CN111311858A - Mining excavation transportation equipment anti-intrusion and dangerous proximity alarm device and detection method - Google Patents

Mining excavation transportation equipment anti-intrusion and dangerous proximity alarm device and detection method Download PDF

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Publication number
CN111311858A
CN111311858A CN202010179564.1A CN202010179564A CN111311858A CN 111311858 A CN111311858 A CN 111311858A CN 202010179564 A CN202010179564 A CN 202010179564A CN 111311858 A CN111311858 A CN 111311858A
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China
Prior art keywords
alarm
sound
equipment
mining
signal terminal
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CN202010179564.1A
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Chinese (zh)
Inventor
高旭彬
杜春晖
鲍文亮
石博
王俊秀
王希鹏
李焕丽
王晓凯
胡宇阳
李�杰
曹建文
闫润生
贾建伟
唐会成
上官志鹏
霍耀斌
桑胜远
樊瑞龙
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Taiyuan Institute of China Coal Technology and Engineering Group
Shanxi Tiandi Coal Mining Machinery Co Ltd
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Taiyuan Institute of China Coal Technology and Engineering Group
Shanxi Tiandi Coal Mining Machinery Co Ltd
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Application filed by Taiyuan Institute of China Coal Technology and Engineering Group, Shanxi Tiandi Coal Mining Machinery Co Ltd filed Critical Taiyuan Institute of China Coal Technology and Engineering Group
Priority to CN202010179564.1A priority Critical patent/CN111311858A/en
Publication of CN111311858A publication Critical patent/CN111311858A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B7/00Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00
    • G08B7/06Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00 using electric transmission, e.g. involving audible and visible signalling through the use of sound and light sources
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/02Alarms for ensuring the safety of persons
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • G08B21/182Level alarms, e.g. alarms responsive to variables exceeding a threshold
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • G08B21/22Status alarms responsive to presence or absence of persons
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B25/00Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems
    • G08B25/01Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium
    • G08B25/10Alarm systems in which the location of the alarm condition is signalled to a central station, e.g. fire or police telegraphic systems characterised by the transmission medium using wireless transmission systems

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Emergency Alarm Devices (AREA)

Abstract

The invention belongs to the field of mine safety equipment, and particularly relates to an anti-invasion and dangerous proximity alarm device and a detection method for underground mining and transportation equipment. When the portable signal terminal enters the alarm range of the core controller or two core controllers enter the alarm range between the portable signal terminal and the core controller, the sound-light alarm module emits corresponding sound and light alarm signals, the portable signal terminal vibrates for alarm, and the core controller outputs corresponding switch contact signals through the output isolation module according to the danger level of the alarm signals to control equipment to execute braking and emergency shutdown actions; the invention fully considers the particularity of active safety protection of mining transportation equipment, effectively solves the problems of equipment injury and equipment-equipment collision accidents caused by poor sight line and equipment blind areas in the underground dark environment, avoids the underground collision accidents and improves the production safety.

Description

Mining excavation transportation equipment anti-intrusion and dangerous proximity alarm device and detection method
Technical Field
The invention belongs to the field of mine safety equipment, and particularly relates to an anti-intrusion and danger approaching alarm device and a detection method for mining excavation and transportation equipment, which are suitable for anti-collision alarm between excavation and transportation equipment and between equipment and surrounding personnel in an underground explosive gas environment.
Background
The underground space of the coal mine is narrow, the environment is dark, the volume of excavating and transporting equipment is large, a driver has a large visual blind area, the situation that the equipment is scratched and collided with the equipment and extruded and collided with personnel frequently occurs in the running and moving process of the equipment, so that production safety accidents frequently occur, the equipment is damaged or the personnel are injured and killed, the influence of the special environment of the underground coal mine and the limitation of the prior art are met, a mature and reliable anti-intrusion and dangerous approaching alarm product is not available on the market temporarily, and the invention can fill the blank in the field.
Disclosure of Invention
The invention aims to solve the problems that: the device and the method for alarming the intrusion prevention and the dangerous approach of the mining and transporting equipment can be used in the underground explosive dangerous environment, realize the active intrusion prevention and the dangerous approach alarming of the mining and transporting equipment through the modes of sound and light alarming, portable signal terminal vibration alarming, equipment shutdown protection and the like, and effectively reduce the occurrence of collision accidents among the equipment and equipment injury accidents.
