obtaining a prepolymerization product after 90 ℃ water bath, and drying in a vacuum rotary evaporator;
(7) drying the prepolymerization product in a vacuum drying oven at 150 ℃ for 4-12h to obtain composite resin, and carrying out ball milling and crushing for 1-2 h;
(8) heating at 40 deg.C/min under nitrogen atmosphere, maintaining at 1150 deg.C for 0.5-4h, cooling to 200 deg.C at 10 deg.C/min, and cooling to room temperature.
In addition, the preparation method of the non-platinum catalyst for the fuel cell disclosed by the invention also has the following additional technical characteristics:
according to one embodiment of the invention, in step 3, the porous activated carbon is washed with 0.5M hydrochloric acid and dried.
According to one embodiment of the present invention, in step 3, 2g of porous activated carbon is added to 100ml of an aqueous solution, and 2 to 5ml of Triton X-100 is added, and carbon slurry is formed by ultrasonic dispersion.
According to one embodiment of the invention, the specific steps are as follows:
(1) dispersing melamine and formaldehyde aqueous solution into 100ml of water, wherein the molar ratio of the melamine to the formaldehyde is 2: 3;
(2) heating to boil by microwave to form a tricarboxymethyl melamine resin solution;
(3) adding 2g of porous activated carbon (which has been washed and dried with 0.5M hydrochloric acid) into 100ml of aqueous solution, adding 2ml of Triton X-100, and performing ultrasonic dispersion to form carbon slurry;
(4) pouring the tri-carboxymethyl melamine resin solution into the carbon slurry, and stirring for 5-10 minutes;
(5) adding 10ml of 0.01M ferrous sulfate aqueous solution, and stirring for 5-10 minutes;
(6) obtaining a prepolymerization product after 90 ℃ water bath, and drying in a vacuum rotary evaporator;
(7) drying the prepolymerization product in a vacuum drying oven at 150 ℃ for 4h to obtain composite resin, and carrying out ball milling and crushing for 1 h;
(8) heating at 40 deg.C/min under nitrogen atmosphere, maintaining at 1050 deg.C for 1h, cooling to 200 deg.C at 10 deg.C/min, and furnace cooling to room temperature.
According to one embodiment of the invention, the specific steps are as follows:
(1) dispersing melamine and formaldehyde aqueous solution into 100ml of water, wherein the molar ratio of the melamine to the formaldehyde is 0.5: 1-3;
(2) heating to boil by microwave to form a tricarboxymethyl melamine resin solution;
(3) adding 2g of porous activated carbon (which has been washed and dried with 0.5M hydrochloric acid) into 100ml of aqueous solution, adding 3ml of Triton X-100, and performing ultrasonic dispersion to form carbon slurry;
(4) pouring the tricarboxymethyl melamine resin solution into the carbon slurry, and stirring for 5 minutes;
(5) adding 10ml of 0.1M ferrous sulfate aqueous solution, and stirring for 5-10 minutes;
(6) obtaining a prepolymerization product after 90 ℃ water bath, and drying in a vacuum rotary evaporator;
(7) drying the prepolymerization product in a vacuum drying oven at 150 ℃ for 6 hours to obtain composite resin, and carrying out ball milling and crushing for 2 hours;
(8) heating at 40 deg.C/min under nitrogen atmosphere, maintaining at 1150 deg.C for 0.5h, cooling to 200 deg.C at 10 deg.C/min, and furnace cooling to room temperature.
According to one embodiment of the invention, the specific steps are as follows:
(1) dispersing melamine and formaldehyde aqueous solution into 100ml of water, wherein the molar ratio of the melamine to the formaldehyde is 0.5: 3;
(2) heating to boil by microwave to form a tricarboxymethyl melamine resin solution;
(3) adding 2g of porous activated carbon (which has been washed and dried with 0.5M hydrochloric acid) into 100ml of aqueous solution, adding 5ml of Triton X-100, and performing ultrasonic dispersion to form carbon slurry;
(4) pouring the tri-carboxymethyl melamine resin solution into the carbon slurry, and stirring for 5-10 minutes;
(5) adding 10ml of 0.051M ferrous sulfate aqueous solution, and stirring for 10 minutes;
(6) obtaining a prepolymerization product after 90 ℃ water bath, and drying in a vacuum rotary evaporator;
(7) drying the prepolymerization product in a vacuum drying oven at 150 ℃ for 12h to obtain composite resin, and carrying out ball milling and crushing for 2 h;
(8) heating at 40 deg.C/min under nitrogen atmosphere, maintaining at 750 deg.C for 4h, cooling to 200 deg.C at 10 deg.C/min, and furnace cooling to room temperature.
Any reference to "one embodiment," "an embodiment," "example embodiment," etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention; the schematic representations in various places in the specification do not necessarily refer to the same embodiment; further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments.
While specific embodiments of the invention have been described in detail with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention; in particular, reasonable variations and modifications are possible in the component parts and/or arrangements of the sub-combinations within the scope of the foregoing disclosure and the appended claims without departing from the spirit of the invention; except variations and modifications in the component parts and/or arrangements, the scope of which is defined by the appended claims and equivalents thereof.

Claims (3)

1. A preparation method of a non-platinum catalyst of a fuel cell is characterized in that (1) melamine and formaldehyde aqueous solution are dispersed in 100ml water, and the molar ratio of the melamine to the formaldehyde is (0.5-2) to (1-3);
(2) heating to boil by microwave to form a tricarboxymethyl melamine resin solution;
(3) adding 2g of porous activated carbon into 100ml of aqueous solution, adding 2-5ml of triton X-100, and dispersing to form carbon slurry;
(4) pouring the tri-carboxymethyl melamine resin solution into the carbon slurry, and stirring for 5-10 minutes;
(5) adding 10ml of 0.01-0.1M ferrous sulfate aqueous solution, and stirring for 5-10 minutes;
(6) obtaining a prepolymerization product after 90 ℃ water bath, and drying in a vacuum rotary evaporator;
(7) drying the prepolymerization product in a vacuum drying oven at 150 ℃ for 4-12h to obtain composite resin, and carrying out ball milling and crushing for 1-2 h;
(8) heating at 40 deg.C/min under nitrogen atmosphere, maintaining at 1150 deg.C for 0.5-4h, cooling to 200 deg.C at 10 deg.C/min, and cooling to room temperature.
2. The method of claim 1, wherein in step 3, the porous activated carbon is washed with 0.5M hydrochloric acid and dried.
3. The method of claim 1, wherein in step 3, 2g of porous activated carbon is added to 100ml of the aqueous solution, and then 2-5ml of triton X-100 is added, and the carbon slurry is formed by ultrasonic dispersion.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114709434A (en) * 2022-04-20 2022-07-05 中汽创智科技有限公司 Electrode catalyst slurry, preparation method thereof, catalyst coating film and fuel cell

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CN102145283A (en) * 2011-03-01 2011-08-10 中国科学院长春应用化学研究所 Supported platinum catalyst for fuel cell and preparation method thereof
CN102916203A (en) * 2012-11-07 2013-02-06 武汉理工大学 Cathode non-platinum catalyst of proton exchange membrane fuel cell and preparation method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114709434A (en) * 2022-04-20 2022-07-05 中汽创智科技有限公司 Electrode catalyst slurry, preparation method thereof, catalyst coating film and fuel cell

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