CN111304815B - Self-running shuttle box mechanism of flat knitting machine and self-running shuttle box - Google Patents
Self-running shuttle box mechanism of flat knitting machine and self-running shuttle box Download PDFInfo
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- CN111304815B CN111304815B CN202010199075.2A CN202010199075A CN111304815B CN 111304815 B CN111304815 B CN 111304815B CN 202010199075 A CN202010199075 A CN 202010199075A CN 111304815 B CN111304815 B CN 111304815B
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/38—Devices for supplying, feeding, or guiding threads to needles
- D04B15/54—Thread guides
- D04B15/56—Thread guides for flat-bed knitting machines
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Abstract
The invention relates to a self-running shuttle box mechanism of a flat knitting machine and a self-running shuttle box, wherein the self-running shuttle box comprises a first shuttle box unit and a pressing plate, the first shuttle box unit comprises a shuttle box body, a yarn nozzle rod and a spring arranged between the yarn nozzle rod and the shuttle box body; the automatic shuttle race box mechanism comprises an automatic shuttle race box, a shuttle box driving mechanism and a pressing plate driving mechanism, or further comprises a second shuttle box unit provided with a fixed yarn nozzle rod; the shuttle box driving unit and the pressing plate driving unit work simultaneously to respectively drive the first shuttle box unit and the pressing plate to move transversely, and a yarn nozzle in the first shuttle box unit feeds yarns with the height position needing to be lifted; only the shuttle box driving unit works to drive the first shuttle box unit to move transversely, and a yarn nozzle in the first shuttle box unit feeds yarn with unchanged height position; only the pressing plate driving unit works to drive the pressing plate and drive the second shuttle box unit to transversely move through the connection of the pressing plate and the second shuttle box unit, and the yarn nozzle in the second shuttle box unit feeds yarn with unchanged height position. The advantage is that reduce the power consumption and motor wear.
Description
Technical Field
The invention relates to a flat knitting machine, in particular to a self-running shuttle box mechanism and a self-running shuttle box of the flat knitting machine.
Background
The existing automatic-lifting shuttle box completes various kinds of knitting through the matching of a shuttle box driving mechanism for driving the shuttle box to transversely move and a yarn nozzle lifting driving mechanism for adjusting the height position of the yarn nozzle, and the intarsia knitting efficiency can be greatly improved. However, in the existing yarn carrier lifting driving mechanism in the automatic running shuttle box mechanism, no matter whether the yarn carrier has a lifting adjusting requirement or not, the yarn carrier lifting driving mechanism needs to be matched with the shuttle box driving mechanism to move, and the corresponding height position of the yarn carrier is kept through the synchronous movement of the yarn carrier and the shuttle box. In fact, only inlay weaving and weft insertion weaving often have the requirement of adjusting the up-and-down position of the yarn nozzle, and inlay weaving and weft insertion weaving need much less yarn nozzles than that of intarsia weaving, that is to say: the yarn mouth lifting driving mechanism in the existing automatic shuttle box running mechanism is large in configuration quantity, and can run back and forth under the action of the yarn mouth position adjustment without being carried out more times, so that the electric energy is wasted, the production cost is increased, the corresponding driving motor is prolonged in service life, and the motor utilization rate is extremely low.
Disclosure of Invention
One of the objects of the present invention is to provide a self-running shuttle box and a self-running shuttle box mechanism: the corresponding shuttle box with the controlled yarn nozzle height is in separable driving connection with the yarn nozzle lifting driving mechanism which correspondingly controls the lifting of the yarn nozzle, and is in driving connection with the yarn nozzle when the height position of the yarn nozzle needs to be adjusted and is separated from the yarn nozzle when the height position does not need to be adjusted, so that the yarn nozzle lifting driving mechanism is prevented from running back and forth; and the yarn nozzle can be lifted freely and the front and back positions can be adjusted at any yarn feeding position. The above object is achieved by the following first or second technical means.
Technical scheme one is a horizontal braider from race shuttle case, including shuttle case box body, set up the yarn mouth pole on shuttle case box body and connect the yarn mouth at yarn mouth pole lower extreme, its characterized in that: the yarn feeder comprises a bobbin case body, a yarn nozzle rod and a pressing plate, wherein the yarn nozzle rod is arranged on the bobbin case body in a vertically movable mode, the spring is arranged between the bobbin case body and the yarn nozzle rod, the pressing plate is restricted by guiding and can be arranged on one side of the bobbin case body in a transversely moving mode, the pressing plate transversely moves to one side of the bobbin case body and acts on the yarn nozzle rod, the spring is elastically deformed to enable the height position of the yarn nozzle at the lower end of the yarn nozzle rod to be changed, the pressing plate transversely moves out of the bobbin case body and is separated from the yarn nozzle rod, and the yarn nozzle at the lower end of the yarn nozzle.
The lower end of the pressing plate is provided with symmetrically arranged pressing surfaces with different heights; and a transverse through groove through which the pressing plate can transversely pass is arranged above the box body of the shuttle box.
The upper end of the yarn nozzle rod is provided with a limiting lug protruding towards one side of the shuttle box body; the limiting lug at the upper end of the yarn nozzle rod is positioned in the transverse through groove, and the spring is arranged between the limiting lug and the corresponding groove wall of the transverse through groove.
