CN111304846A - Spraying mechanism of open-width continuous softening machine and softening process - Google Patents
Spraying mechanism of open-width continuous softening machine and softening process Download PDFInfo
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- CN111304846A CN111304846A CN202010204858.5A CN202010204858A CN111304846A CN 111304846 A CN111304846 A CN 111304846A CN 202010204858 A CN202010204858 A CN 202010204858A CN 111304846 A CN111304846 A CN 111304846A
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- shell
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- 238000005507 spraying Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000008569 process Effects 0.000 title claims abstract description 15
- 239000004753 textile Substances 0.000 claims abstract description 90
- 239000007788 liquid Substances 0.000 claims abstract description 56
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 60
- 229910052742 iron Inorganic materials 0.000 claims description 30
- 239000004744 fabric Substances 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 230000005389 magnetism Effects 0.000 claims description 5
- 238000007865 diluting Methods 0.000 claims description 4
- 210000003608 fece Anatomy 0.000 claims description 4
- 239000012452 mother liquor Substances 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 8
- 238000001035 drying Methods 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a spraying mechanism and a softening process of an open-width continuous softening machine, which comprise a shell, wherein a softening bin is arranged on the right side inside the shell, a textile rotating device is arranged inside the softening bin, a switch area is fixedly arranged on the front side of the shell, a collecting tank is inserted and connected on the front side of the shell and below the switch area, and the bottom of the shell is rotatably connected with a bottom wheel. According to the spraying mechanism and the softening process of the open-width continuous softening machine, the two ends of the textile can be fixed on the transmission rollers through the textile rotating device, the textile can be effectively prevented from scattering during rotating spraying, the textiles with different required widths can be fixed, the textile can be fixed more quickly and effectively, the spraying mechanism and the softening process have certain technological properties, the number of times of exchanging the textile and the softening liquid is increased, a good softening effect is achieved, the softening liquid and water can be quickly thrown out of the textile after softening, and the time for drying the water can be saved.
Description
Technical Field
The invention relates to the field of process design, in particular to a spraying mechanism of an open-width continuous softening machine and the field of softening processes.
Background
Generally, after the textile is successfully manufactured, the textile is generally in a twisted or rolled shape, the twisted textile needs to be softened to enter an open-width state, and then an open-width continuous softening machine is needed.
The existing open-width continuous softening machine has certain problems, firstly, most of the existing open-width continuous softening machines are softened by adopting dye vats, the softening effect is poor, secondly, the existing open-width continuous softening machines are difficult to fix and clamp the head and the tail of textiles, and the state of the textiles is difficult to control in the softening process.
Disclosure of Invention
The invention mainly aims to provide a spraying mechanism and a softening process of an open-width continuous softening machine, which can effectively solve the problems in the background technology: the softening effect is poor, and the state of the textile is difficult to control in the softening process.
In order to achieve the purpose, the invention adopts the technical scheme that:
the utility model provides a soft storehouse is seted up on the right side of the inside of shell, the inside in soft storehouse of system is provided with fabrics rotating device, the front fixed mounting of shell has the switch district, the front of shell just is located the below in switch district and is pegged graft and has the collecting vat, the bottom of shell is rotated and is connected with the return pulley.
Preferably, a liquid inlet is formed in the left side of the upper surface of the shell, a limiting groove is formed in the right side, located at the liquid inlet, of the upper surface of the shell, a liquid storage tank is formed in the shell, the output end of the liquid inlet is communicated with the liquid storage tank, and the inner surface of the limiting groove is connected with the textile rotating device in a sliding mode.
Preferably, the lower fixed surface of the opening part in soft storehouse of system installs the baffle, the last fixed surface of the inside in soft storehouse of system installs the spout, the lower fixed surface of the inside in soft storehouse of system installs spout down, the tail end fixed mounting who goes up the inside of spout has a cylinder, the tail end fixed mounting of the inside of spout has No. two cylinders down, the below fixed mounting who goes up the spout has the shower nozzle, the input and the reservoir intercommunication of shower nozzle, the top fixed mounting of spout has the drain pipe down, the input of drain pipe is located the shower nozzle under, the output and the collecting vat intercommunication of drain pipe, the internal surface of spout and fabrics rotating device's bottom sliding connection down.
