CN111324950B - Design method of low-cost composite excitation filling cementing material - Google Patents

Design method of low-cost composite excitation filling cementing material Download PDF

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CN111324950B
CN111324950B CN202010088818.9A CN202010088818A CN111324950B CN 111324950 B CN111324950 B CN 111324950B CN 202010088818 A CN202010088818 A CN 202010088818A CN 111324950 B CN111324950 B CN 111324950B
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郭斌
路燕泽
温震江
李胜辉
吴凡
杨晓炳
尹升华
高谦
胡亚军
涂光富
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Hebei Iron and Steel Group Mining Co Ltd
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Abstract

发明公开了一种低成本复合激发充填胶凝材料的设计方法,属于充填采矿技术领域。该方法采用高温养护,进行胶结充填体强度正交试验,快速获取盐基激发剂和碱基激发剂优化配方;然后进行复合激发剂配比正交设计与胶结充填体强度试验;根据试验结果,建立和求解复合激发剂配比优化设计模型,即可得到复合激发剂优化配方,由此制备出低成本复合激发充填胶凝材料。本设计方法能够针对不同固废的物化特性,快速获得低成本充填胶凝材料激发剂优化配方,由此制备出适用于不同尾砂骨料和强度要求的低成本充填胶凝材料,为多种固体废弃物在充填采矿中规模化与高附加值资源化利用奠定基础。

Figure 202010088818

The invention discloses a design method of low-cost composite excitation filling cementitious material, which belongs to the technical field of filling mining. This method adopts high-temperature curing, conducts the orthogonal test of the strength of the cemented filling body, and quickly obtains the optimal formula of the salt-based activator and the base activator; then conducts the orthogonal design of the compound activator ratio and the strength test of the cemented filling body; By establishing and solving the optimal design model of the composite activator ratio, the optimal formula of the composite activator can be obtained, thereby preparing the low-cost composite activator filled cementitious material. This design method can quickly obtain the optimized formulation of low-cost backfill cementitious material activator according to the physicochemical properties of different solid wastes, thereby preparing low-cost backfill cementitious materials suitable for different tailings aggregates and strength requirements. The large-scale and high-value-added resource utilization of solid waste in backfill mining lays the foundation.

Figure 202010088818

Description

一种低成本复合激发充填胶凝材料的设计方法A low-cost design method for composite excitation-filled cementitious materials

技术领域technical field

本发明属于充填采矿技术领域,具体涉及一种低成本复合激发充填胶凝材料的设计方法。The invention belongs to the technical field of backfill mining, in particular to a design method of a low-cost composite excitation backfill cementitious material.

背景技术Background technique

随着我国国民经济高速发展以及对资源持续开发,高品位和条件好的资源日趋枯竭,面临更多埋藏深、地压大以及富水等难采矿体开采。为安全环保和绿色开采,充填采矿法是首要选择。充填采矿法回采工艺复杂,生产能力低,采矿成本高。因此,低成本和高性能充填胶凝材料的开发与利用,是提高充填采矿经济效益和环保效益的必由之路。With the rapid development of my country's national economy and the continuous development of resources, high-grade and good-condition resources are becoming increasingly depleted, and more refractory ore bodies such as deep burial, high ground pressure and rich water are faced. For safety, environmental protection and green mining, the filling mining method is the first choice. The backfill mining method has complex mining process, low production capacity and high mining cost. Therefore, the development and utilization of low-cost and high-performance backfill cementitious materials is the only way to improve the economic and environmental benefits of backfill mining.

近10多年来,人们一直在探索利用矿渣、钢渣、脱硫石膏等多种工业固废物,制备低成本、高强度的新型充填胶凝材料。研究结果表明:经过高温煅烧与水淬处理后的冶炼工业废渣,潜在不同程度的水硬化活性。其活性与冶金渣类型、矿物成分以及排放过程的处理工艺密切相关。因此,不同类型的固废物以及相同固废的不同处理工艺,废渣潜的活性具有很大区别和不确定性,由此给工业固废资源化利用带来技术难题。根据目前利用工业固废开发的充填胶凝材料,主要是通过机械粉磨(力激发)和化学激发剂制备而成。由此可见,固废物料粉磨细度以及激发剂与配方,不仅影响胶凝材料性能(充填体强度、料浆的流动性),而且还决定了充填胶凝材料成本。显然,固废粉磨越细活性越高,但粉磨成本随粉磨细度增加而提高。化学激发剂主要有以硫酸盐为主的盐基激发剂和以氧化钙为主的碱基激发剂,以及碱盐制备的复合激发剂。无疑,激发剂材料以及配方既影响充填胶凝材料的性能,也关系到充填胶凝材料成本,是基于多固废制备低成本充填胶凝材料的关键技术。Over the past 10 years, people have been exploring the use of various industrial solid wastes such as slag, steel slag, and desulfurized gypsum to prepare low-cost, high-strength new filling cementitious materials. The research results show that the smelting industrial waste slag after high temperature calcination and water quenching has potential different degrees of water hardening activity. Its activity is closely related to the type of metallurgical slag, the mineral composition and the treatment process of the discharge process. Therefore, different types of solid waste and different treatment processes of the same solid waste have great differences and uncertainties in the potential activity of the waste residue, which brings technical difficulties to the resource utilization of industrial solid waste. According to the current development of filling cementitious materials using industrial solid waste, they are mainly prepared by mechanical grinding (force excitation) and chemical excitation agents. It can be seen that the grinding fineness of solid waste materials, as well as the activator and formulation, not only affect the performance of the cementitious material (strength of the filling body and the fluidity of the slurry), but also determine the cost of the filling cementitious material. Obviously, the finer the solid waste grinding, the higher the activity, but the grinding cost increases with the increase of the grinding fineness. Chemical stimulators mainly include sulfate-based salt-based stimulators, calcium oxide-based base stimulators, and composite stimulators prepared from alkali salts. Undoubtedly, the activator material and formulation not only affect the performance of the filling cementitious material, but also affect the cost of the filling cementitious material, and are the key technology for preparing low-cost filling cementitious materials based on multi-solid waste.

