CN111308645A - Auxiliary beam riveting tool for heliostat - Google Patents
Auxiliary beam riveting tool for heliostat Download PDFInfo
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- CN111308645A CN111308645A CN202010186269.9A CN202010186269A CN111308645A CN 111308645 A CN111308645 A CN 111308645A CN 202010186269 A CN202010186269 A CN 202010186269A CN 111308645 A CN111308645 A CN 111308645A
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- supporting
- riveting
- supporting plate
- plate
- heliostat
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/18—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors
- G02B7/182—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors for mirrors
- G02B7/183—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors for mirrors specially adapted for very large mirrors, e.g. for astronomy, or solar concentrators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
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- Optics & Photonics (AREA)
- Sustainable Energy (AREA)
- Thermal Sciences (AREA)
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- Combustion & Propulsion (AREA)
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Abstract
The invention discloses a secondary beam riveting tool for a heliostat, which comprises a base and at least one set of secondary beam riveting unit, wherein the secondary beam riveting unit comprises a first supporting piece, two second supporting pieces and a plurality of third supporting pieces, the first supporting piece comprises a first connecting plate and a first supporting plate, a supporting beam positioning structure is distributed on the riveting surface of the first supporting plate, secondary beam components are sequentially arranged on the secondary beam riveting unit according to the assembling structure of the secondary beam components, and then all the riveting holes are sequentially riveted.
Description
Technical Field
The invention belongs to the field of solar thermal power generation, and particularly relates to a secondary beam riveting tool of a heliostat.
Background
The heliostat in the tower-type solar thermal power generation realizes the function of concentrating sunlight on the heat absorber, and the planeness of the mirror surface of the heliostat influences the reflection precision of the mirror surface and further influences the incident energy of the heat absorber, so the shape of the mirror surface of the heliostat is controlled, and the light concentrating capacity of the heliostat is improved. In order to control the surface shape of the heliostat, the connecting pieces on the mirror support of the heliostat all have the requirement of specific position degree and relative position relation distribution.
The heliostat mirror holder is more in spare part quantity in the assembling process, and the assembling process is time-consuming, especially the assembly of secondary beam subassembly, contains two length differences in the secondary beam subassembly, but the strutbeam of structure unanimity, and the position of two strutbeams in the assembling process is different, assembles the mistake very easily.
Disclosure of Invention
The invention aims to provide a secondary beam riveting tool for a heliostat, which can realize quick and accurate riveting of a secondary beam assembly and can reduce the labor intensity of workers.
In order to solve the problems, the technical scheme of the invention is as follows:
a secondary beam riveting tool for a heliostat comprises a base and at least one set of secondary beam riveting unit, wherein the secondary beam riveting unit comprises a first supporting piece, two second supporting pieces and a plurality of third supporting pieces;
the first supporting piece comprises a first connecting plate and a first supporting plate, the first connecting plate is connected with the first supporting plate at an included angle, the first supporting piece is fixedly connected with the base through the first connecting plate, a plurality of supporting beam positioning structures and a plurality of first rivet through holes are distributed on the first supporting plate along the installation direction of the auxiliary beam, and one surface, far away from the base, of the first supporting plate is defined as a riveting surface of the first supporting plate;
the two second supporting pieces are respectively arranged at two ends of the first supporting plate along the mounting direction of the auxiliary beam and are fixedly arranged on riveting surfaces of the first supporting plate, one end, perpendicular to the mounting direction of the auxiliary beam, of each second supporting piece extends out of the first supporting plate, a plurality of second rivet through holes are formed in one end, extending out of the first supporting plate, of each second supporting piece, and one surface, far away from the first supporting plate, of each second supporting piece is a riveting surface of each second supporting piece;
the third supporting pieces are arranged on the first supporting plate along the installation direction of the auxiliary beam and are positioned between the two second supporting pieces, each third supporting piece comprises a third connecting plate, a supporting beam placing groove and a third supporting plate which are sequentially connected, the upper end face of each third connecting plate is fixedly connected with the non-riveting surface of the first supporting plate, the supporting beam placing groove and the third supporting plate extend out of the first supporting plate and are positioned on the same side of the extending end of each second supporting piece, at least one third rivet through hole is formed in each third supporting plate, the surface, far away from the supporting beam placing groove, of each third supporting plate is the riveting surface of the corresponding third supporting plate, and the riveting surfaces of the second supporting pieces and the riveting surface of each third supporting plate are positioned on the same plane;
when the auxiliary beam assembly is riveted by using the auxiliary beam riveting tool, firstly, an L-shaped support beam is reversely buckled into the support beam placing groove, the L-shaped support beam is positioned according to the position of the support beam positioning structure, riveting holes in the L-shaped support beam are aligned with the first rivet through hole, then, an auxiliary beam is placed on the L-shaped support beam, the riveting holes in the auxiliary beam are respectively aligned with the second rivet through hole, the riveting holes in the L-shaped support beam and the third rivet through hole, finally, a double-type adjusting sheet is placed on a riveting surface of the auxiliary beam, the installation position of the double-type adjusting sheet corresponds to the second support member and the third support member, the riveting holes in the double-type adjusting sheet are aligned with the riveting holes in the auxiliary beam, and the auxiliary beam assembly is riveted.