In order to achieve the purpose and realize the functions, the invention adopts the technical scheme that:
the utility model provides a mining excavation transportation equipment prevents invasion and dangerous proximity alarm device, includes core controller, enhancement mode omnidirectional antenna, audible-visual alarm module and portable signal terminal. The distance between the core controller and the portable signal terminal is measured in real time by adopting an ultra-wideband wireless communication technology; the core controller can set different alarm levels, and the different alarm levels are divided according to the danger degree of the approaching distance, for example, a protection area with a larger radius range is an alarm area and a protection area with a smaller radius range is a shutdown area. The sound-light alarm module sends out different sound-light alarm signals according to different danger degrees. When a worker wearing the portable signal terminal enters an alarm area, the portable signal terminal sends out vibration and sound alarm signals, the sound-light alarm module on the equipment sends out corresponding light and sound alarm signals, and the output isolation module controls the corresponding execution mechanism to stop running; when the portable signal terminal enters the shutdown area, the portable signal terminal vibrates and gives an alarm by sound, the sound-light alarm module on the equipment sends out corresponding light and sound alarm signals, and meanwhile, the output isolation module outputs corresponding switching value contact signals to control the equipment to stop running. Can realize proximity warning each other between the core control ware, when two installations prevent invading and dangerous proximity alarm device's equipment is close to each other, range finding each other between two core control wares, then judge whether the other side's equipment gets into self guard area according to the alarm area scope and the shut down district scope of setting for separately: if the vehicle enters the self alarm area, the acousto-optic alarm module sends out a corresponding alarm signal and outputs an isolation module to control the running mechanism to stop running; if the device enters the self shutdown area, the acousto-optic alarm module sends out a corresponding alarm signal and outputs the isolation module to control the device to shutdown.
The core controller is of a mining pouring and intrinsic safety type and comprises an embedded control module, an output isolation module and an intrinsic safety power supply module. The embedded control module adopts the design of an intrinsic safety circuit, is powered by an intrinsic safety power supply module and comprises a core calculation processing unit, an RS232 communication interface, a digital coding unit, an output control unit, a power supply management unit, an audible and visual alarm driving unit, a wireless signal transceiving unit and a self-resolving distance measuring unit. The core computing processing unit realizes data transmission and processing between each functional unit and the interface; the RS232 communication interface realizes program downloading and resolved data uploading; the digital coding unit realizes the setting of the radius range of the alarm area; the output control unit realizes the stop control of the whole machine equipment actuating mechanism; the power management unit supplies power to all the functional units; the sound-light alarm driving unit realizes the driving control of the sound-light alarm module; the wireless signal receiving and transmitting unit realizes the receiving and transmitting of ultra-wideband signals; the self-calculation distance measurement unit realizes real-time distance calculation between the core controller and the portable signal terminal. The output isolation module adopts a solid-state relay to realize the isolation of the intrinsic safety circuit and the non-intrinsic safety circuit, and meanwhile, the output control signal controls the start and stop of an actuating mechanism of the equipment. The intrinsic safety power supply module adopts the wide voltage of the non-safety DC 9V-DC 36V for power supply, outputs the intrinsic safety voltage of DC12V and supplies power for the embedded control module. This ampere of power module and output isolation module are installed and are watered in the casing alone and seal, are convenient for install with other non-and carry out electrical connection.
The enhanced omnidirectional antenna has the characteristics of flame retardance, static resistance, firmness and firmness, meets the use requirement of the underground coal mine, and can cover a horizontal 360-degree range.
The sound and light alarm module is of a mine intrinsic safety type, is connected with the core controller through an intrinsic safety cable, is provided with a 2-path switching value input signal interface, is driven by the sound and light alarm driving unit, and can realize sound alarm and light alarm.
The portable signal terminal is of a mining intrinsic safety type, adopts an intrinsic safety circuit design, is powered by a lithium manganate battery, has the functions of power indication, low-power reminding, vibration alarming and charging, is internally integrated with an RFID radio frequency chip and an induction coil, and can store personal information as an identification card of an access control system. In consideration of portability and usage habit, the portable signal terminal is classified into a wearable type and a fixed type according to the installation manner of the portable signal terminal. The wearable type mine lamp is divided into an I-shaped identification card and a wrist strap type identification card, and the fixed type mine lamp is divided into a safety cap type identification card and an information miner lamp.