Preferably, the textile rotating device comprises a fixing frame, a micro motor is fixedly mounted on the upper portion of the fixing frame, the output end of the micro motor is connected with a transmission roller in a transmission manner, a bearing is sleeved at the upper end of the transmission roller and positioned below the fixing frame, an upper sliding block is fixedly mounted on the outer surface of the bearing, fixed sleeves are fixedly sleeved at two ends of the transmission roller, fixed grooves are formed in the surface of the transmission roller, the end portion of the lower end of the transmission roller is connected with a lower sliding block through the bearing, a connecting rod is fixedly mounted on the outer surface of the fixed sleeves, a fixed rod is fixedly connected to the end portion of the connecting rod, far away from the fixed sleeves, an iron block is magnetically connected to the left side of the fixed rod, and by means of the textile rotating device, two ends of a textile can be fixed on the transmission roller, the textile can be fixed more quickly and effectively, and has certain science and technology.
Preferably, the right side of top shoe and the output fixed connection of a cylinder, the output and the lower slider fixed connection of No. two cylinders, the internal surface and the top shoe sliding connection of last spout, the internal surface and the lower slider sliding connection of spout down, the spacing groove is worn out to the upper end of driving roller and is pegged graft with the mount.
Preferably, one side of the fixed groove is fixedly connected with a flexible sleeve, an iron bar is fixedly installed inside the flexible sleeve, a first electromagnet is fixedly installed on the other side of the fixed groove, a protection pad is fixedly sleeved on the outer surface of the first electromagnet, the first electromagnet is magnetically connected with the iron bar, a second electromagnet is fixedly installed in the middle of one side, close to the transmission roller, of the fixed rod, the second electromagnet is magnetically connected with an iron block, a groove is formed in one side, facing the two connecting rods, of the two connecting rods, an extension spring is fixedly connected inside the groove, one end, far away from the transmission roller, of the extension spring is fixedly connected with the iron block, one end of the iron block is slidably connected with the groove, and through the arranged soft making bin and a textile rotating device, the soft making liquid is sprayed on a rotating textile by using a spraying mode due to the centrifugal force of the liquid under the rotating condition, the exchange frequency of the textile and the softening liquid is improved, a good softening effect is achieved, the softening liquid and the moisture can be quickly thrown out of the textile after softening, the time for drying the moisture in a rolling mode can be saved, and the efficiency is high.
Preferably, the switch area includes a switch, No. two switches, motor switch and cylinder switch, the output and the electro-magnet electric connection of a switch, the output and the electro-magnet electric connection of No. two switches, motor switch's output and micro motor electric connection, cylinder switch's output and cylinder electric connection, cylinder switch's output and No. two cylinder electric connection.
Preferably, the softening process of the open-width continuous softening machine comprises the following steps:
a: preparing mother liquor, diluting the solid soft sheet according to the proportion of 1:10, heating the diluted liquid at 80 ℃ to cool, adding 3 g of HAC (Ha activated carbon) after the diluted liquid is cooled, and uniformly stirring;
b, after finishing the step A, preparing a base material, setting the softening temperature of the softening machine to be 45 ℃ and starting to heat up after the base material is prepared and added into a liquid storage tank of the softening machine;
c, after the step B is finished, preparing a running material, wherein the concentration of the running material is 18 g/L, and waiting for the temperature rise of the softening machine;
d, after the step C is finished, setting the speed of the machine to be 25 m/min, the pressure of a padder to be 2.5 kg, the liquid carrying rate to be 70-80 percent, rotating the micro motor for 10 min, checking whether the machine is normal, and preparing to start the machine;
e, after the step D is completed, starting up the machine to run, inserting the end part of the head end of the textile into the fixed groove, pressing the first switch, electrifying the first electromagnet, attracting the iron block, driving the flexible sleeve to clamp the head end of the textile, turning on the motor switch, turning on the micro motor, turning on the driving roller, enabling the textile to surround the outer side of the driving roller, turning on the second switch when the tail part of the textile enters the driving roller, enabling the second electromagnet to lose magnetism, moving the iron bar to the direction far away from the second electromagnet under the action of the tension spring, clamping the tail part of the textile, washing hair and feces with water in the first groove, and entering the soft making bin to make the textile soft;
and F, after the step E is finished, pressing a cylinder switch, pushing a textile rotating device to move towards the interior of the softening bin by the cylinder, performing liquid spraying operation when the textile is positioned under the spray head, driving the textile to rotate by the rotation of the motor, increasing the exchange frequency of the textile and the softening liquid, and rolling dry water out of the machine after softening.