Preferably, the base adopts a truss structure, the base is an isosceles terrace with a small upper part and a large lower part, and the auxiliary beam riveting units are arranged in a ladder shape along the two side waists of the isosceles terrace.
Preferably, the base is formed by welding rectangular steel pipes.
Preferably, the first connecting plate and the base, the second supporting member and the first supporting plate, and the third connecting plate and the first supporting plate are all fixedly connected in a welding manner.
Preferably, the second rivet via hole and the third rivet via hole are arranged to be kidney-shaped holes.
Preferably, the bottom of the base is also provided with a plurality of casters.
Preferably, a plurality of first reinforcing rib plates are arranged at the connection part of the first connecting plate and the first supporting plate.
Preferably, a plurality of second reinforcing rib plates are arranged at the connecting positions of the supporting beam placing grooves and the third supporting plate.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following advantages and positive effects:
1) the invention provides a secondary beam riveting tool for a heliostat, which comprises a base and at least one set of secondary beam riveting unit, wherein the secondary beam riveting unit comprises a first supporting piece, two second supporting pieces and a plurality of third supporting pieces, the first supporting piece comprises a first connecting plate and a first supporting plate, a supporting beam positioning structure is distributed on the riveting surface of the first supporting plate, secondary beam components are sequentially arranged on the secondary beam riveting unit according to the assembling structure of the secondary beam components, and then all the riveting holes are sequentially riveted.
2) According to the auxiliary beam riveting tool for the heliostat, the base is of the truss structure, the base is an isosceles terrace with a small upper part and a large lower part, the auxiliary beam riveting units are arranged in a step shape along the two side waists of the isosceles terrace, and are used for riveting the auxiliary beam assembly, so that riveting of multiple sets of auxiliary beam assemblies can be completed simultaneously, the riveting efficiency is greatly improved, the base is of the truss structure, the weight of the base can be reduced, and materials are saved.
Drawings
Fig. 1 is an assembly view of a secondary beam riveting tool of a heliostat according to an embodiment of the invention;
FIG. 2 is a block diagram of a base provided by an embodiment of the present invention;
FIG. 3 is a structural diagram of a secondary beam riveting unit provided by an embodiment of the invention;
fig. 4 is a structural diagram of a first reinforcing rib plate and a second reinforcing rib plate according to an embodiment of the present invention;
FIG. 5 is an enlarged view of a portion of the first and second supports provided by an embodiment of the present invention;
FIG. 6 is a schematic view of a corbel positioning structure according to an embodiment of the present disclosure;
FIG. 7 is an enlarged view of a portion of the first support and the third support according to an embodiment of the present invention;
FIG. 8 is a block diagram of a third support member provided in accordance with an embodiment of the present invention;
FIG. 9 is a side view of a corbel placement provided by an embodiment of the present invention;
FIG. 10 is an enlarged view of a portion of the placement of a corbel provided by an embodiment of the present invention;
FIG. 11 is a view of a secondary beam placement provided by an embodiment of the present invention;
FIG. 12 is an enlarged partial view of the placement of secondary beams provided by an embodiment of the present invention;
FIG. 13 is a diagram illustrating dual tab placement according to an embodiment of the present invention;
FIG. 14 is an enlarged view of a portion of a dual tab placement provided by an embodiment of the present invention.