In addition, the invention provides an anti-intrusion and dangerous proximity alarm detection method for mining excavation transportation equipment, which is used for detecting by using the anti-intrusion and dangerous proximity alarm device for mining excavation transportation equipment in the technical scheme and comprises the following steps:
setting an alarm range through a digital coding unit of an embedded control module, wherein the alarm radiuses are respectively eight gears including 1m, 2m, 4m, 6m, 8m, 16m, 32m and COM, and a knob is used for striking a COM gear, so that the embedded control module can be connected with a computer through an RS232 communication interface of the embedded control module, and parameter configuration can be performed on the embedded control module through the computer, and the method mainly comprises the steps of setting the size of any alarm range, setting a double alarm area, setting an annular alarm area, setting an output signal mode, setting a portable signal terminal without alarm, managing the portable signal terminal and the like; when a person wearing the portable signal terminal enters an alarm area, the portable signal terminal vibrates to alarm, the sound-light alarm module sends out corresponding light and sound alarm signals, meanwhile, the output isolation module outputs corresponding switching value contact signals, and a corresponding movement mechanism of the control equipment stops running; when a person wearing the portable signal terminal enters a shutdown area, the portable signal terminal vibrates to alarm, the sound-light alarm module sends out corresponding light and sound alarm signals, meanwhile, the output isolation module outputs corresponding switching value contact signals, and the control equipment stops running; when two devices are close to each other, the two core controllers measure distance mutually, whether the other device enters a self alarm area or not is judged according to the alarm area range and the halt area range which are set respectively, if the other device enters the self alarm area, the sound and light alarm module sends out a corresponding alarm signal, and if the other device enters the self halt area, the sound and light alarm module sends out a response alarm signal and the devices are halted.
Wherein a communication frequency adaptation algorithm is employed. The algorithm divides the danger levels according to the distance between the portable signal terminal and the core controller and the moving speed and the acceleration of the portable signal terminal, and sets a communication frequency value corresponding to each danger level, wherein the two values are in positive correlation. In practical application, the system calls the algorithm to classify the acquired data according to the danger level, and automatically adjusts the communication frequency according to the classification result, the closer the distance is, the faster the moving speed is, and the higher the acceleration is, the higher the communication frequency of the portable signal terminal is, so that the purpose of intensively monitoring the portable signal terminal which is moved at a short distance and a high speed is achieved, and the reliability of the alarm function of the system is improved.
In which a discrete data analysis algorithm is employed. The algorithm sets reasonable threshold values of the maximum moving speed and the acceleration of the portable signal terminal according to the maximum moving speed of underground workers and equipment, compares the analysis processing result of data with the threshold values, further analyzes the distribution rules of outliers exceeding the reasonable range and classifies the outliers, compensates and corrects the outliers according to regular characteristics, abandons the outliers directly in an irregular and recyclable manner, optimizes the algorithm by combining the underground actual conditions, and ensures the alarm reliability of the system.
Wherein, an automatic alarm range scaling algorithm is adopted. The algorithm compares the real-time moving speed of the underground equipment with a preset threshold value, and if the moving speed of the equipment is greater than the threshold value, the alarm range of the equipment is automatically amplified according to a certain proportion, so that the reliable early warning of the equipment during high-speed moving is ensured.
When the prolonged ringing mode is selected, the alarm output signal of the embedded control module is a variable-frequency pulse voltage signal, the closer the portable signal terminal is to the core controller, the higher the output frequency of the pulse voltage signal is, the faster the sound-light alarm module emits the 'tic' sound, and a driver can judge the distance between a person and equipment or the distance between equipment and equipment through the speed of the alarm audio frequency.
The invention has the beneficial effects that:
compared with the prior art and the prior products, the invention has the remarkable advantages that: (1) the system has high reliability and high precision; (2) the core controller adopts a mining pouring and intrinsic safety type, and the sound and light alarm module and the portable signal terminal adopt the mining intrinsic safety type, so that the volume is small, the weight is light, and the power consumption is low; (3) the alarm radius range is divided into seven fixed gears and one free gear, and parameter setting can be flexibly carried out; (4) the sound and light alarm module adopts a sound and light double alarm mode, and emits different sounds and different colors of light aiming at different danger degrees, so that the alarm identification degree is improved; (5) the occurrence of accidents of hurting people by equipment can be effectively reduced, and the collision between the equipment can be prevented, so that the safety of the personnel and the equipment can be effectively protected; (6) the wearing habit of personnel on the portable signal terminal is fully considered, the portable signal terminal is divided into a wearable type and a fixed type, wherein the wearable type is a workcard type and a wrist strap type, and the fixed type is divided into a safety helmet type and an informationized miner lamp type (7) and adopts a communication frequency self-adaptive algorithm, a discrete data analysis algorithm and an alarm range automatic scaling algorithm to improve the alarm reliability.