The yarn nozzle rod comprises a yarn nozzle base rod and an adjusting rod; the upper end of the yarn nozzle base rod is provided with at least two mounting holes matched with the corresponding mounting screw holes on the shuttle box body along the length direction, and the lower end of the yarn nozzle base rod is provided with at least two first connecting holes along the length direction; the limiting lug is arranged at the upper end of the adjusting rod, the lower end of the adjusting rod is provided with at least two second connecting holes matched with the distance between the first connecting holes along the length direction, and a waist-shaped hole is arranged between the limiting lug and the second connecting holes; the adjusting rod is attached to the inner side face, corresponding to one side of the shuttle box body, of the yarn nozzle base rod, the upper end of the adjusting rod exceeds the upper end of the yarn nozzle base rod, the second connecting hole is concentrically communicated with the first connecting hole, the mounting hole is in centering communication with the waist-shaped hole, the yarn nozzle is attached to the outer side face of the yarn nozzle base rod, the yarn nozzle base rod is connected with the adjusting rod through the first connecting hole, the second connecting hole and the bolt-nut connecting piece to form a yarn nozzle rod, and the yarn nozzle is connected to the lower end of the yarn nozzle rod; the yarn nozzle rod sequentially penetrates through the mounting hole and the waist-shaped hole through two bolts to be screwed in the mounting screw hole on the box body of the shuttle box, so that the yarn nozzle rod can be vertically and movably arranged on the box body of the shuttle box through the sliding of the waist-shaped hole relative to the bolts.
The second technical scheme is that the self-running shuttle box mechanism of the flat knitting machine comprises the self-running shuttle box of the first technical scheme, a shuttle bar is arranged on a rack of the flat knitting machine, the self-running shuttle box mechanism comprises a yarn nozzle, a yarn nozzle rod with the lower end connected with the yarn nozzle, a shuttle box body capable of transversely moving along the shuttle bar, and a shuttle box driving unit at least comprising a synchronous wheel and a synchronous belt meshed with the synchronous wheel and connected with the shuttle box body; the method is characterized in that: the pressing plate driving unit is at least composed of a synchronous wheel and a synchronous belt which is meshed with the synchronous wheel and connected with the pressing plate; a yarn nozzle rod with the lower end connected with a yarn nozzle can be arranged on the shuttle box body in a vertically movable mode, and a spring is arranged between the shuttle box body and the yarn nozzle rod to form a first shuttle box unit; the shuttle box driving unit and the pressing plate driving unit work simultaneously to respectively drive the first shuttle box unit and the pressing plate to move transversely, and a yarn nozzle in the first shuttle box unit feeds yarns with the height position needing to be lifted; only the shuttle box driving unit works to drive the first shuttle box unit to move transversely, and the yarn nozzle in the first shuttle box unit feeds yarn with unchanged height position.
The shuttle box driving unit and the pressing plate driving unit both further comprise a motor, a rotating shaft of the motor is connected with a synchronizing wheel in the corresponding driving unit for direct driving, the motor and another driven synchronizing wheel in the driving unit are respectively arranged on the machine frames corresponding to the two ends of the shuttle bar, and the synchronizing belt is arranged in the direction parallel to the shuttle bar.
The self-running shuttle box and the self-running shuttle box mechanism provided by the invention can avoid the back-and-forth idle running of the yarn feeder lifting driving mechanism along with the non-action of the shuttle box driving mechanism in the weaving process without adjusting the height position of the yarn feeder, save electric energy and reduce the working life loss caused by the workload of the motor in the yarn feeder lifting driving mechanism.
Another object of the present invention is to provide such a shuttle box mechanism: on the basis of realizing one of the purposes, when the height position of the yarn nozzle does not need to be adjusted, the corresponding yarn nozzle lifting driving mechanism can also be used for driving a shuttle box which does not need to be adjusted in the height position of the yarn nozzle in the weaving process, so that the utilization rate of the yarn nozzle lifting driving mechanism is improved. The above purpose is achieved by the third technical scheme.
The third technical scheme is that the second technical scheme is included, the self-running shuttle box mechanism of the other flat knitting machine is characterized in that a shuttle bar is arranged on a rack of the flat knitting machine, the self-running shuttle box mechanism comprises a yarn nozzle, a yarn nozzle rod with the lower end connected with the yarn nozzle, a shuttle box body capable of transversely moving along the shuttle bar, and a shuttle box driving unit at least composed of a synchronous wheel and a synchronous belt engaged with the synchronous wheel and connected with the shuttle box body; the method is characterized in that: the pressing plate driving unit is at least composed of a synchronous wheel and a synchronous belt which is meshed with the synchronous wheel and connected with the pressing plate; a yarn nozzle rod with the lower end connected with a yarn nozzle can be arranged on the shuttle box body in a vertically movable mode, and a spring is arranged between the shuttle box body and the yarn nozzle rod to form a first shuttle box unit; a yarn nozzle rod with the lower end connected with a yarn nozzle is fixedly arranged on the shuttle box body to form a second shuttle box unit; the shuttle box driving unit and the pressing plate driving unit work simultaneously to respectively drive the first shuttle box unit and the pressing plate to move transversely, and a yarn nozzle in the first shuttle box unit feeds yarns with the height position needing to be lifted; only the shuttle box driving unit works to drive the first shuttle box unit to move transversely, and a yarn nozzle in the first shuttle box unit feeds yarn with unchanged height position; only the pressing plate driving unit works to drive the pressing plate and drive the second shuttle box unit to transversely move through the connection of the pressing plate and the second shuttle box unit, and yarn nozzles in the second shuttle box unit feed yarns with unchanged height positions.
