CN111305056A - A maintenance-free or less maintenance bridge bearing - Google Patents
A maintenance-free or less maintenance bridge bearing Download PDFInfo
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- CN111305056A CN111305056A CN202010218619.5A CN202010218619A CN111305056A CN 111305056 A CN111305056 A CN 111305056A CN 202010218619 A CN202010218619 A CN 202010218619A CN 111305056 A CN111305056 A CN 111305056A
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- 238000012423 maintenance Methods 0.000 title claims abstract description 39
- 238000005260 corrosion Methods 0.000 claims abstract description 20
- 238000007789 sealing Methods 0.000 claims abstract description 12
- 238000005192 partition Methods 0.000 claims description 24
- 238000003466 welding Methods 0.000 claims description 5
- 230000007704 transition Effects 0.000 claims description 4
- 230000004888 barrier function Effects 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 9
- 230000007797 corrosion Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 8
- 239000010935 stainless steel Substances 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/04—Bearings; Hinges
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Abstract
一种免维护或少维护桥梁支座,包括上座板、中座板、下座板,在上座板和下座板上设有用于与桥梁连接的锚固螺栓组件:上座板的下表面为平面,在上座板的下表面上对应两侧或四侧均设有防尘隔板,防尘隔板垂直于上座板的下表面设置;在防尘隔板的上方固定有防尘挡板Ⅰ,防尘挡板Ⅰ垂直于防尘隔板设置;在锚固螺栓组件的头部设有对螺栓头进行密封的封闭组件。本支座具有优异的防尘、耐腐蚀效果,可以有效保护桥梁支座摩擦副,避免地脚螺栓及主材的锈蚀,进而减少支座的维护次数,达到少维护或免维护的目的,大幅降低支座的全生命周期成本。
A maintenance-free or less maintenance bridge bearing, comprising an upper seat plate, a middle seat plate and a lower seat plate, an anchor bolt assembly for connecting with a bridge is arranged on the upper seat plate and the lower seat plate: the lower surface of the upper seat plate is a plane, The lower surface of the upper seat plate is provided with dust-proof baffles on two or four sides correspondingly, and the dust-proof baffles are arranged perpendicular to the lower surface of the upper seat plate; The dust baffle I is arranged perpendicular to the dust baffle; the head of the anchor bolt assembly is provided with a sealing assembly for sealing the bolt head. The bearing has excellent dust-proof and corrosion-resistant effects, which can effectively protect the friction pair of the bridge bearing, avoid the corrosion of the anchor bolts and the main material, thereby reducing the maintenance times of the bearing, achieving the purpose of less maintenance or maintenance-free, and greatly reducing the cost of maintenance. Reduce the life cycle cost of the bearing.
Description
技术领域technical field
本发明涉及桥梁支座技术领域,具体说的是一种免维护或少维护桥梁支座。The invention relates to the technical field of bridge bearings, in particular to a maintenance-free or less maintenance bridge bearing.
