CN111319338B - Hot-pressing tank compounding process and device for bulletproof flashboard - Google Patents
Hot-pressing tank compounding process and device for bulletproof flashboard Download PDFInfo
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- CN111319338B CN111319338B CN202010168724.2A CN202010168724A CN111319338B CN 111319338 B CN111319338 B CN 111319338B CN 202010168724 A CN202010168724 A CN 202010168724A CN 111319338 B CN111319338 B CN 111319338B
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- bulletproof
- helical gear
- laminated board
- fixedly connected
- autoclave
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
- F16J15/10—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H5/00—Armour; Armour plates
- F41H5/02—Plate construction
- F41H5/04—Plate construction composed of more than one layer
- F41H5/0414—Layered armour containing ceramic material
- F41H5/0428—Ceramic layers in combination with additional layers made of fibres, fabrics or plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
- B32B2037/1215—Hot-melt adhesive
- B32B2037/1223—Hot-melt adhesive film-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
- B32B2315/02—Ceramics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
- B32B2323/04—Polyethylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2571/00—Protective equipment
- B32B2571/02—Protective equipment defensive, e.g. armour plates, anti-ballistic clothing
Abstract
The invention discloses a hot-pressing tank compounding process and a hot-pressing tank compounding device for a bulletproof flashboard, which comprise the following steps: the method comprises the following steps: placing the bulletproof ceramic, the glue film and the PE laminated board in sequence, and placing the PE laminated board upwards; step two: the bulletproof flashboard which is well placed is placed in a hot pressing tank, and the hot pressing tank compounding process and the device of the bulletproof flashboard effectively prevent the phenomenon that a glue film is melted and flows out through a gap between the bulletproof ceramic and a PE laminated board in the hot pressing process by arranging a forming frame outside the bulletproof ceramic, the glue film and the PE laminated board, and meanwhile, a rolling device is arranged on the PE laminated board under the action of downward airflow pressure inside the hot pressing tank on the forming frame, so that the upper surface of the PE laminated board is continuously rolled in the hot pressing process, and the glue film can be uniformly distributed between the PE laminated board and the bulletproof ceramic in the melting process.
Description
Technical Field
The invention relates to the technical field of bulletproof flashboard production, in particular to an autoclave compounding process and device for a bulletproof flashboard.
Background
The traditional composite method of the bulletproof flashboard is to coat glue on the joint surface of the ceramic and PE laminated board, and bond the bulletproof ceramic and the PE laminated board together by applying external force and keeping the glue air-dried. The composite process method has the possibility that gaps or cavities are generated between the bulletproof ceramic and the PE laminated board due to slight curvature difference, and the bulletproof performance of the bulletproof inserting board which is not completely formed into a whole is reduced or even fails, so that the stability and the reliability of the product cannot be ensured.
Therefore, in order to improve the stability and reliability of the composition of the bulletproof inserting plate, the bulletproof ceramic, the adhesive film and the PE laminated plate are placed in a hot-pressing tank together in the prior art, the product is heated and pressurized by gas, the PE laminated plate becomes soft along with the rise of temperature, the PE laminated plate, the adhesive film and the bulletproof ceramic are tightly attached together under the action of the gas pressure, however, in the process of hot-pressing the hot-pressing tank, although the hot-pressing tank can be controlled according to the internal temperature conditions of different models, when the PE laminated plate becomes soft, the softening point of the PE laminated plate is 125-135 degrees, the melting temperature of the hot-melt adhesive film is 30-40 degrees, when the internal temperature of the hot-pressing tank reaches the softening temperature of the PE laminated plate, the adhesive film is already melted, and the flow rate of the melted adhesive film is accelerated along with the rise of temperature, so that the adhesive film is easy to permeate into the bulletproof ceramic and the PE laminated plate, meanwhile, if a gap exists between the rebound ceramic and the PE laminated board, the adhesive film is easy to flow out of the PE laminated board, so that poor bonding between the bulletproof ceramic and the PE laminated board is caused.