The pressing plate is connected with the second shuttle box unit through a connecting assembly, the connecting assembly comprises an inserting block, and an inserting channel and an inserting notch which are respectively arranged at the upper ends of the shuttle box body and the pressing plate, and the pressing plate and the shuttle box body are inserted into the inserting channel and the inserting notch through the inserting block to be detachably connected.
The self-running shuttle box mechanism can improve the utilization rate of the yarn nozzle lifting driving mechanism, balance the workload of the shuttle box driving mechanism, prolong the service life of the motor in the shuttle box driving mechanism, improve the utilization rate of the motor, enable a flat knitting machine to be provided with more shuttle boxes and meet more complex knitting requirements.
Drawings
Fig. 1 is a schematic view of a self-running shuttle box according to the present invention.
FIG. 2 is a side view with partial cutaway of the self-running shuttle box shown in FIG. 1.
Fig. 3 is a schematic view of the construction of the self-running shuttle box with a combination yarn mouth bar of the present invention.
FIG. 4 is a side view with partial cutaway of the self-running shuttle box shown in FIG. 3.
Fig. 5 is a schematic view of the composition of a self-running shuttle box mechanism of the present invention and corresponding to the weft insertion weaving situation.
Fig. 6 is a schematic view of the self-running shuttle box mechanism shown in fig. 5 and corresponding to a case of inlay knitting.
Fig. 7 is a schematic view of the self-running shuttle box mechanism shown in fig. 5 and corresponding to a case of normal weaving.
FIG. 8 is a schematic view of the components of another self-running shuttle box mechanism of the present invention and corresponding to an intarsia weaving scenario.
Fig. 9 is a schematic structural view of a second shuttle box unit having a fixed yarn nozzle rod.
Fig. 10 is a side view, with partial cross-section, of the second shuttle box unit shown in fig. 9.
Fig. 11 is a schematic view of the structure of the platen.
Fig. 12 is a cross-sectional view of the platen shown in fig. 11.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
Example 1
The present embodiment relates to a self-running shuttle box in a flat knitting machine.
As shown in fig. 1 and 2, the self-running shuttle box includes a basic shuttle box unit and a spring 2 and a pressing plate 3 a. The basic shuttle box unit is mainly composed of a shuttle box body 11, a yarn feeder rod 12 and a yarn feeder 13, and in addition, has some conventional components such as: the roller 16 arranged on the shuttle box body 11 is rotated to reduce friction when the self-running shuttle box moves transversely (in the direction of an arrow in the figure); an upper magnetic coil 14 and a lower magnetic coil 15 for guiding knitting yarns are provided on the shuttle box body 11 and the nozzle bar 12, respectively.
The present invention provides a new shuttle box unit different from the basic shuttle box unit by arranging the nozzle rod 12 of the basic shuttle box unit on the shuttle box body 11 in a way that it can move up and down and arranging the spring 2 between the shuttle box body 11 and the nozzle rod 12, and is named as a first shuttle box unit 1a in the present invention.
The up-and-down movable connection of the nozzle rod 12 and the shuttle box body 11 in the first shuttle box unit 1a of the present embodiment is designed such that: the yarn nozzle rod 12 is provided with a waist-shaped hole 125, the center of the lower part of the shuttle box is provided with two mounting screw holes, and two corresponding bolts 126 matched with the mounting screw holes penetrate through the waist-shaped hole 125 on the yarn nozzle rod and are screwed in the two mounting screw holes on the shuttle box, so that the yarn nozzle rod 12 moves up and down relative to the bolts 126 through the waist-shaped hole 125, and the arrangement of the yarn nozzle rod relative to the shuttle box body 11 in a vertically movable manner is realized. The yarn feeder rod 12 and the yarn feeder 13 are connected through a bolt-nut connecting piece, the yarn feeder 13 is connected to the lower end of the yarn feeder rod 12 through a waist-shaped hole 131, and the installation height of the yarn feeder 13 can be adjusted through the waist-shaped hole 131.
In order to facilitate the first shuttle box unit 1a to be matched with the pressing plate, a transverse through groove through which the pressing plate 3a can transversely pass is arranged above the shuttle box body 11, meanwhile, in order to enable the yarn mouth rod 12 to be well supported on the spring 2, the upper end of the yarn mouth rod 12 is provided with a limiting lug 120 protruding outwards, the protruding direction faces one side of the shuttle box body 11, the upper end of the yarn mouth rod extends into the transverse through groove 111, the limiting lug 120 is positioned in the transverse through groove 111, the upper end of the spring 2 is abutted against the lower end of the limiting lug, and the lower end of the spring 2 is abutted against the lower groove wall of the transverse through groove 111.
The pressing plate 3a in the self-running shuttle box can be transversely arranged on one side of the box body of the shuttle box, and the linear transverse movement of the pressing plate is realized by the guide constraint of the corresponding guide rail. The lower end of the presser plate 3a is provided with pressing surfaces 31 of unequal heights which are symmetrically arranged, and the heights of the pressing surfaces 31 acting on the yarn mouth bars 12 are changed by the lateral movement of the presser plate 3a relative to the shuttle box body 11, thereby forming different pressing depths (namely, elastic deformation amounts of springs).