The invention is specially provided aiming at the accidents that underground excavation transportation equipment hurts people and the equipment collides with each other, fills the gap that no mature and reliable anti-invasion and dangerous approaching alarm device is available in the market, and is beneficial to the safe production of coal mines.
Drawings
In order to make the technical problems, technical solutions and advantageous effects solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and the detailed description. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
FIG. 1 is a block diagram of the system of the present invention.
Fig. 2 is a schematic diagram of the anti-invasion and danger approach alarm between the equipment and the personnel of the invention.
Fig. 3 is a schematic diagram of the device and the device for preventing intrusion and danger approaching alarm.
Detailed Description
Referring to fig. 1, the invention relates to an anti-intrusion and danger approach alarm device for mining excavation and transportation equipment in an underground explosive gas environment, which comprises a core controller 1, an enhanced omnidirectional antenna 2, an audible and visual alarm module 3 and a portable signal terminal 4. The enhanced omnidirectional antenna 2 is installed on the mining and transportation equipment 100 together with the core controller 1 as an accessory of the core controller 1, and two installation modes are provided based on the requirement that the enhanced omnidirectional antenna 2 is installed at the central position of the equipment as much as possible: (1) if the space allows, the core controller 1 can be directly connected with the enhanced omnidirectional antenna 2 and then integrally installed at the center of the equipment, so that the enhanced omnidirectional antenna 2 is kept vertical; (2) if the space is limited, the core controller 1 can be connected with the enhanced omnidirectional antenna 2 through the antenna feeder, so that the enhanced omnidirectional antenna 2 is positioned at the center of the equipment and is kept vertical, and the core controller 1 can be installed at any position within the radius range of the length of the antenna feeder. The sound and light alarm module 3 is arranged in a cab of the excavating and transporting equipment 100 and is used for alarming and reminding; the portable signal terminal 4 is worn by a person and is in distance measurement with the core controller 1 by adopting the ultra-wideband wireless communication technology.
The core controller 1 includes an embedded control module 11, an output isolation module 12 and an intrinsically safe power supply module 13. The embedded control module 11 adopts the intrinsically safe circuit design, is powered by an intrinsically safe power supply module 13, and comprises a core calculation processing unit 111, an RS232 communication interface 112, a digital coding unit 113, an output control unit 114, a power supply management unit 115, an audible and visual alarm driving unit 116, a wireless signal transceiving unit 117 and a self-calculation ranging unit 118. The core computation processing unit 111 realizes data transmission and processing between each functional unit and the interface; the RS232 communication interface 112 is connected with a computer to realize program downloading and resolved data uploading; the digital coding unit 113 realizes the setting of the radius range of the alarm area; the output control unit 114 realizes stop control of the whole equipment actuator; the power management unit 115 implements power supply to all functional units; the sound-light alarm driving unit 116 realizes the driving control of the sound-light alarm module; the wireless signal transceiving unit 117 realizes ultra-wideband signal reception and transmission; the self-solution ranging unit 118 enables real-time distance solution between the core controller and the portable signal terminal. The output isolation module 12 adopts a solid-state relay to realize the isolation of the intrinsic safety circuit and the non-intrinsic safety circuit, and meanwhile, outputs a control signal to control the start and stop of an equipment execution mechanism. The intrinsic safety power module 13 supplies power by adopting non-safety DC 9V-DC 36V wide voltage, the output intrinsic safety voltage is DC12V, the embedded control module 11 supplies power, the intrinsic safety power module 13 and the output isolation module 12 are installed in a single shell for encapsulation, and a multi-core explosion-proof cable is electrically connected with other non-installation equipment.
Portable signal terminal 4 adopts the integrated design, supplies power for core plate through the lithium manganate battery, and the antenna is directly integrated on core plate.