中国发明专利CN103613294A、CN104609749A、CN103787601A公开了以矿渣为主开发充填胶凝材的复合激发料配方以及制备方法;CN102249611A、CN102633448A、CN103043975A、CN103102089A、CN106565187B和CN107352825A发明了用于金属矿山选矿尾砂骨料的充填胶凝材料配方与制备方法;针对棒磨砂以及混合骨料,CN103803826A、CN103803928A和CN103803929 A公开了固结粉充填胶凝材料的配方;CN107540302A发明利用钢渣、矿渣、黄土和磷石膏等低品质固废制备充填胶凝材料的配比;CN102234191A、CN108178597A和CN110054423A发明了适用于下向分层充填法采矿的早强充填胶凝材料配方;CN102924005 A和CN108439910 A公开了具有微膨胀性的充填胶凝材料配方;CN108240233A发明了利用水泥增效剂制备充填胶凝材料配比;针对煤矸石混合粗骨料和充填采煤技术,CN105152601A、CN105753418A、CN107619249A、CN107805023A和CN108083701A发明了充填胶凝材料配比与制备方法;CN110218010A还公开了锻烧钢渣、矿渣和灰渣等混合料,制备充填胶凝材料的方法。Chinese invention patents CN103613294A, CN104609749A, CN103787601A disclose the compound excitation material formula and preparation method for the development of filling cementitious materials with slag as the main material; CN102249611A, CN102633448A, CN103043975A, CN103102089A, CN106565187B and CN1075A have invented 882 The formula and preparation method of filling cementitious material; for rod frosting and mixed aggregate, CN103803826A, CN103803928A and CN103803929 A disclose the formula of consolidation powder filling cementitious material; CN107540302A invented the use of low-quality steel slag, slag, loess and phosphogypsum etc. Proportion of filling cementitious material prepared from solid waste; CN102234191A, CN108178597A and CN110054423A invented the formula of early-strength filling cementitious material suitable for downward layered filling mining; CN102924005 A and CN108439910 A disclosed filling glue with micro-expansion The formula of cementitious material; CN108240233A invented the proportion of filling cementitious material prepared by using cement synergist; for mixing coarse aggregate with coal gangue and filling coal mining technology, CN105152601A, CN105753418A, CN107619249A, CN107805023A and CN108083701A invented the proportion of filling cementitious material and preparation method; CN110218010A also discloses a method for preparing filling cementitious material by calcining steel slag, slag, ash and other mixtures.

综上可见,上述发明的特点是:针对特定固废公开了充填胶凝材料配方及制备方法。所公开的激发剂材料、配比仅限于特定目的和特定条件,不适用多固废充填胶凝材料开发,也难以获得不同充填矿山尾砂复合激发剂的优化配方。From the above, it can be seen that the above invention is characterized in that the formulation and preparation method of the filling cementitious material are disclosed for specific solid waste. The disclosed activator materials and ratios are limited to specific purposes and specific conditions, and are not suitable for the development of multi-solid waste backfilling cementitious materials, and it is also difficult to obtain optimal formulations of composite activators for different backfill mine tailings.

与建筑胶凝材料不同,基于冶金渣开发充填胶凝材料,涉及复杂多变和具有不确定性因素的多种固废资源,其充填胶凝材料激发剂与配方,需要通过优化设计才可能获得性能优和成本低的充填胶凝材料。Different from building cementitious materials, the development of filling cementitious materials based on metallurgical slag involves a variety of solid waste resources with complex and uncertain factors. The activator and formulation of filling cementitious materials can only be obtained through optimized design. Filled cementitious material with high performance and low cost.

发明内容SUMMARY OF THE INVENTION

针对充填胶凝材料开发现状以及存在的问题,本发明提供一种低成本复合激发充填胶凝材料的设计方法。Aiming at the development status and existing problems of filling cementitious materials, the present invention provides a design method of low-cost composite excitation filling cementitious materials.

为解决上述技术问题,本发明所采取的技术方案是:一种低成本复合激发充填胶凝材料的设计方法,其步骤包括:In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a low-cost design method of composite excitation filling cementitious material, the steps of which include:

(1)盐基激发剂配方设计:以硫酸盐激发剂为主,碱基激发剂为辅,制备盐基激发剂胶凝材料,并加入充填骨料制备胶结充填体,在高温养护条件下进行胶结充填体3d和7d强度的正交试验,采用极差分析进行盐基激发剂配方设计,从而得到盐基激发剂优化配方。(1) Formulation design of salt-based activator: using sulfate activator as the main agent and base activator as auxiliary, prepare salt-based activator cementitious material, and add filling aggregate to prepare cemented filling body, which is carried out under high temperature curing conditions Orthogonal test of 3d and 7d strength of cemented filling body, using range analysis to design the formula of salt-based activator, so as to obtain the optimal formula of salt-based activator.

(2)碱基激发剂配方设计:以碱基激发剂为主,硫酸盐激发剂为辅,制备碱基激发剂胶凝材料,并加入充填骨料制备胶结充填体,在高温养护条件下进行胶结充填体3d和7d强度的正交试验,采用极差分析进行碱基激发剂配方设计,从而得到碱基激发剂优化配方。(2) Base activator formulation design: base activator is the main agent, sulfate activator is supplemented, base activator gelling material is prepared, and filling aggregate is added to prepare cemented filling body, which is carried out under high temperature curing conditions Orthogonal test of 3d and 7d strength of cemented filling body, using range analysis to design the formula of base activator, so as to obtain the optimal formula of base activator.

(3)建立胶结充填体强度、充填胶凝材料成本与复合激发剂关系模型:根据步骤(1)、(2)得到盐基激发剂优化配方和碱基激发剂优化配方确定复合激发剂配方,在标准养护条件下进行胶结充填体7d和28d强度正交试验,由此获得胶结充填体强度的试验结果,采用二次多项式对试验结果进行逐步回归分析,建立胶结充填体强度与复合激发剂配比的关系模型:(3) Establish a relationship model between the strength of the cemented filling body, the cost of the filling cementitious material and the composite activator: According to steps (1) and (2), the optimized formula of the salt-based activator and the optimized formula of the base activator are obtained to determine the composite activator formula. The 7d and 28d strength orthogonal tests of the cemented backfill were carried out under standard curing conditions, and the test results of the strength of the cemented backfill were obtained. The quadratic polynomial was used to carry out a stepwise regression analysis on the test results, and the strength of the cemented backfill and the compound activator were established. The relational model of the ratio:

R 7d=F 1 (X)、R 28d=F 2 (X) R 7d = F 1 ( X ), R 28d = F 2 ( X )

式中,R 7d代表胶结充填体7d强度,F 1 (X)代表胶结充填体7d强度模型;R 28d代表胶结充填体28d强度;F 2 (X)代表胶结充填体28d强度模型;In the formula, R 7d represents the 7d strength of the cemented filling body, F 1 ( X ) represents the 7d strength model of the cemented filling body; R 28d represents the 28d strength of the cemented filling body; F 2 ( X ) represents the 28d strength model of the cemented filling body;

根据充填胶凝材料的原料成本和充填胶凝材料配比,建立充填胶凝材料成本模型:C T= F 3(X);According to the raw material cost of filling cementitious material and the ratio of filling cementitious material, the cost model of filling cementitious material is established: C T = F 3 ( X );

式中,C T代表充填胶凝材料成本;F 3(X)代表充填胶凝材料成本模型;In the formula, CT represents the cost of filling and cementing materials; F 3 ( X ) represents the cost model of filling and cementing materials;

X ={x 1, x 2,…, x n}T代表充填胶凝材料复合激发剂变量。 X = { x 1 , x 2 ,…, x n } T represents the filled cementitious material composite activator variable.