The yarn feeder rod in this embodiment is connected to the upper end of the spring 2, and when the spring 2 is not pressed and does not elastically deform, the yarn feeder 13 connected to the lower end of the yarn feeder rod 12 is stably maintained at a height position corresponding to the initial state of the spring 2. The spring 2 can generate corresponding elastic deformation only under the action of the pressing plate 3a, and the yarn nozzle rod drives the yarn nozzle to do corresponding lifting movement during the elastic deformation, so that the height position of the yarn nozzle is changed. The initial height position of the yarn feeder 13 without elastic deformation is adapted to the corresponding height position of the yarn feeder without lifting during the knitting process, such as the corresponding height position of common knitting, intarsia knitting and the like. In the knitting process without adjusting the height position of the yarn feeder, the pressing plate moves out of one side of the shuttle box body transversely and is separated from the shuttle box body and the yarn feeder rod 12, the yarn feeder rod 12 moves transversely along with the shuttle box body 11 at the height corresponding to the initial state of the spring to feed the yarn feeder, and the pressing plate 3a is not needed to maintain the corresponding height position of the yarn feeder 13. Only when the height position of the yarn nozzle is required to be adjusted in the weaving process, the pressing plate 3a transversely moves to one side in the shuttle box body 11 and acts on the yarn nozzle rod 12 to be combined with the yarn nozzle rod 12, so that the height position of the yarn nozzle 13 is changed, and the pressing plate 3a and the first shuttle box unit 1a corresponding to the yarn nozzle 13 synchronously move, so that the yarn nozzle is kept at the adjusted height position.
Example 2
This embodiment relates to another self-running shuttle box in a flat knitting machine.
As shown in fig. 3 and 4, the self-running shuttle box of the present embodiment also includes a basic shuttle box unit and spring 2 and a pressing plate 3 b. The structure of the pressing plate 3b is the same as that of the pressing plate 3a of the embodiment 1, and the first shuttle box unit 1b is basically the same as that of the embodiment 1, except that the yarn feeder rod 12 of the first shuttle box unit 1b of the embodiment is a combined rod member, and mainly comprises a yarn feeder base rod 121 and an adjusting rod 122. The yarn nozzle base rod 121 is a conventional yarn nozzle rod fixed on the shuttle box body, and has two mounting holes 1211 arranged at the upper end along the length direction for connecting the shuttle box body 11, and two first connecting holes 1212 arranged at the lower end along the length direction. In this embodiment, the existing yarn feeder base rod 121 is combined with the newly designed adjusting rod 122, the limiting protrusion 120 is disposed at the upper end of the adjusting rod 122, two second connecting holes 1221 adapted to the hole pitch of the first connecting hole 1212 are disposed at the lower end of the adjusting rod 122 along the length direction, and a first waist-shaped hole 1222 is disposed between the limiting protrusion 120 and the second connecting hole of the adjusting rod 122. When the two rods are combined, the adjusting rod 122 is attached to one side of the inner side surface of the yarn nozzle base rod, namely, one side corresponding to the shuttle box body, the upper end of the adjusting rod extends out of the upper end of the yarn nozzle base rod 121, the second connecting hole 1221 on the adjusting rod is concentrically communicated with the first connecting hole 1212 on the yarn nozzle base rod, the first waist-shaped hole 1222 on the adjusting rod is aligned and communicated with the mounting hole 1211 on the yarn nozzle base rod, the two bolts 126 penetrate through the two mounting holes 1211 on the yarn nozzle base rod and the first waist-shaped hole 1222 on the adjusting rod and are screwed into the corresponding two mounting screw holes on the shuttle box body, and the yarn nozzle rod 12 formed by combination moves up and down relative to the bolt 126 through the first waist-shaped hole 1222. The yarn feeder 13 as in embodiment 1 is adopted to be attached to the outer side surface of the yarn feeder base rod 121, and the bolt of the bolt-nut connecting piece 127 passes through the first connecting hole on the yarn feeder base rod, the second connecting hole on the adjusting rod and the waist-shaped hole 131 on the yarn feeder and is screwed with the nut to connect the three together, wherein the yarn feeder base rod and the adjusting rod are connected to form a combined yarn feeder rod 12, and the yarn feeder 13 is connected to the lower end of the yarn feeder rod 12.
In the embodiment, the yarn nozzle rod 12 is combined with the existing yarn nozzle base rod 121 fixed on the shuttle box body through the adjusting rod 122, so that the originally fixed yarn nozzle rod can be vertically moved on the shuttle box body, and the spring 2 is conveniently placed.
Example 3
The embodiment relates to a self-running shuttle box mechanism in a flat knitting machine.