Referring to fig. 2, when a person wearing the portable signal terminal 4 enters the alarm area, the portable signal terminal 4 generates a first vibration and sound alarm signal, the sound and light alarm module 3 emits a first light and sound alarm signal, such as a yellow light flashing accompanied by an alarm sound of "the person approaches to notice", and the output isolation module 12 outputs a corresponding first switching value contact signal to control a corresponding movement mechanism of the equipment to stop operating, such as a heading machine movement mechanism; when a person wearing the portable signal terminal 4 enters a shutdown area, the portable signal terminal 4 sends out a second vibration and sound alarm signal, the sound-light alarm module 3 sends out a second light and sound alarm signal, such as a red light flashing accompanied by a warning sound of 'danger for person please shutdown', and simultaneously the output isolation module 12 outputs a corresponding switching value contact signal to control equipment to stop running, such as controlling a heading machine to stop running;
referring to fig. 3, when two devices approach each other, the two anti-intrusion and danger proximity alarm device core controllers 1 measure distance to each other, and determine whether the other device enters into its own protection zone according to the alarm zone range and the shutdown zone range set by each, if so, the acousto-optic alarm module 3 sends out a corresponding alarm signal, and if so, the acousto-optic alarm module 3 sends out a response alarm signal and the device is shut down.
The working principle of the invention is as follows:
the enhanced omnidirectional antenna 2 is taken as an accessory of the core controller 1 and is installed on the mining equipment together with the core controller 1, meanwhile, the sound-light alarm module 3 is also installed in a cab of the mining equipment, and the portable signal terminal 4 is worn by workers. (1) The core controller 1 adopts an encapsulation and intrinsic safety type, and is powered by DC24V through an equipment electric cabinet; the sound and light alarm module 3 is of a mining intrinsic safety type, is connected with the core controller 1, and is powered by DC12V through the core controller 1; the portable signal terminal 4 adopts a mine intrinsic safety type and is powered by a built-in rechargeable lithium battery. (2) When the device is powered on, the core controller 1 starts to transmit wireless signals to the portable signal terminal 4 and receives the wireless signals sent back by the portable signal terminal 4, through the wireless communication between the core controller 1 and the portable signal terminal 4, the core controller 1 calculates the distance between the two, and judges whether the portable signal terminal 4 enters the alarm range of the core controller 1. If the portable signal terminal 4 enters the alarm range of the core controller 1, the portable signal terminal 4 can give out a vibration alarm to remind people to pay attention, the core controller 1 drives the acousto-optic alarm module 3 to give out a corresponding acousto-optic alarm signal, meanwhile, the output isolation module outputs a corresponding switching value contact signal, and the control equipment stops corresponding action or stops. (3) When the two devices approach each other, the two core controllers 1 measure the distance between each other and judge whether the other side enters the protection area set by itself, if the other side enters the protection area set by itself, the corresponding alarm signal is sent out, and when the devices leave the protection area of the other side, the alarm is automatically released.
The invention designs a corresponding anti-intrusion and dangerous proximity alarm device and a detection method specially for underground mobile equipment of a coal mine, thereby not only realizing the proximity alarm between equipment and people, but also realizing the proximity alarm function between the equipment and the equipment. The anti-invasion and danger approach alarm device can be used in the dangerous environment of gas explosion, has small volume, light weight, low power consumption, convenient installation and maintenance, reliable system, high precision and strong practicability, and fills a big gap in the field.