Compared with the prior art, the invention has the following beneficial effects:
1. through the textile rotating device, the two ends of the textile can be fixed on the transmission roller, the textile can be effectively prevented from scattering when rotating to spray, the textile with different required widths can be fixed, the textile can be fixed more quickly and effectively, the textile has certain technological properties, when the textile fixing device is used, the end part of the textile is inserted into the fixed groove, the switch is pressed, the electromagnet is powered on to attract the iron block, the flexible sleeve is driven to clamp the end of the textile, the motor switch is turned on, the micro motor rotates, the transmission roller rotates, the textile surrounds the outside of the transmission roller, when the tail part of the textile enters the transmission roller, the switch is turned on, the electromagnet loses magnetism, the iron bar moves towards the direction away from the electromagnet under the action of the stretching spring, and the tail part of the textile is clamped, the operation is simple and fast, and the textile is convenient to fix and detach.
2. Through system soft storehouse and fabrics rotating device that sets up, the mode that uses to spray spills system soft liquid on pivoted fabrics, because the centrifugal force that liquid has under the pivoted condition, improve fabrics and system soft liquid's exchange number of times, reach fine system soft effect, and can throw away system soft liquid and moisture textile after making soft fast, can practice thrift the time of rolling dry moisture, high efficiency, when using, at first fix the fabrics on the driving roller, press the cylinder switch, the cylinder promotes fabrics rotating device and removes to system soft storehouse inside, when the fabrics is located the shower nozzle under, carry out the hydrojet operation, micro motor rotates and drives the fabrics and rotate, improve fabrics and system soft liquid's exchange number of times, reach fine system soft effect, compare with traditional dye vat, the mode that uses to spray is favorable to keeping the purity of system soft liquid.
Drawings
Fig. 1 is a schematic view of the overall structure of a spraying mechanism of an open-width continuous softening machine of the invention.
Fig. 2 is a schematic structural diagram of a textile rotating device of a spraying mechanism of the open-width continuous softening machine.
Fig. 3 is a schematic sectional view of a driving roller of a spraying mechanism of the open-width continuous softening machine.
Fig. 4 is a partial cross-sectional schematic view of a textile rotating device of a spraying mechanism of the open width continuous softener making machine of the invention.
Fig. 5 is an enlarged schematic view of a in fig. 2 of a spraying mechanism of an open width continuous softener according to the invention.
Fig. 6 is an internal schematic view of a spraying mechanism of the open width continuous softening machine of the invention.
Fig. 7 is a schematic diagram of a softening bin of a spraying mechanism of the open-width continuous softening machine.
Fig. 8 is a schematic structural diagram of a switch area of a spraying mechanism of the open-width continuous softening machine.
In the figure: 1. a housing; 2. making a soft bin; 3. a textile rotating device; 4. a switching region; 5. collecting tank; 6. a bottom wheel; 101. a liquid inlet; 102. a limiting groove; 103. a liquid storage tank; 201. a baffle plate; 202. an upper chute; 203. a lower chute; 204. a first cylinder; 205. a second cylinder; 206. a spray head; 207. a liquid outlet pipe; 301. a fixed mount; 302. a micro motor; 303. a driving roller; 304. an upper slide block; 305. a bearing; 306. fixing a sleeve; 307. fixing grooves; 308. a lower slide block; 309. a connecting rod; 310. fixing the rod; 311. an iron block; 312. a flexible sleeve; 313. iron bars; 314. an electromagnet; 315. a pad; 316. a second electromagnet; 317. a groove; 318. an extension spring; 401. a first switch; 402. a second switch; 403. a motor switch; 404. and (6) opening and closing the air cylinder.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-8, a spraying mechanism of an open-width continuous softening machine comprises a shell 1, a softening bin 2 is arranged on the right side of the inside of the shell 1, a textile rotating device 3 is arranged inside the softening bin 2, a switch area 4 is fixedly arranged on the front surface of the shell 1, a collecting tank 5 is inserted below the switch area 4 on the front surface of the shell 1, and a bottom wheel 6 is rotatably connected to the bottom of the shell 1.