(4)以复合激发充填胶凝材料成本为优化目标,以胶结充填体7d和28d强度为约束条件,建立低成本充填胶凝材料配比优化模型如下:(4) Taking the cost of the composite excited filling cementitious material as the optimization goal, and taking the 7d and 28d strength of the cemented filling body as the constraint condition, the optimization model of the low-cost filling cementitious material ratio is established as follows:

优化目标:MinC T = Min F 3(X)Optimization objective: MinC T = Min F 3 ( X )

约束条件:R 7d=F 1 (X)≥[R 7d];R 28d=F 2 (X)≥[R 28d]Constraints: R 7d = F 1 ( X )≥[ R 7d ]; R 28d = F 2 ( X )≥[ R 28d ]

式中,[R 7d]、[R 28d]分别为充填法采矿胶结充填体7d和28d设计强度指标;In the formula, [ R 7d ] and [ R 28d ] are the design strength indexes of the backfill mining cemented backfill 7d and 28d, respectively;

求解上述优化模型,可获得充填胶凝材料成本最低的复合激发剂优化配方,从而制备满足充填法采矿要求的低成本复合激发充填胶凝材料。By solving the above optimization model, the optimal formula of the composite exciter with the lowest cost of the backfill cementitious material can be obtained, so as to prepare the low-cost composite excitation backfill cementitious material that meets the mining requirements of the backfill method.

所述步骤(1)中,盐基激发剂胶凝材料配方为:硫酸盐激发剂13-17wt%、碱基激发剂2-6 wt%,工业芒硝0-1.0 wt%,余量为矿渣微粉。In the step (1), the formula of the salt-based activator gelling material is: sulfate activator 13-17 wt%, base activator 2-6 wt%, industrial thenardite 0-1.0 wt%, and the balance is slag micropowder .

所述步骤(2)中,碱基激发剂胶凝材料配方为:碱基激发剂8-12wt%、硫酸盐激发剂2-6 wt%%,工业芒硝0-1.0 wt%,余量为矿渣微粉。In the step (2), the base activator gelling material formula is: base activator 8-12 wt%, sulfate activator 2-6 wt%, industrial thenardite 0-1.0 wt%, and the balance is slag Micropowder.

本发明所述步骤(1)、(2)中,硫酸盐激发剂为脱硫石膏,硫酸盐激发剂粉体含水率<8wt%、SO3含量>38wt%、粉体细度<15%。In the steps (1) and (2) of the present invention, the sulfate activator is desulfurized gypsum, the moisture content of the sulfate activator powder is <8wt%, the SO 3 content is >38wt%, and the powder fineness is <15%.

所述步骤(1)、(2)中,碱基激发剂为水泥熟料、生石灰,碱基激发剂粉体含水率<3wt%,CaO含量>80wt%、粉体细度<5%。In the steps (1) and (2), the base activator is cement clinker and quicklime, the moisture content of the base activator powder is less than 3wt%, the CaO content is more than 80wt%, and the powder fineness is less than 5%.

本发明所述的步骤(1)、(2)中,高温养护条件为温度38-42℃,湿度≥95%。In the steps (1) and (2) of the present invention, the high temperature curing conditions are a temperature of 38-42°C and a humidity of ≥95%.

本发明所述步骤(3)中,复合激发剂配方中硫酸盐激发剂配比根据步骤(1)盐基激发剂优化配方中硫酸盐激发剂配比上下浮动1-2%确定试验范围,碱基激发剂根据步骤(2)碱基激发剂优化配方中碱盐激发剂配比上下浮动1-2%确定试验范围;即A=A1±(1-2%),B=B2±(1-2%);In the step (3) of the present invention, the ratio of the sulfate activator in the compound activator formula is determined according to the ratio of the sulfate activator in the optimized formula of the salt-based activator in step (1), which fluctuates by 1-2% to determine the test range. The base elicitor determines the test range according to the base elicitor optimization formula in step (2), the ratio of alkali salt elicitor fluctuates by 1-2%; that is, A=A 1 ±(1-2%), B=B 2 ±( 1-2%);

所述A为复合激发剂配方中硫酸盐激发剂配比,A1为步骤(1)盐基激发剂优化配方中硫酸盐激发剂配比;B为复合激发剂配方中碱基激发剂配比,B2为步骤(2)碱基激发剂优化配方中碱基激发剂配比;A is the ratio of sulfate activator in the compound activator formula, A 1 is the ratio of sulfate activator in the optimized formula of salt-based activator in step (1); B is the ratio of base activator in the composite activator formula , B 2 is the base activator ratio in the base activator optimization formula in step (2);

本发明还包括对步骤(4)得到的复合激发充填胶凝材料的配方进行胶结充填体强度验证及成本分析。The present invention also includes the verification of the strength of the cemented filling body and the cost analysis of the formula of the composite excited filling cementitious material obtained in step (4).

本发明所述步骤(3)中,胶结充填体强度的检测方法参照标准《GB/T 17671-1999水泥胶砂强度检验方法(ISO法) 》。In the step (3) of the present invention, the method for detecting the strength of the cemented backfill refers to the standard "GB/T 17671-1999 Test Method for Cement Mortar Strength (ISO Method)".