While the invention has been described in further detail with reference to specific preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. An anti-intrusion and danger approach alarm device for mining excavation transportation equipment is characterized by comprising a core controller, an enhanced omnidirectional antenna, an acousto-optic alarm module and a portable signal terminal; the system comprises a core controller, a portable signal terminal, an enhanced omnidirectional antenna, an output isolation module and a power supply module, wherein the core controller and the portable signal terminal adopt an ultra-wideband wireless communication technology to measure the distance between the core controller and the portable signal terminal in real time; setting different alarm levels by the core controller, and dividing the alarm levels according to the danger degree of the approaching distance; the distance between the alarm area and a core controller attached to mining excavation transportation equipment is larger than a preset distance, and the distance between the alarm area and the core controller attached to the mining excavation transportation equipment is set to be an alarm area; the sound-light alarm module sends different sound-light alarm signals according to different danger degrees;
when a worker wearing the portable signal terminal enters an alarm area, the portable signal terminal sends out a first vibration and sound alarm signal, the sound and light alarm module sends out a first light and sound alarm signal, and the core controller controls an execution mechanism of the mining and transporting equipment to stop running through the output isolation module; when the mining transportation equipment enters a shutdown area, the portable signal terminal sends out a second vibration and sound alarm signal, the sound and light alarm module sends out a second light and sound alarm signal, and the core controller controls the mining transportation equipment to stop running through the output isolation module;
realize the proximity warning each other between the core controller that sets up on the mining excavation transportation equipment of difference, when two installation prevent invading and dangerous proximity alarm device's mining excavation transportation equipment is close to each other, range finding each other between two core controllers, then judge whether other side's equipment gets into self alarm area according to alarm area scope and the shut down district scope of setting for separately: if the mine mining transportation equipment enters the self alarm area, the sound and light alarm module sends out a first light and sound alarm signal, and the core controller controls the execution mechanism of the mining transportation equipment to stop running through the output isolation module; if the mine mining transportation equipment enters the self-shutdown area, the sound-light alarm module sends out a second light and sound alarm signal, and the core controller controls the mining transportation equipment to stop running through the output isolation module.
2. The mining excavation transportation equipment intrusion prevention and danger approaching alarm device according to claim 1, wherein the core controller is of a mining encapsulation and intrinsic safety type and comprises an embedded control module, an output isolation module and an intrinsic safety power supply module;
the embedded control module is powered by an intrinsic safety power supply module and comprises a core calculation processing unit, an RS232 communication interface, a digital coding unit, an output control unit, a power supply management unit, an audible and visual alarm driving unit, a wireless signal transceiving unit and a self-solution ranging unit; the core computing processing unit realizes data transmission and processing between each functional unit and the interface; the RS232 communication interface realizes program downloading and resolved data uploading; the digital coding unit realizes the setting of the radius range of the alarm area; the output control unit realizes the stop control of the actuating mechanism or the whole machine of the mining and excavating transportation equipment; the power management unit supplies power to all the functional units; the sound-light alarm driving unit realizes the driving control of the sound-light alarm module; the wireless signal receiving and transmitting unit realizes the receiving and transmitting of ultra-wideband signals; the self-calculation distance measurement unit realizes real-time distance calculation between the core controller and the portable signal terminal or other core controllers;
the output isolation module adopts a solid-state relay to realize the isolation of an intrinsic safety circuit and a non-intrinsic safety circuit, and simultaneously outputs a control signal to control the start and stop of an equipment actuating mechanism;
the intrinsic safety power supply module supplies power by adopting non-intrinsic safety DC 9V-DC 36V wide voltage, outputs intrinsic safety voltage DC12V and supplies power for the embedded control module, and is installed in an independent shell with the output isolation module for encapsulation, so that the intrinsic safety power supply module is electrically connected with other non-installed equipment.
3. The mining excavation transportation equipment intrusion prevention and danger approaching alarm device according to claim 1, wherein the enhanced omnidirectional antenna has the characteristics of flame retardance, static resistance, firmness and firmness, meets the use requirement of an underground coal mine, is an omnidirectional antenna and can cover a horizontal 360-degree range.
4. The mining excavation transportation equipment intrusion prevention and danger approaching alarm device according to claim 2, wherein the sound and light alarm module is of a mining intrinsic safety type, is connected with the core controller through an intrinsic safety cable, is provided with 2 paths of switching value input signal interfaces, is driven by the sound and light alarm driving unit, and realizes sound alarm and light alarm at the same time.
5. The mining excavation transportation equipment intrusion prevention and danger approaching alarm device according to claim 1, characterized in that the portable signal terminal is installed in a wearable type and a fixed type; the wearable portable mode comprises a work card type identification card and a wrist strap type identification card, and the fixed portable mode comprises a safety helmet type identification card and an information miner lamp;
portable signal terminal is mining ann's type, adopts the design of ann's circuit, and lithium manganate battery power supply has power instruction, low-battery is reminded, vibration warning, chargeable function, and internally integrated has RFID radio frequency chip and induction coil moreover, stores personal information and regards as access control system's identification card.