As shown in fig. 5, the self-running shuttle box mechanism of the present embodiment is composed of at least two first shuttle box units 1a, 1b, two pressing plates 3a, 3b, shuttle box driving units 4a, 4b that drive the two first shuttle box units, respectively, and two pressing plate driving units 5a, 5b that drive the two pressing plates 3a, 3b, respectively. The first shuttle box units 1a, 1b and the presser plates 3a, 3b are each traversable along a transversely disposed shuttle bar 6 erected on a frame 9 of the flat knitting machine. The two first shuttle box units 1a, 1b in this embodiment are the first shuttle box units described in the above-described embodiments 1 and 2, respectively. The shuttle box driving units 4a and 4b and the pressing plate driving units 5a and 5b are synchronous belts and wheel driving mechanisms directly driven by motors and respectively act on driving the first shuttle box units 1a and 1b and the pressing plates 3a and 3 b. Wherein: the shuttle box driving units are composed of corresponding timing belts 43a, 43b connected to the corresponding shuttle box cases 11 in the first shuttle box unit, two corresponding synchronizing wheels 41, 42 engaged with the timing belts, and corresponding motors 44a, 44b connected to the synchronizing wheels 41, 42. The two pressing plate driving units 5a, 5b are composed of corresponding timing belts 53a, 53b connected with the corresponding pressing plates, two corresponding timing wheels 51, 52 engaged with the timing belts, and corresponding motors 54a, 54b connected with the timing wheels 51, 52. The shuttle box cases 11 and the corresponding pressing plates 3a and 3b in the two self-running shuttle boxes respectively move along the tracks arranged on the shuttle bar 6, the two corresponding motors 44a and 44b in the two shuttle box driving units 4a and 4b and the two corresponding motors 54a and 54b in the two pressing plate driving units 5a and 5b are respectively arranged on the frames 9 corresponding to the two ends of the shuttle bar, and the corresponding synchronous belts 43 and 53 are arranged along the parallel direction of the shuttle bar in a vertically staggered way.
In the weaving process, the height position of the yarn nozzle needs to be adjusted in the weaving process due to the requirement of weaving organization, and fig. 5 illustrates two first shuttle box units 1a and 1b adopted in weft insertion weaving, wherein the yarn nozzle 13 in the first shuttle box unit 1a needs to do lifting action, and the height position of the first shuttle box unit 1b does not change in the weaving process.
With the first shuttle box unit 1a, the corresponding presser plate 3a acts on the yarn mouth bar 12 thereon by the lateral movement with respect to the first shuttle box unit 1a (yarn mouth 13) and presses the upper end of the yarn mouth bar 12 against the lowest position of the presser plate pressing surface 31 to fit to the height position required for weft insertion knitting. The pressing plate driving unit 5a and the shuttle box driving unit 4a work simultaneously to respectively drive the first shuttle box unit 1a and the pressing plate 3a to move transversely, and the pressing plate 3a keeps the adjusted yarn nozzle height through the synchronous movement with the first shuttle box unit 1 a.
For the first shuttle box unit 1b, since the height position does not change during the whole knitting process, no pressing plate action is required, as long as the yarn mouth 13 of the first shuttle box unit 1b is adapted to the required height position by the adjustment of the upper waist-shaped hole 131 thereof (see embodiment 2 and fig. 3) when being installed. If the first shuttle box unit 1b is combined with the corresponding pressing plate 3b in the initial state, the pressing plate driving mechanism 5b separates the first shuttle box unit 1b, the first shuttle box unit 1b only drives the corresponding shuttle box driving mechanism 4b to move transversely along the shuttle bar, the corresponding yarn feeding action with unchanged height position is completed, the corresponding pressing plate driving mechanism 5b does not work at this time, and the corresponding pressing plate driving mechanism 5b does not need to run to and fro and empty with the shuttle box driving mechanism 4b driving the first shuttle box unit 1 b.
As shown in fig. 6, in the case of the inlay knitting performed by the shuttle box mechanism according to the present embodiment, similarly to the above-mentioned inlay knitting, the height position of the first shuttle box unit 1b is not changed during the knitting process and is already at the desired height position, and the yarn nozzle 13 in the first shuttle box unit 1a needs to be moved up and down, and at this time, the pressing plate 3a is applied to the yarn nozzle rod 12 by the traverse motion, and the upper end of the yarn nozzle rod 12 is pressed against the highest position of the pressing surface 31 of the pressing plate, so that the yarn nozzle height 13 is adapted to the height position required for inlay knitting. The pressing plate driving unit 5a and the shuttle box driving unit 4a work simultaneously to respectively drive the first shuttle box unit 1a and the pressing plate 3a to move transversely, and the pressing plate 3a keeps the adjusted yarn nozzle height through the synchronous movement with the first shuttle box unit 1 a. The first shuttle box unit 1b only needs to be driven by the shuttle box driving unit 4b in the whole weaving process, and the corresponding pressure plate 3b and the pressure plate driving unit 5b do not need to work.
As shown in fig. 7, in the self-running shuttle box mechanism of the present embodiment, the normal knitting can be performed by one of the first shuttle box units 1b (the first shuttle box unit 1a is not placed on the shuttle bar side), and at this time, the corresponding presser plate 3b is separated from the first shuttle box unit 1b, the nozzle rod 12 which does not act on the first shuttle box unit 1b is adjusted to the height position required for the normal knitting when the nozzle is mounted, and the first shuttle box unit 1b is driven to perform the yarn feeding operation required for the normal knitting only by the shuttle box driving unit 4b during the self-running process, and the corresponding presser plate 3b and the presser plate driving unit 5b are not required to control the height of the nozzle, and the movement is synchronized with the first shuttle box unit 1b to maintain the height, thereby reducing the loss of the energy and the working life of the corresponding motor in the presser plate driving unit 5 b.
Example 4
This embodiment relates to another self-running shuttle box mechanism in flat knitting machines.