Description of reference numerals:
1: a base; 2: a secondary beam riveting unit; 21: a first support member; 211: a first connecting plate; 212: a first support plate; 2121: a first rivet via hole; 2122: a support beam positioning structure; 213: a first reinforcing rib plate; 22: a second support member; 221: a second rivet via hole; 23: a third support member; 231: a third connecting plate; 232: the supporting beam placing groove; 233: a third support plate; 2331: a third rivet via hole; 234: a second reinforcing rib plate; 3: the secondary beam assembly: 31: supporting a beam; 311: a first support beam; 312: a second corbel; 32: a secondary beam; 33: a dual-type adjustment sheet; 4: and a caster.
Detailed Description
The secondary beam riveting tool of the heliostat provided by the invention is further described in detail with reference to the accompanying drawings and specific embodiments. Advantages and features of the present invention will become apparent from the following description and from the claims.
Referring to fig. 1 to 8, the invention provides a secondary beam riveting tool for a heliostat, which includes a base 1 and at least one set of secondary beam riveting unit 2, and referring to fig. 3, the secondary beam riveting unit 2 includes a first supporting member 21, two second supporting members 22 and a plurality of third supporting members 23.
Referring to fig. 4, the first supporting member 21 includes a first connecting plate 211 and a first supporting plate 212, the first connecting plate 211 and the first supporting plate 212 are connected at an included angle, the included angle is matched with the slope angle of the isosceles trapezoid, in this embodiment, the first supporting member 21 is an elongated thin sheet metal member with a bending included angle of 65 °, that is, the included angle between the first connecting plate 211 and the second supporting plate 212 is 65 °. The first supporting member 21 is fixedly connected to the base 1 through the first connecting plate 211, and in this embodiment, the first connecting plate 211 is fixedly connected to the base 1 through welding. Referring to fig. 5, a plurality of first rivet through holes 2121 are formed in the first support plate 212 along the installation direction of the secondary beam 32, referring to fig. 6, a support beam positioning structure 2122 is further disposed on the first support plate 212, in this embodiment, a set of secondary beam assemblies 3 includes two support beams with different lengths but consistent structures, referring to fig. 8, and a first support beam 311 and a second support beam 312, so that the support beam positioning structure 2122 is disposed on the first support plate 212, and the first support beam 311 and the second support beam 312 can be prevented from being misplaced. The surface of the first support plate 212 remote from the base 1 is defined as the riveting surface of the first support plate 212. Preferably, as shown in fig. 4, a plurality of first reinforcing rib plates 213 are provided at the connection of the first connection plate 211 and the first support plate 212 for reinforcing the rigidity of the first support 21.
Referring to fig. 3, two second supporting members 22 are respectively disposed at two ends of the first supporting plate 212 along the installation direction of the secondary beam 32 and are fixedly installed on the riveting surfaces of the first supporting plate 212, in this embodiment, the second supporting members 22 are welded on the riveting surfaces of the first supporting plate 212, and in this embodiment, the thickness of the second supporting members 22 is the same as that of the secondary beam 31. Referring to fig. 4, one end of the second supporting member 22 perpendicular to the installation direction of the secondary beam extends out of the first supporting plate 212, referring to fig. 5, one end of the second supporting member 22 extending out of the first supporting plate 212 is provided with a plurality of second rivet through holes 221, in this embodiment, one second rivet through hole 221 is respectively formed on each of the left side and the right side of the second supporting member 22, and the second rivet through holes 221 are arranged as kidney-shaped holes, so that rivet avoiding space during riveting is increased, riveting of secondary beams 32 of different models can be compatible, and one surface of the second supporting member 22 away from the first supporting plate 212 is a riveting surface of the second supporting member 22.