本技术方案所产生的有益效果在于:针对目前固废废弃物物化特性的复杂多变性,采用高温下养护,快速获取盐基和碱基两种激发剂优化配方,由此进行低成本激发剂材料配方范围设计,为复合激发充填胶凝材料配方优化设计进行胶结充填体强度试验方案设计。目前新型胶凝材料开发通常采用试错法,即借助研究者的经验,进行不同激发剂材料配方方案的试错法试验。不仅因设计人员经验的差异,难以获得激发剂配方合理范围;同时,基于多次试错法进行胶结充填体强度试验,不仅试验工作量大,而且难以获得最优配方。采用高温养护试验和胶结充填体3d和7d强度试验,其养护条件能够加速胶凝材料水化反应速率,缩短胶凝材料胶结充填体强度试验时间。在进行低成本胶凝材料优化配方决策时,其胶结充填体强度需要满足胶结充填体强度要求,因此在标准养护条件下进行胶结充填体7d和28d强度试验,并以此约束条件,建立充填胶凝材料优化模型进行优化设计。综上可见,本发明所公开的设计方法,能够针对不同物化特性的固体物,快速获得复合激发剂优化配方,为固废废弃物在充填采矿中应用奠定基础,由此获得显著的效益和环保效益。The beneficial effects of this technical solution are: in view of the complex and variability of the physical and chemical characteristics of the current solid waste, curing at high temperature is used to quickly obtain the optimized formula of the two activators of the base and the base, and thus the low-cost activator material Formula range design, design of cemented backfill strength test plan for optimal design of compound excited backfill cementitious material formulation. At present, the development of new cementitious materials usually adopts the trial and error method, that is, with the help of the experience of researchers, trial and error experiments of different activator material formulation schemes are carried out. Not only is it difficult to obtain a reasonable range of activator formulations due to the differences in the experience of designers; at the same time, the strength test of cemented fillings based on multiple trial-and-error methods not only requires a large amount of test work, but also is difficult to obtain the optimal formulation. The high-temperature curing test and the 3d and 7d strength test of the cemented backfill were used. The curing conditions can accelerate the hydration reaction rate of the cementitious material and shorten the strength test time of the cemented backfill of the cementitious material. When making decisions about the optimal formulation of low-cost cementitious materials, the strength of the cemented filling body needs to meet the strength requirements of the cemented filling body. Therefore, the 7d and 28d strength tests of the cemented filling body are carried out under standard curing conditions, and based on these constraints, the cemented filling body is established. The optimization model of the solidified material is used to optimize the design. To sum up, the design method disclosed in the present invention can quickly obtain an optimized formulation of a composite activator for solids with different physicochemical properties, laying a foundation for the application of solid waste in backfill mining, thereby obtaining significant benefits and environmental protection benefit.

附图说明Description of drawings

下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.

图1为实施例1矿渣微粉粒径分布曲线;Fig. 1 is the particle size distribution curve of embodiment 1 slag micropowder;

图2为实施例1脱硫石膏的粒径分布曲线;Fig. 2 is the particle size distribution curve of embodiment 1 desulfurization gypsum;

图3为实施例1水泥熟料的粒径分布曲线;Fig. 3 is the particle size distribution curve of embodiment 1 cement clinker;

图4为实施例1河北某铁矿全尾砂粒径分布曲线。Fig. 4 is the particle size distribution curve of the whole tailings of an iron ore in Hebei in Example 1.

具体实施方式Detailed ways

本低成本复合激发充填胶凝材料的设计方法采用高温养护,快速获取盐基激发剂和碱基激发剂优化配方;然后在标准养条件下,进行复合激发剂配比正交设计与胶结充填体强度试验;在此基础上,建立复合激发剂优化模型进行配比优化;最后通过胶结充填体强度验证试验并进行充填胶凝材料经济分析。其实施方案具体包括以下步骤:The design method of this low-cost composite excitation filling cementitious material adopts high temperature curing to quickly obtain the optimal formula of salt-based activator and base activator; Strength test; on this basis, an optimization model of composite activator is established to optimize the ratio; finally, the strength verification test of the cemented filling body is carried out and the economic analysis of the filling cementitious material is carried out. Its implementation specifically includes the following steps:

1、盐基激发剂配方设计1. Formula design of salt-based activator

(1)根据可利用的盐基激发剂材料,确定盐激发剂为工业副产石膏,优选脱硫石膏;硫酸盐激发剂粉体含水率<8wt%、SO3含量>38wt%、粉体细度<15%;(1) According to the available salt-based activator materials, determine that the salt activator is industrial by-product gypsum, preferably desulfurized gypsum; the moisture content of the sulfate activator powder is <8wt%, the SO 3 content>38wt%, and the powder fineness <15%;

(2)盐基激发剂配比为:盐基激发剂13-17wt%、碱激发剂2-6 wt%,工业芒硝0-1.0wt%,余量为矿渣微粉。(2) The ratio of salt-based activator is: 13-17 wt% of salt-based activator, 2-6 wt% of alkali activator, 0-1.0 wt% of industrial thenardite, and the balance is slag powder.

(3)以硫酸盐激发剂为主,碱基激发剂为辅,制备盐基激发充填胶凝材料,并加入充填骨料制备胶结充填体,在38-42℃高温和湿度≥95%条件下养护,进行盐激发胶凝材料胶结充填体3d和7d强度正交试验,获得胶结充填体强度试验结果;(3) Use sulfate activator as the main agent and base activator as auxiliary to prepare salt-based activated filling cementitious material, and add filling aggregate to prepare cemented filling body, under the conditions of high temperature and humidity ≥95% at 38-42℃ Maintenance, carry out the 3d and 7d strength orthogonal tests of the cemented filling body of the salt-induced cementitious material, and obtain the strength test results of the cemented filling body;

(4)根据胶结充填体强度试验结果,采用极差分析进行胶结充填体3d和7d强度的盐基激发剂配方快速优化,从而得到盐基激发剂优化配方。(4) According to the strength test results of the cemented filling body, the formula of salt-based activator for the 3d and 7d strength of the cemented filling body was rapidly optimized by using the range analysis, so as to obtain the optimized formula of the salt-based activator.

2、碱基激发剂配方设计2. Base activator formulation design

(1)根据可利用的碱基激发剂材料,碱基激发剂为水泥熟料、生石灰或其他碱性材料,优选水泥熟料;碱基激发剂粉体含水率<3wt%,CaO含量>80wt%、粉体细度<5%;(1) According to the available base activator materials, the base activator is cement clinker, quicklime or other alkaline materials, preferably cement clinker; the base activator powder moisture content <3wt%, CaO content>80wt %, powder fineness <5%;

(2)碱基激发剂配比为:碱基激发剂8-12 wt%、硫酸盐激发剂2-6 wt%,工业芒硝0-1.0 wt%,余量为矿渣微粉;(2) The ratio of base activator is: base activator 8-12 wt%, sulfate activator 2-6 wt%, industrial thenardite 0-1.0 wt%, and the balance is slag powder;

(3)以碱基激发剂为主,硫酸盐激发剂为辅,制备碱基激发充填胶凝材料,并加入充填骨料制备胶结充填体,在38-42℃高温和湿度≥95%条件下养护,进行碱激发胶凝材料胶结充填体3d和7d强度正交试验,获得胶结充填体强度试验结果;(3) The base activator is used as the main agent, and the sulfate activator is supplemented to prepare the base-activated filling gelling material, and adding filling aggregate to prepare the cemented filling body. After curing, carry out the 3d and 7d strength orthogonal tests of the cemented filling body of alkali-excited cementitious materials, and obtain the strength test results of the cemented filling body;

(4)根据胶结充填体强度试验结果,采用极差分析进行胶结充填体3d和7d强度的碱基激发剂配方快速优化,从而得到碱基激发剂优化配方。(4) According to the strength test results of the cemented filling body, the base activator formula of the 3d and 7d strength of the cemented filling body was quickly optimized by using the range analysis, so as to obtain the optimized formula of the base activator.