Further, the left side of the upper surface of the housing 1 is provided with a liquid inlet 101, the right side of the upper surface of the housing 1, which is located at the liquid inlet 101, is provided with a limiting groove 102, the inside of the housing 1 is provided with a liquid storage groove 103, the output end of the liquid inlet 101 is communicated with the liquid storage groove 103, and the inner surface of the limiting groove 102 is slidably connected with the textile rotating device 3.
Further, the lower fixed surface of the opening part of system soft storehouse 2 installs baffle 201, the upper fixed surface of the inside of system soft storehouse 2 installs spout 202, the lower fixed surface of the inside of system soft storehouse 2 installs spout 203 down, the tail end fixed mounting of the inside of last spout 202 has cylinder 204 No. one, the tail end fixed mounting of the inside of lower spout 203 has cylinder 205 No. two, the below fixed mounting of going up spout 202 has shower nozzle 206, the input and the reservoir 103 intercommunication of shower nozzle 206, the top fixed mounting of lower spout 203 has drain pipe 207, the input of drain pipe 207 is located shower nozzle 206 under, the output and the collecting vat 5 intercommunication of drain pipe 207, the internal surface and the bottom sliding connection of fabrics rotating device 3 of lower spout 203.
Further, the textile rotating device 3 comprises a fixing frame 301, a micro motor 302 is fixedly mounted on the upper portion of the fixing frame 301, the output end of the micro motor 302 is in transmission connection with a transmission roller 303, a bearing 305 is sleeved on the upper end of the transmission roller 303 and located below the fixing frame 301, an upper sliding block 304 is fixedly mounted on the outer surface of the bearing 305, fixed sleeves 306 are fixedly sleeved on the two ends of the transmission roller 303, a fixed groove 307 is formed in the surface of the transmission roller 303, a lower sliding block 308 is connected to the end portion of the lower end of the transmission roller 303 through the bearing 305, a connecting rod 309 is fixedly mounted on the outer surface of the fixed sleeve 306, a fixed rod 310 is fixedly connected to the end portion of the connecting rod 309 far away from the fixed sleeve 306, an iron block 311 is magnetically connected to the left side of the fixed rod 310, through the textile rotating device, can fix the fabrics of different demand width, make the fixed more swift effective of fabrics, have certain science and technology nature.
Further, the right side of the upper sliding block 304 is fixedly connected with the output end of the first air cylinder 204, the output end of the second air cylinder 205 is fixedly connected with the lower sliding block 308, the inner surface of the upper sliding groove 202 is slidably connected with the upper sliding block 304, the inner surface of the lower sliding groove 203 is slidably connected with the lower sliding block 308, and the upper end of the driving roller 303 penetrates through the limiting groove 102 to be connected with the fixing frame 301 in an inserting manner.
Further, one side of the fixed groove 307 is fixedly connected with a flexible sleeve 312, an iron bar 313 is fixedly installed inside the flexible sleeve 312, a first electromagnet 314 is fixedly installed on the other side of the fixed groove 307, a protection pad 315 is fixedly sleeved on the outer surface of the first electromagnet 314, the first electromagnet 314 is magnetically connected with the iron bar 313, a second electromagnet 316 is fixedly installed in the middle of one side of the fixed rod 310 close to the transmission roller 303, the second electromagnet 316 is magnetically connected with an iron block 311, a groove 317 is formed in one side of the two connecting rods 309 facing each other, a tension spring 318 is fixedly connected inside the groove 317, one end of the tension spring 318 far away from the transmission roller 303 is fixedly connected with the iron block 311, one end of the iron block 311 is slidably connected with the groove 317, the soft making liquid is sprayed on the rotating textile by using a spraying mode through the soft making bin 2 and the textile rotating device 3, and the centrifugal force of the liquid under the rotating condition, the exchange frequency of the textile and the softening liquid is improved, a good softening effect is achieved, the softening liquid and the moisture can be quickly thrown out of the textile after softening, the time for drying the moisture in a rolling mode can be saved, and the efficiency is high.