Referring to fig. 3, a plurality of third supporting members 23 are disposed on the first supporting plate 212 and between the two second supporting members 22 along the installation direction of the sub-beams, referring to fig. 8, each third supporting member 23 includes a third connecting plate 231, a supporting beam placing groove 232 and a third supporting plate 233, which are connected in sequence, in this embodiment, the third supporting member 23 is shaped as a profileThe thin sheet metal part of (2). Referring to fig. 7, the upper end surface of the third connecting plate 231 is fixedly connected to the non-riveting surface of the first supporting plate 212, in this embodiment, the upper end surface of the third connecting plate 231 is fixedly connected to the non-riveting surface of the first supporting plate 212 by welding, the beam-placing groove 232 and the third supporting plate 233 extend out of the first supporting plate 212 and are located at the same side as the extending end of the second supporting member 22, at least one third rivet passing hole 2331 is formed in the third supporting plate 233, in this embodiment, one third rivet passing hole 2331 is formed in each of the left and right sides of the third supporting plate 233, and the third rivet passing hole 2331 is a waist-shaped hole, so that a rivet avoiding space during riveting is increased, and riveting of the secondary beams 32 of different types can be compatible. The surface of the third supporting plate 233 away from the rest groove 232 is a riveting surface of the third supporting plate 233, and the riveting surface of the second supporting member 22 and the riveting surface of the third supporting plate 233 are on the same plane. Preferably, as shown in fig. 4, two second reinforcement plates 234 are provided at the junction of the corbel placing groove 232 and the third support plate 233 for reinforcing the rigidity of the third support 23.
The application method of the secondary beam riveting tool of the heliostat provided by the invention is described as follows, and is shown in fig. 9 to 14. First, referring to fig. 9 and 10, the support beam 31 is placed; referring to fig. 10, the support beam 31 is an L-shaped support beam, and when the support beam 31 is placed, the support beam 31 is reversely buckled into the support beam placing groove 232, that is, one side of the support beam 31 is placed in the support beam placing groove 232, the other side of the support beam 31 is attached to the riveting surface of the first support plate 212, and the riveting hole on the support beam 31 is aligned with the first rivet through hole 2121. Referring to fig. 9, in the present embodiment, the support beam 31 includes a first support beam 311 and a second support beam 312, the first support beam 311 and the second support beam 312 have different lengths, the first support beam 311 has a longer length, the second support beam 312 has a shorter length, but the two structures are the same, so that in order to misplace the first support beam 311 and the second support beam 312 when a worker places them, a support beam positioning structure 2122 is disposed on the first support plate 212, and the first support beam 311 and the second support beam 312 are sequentially placed according to the support beam positioning structure 2122. Then, referring to fig. 11 and 12, the sub-beams 32 are placed; the sub-beam 32 is placed on the support beam 31, and in this embodiment, the riveting surface of the support beam 31, the riveting surface of the second support 22, and the riveting surface of the third support plate 233 are located on the same plane, so that the bottom surface of the sub-beam 32 is attached to the riveting surface of the second support 22, the riveting surface of the support beam 31, and the riveting surface of the third support plate 233, and the distribution of the riveting holes on the sub-beam 32 is aligned with the second rivet via hole 221, the riveting holes on the support beam 31, and the third rivet via hole 2331. Finally, referring to fig. 13 and 14, placing the dual-type tab 33 on the secondary beam 32, where the installation position of the dual-type tab 33 corresponds to the positions of the second support 22 and the third support 23, in this embodiment, installing five dual-type tabs 33 in total, and aligning the riveting holes of the dual-type tab 33 with the riveting holes on the secondary beam 32; and inserting the self-plugging rivets into the riveting holes, clamping the self-plugging rivets into a riveter, lightly pressing the riveter, keeping the riveter vertical to a riveting surface, and pulling the riveter to complete riveting.
The invention provides a secondary beam riveting tool for a heliostat, which comprises a base 1 and at least one set of secondary beam riveting unit 2, wherein the secondary beam riveting unit 2 comprises a first supporting piece 21, two second supporting pieces 22 and a plurality of third supporting pieces 23, the first supporting piece 21 comprises a first connecting plate 211 and a first supporting plate 212, a supporting beam positioning structure 2122 is distributed on the riveting surface of the first supporting plate 212, secondary beam assemblies 3 are sequentially arranged on the secondary beam riveting unit 2 according to the assembling structures of the secondary beam assemblies, then all the riveting holes are riveted in sequence, and by providing the secondary beam riveting tool, the quick riveting of the secondary beam assemblies 3 can be realized, the labor intensity of workers can be reduced, meanwhile, the supporting beam positioning structure 2122 can be used for positioning different supporting beams 31, the assembling errors of the supporting beams are prevented, and the accurate riveting of the secondary beam assemblies is realized.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, it is still within the scope of the present invention if they fall within the scope of the claims of the present invention and their equivalents.