6. An anti-intrusion and dangerous proximity alarm detection method for mining and transporting equipment, which is used for detection by using the anti-intrusion and dangerous proximity alarm device for mining and transporting equipment according to any one of claims 1 to 5, and is characterized by comprising the following steps:
setting alarm ranges through a digital coding unit of an embedded control module, wherein the alarm radiuses are respectively eight gears including 1m, 2m, 4m, 6m, 8m, 16m, 32m and COM, a knob is used for striking a COM gear, the COM gear is connected with a computer through an RS232 communication interface of the embedded control module, and parameter configuration is performed on the embedded control module through the computer, wherein the parameter configuration comprises any alarm range size setting, double alarm area setting, annular alarm area setting, output signal mode setting, portable signal terminal alarm-free setting and portable signal terminal management; when a person wearing the portable signal terminal enters an alarm area, the portable signal terminal sends out a first vibration and sound alarm signal, the sound and light alarm module sends out a first light and sound alarm signal, and the output isolation module outputs a first switching value contact signal to control a movement mechanism of the mining excavation transportation equipment to stop running; when a person wearing the portable signal terminal enters a shutdown area, the portable signal terminal sends out a second vibration and sound alarm signal, the sound and light alarm module sends out a second light and sound alarm signal, and meanwhile, the output isolation module outputs a second switching value contact signal to control the mining excavation transportation equipment to stop running; when two mining excavation transportation equipment approach each other, two core controllers measure distance each other, judge whether the other side's equipment gets into self protection area according to alarm area scope and shut down the district scope of setting for separately, if get into self alarm area, then the audible and visual alarm module sends first light and audible alarm signal, if get into self shut down the district, then the audible and visual alarm module sends second light and audible alarm signal and control mining excavation transportation equipment and shut down.
7. The mining excavation transportation equipment intrusion prevention and danger approaching alarm detection method according to claim 6, characterized in that the core controller divides danger levels according to the distance between the portable signal terminal and the core controller and the moving speed and acceleration of the portable signal terminal by using a communication frequency adaptive algorithm, and sets a communication frequency value corresponding to each danger level, and the two are in positive correlation; in practical application, the algorithm is called to classify the acquired data according to the danger level, the communication frequency is automatically adjusted according to the classification result, the closer the distance is, the faster the moving speed is, and the higher the acceleration is, the higher the communication frequency of the portable signal terminal is, so that the purpose of intensively monitoring the short-distance and high-speed moving portable signal terminal is achieved, and the reliability of the alarm function is improved.
8. The mining excavation transportation equipment intrusion prevention and danger approaching alarm detection method according to claim 6, characterized in that the core controller sets reasonable threshold values of the maximum moving speed and the acceleration of the portable signal terminal according to the maximum moving speed of underground workers and mining excavation transportation equipment by using a discrete data analysis algorithm, compares the analysis processing result of data with the threshold values, further analyzes the distribution rule and carries out classification processing on outliers exceeding a reasonable range, carries out compensation correction on regular characteristics, abandons the outliers in an irregular and recyclable manner, carries out algorithm optimization by combining with underground practical conditions, and ensures the reliability of system alarm.
9. The method for detecting the intrusion prevention and the danger approach alarm of the mining excavation transportation equipment according to the claim 6, characterized in that the core controller compares the real-time moving speed of the underground mining excavation transportation equipment with a preset threshold value by using an automatic alarm range scaling algorithm, and if the moving speed is greater than the threshold value, the alarm range is automatically amplified according to a certain proportion, so that the reliable early warning of the mining excavation transportation equipment during high-speed moving is ensured.
10. The method for detecting the anti-intrusion and danger approaching alarm of the mining excavation transportation equipment according to claim 6, wherein the sound alarm driving mode of the embedded control module adopts a long-ringing or gradual-change mode, when the long-ringing mode is selected, the alarm output signal of the embedded control module is a constant-voltage level signal, the sound and light alarm module performs circular playing according to preset alarm voice, when the gradual-change mode is selected, the alarm output signal of the embedded control module is a variable-frequency pulse voltage signal, the closer the distance between the portable signal terminal and the core controller is, the higher the output frequency of the pulse voltage signal is, the faster the frequency of the sound and light alarm module sends the 'tic' sound is, and the driver can judge the distance between the personnel and the equipment or between the equipment and the equipment through the speed of the alarm voice frequency.
CN202010179564.1A 2020-03-16 2020-03-16 Mining excavation transportation equipment anti-intrusion and dangerous proximity alarm device and detection method Pending CN111311858A (en)

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