Further, the switch area 4 includes a first switch 401, a second switch 402, a motor switch 403, and a cylinder switch 404, wherein an output end of the first switch 401 is electrically connected to the first electromagnet 314, an output end of the second switch 402 is electrically connected to the second electromagnet 316, an output end of the motor switch 403 is electrically connected to the micro motor 302, an output end of the cylinder switch 404 is electrically connected to the first cylinder 204, and an output end of the cylinder switch 404 is electrically connected to the second cylinder 205.
Further, the softening process of the open-width continuous softening machine comprises the following process steps:
a: preparing mother liquor, diluting the solid soft sheet according to the proportion of 1:10, heating the diluted liquid at 80 ℃ to cool, adding 3 g of HAC (Ha activated carbon) after the diluted liquid is cooled, and uniformly stirring;
b, after finishing the step A, preparing a base material, setting the softening temperature of the softening machine to be 45 ℃ and starting to heat up after the base material is prepared and added into a liquid storage tank 103 of the softening machine, wherein the concentration of the base material is 10 g/L;
c, after the step B is finished, preparing a running material, wherein the concentration of the running material is 18 g/L, and waiting for the temperature rise of the softening machine;
d, after the step C is finished, setting the speed of the machine to be 25 m/min, the pressure of a padder to be 2.5 kg, the liquid carrying rate to be 70-80 percent, rotating the micro motor 302 for 10 min, checking whether the machine is normal, and preparing to start the machine;
e, after the step D is finished, starting up and running, inserting the end part of the head end of the textile into the fixed groove 307, pressing the first switch 401, electrifying the first electromagnet 314 to attract the iron block 311, driving the flexible sleeve 312 to clamp the head end of the textile, turning on the motor switch 403, turning on the micro motor 302, turning the driving roller 303, enabling the textile to surround the outer side of the driving roller 303, turning on the second switch 402 when the tail part of the textile enters the driving roller 303, enabling the second electromagnet 316 to lose magnetism, moving the iron bar 313 away from the second electromagnet 316 under the action of the extension spring 318, clamping the tail part of the textile, washing the hair and feces with water in the first groove, and making the textile into the soft bin 2 for making soft;
and F, after the step E is finished, pressing an air cylinder switch 404, pushing the textile rotating device 3 to move towards the interior of the softening bin 2 by the air cylinder, carrying out liquid spraying operation when the textile is positioned under the spray head 206, rotating the textile by the micro motor 302 to drive the textile to rotate, increasing the exchange frequency of the textile and the softening liquid, and rolling dry water out of the machine after softening.