Disclosure of Invention
The invention aims to provide a hot-pressing tank compounding process and a hot-pressing tank compounding device of a bulletproof flashboard, which can prevent the phenomenon that a glue film flows out from a gap in advance and even permeates into the bulletproof flashboard and a PE laminated board due to different softening points of the PE laminated board and the glue film in a hot-pressing tank, so that the bulletproof flashboard after hot pressing has stronger stability and reliability, and solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an autoclave compounding process of a bulletproof flashboard comprises the following steps:
the method comprises the following steps: placing the bulletproof ceramic, the glue film and the PE laminated board in sequence, and placing the PE laminated board upwards;
step two: and (3) placing the placed bulletproof plugboard in a hot-pressing tank, heating the bulletproof plugboard and pressurizing by using gas, wherein the PE laminated board becomes soft along with the rise of temperature, the PE laminated board, the glue film and the bulletproof ceramic are tightly attached together under the action of gas pressure, cooling after hot pressing for a certain time, taking out the cooled bulletproof plugboard, and cooling to room temperature again to obtain the bulletproof plugboard.
The utility model provides a hot pressing tank set composite of shellproof picture peg, includes the autoclave body, sets up at the inside hot pressing platform of autoclave body and sets up the shellproof picture peg body on hot pressing platform, shellproof picture peg body comprises shellproof ceramic, glued membrane and PE laminated board, the outside of shellproof picture peg body is equipped with makes it carry out the supplementary adhesive member that stabilizes the bonding, and through constituteing shellproof picture peg body by shellproof ceramic, glued membrane and PE laminated board to the effect of the stability of effectual pressure boost shellproof picture peg.
Preferably, supplementary bonding member is including setting up the shaping frame in the shellproof picture peg body outside, and the inside sealing member that flows when preventing glued membrane hot pressing that is equipped with of shaping frame, shaping frame and hot pressing platform fixed connection, be equipped with the roll-in device that flattens when carrying out the PE laminate hot pressing on the shaping frame, through the supplementary bonding member that is equipped with to the realization carries out effective and stable cohesive effect to shellproof picture peg body.
Preferably, the sealing elements comprise four sealing plates arranged around the PE laminated board and the bulletproof ceramic, adjusting pieces are arranged on the four sealing plates and connected with the forming frame, and the outer side of the glue film is effectively sealed through the arranged sealing elements.
Preferably, the regulating part includes that one end passes through bearing and closing plate rotation drive lead screw of being connected, and the drive lead screw runs through one side of shaping frame, the drive lead screw rotates with the shaping frame to be connected, the drive lead screw outside is equipped with two limit slide bars, two limit slide bar's one end and closing plate fixed connection, and the other end of two slide bars slides and runs through one side of shaping frame, through the regulating part that is equipped with to the realization is to the sealed effect of adjusting of contact between closing plate and the shellproof picture peg body.
Preferably, the rolling device comprises a press roll arranged at the top end of the PE laminated board, two ends of the press roll are respectively and fixedly connected with a first support shaft and a second support shaft, the first support shaft is rotatably connected with a first support block through a bearing, the second supporting shaft is rotatably connected with a second supporting block through a bearing, one end of the second supporting shaft, which is positioned at the outer side of the second supporting block, is fixedly connected with a rotating piece, the bottom ends of the first supporting shaft and the second supporting shaft are fixedly connected with a movable sleeve, and the bottom end of the movable sleeve is connected with a supporting shell in a sliding way, the two supporting shells are fixedly connected with the two sides of the top of the forming frame, threaded rods are rotatably connected in the supporting shell, driving pieces are fixedly connected at one ends of the two threaded rods, which are positioned outside the supporting shell, the upper surface of the PE laminated board is effectively flattened by the arranged rolling device.
Preferably, rotate the piece and include the first driven helical gear of fixed connection in second back shaft one end, the meshing is connected with first drive helical gear in the first driven helical gear outside, fixedly connected with rotation axis on the first drive helical gear, and the rotation axis has cup jointed the locating plate through the bearing rotation, locating plate bottom and second supporting shoe fixed connection, the first drive fan of rotation axis top fixedly connected with through the rotation piece that is equipped with to play and carry out driven effect to the compression roller.
Preferably, the driving piece includes and is located the fixed driven helical gear of second and the driven helical gear of third of support shell outside one end with two threaded rods respectively, the transmission is connected with synchronous rotating member between the driven helical gear of second and the driven helical gear of third, the meshing is connected with the driven helical gear of second outside, the oblique gear top end fixedly connected with location axle of second drive, and the location axle outside rotates and has cup jointed the fixed plate, fixed plate bottom and support shell fixed connection, location axle top end fixedly connected with second driving fan through the driving piece that is equipped with to the realization carries out synchronous driving's effect to two threaded rods.