3、建立胶结充填体强度和复合激发充填胶凝材料成本模型3. Establish the strength of cemented backfill and the cost model of composite excited backfill cementitious material

(1)根据步骤1、2得到盐基激发剂和碱基激发剂优化配方,确定复合激发剂配方范围,进行胶结充填体强度正交试验设计,在温度为22±2℃,湿度≥95%的标准养护条件下,进行胶结充填体7d和28d强度试验,强度检测方法参照标准《GB/T 17671-1999水泥胶砂强度检验方法(ISO法) 》,由此获得胶结充填体强度试验结果;所述复合激发剂配方中硫酸盐激发剂配比A=A1±(1-2%),碱基激发剂配比B=B2±(1-2%);A1为步骤1盐基激发剂优化配方中硫酸盐激发剂配比,B2为步骤2碱基激发剂优化配方中碱基激发剂配比;(1) According to steps 1 and 2, obtain the optimized formula of the salt-based activator and the base activator, determine the formula range of the composite activator, and carry out the orthogonal experimental design of the strength of the cemented filling body at a temperature of 22±2℃ and a humidity of ≥95% Under the standard curing conditions, the 7d and 28d strength test of the cemented backfill was carried out, and the strength testing method was based on the standard "GB/T 17671-1999 Cement Mortar Strength Test Method (ISO Method)", and the result of the cemented backfill strength test was obtained; In the compound activator formula, the ratio of sulfate activator is A=A 1 ±(1-2%), and the ratio of base activator is B=B 2 ±(1-2%); A 1 is the base of step 1 The ratio of sulfate activator in the activator optimization formula, and B 2 is the base activator ratio in the base activator optimization formula in step 2;

(2)采用二次多项式对上述胶结充填体强度的试验结果进行逐步回归分析,建立胶结充填体强度与复合激发剂配比的关系模型:(2) Stepwise regression analysis was carried out on the test results of the strength of the cemented backfill by using a quadratic polynomial, and a relationship model between the strength of the cemented backfill and the ratio of the composite activator was established:

R 7d=F 1 (X)、R 28d=F 2 (X) R 7d = F 1 ( X ), R 28d = F 2 ( X )

式中,R 7d代表胶结充填体7d强度,F 1 (X)代表胶结充填体7d强度关系模型;R 28d代表胶结充填体28d强度;F 2 (X)代表胶结充填体28d强度关系模型;In the formula, R 7d represents the 7d strength of the cemented filling body, F 1 ( X ) represents the 7d strength relationship model of the cemented filling body; R 28d represents the 28d strength of the cemented filling body; F 2 ( X ) represents the 28d strength relationship model of the cemented filling body;

(3)根据充填胶凝材料的原料成本和复合激发剂充填胶凝材料配比,建立充填胶凝材料成本模型:C T = F 3(X)(3) According to the raw material cost of filling cementitious material and the ratio of compound activator filling cementitious material, establish the cost model of filling cementitious material: C T = F 3 ( X )

式中,C T代表充填胶凝材料成本;F 3(X)代表充填胶凝材料成本模型。In the formula, CT represents the cost of filling cementitious material; F 3 ( X ) represents the cost model of filling cementitious material.

4、建立低成本充填胶凝材料复合激发剂优化模型4. Establishment of low-cost filling cementitious material composite activator optimization model

(1)以复合激发充填胶凝材料成本为优化目标,以胶结充填体7d和28d强度为约束条件,建立低成本复合激发充填胶凝材料配比优化模型:(1) Taking the cost of the composite excited filling cementitious material as the optimization goal, and taking the 7d and 28d strength of the cemented filling body as the constraint condition, establish a low-cost composite excited filling cementitious material ratio optimization model:

优化目标:MinC T = Min F 3(X)Optimization objective: MinC T = Min F 3 ( X )

约束条件:R 7d=F 1 (X)≥[R 7d];R 28d=F 2 (X)≥[R 28d]Constraints: R 7d = F 1 ( X )≥[ R 7d ]; R 28d = F 2 ( X )≥[ R 28d ]

式中,[R 7d]、[R 28d]分别为充填法采矿胶结充填体7d和28d设计强度指标;In the formula, [ R 7d ] and [ R 28d ] are the design strength indexes of the backfill mining cemented backfill 7d and 28d, respectively;

(2)求解上述优化模型,即可得到满足充填法采矿胶结充填体强度要求和胶凝材料成本最低的复合激发剂优化配方,由此制备低成本充填胶凝材料。(2) By solving the above optimization model, the optimal formula of the composite activator that meets the strength requirements of the backfill mining cemented backfill and the lowest cost of the cementitious material can be obtained, thereby preparing the low-cost backfill cementitious material.

5、低成本充填胶凝材料配方验证试验与经济分析5. Formulation verification test and economic analysis of low-cost filling cementitious materials

(1)针对步骤4得到的低成本复合激发充填胶凝材料,进行胶结充填体强度验证试验;(1) For the low-cost composite excitation filling cementitious material obtained in step 4, the strength verification test of the cemented filling body is carried out;

(2)根据上述验证试验结果,结合充填矿山采矿方法、回采工艺以及技术参数,进行低成本复合激发充填胶凝材料成本分析。(2) According to the above verification test results, combined with the mining method, recovery process and technical parameters of the backfill mine, the cost analysis of the low-cost composite excitation backfill cementitious material is carried out.

实施例1Example 1

针对河北某铁矿全尾砂,复合激发制备河北某铁矿阶段嗣后充填法采矿的低成本充填胶凝材料设计方法,包括以下步骤:Aiming at the full tailings of an iron ore in Hebei, the design method of low-cost backfill cementitious material for the subsequent backfill mining of an iron ore in Hebei by composite excitation includes the following steps:

1、盐基激发剂配方设计1. Formula design of salt-based activator

针对河北某铁矿全尾砂充填骨料,选择脱硫石膏为主激发剂,水泥熟料为辅助激发剂,并添加工业芒硝作为早强剂,对矿渣微粉潜在活性进行激发。For an iron ore in Hebei filled with full tailings aggregates, desulfurized gypsum was selected as the main activator, cement clinker was used as the auxiliary activator, and industrial thenardite was added as an early strength agent to stimulate the potential activity of slag micropowder.