As shown in fig. 8, the self-running shuttle box mechanism of the present embodiment is additionally provided with two second shuttle box units 8a and 8b in addition to the above-described embodiment 3. The driving mechanism of the present embodiment is composed of the shuttle box driving units 4a, 4b that drive the two first shuttle box units 1a, 1b, respectively, and the presser plate driving units 5a, 5b that drive the two presser plates 3a, 3b, respectively, as in embodiment 3, in spite of the addition of the second shuttle box unit. The invention can utilize the idle pressing plate driving unit for driving the yarn nozzle of the first shuttle box unit to lift to drive the second shuttle box unit 8 to work (in the actual weaving, the weaving ratio of the yarn nozzle needing to lift is not high, and the corresponding pressing plate driving unit is often idle).
Referring to fig. 9 and 10, the second shuttle box unit 8a, 8b of the present embodiment is mainly composed of a shuttle box body 81, a yarn feeder rod 82 and a yarn feeder 83, and further includes conventional components such as a roller 86, an upper magnetic coil 84 and a lower magnetic coil 85. The nozzle rod 82 is fixed to the shuttle box body 81. The shuttle box body 81 has basically the same structure as the shuttle box body 11 in the embodiment 1, a transverse through groove 811 capable of transversely passing through the pressing plate is arranged above the shuttle box body, and an insertion channel 812 communicated with the transverse through groove 811 is also arranged above the transverse through groove 811. And the upper end of the pressing plate is provided with an insertion notch 32 which is matched with the width of the insertion channel 812, as shown in fig. 11 and 12, and is also provided with an insertion block 88, the insertion channel 812 and the insertion notch 32 are inserted through the insertion block 88, so that the insertion block 88 connected to the shuttle box body 81 is inserted into the insertion notch 32 on the pressing plate, the second shuttle box unit and the corresponding pressing plate are detachably connected in an insertion manner, and the insertion channel 812 on the shuttle box body, the insertion notch 32 on the pressing plate and the insertion block 88 form a detachable connection assembly.
Fig. 8 shows the driving of the yarn feeder in the case of the intarsia knitting from the shuttle box mechanism in the present embodiment, and the yarn feeder for intarsia knitting does not need to be lifted, but the number of yarn feeders needs to be large because the yarn feeder corresponds to the number of colors of the color yarn required for intarsia. In the present embodiment, two second shuttle box units 8a and 8b and two first shuttle box units 1a and 1b are adopted to weave four color yarns, at this time, the two pressing plates 3a and 3b and the two pressing plate driving units 5a and 5b corresponding to the two first shuttle box units 1a and 1b are not needed any more, and the two second shuttle box units 8a and 8b are driven by the two idle pressing plates 3a and 3b and the pressing plate driving units 5a and 5 b. Two pressing plates 3a and 3b are enabled to transversely move to one side corresponding to two second shuttle box units 8a and 8b, the corresponding inserting blocks 88 are inserted into the inserting channels 812 on the corresponding shuttle box body and the inserting gaps 32 on the corresponding pressing plates to detachably connect the second shuttle box units with the corresponding pressing plates in an inserting mode, the two pressing plates are respectively used for driving the corresponding second shuttle box units to transversely move along the shuttle bars through the inserting blocks 88, corresponding yarn feeding actions are completed, only the pressing plate driving units work in the process of self-running yarn feeding of the second shuttle box units, the pressing plate driving units can be used for driving yarn mouths which are not required to be adjusted in height in a lifting mode when the pressing plate driving units are not used for adjusting the lifting driving of the yarn mouths, therefore, the utilization rate of idle pressing plate driving mechanisms can be improved, the motor workload of the pressing plate driving units and the shuttle box driving units is balanced, and the utilization rate of corresponding motors of the pressing plate driving mechanisms is improved.
Therefore, the first shuttle box unit 1 containing the yarn nozzle rod with the controlled height position in the self-running shuttle box mechanism can realize separable transmission connection with the pressing plate for controlling the height position of the yarn nozzle rod and the pressing plate driving mechanism, and is in transmission connection with the yarn nozzle when the height position of the yarn nozzle has the regulation requirement; when the height position is not required to be adjusted, the automatic shuttle box mechanism is separated from the yarn nozzle rod, and the problems that the existing automatic shuttle box mechanism cannot be separated from the pressing plate and the pressing plate driving mechanism when the yarn nozzle rod is not required to be adjusted in the height position, the electric energy is wasted due to the fact that the shuttle box mechanism runs back and forth, and the utilization rate of a motor is extremely low are solved. Meanwhile, the invention can also improve the functions of the pressing plate for controlling the height position of the yarn nozzle and the pressing plate driving mechanism, balance the workload of the pressing plate driving unit 5 and the shuttle box driving unit 4 and improve the utilization rate of the corresponding motor of the pressing plate driving mechanism.