背景技术Background technique
桥梁设计寿命长,对其附属构件进行定期的维护保养是保证长寿命的必要措施。桥梁支座在使用期间,一般要求每年定期进行一次检查及养护,维护项目主要包括:(1)检查地脚螺栓有无剪断,检查地脚螺栓有无锈死,松动地脚螺栓一次,以免螺纹锈死,然后重新紧固;(2)检查支座防尘密封裙有无破损;(3)检查导向限位板有无剪断;(4)检查支座相对位移是否均匀,逐个记录支座位移量;(5)清除支座附近的杂物,擦净不锈钢表面的灰尘;(6)校核并定点检查支座高度变化,以便校核支座内聚四氟乙烯的磨损情况;(7)定期给支座钢件进行油漆防锈处理(不锈钢滑动面除外)。从上述维护项目来看,地脚螺栓维护、防尘装置维护和表面油漆维护在支座维护中的重要性最高,维护工作难度和耗费工作量也最大,尤其在复杂的地质和环境条件下,线路维护工作将面临多重严酷环境问题,维护工作将异常艰苦。目前常规的支座并没有对上述结构进行特殊设计和保护,导致支座维护次数增加、支座维护困难、支座维护成本高等问题,亟需进行免维护或少维护支座设计。The bridge is designed to have a long service life, and regular maintenance of its auxiliary components is a necessary measure to ensure a long service life. During the use of the bridge support, it is generally required to carry out regular inspection and maintenance once a year. The maintenance items mainly include: (1) Check whether the anchor bolts are sheared, check whether the anchor bolts are rusted, and loosen the anchor bolts once to avoid threading. (2) Check whether the dustproof sealing skirt of the bearing is damaged; (3) Check whether the guide limit plate is sheared; (4) Check whether the relative displacement of the bearing is uniform, and record the displacement of the bearing one by one (5) Remove the sundries near the support and wipe the dust on the stainless steel surface; (6) Check and check the height change of the support at a fixed point, so as to check the wear of the PTFE in the support; (7) Regularly paint and rust-proof the steel parts of the bearing (except for the stainless steel sliding surface). From the above maintenance items, anchor bolt maintenance, dustproof device maintenance and surface paint maintenance are the most important in bearing maintenance, and maintenance work is also the most difficult and labor-intensive, especially under complex geological and environmental conditions. The line maintenance work will face multiple severe environmental problems, and the maintenance work will be extremely difficult. At present, conventional supports do not have special design and protection for the above-mentioned structures, resulting in increased support maintenance times, difficulty in support maintenance, and high support maintenance costs. Maintenance-free or low-maintenance support design is urgently needed.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本发明提供一种免维护或少维护桥梁支座,通过防尘结构设计和螺栓保护结构设计,能完全解决上述现有技术的不足之处。In order to solve the above technical problems, the present invention provides a maintenance-free or less maintenance bridge support, which can completely solve the above-mentioned deficiencies of the prior art through the design of the dust-proof structure and the design of the bolt protection structure.
为实现上述技术目的,所采用的技术方案是:一种免维护或少维护桥梁支座,包括上座板、中座板、下座板,在上座板和下座板上设有用于与桥梁连接的锚固螺栓组件:In order to achieve the above technical purpose, the adopted technical scheme is: a maintenance-free or less maintenance bridge bearing, including an upper seat plate, a middle seat plate and a lower seat plate, and the upper seat plate and the lower seat plate are provided with a bridge for connecting with the bridge. The Anchor Bolt Assembly:
上座板的下表面为平面,在上座板的下表面上对应两侧或四侧均设有防尘隔板,防尘隔板垂直于上座板的下表面设置;The lower surface of the upper seat plate is flat, and the lower surface of the upper seat plate is provided with dust-proof partitions on corresponding two sides or four sides, and the dust-proof partitions are arranged perpendicular to the lower surface of the upper seat plate;
在防尘隔板的上方固定有防尘挡板Ⅰ,防尘挡板Ⅰ垂直于防尘隔板设置;A dust-proof baffle I is fixed above the dust-proof baffle, and the dust-proof baffle I is arranged perpendicular to the dust-proof baffle;
在锚固螺栓组件的头部设有对螺栓头进行密封的封闭组件。The head of the anchor bolt assembly is provided with a closure assembly for sealing the bolt head.
防尘挡板Ⅰ的下方设有固定在下座板上的防尘挡板Ⅱ,防尘挡板Ⅱ与防尘挡板Ⅰ形成错层结构。The lower part of the dust-proof baffle I is provided with a dust-proof baffle II fixed on the lower seat plate, and the dust-proof baffle II and the dust-proof baffle I form a staggered structure.
防尘隔板为弧形板。The dust-proof partition is an arc-shaped plate.