It should be noted that the invention is a spraying mechanism and making soft process of an open width continuous soft making machine, while using, dispose mother liquor at first, the solid soft sheet is diluted according to the proportion of 1:10, dilute the temperature 80 degrees water temperature, add 3 grams of liter HAC to stir together after diluting and cooling, then, dispose the bed charge, the concentration of the bed charge is 10 grams/L, dispose and add to making soft machine reservoir 103, set up and make soft temperature 45 degrees C of machine and begin to heat up, and dispose the running material, the concentration of the running material is 18 grams/L, wait for making soft machine to heat up at the same time, then, set up the machine speed 25 meters/minute, the pressure of the padder 2.5 kilograms, the liquid rate is 70% -80%, the micro-motor 302 rotates for 10 minutes, and check whether the machine is normal, prepare to start, 307, start the operation, insert the tip of the textile into fixed slot, and the first switch 401 is pressed, at this time, the first electromagnet 314 is electrified to attract the iron block 311 to drive the flexible sleeve 312 to clamp the head end of the textile, the motor switch 403 is turned on, at this time, the micro motor 302 rotates, the driving roller 303 rotates, the textile surrounds the outer side of the driving roller 303, when the tail part of the textile enters the driving roller 303, the second switch 402 is turned on, the second electromagnet 316 loses magnetism, at this time, under the action of the extension spring 318, the iron bar 313 moves towards the direction far away from the second electromagnet 316, at this time, the tail part of the textile is clamped, the first groove is washed with water to remove the hair and feces, the textile enters the softening bin 2 to be softened, finally, the cylinder switch 404 is pressed, the cylinder pushes the textile rotating device 3 to move towards the interior of the softening bin 2, when the textile is positioned under the spray nozzle 206, the liquid spraying operation is carried out, the micro motor 302 rotates to drive the textile to rotate, the exchange, make soft back roll dry moisture and go out machine, through the fabrics rotating device 3 that sets up, can make the both ends of fabrics fix on driving roller 303, can prevent effectively that fabrics from scattering when rotating and spraying, can fix the fabrics of different demand width, make the fixed more swift effective of fabrics, have certain science and technology nature.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a mechanism that sprays of soft machine of open width continuous system, includes shell (1), its characterized in that: soft storehouse (2) of system has been seted up on the right side of the inside of shell (1), the inside in soft storehouse of system (2) is provided with fabrics rotating device (3), the front fixed mounting of shell (1) has switch area (4), the front of shell (1) just is located the below in switch area (4) and is pegged graft and have collecting vat (5), the bottom of shell (1) is rotated and is connected with return pulley (6).
2. The spraying mechanism of the open-width continuous softening machine according to claim 1, characterized in that: liquid inlet (101) have been seted up in the left side of the upper surface of shell (1), spacing groove (102) have been seted up to the upper surface of shell (1) and the right side that is located liquid inlet (101), reservoir (103) have been seted up to the inside of shell (1), the output and reservoir (103) the intercommunication of liquid inlet (101), the internal surface and the fabrics rotating device (3) sliding connection of spacing groove (102).
3. The spraying mechanism of the open-width continuous softening machine according to claim 2, characterized in that: a baffle (201) is fixedly arranged on the lower surface of the opening of the softening bin (2), an upper chute (202) is fixedly arranged on the upper surface inside the softening bin (2), a lower chute (203) is fixedly arranged on the lower surface inside the softening bin (2), a first air cylinder (204) is fixedly arranged at the tail end inside the upper chute (202), a second cylinder (205) is fixedly arranged at the tail end inside the lower chute (203), a spray head (206) is fixedly arranged below the upper chute (202), the input end of the spray head (206) is communicated with the liquid storage tank (103), a liquid outlet pipe (207) is fixedly arranged above the lower chute (203), the input end of the liquid outlet pipe (207) is positioned under the spray head (206), the output end of the liquid outlet pipe (207) is communicated with the collecting groove (5), and the inner surface of the lower sliding groove (203) is in sliding connection with the bottom end of the textile rotating device (3).
4. The spraying mechanism of the open-width continuous softening machine according to claim 3, characterized in that: textile rotating device (3) includes mount (301), the upper portion fixed mounting of mount (301) has micro motor (302), the output transmission of micro motor (302) is connected with driving roller (303), the upper end of driving roller (303) just is located the below cover of mount (301) and has been cup jointed bearing (305), the outer fixed surface of bearing (305) installs slider (304) on, the fixed cover (306) of cup jointing in both ends of driving roller (303), fixed slot (307) have been seted up on the surface of driving roller (303), the tip of the lower extreme of driving roller (303) is connected with slider (308) down through bearing (305), the outer fixed surface of fixed cover (306) installs connecting rod (309), the one end tip fixed connection that keeps away from fixed cover (306) of connecting rod (309) has dead lever (310), the left side of the fixed rod (310) is magnetically connected with an iron block (311).
5. The spraying mechanism of the open-width continuous softening machine according to claim 4, wherein: the right side of the upper sliding block (304) is fixedly connected with the output end of the first air cylinder (204), the output end of the second air cylinder (205) is fixedly connected with the lower sliding block (308), the inner surface of the upper sliding groove (202) is slidably connected with the upper sliding block (304), the inner surface of the lower sliding groove (203) is slidably connected with the lower sliding block (308), and the upper end of the driving roller (303) penetrates out of the limiting groove (102) to be connected with the fixing frame (301) in an inserting mode.