本实施例矿渣微粉细度为4.27%,其粒径分布曲线如图1所示;脱硫石膏粉体含水率为9.5wt%、SO3含量为39.5wt%、粉体细度为9.2%,其粒径分布曲线如图2所示;水泥熟料粉体含水率为2.7wt%、CaO含量为86.8wt%、细度为4.5%,其粒径分布曲线如图3所示;该铁矿全尾砂中200目细颗粒含量达到78%,其粒径分布曲线如图4所示。The fineness of the slag micropowder in this example is 4.27%, and its particle size distribution curve is shown in Figure 1 ; The particle size distribution curve is shown in Figure 2; the moisture content of the cement clinker powder is 2.7wt%, the CaO content is 86.8wt%, and the fineness is 4.5%, and the particle size distribution curve is shown in Figure 3; The content of 200-mesh fine particles in the tailings reaches 78%, and the particle size distribution curve is shown in Figure 4.

根据经验,盐基激发剂主激发剂脱硫石膏配比范围为13-17wt%、辅助激发剂水泥熟料配比范围为2-6wt%,并添加工业芒硝0-1wt%,采用胶砂比1:4(即充填胶凝材料与全尾砂充填骨料之比)和充填料浆浓度为64%,进行盐基激发剂配方正交设计,在40℃高温和湿度≥95%条件下进行快速养护,进行胶结充填体3d和7d强度测试,由此获得盐基激发充填胶凝材料胶结充填体的3d、7d单轴抗压强度试验结果,试验结果见表1。According to experience, the proportion of desulfurized gypsum as the main activator of the salt-based activator is 13-17wt%, the proportion of auxiliary activator to cement clinker is 2-6wt%, and 0-1wt% of industrial thenardite is added, and the cement-sand ratio is 1 : 4 (that is, the ratio of filling cementitious material to full tailings filling aggregate) and the filling slurry concentration is 64%, the formula of salt-based activator is orthogonally designed, and the rapid speed After curing, the 3d and 7d strength tests of the cemented filling body were carried out, and the 3d and 7d uniaxial compressive strength test results of the cemented filling body of the salt-based excited filling cementitious material were obtained. The test results are shown in Table 1.

表2为盐基激发充填胶凝材料的胶结充填体强度正交试验的极差分析结果。由此可见,胶结充填体3d强度的盐基激发剂最优配方为水泥熟料4wt%、脱硫石膏14wt%、工业芒硝0.5wt%;7d强度的盐基激发剂最优配方为水泥熟料4wt%、脱硫石膏16wt%、工业芒硝0.5wt%;综合2个龄期胶结充填体强度的盐基激发剂优化配方,由此确定盐基激发剂优化配方为水泥熟料4wt%,脱硫石膏15wt%、工业芒硝0.5wt%;则矿渣微粉为80.5wt%。Table 2 shows the range analysis results of the strength orthogonal test of the cemented backfill of the salt-based excited backfill cementitious material. It can be seen that the optimal formula of the salt-based activator for the 3d strength of the cemented backfill is 4wt% of cement clinker, 14wt% of desulfurized gypsum, and 0.5wt% of industrial thenardite; the optimal formula of the salt-based activator of 7d strength is 4wt% of cement clinker %, desulfurization gypsum 16wt%, industrial mirabilite 0.5wt%; the optimized formula of salt-based activator based on the strength of cemented backfill at two ages is combined, and the optimized formula of salt-based activator is determined to be 4wt% of cement clinker and 15wt% of desulfurized gypsum. , industrial thenardite 0.5wt%; the slag powder is 80.5wt%.

表1:高温养护条件下盐基激发充填胶凝材料胶结充填体强度正交试验结果Table 1: Orthogonal test results of strength of cemented backfill of salt-based excited backfill cementitious material under high temperature curing conditions

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Figure DEST_PATH_IMAGE001

表2:高温养护条件下盐基激发充填胶凝材料胶结充填体强度正交试验极差分析结果Table 2: The results of the orthogonal test of the strength of the cemented backfill of the salt-based excited backfill cementitious material under the condition of high temperature curing

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Figure 799847DEST_PATH_IMAGE002

2、碱基激发剂配方设计2. Base activator formulation design

针对河北某铁矿全尾砂充填骨料,以水泥熟料为主激发剂,脱硫石膏为辅助激发剂,并添加工业芒硝作为早强剂,对矿渣微粉潜在活性激发。For an iron ore in Hebei filled with full tailings aggregate, cement clinker was used as the main activator, desulfurized gypsum was used as an auxiliary activator, and industrial thenardite was added as an early strength agent to stimulate the potential activity of slag micropowder.

根据经验,主激发剂水泥熟料配比范围为8-12wt%、辅助激发剂脱硫石膏配比范围为2-6wt%,并添加0-1wt%工业芒硝,采用胶砂比1:4和料浆浓度为64%,进行碱基激发剂配方正交设计,在40℃高温和湿度≥95%条件下进行快速养护,进行胶结充填体3d和7d强度测试,由此获得碱基激发充填胶凝材料胶结充填体的3d、7d单轴抗压强度试验结果,试验结果见表3。According to experience, the main activator cement clinker ratio range is 8-12wt%, the auxiliary activator desulfurization gypsum ratio range is 2-6wt%, and 0-1wt% industrial thenardite is added, and the mortar ratio is 1:4 and the material The slurry concentration is 64%, the base activator formula is orthogonally designed, the rapid curing is carried out under the conditions of high temperature and humidity ≥ 95% at 40°C, and the 3d and 7d strength tests of the cemented filling body are carried out to obtain the base-activated filling gelation. The 3d and 7d uniaxial compressive strength test results of the material cemented filling body are shown in Table 3.

表4为碱基激发充填胶凝材料的胶结充填体强度正交试验的极差分析结果。由此可见,胶结充填体3d强度的碱基激发剂最优配方为水泥熟料12wt%、脱硫石膏4wt%、工业芒硝1wt%;7d强度的碱基激发剂最优配方为水泥熟料10wt%、脱硫石膏4wt%、工业芒硝0wt%。综合2个龄期胶结充填体强度的碱基激发剂优化配方,由此确定碱基激发剂优化配方为水泥熟料10wt%,脱硫石膏4 wt%、工业芒硝0wt%;则矿渣微粉为86wt%。Table 4 shows the range analysis results of the orthogonal test of the strength of the cemented filling body of the base excited filling of the cementitious material. It can be seen that the optimal formula of the base activator for the 3d strength of the cemented filling body is 12wt% of cement clinker, 4wt% of desulfurized gypsum, and 1wt% of industrial thenardite; the optimal formula of the base activator of 7d strength is 10wt% of cement clinker , desulfurization gypsum 4wt%, industrial thenardite 0wt%. Based on the optimized formula of base activator for the strength of cemented backfill at two ages, it is determined that the optimized formula of base activator is 10wt% of cement clinker, 4 wt% of desulfurized gypsum, and 0wt% of industrial mirabilite; the slag powder is 86wt% .