Preferably, synchronous rotating member includes two transmission helical gears, two of being connected with the driven helical gear of second and the driven helical gear meshing of third respectively fixedly connected with connecting rod between the transmission helical gear, the connecting rod outside has cup jointed two connecting plates, two through the bearing rotation the connecting plate all with shaping frame top fixed connection, through the synchronous rotating member that is equipped with to make two threaded rods that support the shell inside carry out synchronous pivoted effect.
Preferably, the positioning plate and the fixing plate are both L-shaped, and one end of the large end face of the positioning plate is connected with the rotating shaft, so that the positioning plate and the fixing plate respectively perform a stable supporting effect on the rotating shaft and the positioning shaft.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the forming frame is arranged on the outer sides of the bulletproof ceramic, the glue film and the PE laminated board, and the sealing plate is arranged on the outer side of the forming frame corresponding to the glue film layer, so that the phenomenon that the glue film is melted and flows out through the gap between the bulletproof ceramic and the PE laminated board in the hot pressing process is effectively prevented, meanwhile, the rolling device is arranged on the PE laminated board under the action of the downward airflow pressure in the hot pressing tank on the forming frame, and the rolling device is driven by airflow in the hot pressing process to roll the upper surface of the PE laminated board continuously, so that the glue film can be uniformly distributed between the PE laminated board and the bulletproof ceramic in the melting process, the adhesion degree of the glue film is further improved, and the stability and reliability of the bulletproof inserting board are effectively improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic top view of the hot pressing platform according to the present invention;
FIG. 3 is a schematic side view of a hot pressing stage according to the present invention;
figure 4 is a side cross-sectional view of a body of a bulletproof insert panel according to the invention;
FIG. 5 is an enlarged view of area A in FIG. 2;
FIG. 6 is an enlarged view of area B of FIG. 2;
FIG. 7 is an enlarged view of area C of FIG. 3;
fig. 8 is an enlarged view of a region D in fig. 3.
In the figure: 1-autoclave body; 2-hot pressing platform; 3-a bulletproof flashboard body; 4-bulletproof ceramics; 5-glue film; 6-PE laminate; 7-auxiliary adhesive; 8-forming a frame; 9-a seal; 10-a rolling device; 11-a sealing plate; 12-an adjustment member; 13-driving the screw rod; 14-a limit slide bar; 15-a press roll; 16-a first support shaft; 17-a second support shaft; 18-a first support block; 19-a second support block; 20-a rotating member; 21-moving the sleeve; 22-a support shell; 23-a threaded rod; 24-a drive member; 25-a first driven bevel gear; 26-a first drive bevel gear; 27-a rotating shaft; 28-positioning plate; 29-a first driving fan; 30-a second driven bevel gear; 31-a third driven bevel gear; 32-a synchronous rotating member; 33-a second drive bevel gear; 34-a positioning shaft; 35-a fixed plate; 36-a second driven fan; 37-a drive bevel gear; 38-connecting rod; 39-connecting plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: an autoclave compounding process of a bulletproof flashboard comprises the following steps:
the method comprises the following steps: placing the bulletproof ceramic, the glue film and the PE laminated board in sequence, and placing the PE laminated board upwards;
step two: and (3) placing the placed bulletproof plugboard in a hot-pressing tank, heating the bulletproof plugboard and pressurizing by using gas, wherein the PE laminated board becomes soft along with the rise of temperature, the PE laminated board, the glue film and the bulletproof ceramic are tightly attached together under the action of gas pressure, cooling after hot pressing for a certain time, taking out the cooled bulletproof plugboard, and cooling to room temperature again to obtain the bulletproof plugboard.