下座板上部柱面与下座板的底板上表面圆滑过渡,下座板的底板上表面具有向外侧下方倾斜的坡度。封闭组件包括防腐蚀垫圈和螺栓盖帽,螺栓盖帽套设有在锚固螺栓组件的螺栓头外部,螺栓盖帽内壁上设有内螺纹,防腐蚀垫圈套设有锚固螺栓组件的螺栓头下方,防腐蚀垫圈的外壁上设有与内螺纹相配合的外螺纹。The upper cylindrical surface of the lower seat plate and the upper surface of the bottom plate of the lower seat plate have a smooth transition, and the upper surface of the bottom plate of the lower seat plate has a slope inclined to the outer side and downward. The closure assembly includes an anti-corrosion washer and a bolt cap, the bolt cap is sleeved on the outside of the bolt head of the anchor bolt assembly, the inner wall of the bolt cap is provided with an internal thread, the anti-corrosion washer is sleeved under the bolt head of the anchor bolt assembly, and the anti-corrosion washer is provided. The outer wall is provided with an external thread matched with the internal thread.
下座板上部柱面向内收腰。The upper column of the lower seat pan faces in at the waist.
封闭组件包括防腐蚀垫圈和螺栓盖帽,螺栓盖帽套设有在锚固螺栓组件的螺栓头外部,螺栓盖帽内壁上设有内螺纹,防腐蚀垫圈套设有锚固螺栓组件的螺栓头下方,防腐蚀垫圈的外壁上设有与内螺纹相配合的外螺纹。The closure assembly includes an anti-corrosion washer and a bolt cap, the bolt cap is sleeved on the outside of the bolt head of the anchor bolt assembly, the inner wall of the bolt cap is provided with an internal thread, the anti-corrosion washer is sleeved under the bolt head of the anchor bolt assembly, and the anti-corrosion washer is provided. The outer wall is provided with an external thread matched with the internal thread.
防腐蚀垫圈和螺栓盖帽的下方压设有套设有锚固螺栓组件的螺栓头下方的密封垫圈。The anti-corrosion washer and the lower part of the bolt cap are pressed with a sealing washer under the bolt head sleeved with the anchor bolt assembly.
密封垫圈为非金属垫圈。Gaskets are non-metallic gaskets.
上座板和防尘隔板一体铸造成型或分体式连接,当分体式连接时采用螺栓连接或焊接。The upper seat plate and the dust-proof partition are integrally cast and formed or connected in a split type. When the split type is connected, bolt connection or welding is used.
防尘挡板Ⅰ通过焊接、螺栓连接或抽插连接中的一种固定在防尘隔板上。The dust-proof baffle I is fixed on the dust-proof baffle by one of welding, bolt connection or plug-in connection.
本发明有益效果是:本支座具有优异的防尘、耐腐蚀效果,可以有效保护桥梁支座摩擦副,避免地脚螺栓及主材的锈蚀,进而减少支座的维护次数,达到少维护或免维护的目的,大幅降低支座的全生命周期成本。The beneficial effects of the invention are: the bearing has excellent dust-proof and corrosion-resistant effects, which can effectively protect the friction pair of the bridge bearing, avoid the corrosion of the anchor bolts and the main material, thereby reduce the maintenance times of the bearing, and achieve less maintenance or maintenance. The purpose of maintenance-free, greatly reducing the whole life cycle cost of the bearing.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是是本发明防尘隔板与上座板的结构组合图;Fig. 2 is the structural combination diagram of the dust-proof partition plate of the present invention and the upper seat plate;
图3是本发明防尘隔板的结构主视图;Fig. 3 is the structural front view of the dust-proof partition of the present invention;
图4是本发明防尘隔板的结构俯视图;Fig. 4 is the structure top view of the dust-proof partition of the present invention;
图5是本发明封闭组件的结构示意图;Fig. 5 is the structural schematic diagram of the closing assembly of the present invention;
图中:1、上座板;2、中座板;3、下座板;4、锚固螺栓组件;11、导向板;12、防尘隔板;13防尘挡板Ⅰ;14、防尘挡板Ⅱ;41、封闭组件;411、螺栓盖帽;412、防腐蚀垫圈;413、密封垫圈。In the picture: 1. Upper seat plate; 2. Middle seat plate; 3. Lower seat plate; 4. Anchor bolt assembly; 11. Guide plate; 12. Dust-proof partition; 13. Dust-proof baffle I; Plate II; 41, closure assembly; 411, bolt cap; 412, anti-corrosion gasket; 413, sealing gasket.