表3:高温养护条件下碱基激发充填胶凝材料胶结体充填强度正交试验结果Table 3: Orthogonal test results of cement filling strength of base excited filling cementitious material under high temperature curing conditions

Figure DEST_PATH_IMAGE003
Figure DEST_PATH_IMAGE003

表4:高温养护条件下碱基激发充填胶凝材料胶结充填体强度正交试验极差分析结果Table 4: The results of the orthogonal test of the strength of the base-excited filling cementitious material cemented filling body under high temperature curing conditions

Figure 654670DEST_PATH_IMAGE004
Figure 654670DEST_PATH_IMAGE004

3、建立胶结充填体强度和充填胶凝材料成本模型3. Establish a model for the strength of cemented filling and the cost of filling cementitious materials

根据步骤1、2得到的盐基和碱基激发剂优化配方,以2%间隔上下波动,确定复合激发剂的碱激发剂水泥熟料范围8~12wt%、盐激发剂脱硫石膏的设计范围为13~17 wt%和工业芒硝0wt%。采用胶砂比1:8,料浆浓度66%,在标准养护条件下进行胶结充填体7d和28d强度正交试验,由此获得胶结充填体强度的试验结果见表5。根据表5试验结果以及充填胶凝材料的原材料成本,建立胶结充填体强度和充填胶凝材料成本模型如下:According to the optimized formulations of the base and base activators obtained in steps 1 and 2, and fluctuate up and down at intervals of 2%, the range of the composite activator of the alkali activator of cement clinker is 8~12wt%, and the design range of the salt activator of desulfurization gypsum is 13~17 wt% and industrial thenardite 0wt%. Using the cement-sand ratio of 1:8 and the slurry concentration of 66%, the 7d and 28d strength orthogonal tests of the cemented backfill were carried out under standard curing conditions. According to the test results in Table 5 and the raw material cost of the filling cementitious material, the strength of the cemented filling body and the cost model of the filling cementitious material are established as follows:

R 7d=-0.159-0.00338x2x2+0.0139x1x2 R 7d =-0.159-0.00338x 2 x 2 +0.0139x 1 x 2

R 28d=0.216+0.258x1 +0.0397x2 -0.0275x1x1-0.0119x2x2+0.0247x1x2 R 28d =0.216+0.258x 1 +0.0397x 2 -0.0275x 1 x 1 -0.0119x 2 x 2 +0.0247x 1 x 2

C T=580.58-85.83x1 -107.43x2 +1.31x2x2+9.79x1x2 C T =580.58-85.83x 1 -107.43x 2 +1.31x 2 x 2 +9.79x 1 x 2

其中,x1代表复合激发充填胶凝材料中水泥熟料的配比,wt%;Among them, x 1 represents the proportion of cement clinker in the composite excited filling cementitious material, wt%;

x2代表复合激发充填胶凝材料中脱硫石膏的配比,wt %。x 2 represents the proportion of desulfurized gypsum in the composite excited filling cementitious material, wt %.

表5:标准养护条件下复合激发充填胶凝材料胶结体充填强度正交试验结果Table 5: Orthogonal test results of cement filling strength of composite excited filling cementitious material under standard curing conditions

Figure DEST_PATH_IMAGE005
Figure DEST_PATH_IMAGE005

4、建立和求解低成本充填胶凝材料激发剂配方优化模型4. Establish and solve the optimization model of low-cost filling cementitious material activator formulation

河北某铁矿阶段嗣后充填法采矿胶结充填体7d和28d的设计强度分别为:[R 7d]=1.0MPa和 [R 28d]=3.0MPa。以复合激发充填胶凝材料成本为优化目标,以胶结充填体7d和28d强度为约束条件,建立低成本充填胶凝材料复合激发剂配比优化模型如下:The design strengths of cemented backfills 7d and 28d in the subsequent backfill mining of an iron ore mine in Hebei are: [ R 7d ]=1.0MPa and [ R 28d ]=3.0MPa, respectively. Taking the cost of the composite excited filling cementitious material as the optimization goal, and taking the 7d and 28d strength of the cemented filling body as the constraint condition, the optimization model of the composite excitation agent ratio of the low cost filling cementitious material is established as follows:

优化目标:MinC T=Min(580.58-85.83x1 -107.43x2 +1.31x2x2+9.79x1x2Optimization objective: MinCT = Min ( 580.58-85.83x 1 -107.43x 2 +1.31x 2 x 2 +9.79x 1 x 2 )

约束条件:R 7d=-0.159-0.00338x2x2+0.0139x1x2≥1.0MPaConstraints: R 7d =-0.159-0.00338x 2 x 2 +0.0139x 1 x 2 ≥1.0MPa

R 28d=0.22+0.26x1 +0.040x2-0.028x1x1-0.012x2x2+0.025x1x2≥3.0MPa R 28d =0.22+0.26x 1 +0.040x 2 -0.028x 1 x 1 -0.012x 2 x 2 +0.025x 1 x 2 ≥3.0MPa

求解上述充填胶凝材料复合激发剂配比优化模型,获得河北某铁矿全尾砂骨料的充填胶凝材料成本最低的复合激发剂优化配方为:水泥熟料10wt%、脱硫石膏15wt%;由此确定河北某铁矿全尾砂充填胶凝材料配方为水泥熟料10wt%、脱硫石膏15wt%、矿渣微粉75wt%,复合激发剂与矿渣微粉之比为1:3。By solving the above-mentioned optimization model of the composite activator for filling cementitious materials, the optimal formula of composite activating agent with the lowest cost of filling cementitious material with full tailings aggregate of an iron ore in Hebei is obtained: 10wt% of cement clinker and 15wt% of desulfurized gypsum; Therefore, it was determined that the full tailings filling cementitious material formula of an iron ore in Hebei is 10wt% of cement clinker, 15wt% of desulfurized gypsum, 75wt% of slag micropowder, and the ratio of composite activator to slag micropowder is 1:3.