The utility model provides an autoclave set composite of shellproof picture peg, includes autoclave body 1, sets up at the inside hot pressing platform 2 of autoclave body 1 and sets up shellproof picture peg body 3 on hot pressing platform 2, shellproof picture peg body 3 comprises shellproof pottery 4, glued membrane 5 and PE laminate 6, and one side and the hot pressing platform 2 contact of shellproof pottery 4 simultaneously, shellproof picture peg body 3's the outside is equipped with makes it carry out the supplementary adhesive 7 of stabilizing the bonding, supplementary adhesive 7 is including setting up the shaping frame 8 in shellproof picture peg body 3 outside, and shaping frame 8 inside is equipped with the sealing member 9 that prevents that glued membrane 5 from flowing out when hot pressing, sealing member 9 includes four closing plates 11 all around setting between PE laminate 6 and shellproof pottery 4, and closing plate 11 are the higher material of fusing point such as the smooth pottery in surface and make, and four closing plates 11 are located the outside of glued membrane 5, meanwhile, the four sealing plates 11 are abutted with the PE laminated plate 6 and the bulletproof ceramic 4;
four be equipped with regulating part 12 on the closing plate 11, and regulating part 12 is connected with shaping frame 8, regulating part 12 includes that one end passes through bearing and closing plate 11 and rotates the drive lead screw 13 of being connected, and drive lead screw 13 runs through one side of shaping frame 8, drive lead screw 13 rotates with shaping frame 8 to be connected, the drive lead screw 13 outside is equipped with two limit slide bar 14, two limit slide bar 14's one end and closing plate 11 fixed connection, and two limit slide bar 14's the other end slides and runs through one side of shaping frame 8, when shellproof picture peg body 3 carries out the hot pressing, at first place shellproof picture peg body 3 between shaping frame 8, afterwards, rotate four drive lead screw 13 that shaping frame 8 four-axis corresponds respectively, the one end fixedly connected with handle in the shaping frame 8 outside of drive lead screw 13 simultaneously, and when drive lead screw 13 carries out the pivoted, two limit slide bar 14 carry out relative slip, so that the driving screw 13 pushes the sealing plate 11 to move along the direction of the bulletproof flashboard body 3, thereby further realizing the function of fixing the bulletproof flashboard body 3, namely the corresponding PE laminated board 6 and the bulletproof ceramic 4;
the forming frame 8 is fixedly connected with the hot pressing platform 2, a rolling device 10 for flattening the PE laminated board 6 during hot pressing is arranged on the forming frame 8, the rolling device 10 comprises a pressing roller 15 arranged at the top end of the PE laminated board 6, two ends of the pressing roller 15 are respectively and fixedly connected with a first supporting shaft 16 and a second supporting shaft 17, the first supporting shaft 16 is rotatably connected with a first supporting block 18 through a bearing, the second supporting shaft 17 is rotatably connected with a second supporting block 19 through a bearing, one end of the second supporting shaft 17, which is positioned at the outer side of the second supporting block 19, is fixedly connected with a rotating part 20, the rotating part 20 comprises a first driven helical gear 25 fixedly connected with one end of the second supporting shaft 17, the outer side of the first driven helical gear 25 is engaged with a first driving helical gear 26, the first driving helical gear 26 is fixedly connected with a rotating shaft 27, and the rotating shaft 27 is sleeved with a positioning plate 28 through a bearing, the bottom end of the positioning plate 28 is fixedly connected with the second supporting block 19, the top end of the rotating shaft 27 is fixedly connected with a first driving fan 29, in the process of hot pressing, vertically downward airflow pressure is generated in the autoclave, so that the first driving fan 29 is driven to rotate, in the process of rotating the first driving fan 29, the rotating shaft 27 drives a first bevel gear to rotate, and due to the fact that the first bevel gear is meshed with a first driven gear, the first driven gear drives a second driven gear to rotate, the pressing roller 15 respectively rotates relative to the first supporting block 18 and the second supporting block 19 under the supporting effect of the first supporting shaft 16 and the second supporting shaft 17, and further the pressing roller 15 performs the rolling rotation effect on the PE laminated board 6;
the bottom ends of the first supporting shaft 16 and the second supporting shaft 17 are fixedly connected with a movable sleeve 21, the bottom end of the movable sleeve 21 is slidably connected with supporting shells 22, two supporting shells 22 are fixedly connected with two sides of the top of the forming frame 8, a threaded rod 23 is rotatably connected in the supporting shells 22, one end of each of the two threaded rods 23, which is positioned at the outer side of the supporting shell 22, is fixedly connected with a driving piece 24, the driving piece 24 comprises a second driven helical gear 30 and a third driven helical gear 31 which are fixedly connected with one end of each of the two threaded rods 23, which is positioned at the outer side of the supporting shell 22, a synchronous rotating piece 32 is in transmission connection between the second driven helical gear 30 and the third driven helical gear 31, the synchronous rotating piece 32 comprises two transmission helical gears 37 which are respectively in meshing connection with the second driven helical gear 30 and the