Claims (15)
1. A self-running shuttle box mechanism of a flat knitting machine is characterized in that a shuttle bar is arranged on a rack of the flat knitting machine, and comprises a yarn nozzle, a yarn nozzle rod with the lower end connected with the yarn nozzle, a shuttle box body capable of transversely moving along the shuttle bar, and a shuttle box driving unit at least comprising a synchronous wheel and a synchronous belt meshed with the synchronous wheel and connected with the shuttle box body; the method is characterized in that: the pressing plate driving unit is at least composed of a synchronous wheel and a synchronous belt which is meshed with the synchronous wheel and connected with the pressing plate; a yarn nozzle rod with the lower end connected with a yarn nozzle can be arranged on the shuttle box body in a vertically movable mode, and a spring is arranged between the shuttle box body and the yarn nozzle rod to form a first shuttle box unit; the shuttle box driving unit and the pressing plate driving unit work simultaneously to respectively drive the first shuttle box unit and the pressing plate to move transversely, and a yarn nozzle in the first shuttle box unit feeds yarns with the height position needing to be lifted; only the shuttle box driving unit works to drive the first shuttle box unit to move transversely, and the yarn nozzle in the first shuttle box unit feeds yarn with unchanged height position.
2. The self-running shuttle box mechanism according to claim 1, wherein: the shuttle box driving unit and the pressing plate driving unit both further comprise a motor, a rotating shaft of the motor is connected with a synchronizing wheel in the corresponding driving unit for direct driving, the motor and another driven synchronizing wheel in the driving unit are respectively arranged on the racks corresponding to the two ends of the shuttle bar, and the synchronizing belt is arranged in the direction parallel to the shuttle bar.
3. The self-running shuttle box mechanism according to claim 1 or 2, wherein: the lower end of the pressing plate is provided with symmetrically arranged pressing surfaces with different heights; and a transverse through groove through which the pressing plate can transversely pass is arranged above the box body of the shuttle box.
4. The self-running shuttle box mechanism according to claim 3, wherein: the upper end of a yarn nozzle rod in the first shuttle box unit is provided with a limiting lug which protrudes to one side of the shuttle box body; the limiting lug at the upper end of the yarn nozzle rod is positioned in the transverse through groove, and the spring is arranged between the limiting lug and the corresponding groove wall of the transverse through groove.
5. The self-running shuttle box mechanism according to claim 4, wherein: the yarn feeder rod in the first shuttle box unit comprises a yarn feeder base rod and an adjusting rod, the upper end of the yarn feeder base rod is provided with at least two mounting holes matched with the corresponding mounting screw holes in the shuttle box body along the length direction, and the lower end of the yarn feeder base rod is provided with at least two first connecting holes along the length direction; the limiting lug is arranged at the upper end of the adjusting rod, the lower end of the adjusting rod is provided with at least two second connecting holes matched with the distance between the first connecting holes along the length direction, and a waist-shaped hole is arranged between the limiting lug and the second connecting holes; the adjusting rod is attached to the inner side face, corresponding to one side of the shuttle box body, of the yarn nozzle base rod, the upper end of the adjusting rod exceeds the upper end of the yarn nozzle base rod, the second connecting hole is concentrically communicated with the first connecting hole, the mounting hole is in centering communication with the waist-shaped hole, the yarn nozzle is attached to the outer side face of the yarn nozzle base rod, the yarn nozzle base rod is connected with the adjusting rod through the first connecting hole, the second connecting hole and the bolt-nut connecting piece to form a yarn nozzle rod, and the yarn nozzle is connected to the lower end of the yarn nozzle rod; the yarn nozzle rod sequentially penetrates through the mounting hole and the waist-shaped hole through two bolts to be screwed in the mounting screw hole on the box body of the shuttle box, so that the yarn nozzle rod can be vertically and movably arranged on the box body of the shuttle box through the sliding of the waist-shaped hole relative to the bolts.
6. A self-running shuttle box mechanism of a flat knitting machine is provided with a shuttle bar on a frame of the flat knitting machine, and comprises a yarn nozzle, a yarn nozzle rod with the lower end connected with the yarn nozzle, a shuttle box body capable of transversely moving along the shuttle bar, and a shuttle box driving unit at least composed of a synchronous wheel and a synchronous belt engaged with the synchronous wheel and connected with the shuttle box body; the method is characterized in that: the pressing plate driving unit is at least composed of a synchronous wheel and a synchronous belt which is meshed with the synchronous wheel and connected with the pressing plate; a yarn nozzle rod with the lower end connected with a yarn nozzle can be arranged on the shuttle box body in a vertically movable mode, and a spring is arranged between the shuttle box body and the yarn nozzle rod to form a first shuttle box unit; a yarn nozzle rod with the lower end connected with a yarn nozzle is fixedly arranged on the shuttle box body to form a second shuttle box unit; the shuttle box driving unit and the pressing plate driving unit work simultaneously to respectively drive the first shuttle box unit and the pressing plate to move transversely, and a yarn nozzle in the first shuttle box unit feeds yarns with the height position needing to be lifted; only the shuttle box driving unit works to drive the first shuttle box unit to move transversely, and a yarn nozzle in the first shuttle box unit feeds yarn with unchanged height position; only the pressing plate driving unit works to drive the pressing plate and drive the second shuttle box unit to transversely move through the connection of the pressing plate and the second shuttle box unit, and the yarn nozzle in the second shuttle box unit feeds yarn with unchanged height position.
7. The self-running shuttle box mechanism according to claim 6, wherein: the shuttle box driving unit and the pressing plate driving unit both further comprise a motor, a rotating shaft of the motor is connected with a synchronizing wheel in the corresponding driving unit for direct driving, the motor and another driven synchronizing wheel in the driving unit are respectively arranged on the racks corresponding to the two ends of the shuttle bar, and the synchronizing belt is arranged in the direction parallel to the shuttle bar.