6. The spraying mechanism of the open-width continuous softening machine according to claim 4, wherein: one side of the fixing groove (307) is fixedly connected with a flexible sleeve (312), an iron bar (313) is fixedly arranged in the flexible sleeve (312), a first electromagnet (314) is fixedly arranged on the other side of the fixing groove (307), a protection pad (315) is fixedly sleeved on the outer surface of the first electromagnet (314), the first electromagnet (314) is magnetically connected with the iron bar (313), the middle part of one side of the fixed rod (310) close to the driving roller (303) is fixedly provided with a second electromagnet (316), the second electromagnet (316) is magnetically connected with the iron block (311), one side of the two connecting rods (309) which faces each other is provided with a groove (317), the inside fixedly connected with extension spring (318) of recess (317), the one end and the iron plate (311) fixed connection of keeping away from driving roller (303) of extension spring (318), the one end and recess (317) sliding connection of iron plate (311).
7. The spraying mechanism of the open-width continuous softening machine according to claim 6, wherein: switch area (4) include switch (401), No. two switch (402), motor switch (403) and cylinder switch (404), the output and an electro-magnet (314) electric connection of switch (401), the output and No. two electro-magnet (316) electric connection of No. two switch (402), the output and micro motor (302) electric connection of motor switch (403), the output and a cylinder (204) electric connection of cylinder switch (404), the output and No. two cylinder (205) electric connection of cylinder switch (404).
8. The softening process of the open-width continuous softening machine according to any one of claims 1 to 7, wherein: the process comprises the following steps:
a: preparing mother liquor, diluting the solid soft sheet according to the proportion of 1:10, heating the diluted liquid at 80 ℃ to cool, adding 3 g of HAC (Ha activated carbon) after the diluted liquid is cooled, and uniformly stirring;
b, after finishing the step A, preparing a base material, wherein the concentration of the base material is 10 g/L, setting the softening temperature of a softening machine to be 45 ℃ and starting to heat up after the base material is prepared and added into a liquid storage tank (103) of the softening machine;
c, after the step B is finished, preparing a running material, wherein the concentration of the running material is 18 g/L, and waiting for the temperature rise of the softening machine;
d, after the step C is finished, setting the speed of the machine to be 25 m/min, the pressure of a padder to be 2.5 kg, the liquid carrying rate to be 70-80 percent, rotating the micro motor (302) for 10 min, checking whether the machine is normal, and preparing to start the machine;
e, after the step D is finished, starting up to run, inserting the end part of the head end of the textile into a fixed groove (307), pressing a first switch (401), electrifying a first electromagnet (314) to attract an iron block (311), driving a flexible sleeve (312) to clamp the head end of the textile, opening a motor switch (403), rotating a micro motor (302), rotating a driving roller (303), enabling the textile to surround the outer side of the driving roller (303), opening a second switch (402) when the tail part of the textile enters the driving roller (303), enabling the second electromagnet (316) to lose magnetism, moving an iron bar (313) to the direction far away from the second electromagnet (316) under the action of a tension spring (318), clamping the tail part of the textile, washing hair and feces out by water in a first groove, and entering a soft making bin (2) to make the textile soft;
and F, after the step E is finished, pressing an air cylinder switch (404), wherein the air cylinder pushes a textile rotating device (3) to move towards the interior of the softening bin (2), when the textile is positioned under a spray head (206), liquid spraying operation is carried out, a micro motor (302) rotates to drive the textile to rotate, the exchange frequency of the textile and the softening liquid is increased, and the dry water is drained after softening.
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Denomination of invention: A Spray Mechanism and Softening Process for a Continuous Softening Machine Effective date of registration: 20230928 Granted publication date: 20220506 Pledgee: Weihai Commercial Bank Co.,Ltd. Binzhou Branch Pledgor: Shandong Huasheng innovative Textile Technology Co.,Ltd. Registration number: Y2023980059908 |
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