third driven helical gear 31, and a connecting rod 38 is fixedly connected between the two transmission helical gears 37, the outer side of the connecting rod 38 is rotatably sleeved with two connecting plates 39 through a bearing, the two connecting plates 39 are both fixedly connected with the top end of the forming frame 8, the outer side of the second driven bevel gear 30 is engaged with a second driving bevel gear 33, the top end of the second driving bevel gear 33 is fixedly connected with a positioning shaft 34, the outer side of the positioning shaft 34 is rotatably sleeved with a fixing plate 35, the bottom end of the fixing plate 35 is fixedly connected with the supporting shell 22, the top end of the positioning shaft 34 is fixedly connected with a second driving fan 36, and in the process of hot pressing, the second driving fan 36 is pressed downwards in the autoclave so as to rotate, further the positioning shaft 34 rotates on the fixing plate 35, and simultaneously the first driving bevel gear 26 is synchronously driven to rotate, and in the process of rotating the second driving bevel gear 33, the second driven bevel gear 30 is driven to rotate, thereby make the transmission helical gear 37 in the outside rotate, but a transmission helical gear 37 is under the connecting action of connecting rod 38, drive the driven helical gear 31 of third through another transmission helical gear 37 and rotate, thereby further make two threaded rods 23 carry out synchronous pivoted effect respectively inside two support shells 22, two movable sleeve 21 receive synchronous drive power, simultaneously under the spacing effect of two support shells 22, and then two movable sleeve 21 synchronous pressing rolls 15 carry out the roll-in motion along PE laminated board 6 top, further realization is carried out the effect of flattening to PE laminated board 6, make even distribution of fused glued membrane 5 between PE laminated board 6 and shellproof pottery 4 simultaneously, improve shellproof picture peg body 3's stability.
The positioning plate 28 and the fixing plate 35 are both L-shaped, and one end of the large end surface of the positioning plate 28 is connected with the rotating shaft 27, so that the positioning plate 28 and the fixing plate 35 are connected with the rotating shaft 27 and the positioning shaft 34 respectively, and the effect is more stable.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An autoclave compounding process of a bulletproof flashboard comprises the following steps:
the method comprises the following steps: placing the bulletproof ceramic, the glue film and the PE laminated board in sequence, and placing the PE laminated board upwards;
step two: placing the placed bulletproof flashboard in a hot-pressing tank, heating the bulletproof flashboard and pressurizing by using gas, wherein the PE laminated board becomes soft along with the rise of temperature, the PE laminated board, the glue film and the bulletproof ceramic are tightly attached together under the action of gas pressure, cooling after hot pressing for a certain time, taking out the cooled bulletproof flashboard, and cooling to room temperature again to obtain the bulletproof flashboard;
including autoclave body (1), set up at inside hot pressing platform (2) of autoclave body (1) and shellproof picture peg body (3) of setting on hot pressing platform (2), its characterized in that: bulletproof flashboard body (3) comprises bulletproof ceramic (4), glue film (5) and PE laminated board (6), the outside of bulletproof flashboard body (3) is equipped with auxiliary adhesive part (7) which makes it carry out stable adhesion, auxiliary adhesive part (7) is including setting up forming frame (8) in the bulletproof flashboard body (3) outside, and forming frame (8) inside is equipped with sealing member (9) that flow when preventing glue film (5) hot pressing, forming frame (8) and hot pressing platform (2) fixed connection, be equipped with roll-in device (10) that flattens when carrying out PE laminated board (6) hot pressing on forming frame (8), roll-in device (10) is including setting up compression roller (15) on PE laminated board (6) top, compression roller (15) both ends are fixedly connected with first support shaft (16) and second support shaft (17) respectively, first support shaft (16) are connected with first support block (18) through bearing rotation, and the second supporting shaft (17) is rotatably connected with a second supporting block (19) through a bearing, one end of the second supporting shaft (17) positioned at the outer side of the second supporting block (19) is fixedly connected with a rotating part (20), the bottom ends of the first supporting shaft (16) and the second supporting shaft (17) are both fixedly connected with a moving sleeve (21), the bottom end of the moving sleeve (21) is slidably connected with a supporting shell (22), the two supporting shells (22) are fixedly connected at the two sides of the top of the forming frame (8), a threaded rod (23) is rotatably connected inside the supporting shell (22), one end of the two threaded rods (23) positioned at the outer side of the supporting shell (22) is fixedly connected with a driving part (24), the rotating part (20) comprises a first driven helical gear (25) fixedly connected at one end of the second supporting shaft (17), and a first driving helical gear (26) is meshed with the outer side of the first driven helical gear (25), fixedly connected with rotation axis (27) on first drive helical gear (26), and rotation axis (27) have cup jointed locating plate (28) through the bearing rotation, locating plate (28) bottom and second supporting shoe (19) fixed connection, rotation axis (27) top fixedly connected with first drive fan (29).