、低成本充填胶凝材料验证试验与经济分析, Low-cost filling cementitious material verification test and economic analysis

按照步骤4得到的激发剂优化配方制备河北某铁矿全尾砂充填胶凝材料。采用胶砂比1:4和1:8,料浆质量浓度66%,进行充填胶凝材料验证试验,由此获得验证试验结果见表6。由此可见,当胶砂比1:4时,河北某铁矿全尾砂胶结充填体28d强度达到4.91MPa>[R28d]设计强度,满足阶段嗣后法采矿胶结充填体强度要求;胶砂比1:8时,胶结充填体28d强度达到1.54MPa。本实施例胶砂比为1:8的低成本充填胶凝材料胶结充填体强度与胶砂比为1:4的42.5水泥胶凝材料充填体强度相当,而其胶凝材料成本仅为42.5水泥胶凝材料成本的1/2。显然,本实施例充填胶凝材料成本低和胶结充填体强度高。According to the optimized formulation of the activator obtained in step 4, a cementitious material filled with full tailings of an iron ore in Hebei was prepared. The cement-sand ratio was 1:4 and 1:8, and the slurry mass concentration was 66%. The verification test of filling cementitious material was carried out. It can be seen that when the cement-sand ratio is 1:4, the 28d strength of the full tailings cemented backfill of an iron ore in Hebei reaches 4.91MPa>[R 28d ] design strength, which meets the strength requirements of the subsequent mining cemented backfill; At 1:8, the strength of the cemented filling body 28d reaches 1.54MPa. The strength of the low-cost backfill cementitious material with a cement-sand ratio of 1:8 in this example is comparable to the strength of a 42.5 cement cementitious material with a cement-sand ratio of 1:4, and the cost of the cementitious material is only 42.5 cement. 1/2 the cost of the cementitious material. Obviously, the cost of the filling cementitious material in this embodiment is low and the strength of the cemented filling body is high.

表6:铁矿全尾砂复合激发充填胶凝材料胶结充填体强度验证试验与材料成本Table 6: Strength verification test and material cost of cemented backfill with full-tailings composite excitation backfill of iron ore

Figure 811239DEST_PATH_IMAGE006
Figure 811239DEST_PATH_IMAGE006

Claims (9)

1. A design method of a low-cost composite excitation filling cementing material is characterized by comprising the following steps:
(1) preparing a base activator filling cementing material by taking a sulfate activator as a main part and a base activator as an auxiliary part, adding a filling aggregate to prepare a cemented filling body, and performing orthogonal tests on the 3d and 7d strength of the cemented filling body under the high-temperature curing condition; designing a formula of a base exciting agent by adopting a range analysis method of an orthogonal test, thereby obtaining an optimized formula of the base exciting agent;
(2) preparing a basic group activator filling cementing material by taking a basic group activator as a main part and a sulfate activator as an auxiliary part, adding a filling aggregate to prepare a cemented filling body, and performing orthogonal tests on the 3d and 7d strength of the cemented filling body under the high-temperature curing condition; designing a base excitant formula by adopting a range analysis method of an orthogonal test, thereby obtaining an optimized formula of the base excitant;
(3) obtaining a base activator optimized formula and a base activator optimized formula according to the steps (1) and (2), determining the orthogonal test design of the composite activator formula of the filling cementing material, and performing 7d and 28d strength orthogonal tests on the cemented filling body under the standard curing condition; and (3) performing stepwise regression analysis on the test data by using a quadratic polynomial, and establishing a cemented filling body strength model:
R 7d=F 1 (X)、R 28d=F 2 (X)
in the formula (I), the compound is shown in the specification,R 7drepresenting the strength of the cemented filling mass 7d,F 1(X) Representing a cemented filling body 7d strength model;R 28drepresents the strength of the cemented filling body 28 d;F 2(X) Representing a cemented pack 28d strength model;
establishing a filled cementing material cost model according to the raw material cost of the filled cementing material and the ratio of the filled cementing material:C T=F 3(X)
in the formula (I), the compound is shown in the specification,C Trepresents the cost of the filled cementitious material;F 3(X) Representing a filled cementitious material cost model;
X ={x 1, x 2, …, x n}Trepresenting a filling cementing material composite excitant variable;
(4) the cost of the composite excited filling cementing material is taken as an optimization target, the strength of the cemented filling bodies 7d and 28d is taken as a constraint condition, and a low-cost filling cementing material proportion optimization model is established as follows:
optimizing the target:MinC T = Min F 3(X)
constraint conditions are as follows:R 7d=F 1 (X)≥[R 7d];R 28d=F 2 (X)≥[R 28d]
in the formula (2)R 7d]、[R 28d]Respectively designing strength indexes for the cemented filling bodies 7d and 28d by a filling mining method;
by solving the optimization model, the optimized formula of the composite exciting agent with the lowest filling cementing material cost can be obtained, and therefore the low-cost filling cementing material meeting the filling mining requirements can be prepared.
2. The design method of the low-cost composite excitation filling cementing material according to claim 1, is characterized in that: in the step (1), the formula of the salt-based activator cementing material is as follows: 13-17wt% of sulfate excitant, 2-6wt% of base excitant, 0-1.0 wt% of industrial mirabilite and the balance of slag micro powder.
3. The design method of the low-cost composite excited filling cementing material according to the claim 2, characterized in that, in the step (2), the formulation of the base excitant filling cementing material is as follows: 8-12wt% of basic group excitant, 2-6wt% of sulfate excitant, 0-1.0 wt% of industrial mirabilite and the balance of slag micro powder.
4. The design method of the low-cost composite excited filling cementing material according to the claim 3, characterized in that, in the steps (1) and (2), the sulfate excitant is desulfurized gypsum, and the water content of the powder is<8wt%、SO3Content (wt.)>38wt% and fineness of powder<15%。
5. The design method of the low-cost composite excited filling cementing material according to the claim 4, characterized in that in the steps (1) and (2), the basic group excitant is cement clinker and quicklime, the fineness of the powder is less than 5wt%, and the CaO content is more than 80 wt%.
6. The design method of the low-cost composite excited filling cementing material according to the claim 5, characterized in that in the steps (1) and (2), the high-temperature curing conditions are as follows: the temperature is 38-42 ℃, and the humidity is more than or equal to 95 percent.
7. The method for designing low-cost composite excited filling cementing material according to claim 6, wherein in the step (3), the ratio of the sulfate activator in the formula of the composite activator is preferably determined according to the ratio of the salt activator in the step (1)The ratio of the sulfate excitant in the formula is floated up and down by 1-2% to determine the test range, and the ratio of the base excitant in the optimized formula of the base excitant in the step (2) is floated up and down by 1-2% to determine the test range; i.e. A = A1±(1-2%),B=B2±(1-2%);
A is the proportion of sulfate excitant in the formula of the composite excitant, A1Optimizing the proportion of the sulfate excitant in the formula for the base excitant in the step (1); b is the base activator proportion in the formula of the compound activator, B2Optimizing the proportion of the base exciting agent in the formula for the base exciting agent in the step (2).
8. The method as claimed in claim 7, wherein in step (3), the strength test method is performed according to GB/T17671-1999 Cement mortar Strength test method (ISO method).
9. The method for designing the low-cost composite activated filling cementing material according to any one of the claims 1 to 8, which is characterized by further comprising the steps of carrying out strength verification and cost analysis on the cemented filling body of the formula of the composite activated filling cementing material obtained in the step (4).
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