Claims (8)
1. The auxiliary beam riveting tool for the heliostat is characterized by comprising a base and at least one set of auxiliary beam riveting unit, wherein the auxiliary beam riveting unit comprises a first supporting piece, two second supporting pieces and a plurality of third supporting pieces;
the first supporting piece comprises a first connecting plate and a first supporting plate, the first connecting plate is connected with the first supporting plate at an included angle, the first supporting piece is fixedly connected with the base through the first connecting plate, a plurality of supporting beam positioning structures and a plurality of first rivet through holes are distributed on the first supporting plate along the installation direction of the auxiliary beam, and one surface, far away from the base, of the first supporting plate is defined as a riveting surface of the first supporting plate;
the two second supporting pieces are respectively arranged at two ends of the first supporting plate along the mounting direction of the auxiliary beam and are fixedly arranged on riveting surfaces of the first supporting plate, one end, perpendicular to the mounting direction of the auxiliary beam, of each second supporting piece extends out of the first supporting plate, a plurality of second rivet through holes are formed in one end, extending out of the first supporting plate, of each second supporting piece, and one surface, far away from the first supporting plate, of each second supporting piece is a riveting surface of each second supporting piece;
the third supporting pieces are arranged on the first supporting plate along the installation direction of the auxiliary beam and are positioned between the two second supporting pieces, each third supporting piece comprises a third connecting plate, a supporting beam placing groove and a third supporting plate which are sequentially connected, the upper end face of each third connecting plate is fixedly connected with the non-riveting surface of the first supporting plate, the supporting beam placing groove and the third supporting plate extend out of the first supporting plate and are positioned on the same side of the extending end of each second supporting piece, at least one third rivet through hole is formed in each third supporting plate, the surface, far away from the supporting beam placing groove, of each third supporting plate is the riveting surface of the corresponding third supporting plate, and the riveting surfaces of the second supporting pieces and the riveting surface of each third supporting plate are positioned on the same plane;
when the auxiliary beam assembly is riveted by using the auxiliary beam riveting tool, firstly, an L-shaped support beam is reversely buckled into the support beam placing groove, the L-shaped support beam is positioned according to the position of the support beam positioning structure, riveting holes in the L-shaped support beam are aligned with the first rivet through hole, then, an auxiliary beam is placed on the L-shaped support beam, the riveting holes in the auxiliary beam are respectively aligned with the second rivet through hole, the riveting holes in the L-shaped support beam and the third rivet through hole, finally, a double-type adjusting sheet is placed on a riveting surface of the auxiliary beam, the installation position of the double-type adjusting sheet corresponds to the second support member and the third support member, the riveting holes in the double-type adjusting sheet are aligned with the riveting holes in the auxiliary beam, and the auxiliary beam assembly is riveted.
2. The secondary beam riveting tool for the heliostat according to claim 1, wherein the base is of a truss structure and is an isosceles terrace with a small top and a large bottom, and a plurality of sets of secondary beam riveting units are arranged in a step shape along two side waists of the isosceles terrace.
3. The heliostat secondary beam riveting tool according to claim 2, wherein the base is formed by welding rectangular steel pipes.
4. The secondary beam riveting tool for the heliostat according to claim 1, wherein the first connecting plate and the base, the second supporting member and the first supporting plate, and the third connecting plate and the first supporting plate are fixedly connected by welding.
5. The heliostat secondary beam riveting tool of claim 1, wherein the second and third rivet vias are arranged as kidney-shaped holes.
6. The heliostat secondary beam riveting tool according to claim 1, wherein the bottom of the base is further provided with a plurality of casters.
7. The heliostat secondary beam riveting tool according to claim 1, wherein a plurality of first reinforcing rib plates are arranged at the joint of the first connecting plate and the first supporting plate.
8. The secondary beam riveting tool of a heliostat according to claim 1, wherein a plurality of second reinforcing rib plates are arranged at the joint of the secondary beam placing groove and the third supporting plate.
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CN202010186269.9A CN111308645B (en) | 2020-03-17 | 2020-03-17 | Auxiliary beam riveting tool for heliostat |
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CN117548611A (en) * | 2024-01-08 | 2024-02-13 | 京源中科科技(泉州)有限公司 | Heliostat support lock riveting intelligent production line |
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CN117548611B (en) * | 2024-01-08 | 2024-03-29 | 京源中科科技(泉州)有限公司 | Heliostat support lock riveting intelligent production line |
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