2. The autoclave compounding process of a bulletproof flashboard according to claim 1, wherein the autoclave compounding process comprises the following steps: the sealing element (9) comprises four sealing plates (11) arranged between the PE laminated board (6) and the bulletproof ceramic (4), adjusting pieces (12) are arranged on the four sealing plates (11), and the adjusting pieces (12) are connected with the forming frame (8).
3. The autoclave compounding process of a bulletproof flashboard according to claim 2, wherein the autoclave compounding process comprises the following steps: adjusting part (12) include that one end passes through bearing and closing plate (11) and rotates drive lead screw (13) of being connected, and drive lead screw (13) run through one side of shaping frame (8), drive lead screw (13) rotate with shaping frame (8) and are connected, drive lead screw (13) outside is equipped with two spacing slide bars (14), two the one end and closing plate (11) fixed connection of spacing slide bar (14), and the other end of two spacing slide bars (14) slides and runs through one side of shaping frame (8).
4. The autoclave compounding process of a bulletproof flashboard according to claim 1, wherein the autoclave compounding process comprises the following steps: the driving piece (24) comprises a second driven helical gear (30) and a third driven helical gear (31) which are respectively located on one end of the outer side of the supporting shell (22) and fixed with two threaded rods (23), a synchronous rotating piece (32) is connected between the second driven helical gear (30) and the third driven helical gear (31) in a transmission mode, a second driving helical gear (33) is connected to the outer side of the second driven helical gear (30) in a meshed mode, a positioning shaft (34) is fixedly connected to the top end of the second driving helical gear (33), a fixing plate (35) is connected to the outer side of the positioning shaft (34) in a rotating mode, the bottom end of the fixing plate (35) is fixedly connected with the supporting shell (22), and a second driving fan (36) is fixedly connected to the top end of the positioning shaft (34).
5. The autoclave compounding process of a bulletproof flashboard according to claim 4, wherein the autoclave compounding process comprises the following steps: synchronous rotating member (32) are including two transmission helical gears (37) of being connected with the meshing of second driven helical gear (30) and third driven helical gear (31) respectively, two fixedly connected with connecting rod (38) between transmission helical gear (37), two connecting plate (39) have been cup jointed through the bearing rotation in connecting rod (38) outside, two connecting plate (39) all with shaping frame (8) top fixed connection.
6. The autoclave compounding process of a bulletproof flashboard according to claim 5, wherein the autoclave compounding process comprises the following steps: the positioning plate (28) and the fixing plate (35) are both L-shaped, and one end of the large end face of the positioning plate (28) is connected with the rotating shaft (27).
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|---|---|---|---|---|
| CN2783540Y (en) * | 2005-04-15 | 2006-05-24 | 吉林省巨力电池有限公司 | Vacuum thermo-pressing shaping machine |
| CN108637066A (en) * | 2018-05-28 | 2018-10-12 | 宿迁嵘锦信息科技有限公司 | One kind being used for five metalworking hot pressing dies |
| CN208833091U (en) * | 2018-06-22 | 2019-05-07 | 沈阳际华三五四七特种装具有限公司 | A kind of novel ballistic plate |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2783540Y (en) * | 2005-04-15 | 2006-05-24 | 吉林省巨力电池有限公司 | Vacuum thermo-pressing shaping machine |
| CN108637066A (en) * | 2018-05-28 | 2018-10-12 | 宿迁嵘锦信息科技有限公司 | One kind being used for five metalworking hot pressing dies |
| CN208833091U (en) * | 2018-06-22 | 2019-05-07 | 沈阳际华三五四七特种装具有限公司 | A kind of novel ballistic plate |
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