具体实施方式Detailed ways
结合附图和具体实施例对本发明加以说明,但是,本发明并不局限于本实施例。The present invention will be described with reference to the accompanying drawings and specific embodiments, but the present invention is not limited to the embodiments.
一种免维护或少维护桥梁支座,在基本环境下可以免维护,在恶劣环境下,例如风沙环境下可以少维护,桥梁支座包括上座板1、中座板2、下座板3,上座板1、中座板2、下座板3从上至下依次设置,例如、单向桥梁支座、多向桥梁支座、双曲面支座、球型支座等,在上座板1和下座板3上设有用于与桥梁连接的锚固螺栓组件4,锚固螺栓组件4通过地脚螺栓穿过上座板1或下座板3上预留的安装孔,实现与梁体或墩顶的连接。A maintenance-free or low-maintenance bridge bearing, which can be maintenance-free in a basic environment and less maintenance in a harsh environment, such as a sandstorm environment, the bridge bearing comprises an
如图1所示,上座板1的下表面为平面,在上座板1的下表面上对应两侧或四侧均设有防尘隔板12,防尘隔板12垂直于上座板1的下表面设置;当上座板1的下表面设用于下座板导向的导向板11时,与两块导向板11相垂直的上座板1的下表面上对应设置两块防尘隔板12,两块防尘隔板2与两块导向板11围成防尘空间,如图2、图3、图4所示,防尘隔板2的安装位置要不影响支座的水平位移,其内侧的形状结构最优与支座下座板外表面相配合,下座板的上部为圆柱,即防尘隔板2为弧形板,最优为圆弧形板。As shown in FIG. 1 , the lower surface of the
上座板1和防尘隔板12一体铸造成型或分体式连接,当分体式连接时采用螺栓连接或焊接。The
在防尘隔板12的上方固定有防尘挡板Ⅰ13,防尘挡板Ⅰ13垂直于防尘隔板12设置,防尘挡板Ⅰ13朝向下座板设置,并与下座板外表面之间具有一定距离,该距离要满足支座的水平位移,防尘挡板Ⅰ13的内侧形状最优与支座下座板外表面相配合,下座板的上部为圆柱,即防尘挡板Ⅰ13的内侧形状为圆弧形。防尘隔板12和防尘挡板Ⅰ13组成的防尘结构,能够防止灰尘及其他杂质进入到各座板之间的摩擦副内。A dust-proof baffle I13 is fixed above the dust-
防尘挡板Ⅰ13通过焊接、螺栓连接或抽插连接中的一种固定在防尘隔板12上。The dust-proof baffle plate I13 is fixed on the dust-
在锚固螺栓组件4的头部设有对螺栓头进行密封的封闭组件41,封闭组件41防止地脚螺栓锈蚀。The head of the anchor bolt assembly 4 is provided with a closing assembly 41 for sealing the bolt head, and the closing assembly 41 prevents the anchor bolt from rusting.
防尘挡板Ⅰ13的下方设有固定在下座板3上的防尘挡板Ⅱ14,防尘挡板Ⅱ14与防尘挡板Ⅰ13形成错层结构,使防尘挡板Ⅱ14,防尘挡板Ⅱ14与防尘挡板Ⅰ13形成迷路,进一步防尘。The bottom of the dust-proof baffle I13 is provided with a dust-proof baffle II14 fixed on the lower seat plate 3. The dust-proof baffle II14 and the dust-proof baffle I13 form a staggered structure, so that the dust-proof baffle II14 and the dust-proof baffle II14 It is lost with the dust baffle I13 to further prevent dust.
下座板3上部柱面与下座板3的底板上表面圆滑过渡,下座板3的底板上表面具有向外侧下方倾斜的坡度,即下座板3的上部柱面底部与底板上表面外边缘具有高度差,该设计防支座表面积水积露。The upper cylindrical surface of the lower seat plate 3 and the upper surface of the bottom plate of the lower seat plate 3 have a smooth transition. The edge has a height difference, and the design prevents the accumulation of water on the surface of the bearing.
下座板3上部柱面向内收腰,即节省成本,又能防积水积露。The upper column of the lower seat plate 3 faces inward and is waisted, which not only saves costs, but also prevents the accumulation of water and dew.
如图5所示,封闭组件41包括防腐蚀垫圈412和螺栓盖帽411,螺栓盖帽411套设有在锚固螺栓组件4的螺栓头外部,螺栓盖帽411内壁上设有内螺纹,防腐蚀垫圈412套设有锚固螺栓组件4的螺栓头下方,防腐蚀垫圈412的外壁上设有与内螺纹相配合的外螺纹。该密封结构可快速拆卸,不影响锚固螺栓组件4的拆卸与安装。As shown in FIG. 5 , the closure assembly 41 includes an
防腐蚀垫圈412和螺栓盖帽411的下方压设有套设有锚固螺栓组件4的螺栓头下方的密封垫圈413。The
密封垫圈413为非金属垫圈。The sealing
实施例1Example 1
一种免维护或少维护桥梁支座,主要由上座板1、中座板2、下座板3和锚固螺栓组件4等部件组成。上座板1的下表面螺栓安装有呈“跑道型”结构的防尘隔板12组成。防尘隔板12下方安装有不锈钢防尘挡板13,不锈钢防尘挡板Ⅰ13垂直于防尘隔板12,防尘挡板Ⅰ13和防尘隔板组成防尘结构。锚固组件4有地脚螺栓、套筒、螺杆和封闭结构组成,封闭结构由螺栓盖帽41、钢垫圈和非金属垫圈组成。螺栓盖帽41设置有内螺纹,钢垫圈设置有外螺纹,螺栓盖帽41与钢垫圈螺纹配合,并压紧非金属垫圈,将地脚螺栓封闭在密闭的空间内,实现地脚螺栓与外部水汽的隔离,防止地脚螺栓锈蚀。A maintenance-free or less maintenance bridge bearing is mainly composed of an
实施例2Example 2
该实施例的主要结构与实施例1相同,与实施例1的不同之处在于,不锈钢防尘挡板Ⅰ13下方设置有不锈钢防尘挡板Ⅱ14,两个不锈钢防尘挡板形成错层结构,不锈钢防尘挡板Ⅱ14固定在下座板3上。The main structure of this embodiment is the same as that of
实施例3Example 3
该实施例的主要结构与实施例1相同,与实施例1的不同之处在于,下座板3的底板上表面具有一定的坡度,可以防止积水积露在底板上表面形成。The main structure of this embodiment is the same as that of
实施例4Example 4
该实施例的主要结构与实施例1相同,与实施例1的不同之处在于,上座板1的纵桥向两侧各安装有一个导向板11,横桥向两侧各安装有一个防尘隔板12,防尘隔板12的两端与各端的导向板11贴合。The main structure of this embodiment is the same as that of
以上仅为本发明的优选实例而已,并不用于限制或限定本发明。对于本领域的研究或技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明所声明的保护范围之内。The above are only preferred examples of the present invention, and are not intended to limit or limit the present invention. Various modifications and variations of the present invention are possible for researchers or those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope claimed by the present invention.
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CN113374655A (en) * | 2021-07-08 | 2021-09-10 | 中国电建集团贵阳勘测设计研究院有限公司 | Mountain wind power blade capable of reducing influence of environmental change |
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