8. The self-running shuttle box mechanism according to claim 7, wherein: the pressing plate is connected with the second shuttle box unit through a connecting assembly, the connecting assembly comprises an inserting block, and an inserting channel and an inserting notch which are respectively arranged at the upper ends of the shuttle box body and the pressing plate, and the pressing plate and the shuttle box body are inserted into the inserting channel and the inserting notch through the inserting block to be detachably connected.
9. The self-running shuttle box mechanism of claim 8, wherein: the lower end of the pressing plate is provided with symmetrically arranged pressing surfaces with different heights; and a transverse through groove through which the pressing plate can transversely pass is arranged above the box body of the shuttle box, and the inserting channel is positioned above the transverse through groove and is communicated with the transverse through groove.
10. The self-running shuttle box mechanism of claim 9, wherein: the upper end of a yarn nozzle rod in the first shuttle box unit is provided with a limiting lug which protrudes to one side of the shuttle box body; the limiting lug at the upper end of the yarn nozzle rod is positioned in the transverse through groove, and the spring is arranged between the limiting lug and the corresponding groove wall of the transverse through groove.
11. The self-running shuttle box mechanism of claim 10, wherein: the yarn feeder rod in the first shuttle box unit comprises a yarn feeder base rod and an adjusting rod, the upper end of the yarn feeder base rod is provided with at least two mounting holes matched with the corresponding mounting screw holes in the shuttle box body along the length direction, and the lower end of the yarn feeder base rod is provided with at least two first connecting holes along the length direction; the limiting lug is arranged at the upper end of the adjusting rod, the lower end of the adjusting rod is provided with at least two second connecting holes matched with the distance between the first connecting holes along the length direction, and a waist-shaped hole is arranged between the limiting lug and the second connecting holes; the adjusting rod is attached to the inner side face, corresponding to one side of the shuttle box body, of the yarn nozzle base rod, the upper end of the adjusting rod exceeds the upper end of the yarn nozzle base rod, the second connecting hole is concentrically communicated with the first connecting hole, the mounting hole is in centering communication with the waist-shaped hole, the yarn nozzle is attached to the outer side face of the yarn nozzle base rod, the yarn nozzle base rod is connected with the adjusting rod through the first connecting hole, the second connecting hole and the bolt connecting piece to form a yarn nozzle rod, and the yarn nozzle is connected to the lower end of the yarn nozzle rod; the yarn nozzle rod sequentially penetrates through the mounting hole and the waist-shaped hole through two bolts to be screwed in the mounting screw hole on the box body of the shuttle box, so that the yarn nozzle rod can be vertically and movably arranged on the box body of the shuttle box through the sliding of the waist-shaped hole relative to the bolts.
12. The utility model provides a horizontal braider from race shuttle case, includes shuttle case box body, sets up the yarn mouth pole on shuttle case box body and connects the yarn mouth at yarn mouth pole lower extreme, its characterized in that: the yarn feeder is characterized by further comprising a spring and a pressing plate, wherein a transverse through groove is formed in one side above the shuttle box body, the pressing plate can be arranged on one side, corresponding to the transverse through groove, of the shuttle box body in a guiding and constraining mode in a transverse mode, the pressing plate and the shuttle box body are driven by a pressing plate driving unit and a shuttle box driving unit respectively, the yarn nozzle rod can be arranged on the shuttle box body in a vertically moving mode, the upper end of the yarn nozzle rod is located in the through groove, the spring is arranged between the shuttle box body and the yarn nozzle rod, when the pressing plate moves transversely into the transverse through groove and acts on the yarn nozzle rod, the spring is elastically deformed to enable the height position of the yarn nozzle at the lower end of the yarn nozzle rod to be changed, and the pressing plate and the shuttle box body move synchronously to enable the yarn nozzle to be kept at the adjusted height position for feeding; the pressing plate moves out of the shuttle box body in a traversing way and is separated from the yarn nozzle rod, and the yarn nozzle at the lower end of the yarn nozzle rod keeps the corresponding height position for feeding yarn when the spring is not elastically changed.
13. The self-running shuttle box of claim 12, wherein: the lower end of the pressing plate is provided with pressing surfaces which are symmetrically arranged and have different heights.
14. The self-running shuttle box of claim 13, wherein: the upper end of the yarn nozzle rod is provided with a limiting lug protruding towards one side of the shuttle box body; the limiting lug at the upper end of the yarn nozzle rod is positioned in the transverse through groove, and the spring is arranged between the limiting lug and the corresponding groove wall of the transverse through groove.
15. The self-running shuttle box of claim 14, wherein: the yarn nozzle rod comprises a yarn nozzle base rod and an adjusting rod; the upper end of the yarn nozzle base rod is provided with at least two mounting holes matched with the corresponding mounting screw holes on the shuttle box body along the length direction, and the lower end of the yarn nozzle base rod is provided with at least two first connecting holes along the length direction; the limiting lug is arranged at the upper end of the adjusting rod, the lower end of the adjusting rod is provided with at least two second connecting holes matched with the distance between the first connecting holes along the length direction, and a waist-shaped hole is arranged between the limiting lug and the second connecting holes; the adjusting rod is attached to the inner side face, corresponding to one side of the shuttle box body, of the yarn nozzle base rod, the upper end of the adjusting rod exceeds the upper end of the yarn nozzle base rod, the second connecting hole is concentrically communicated with the first connecting hole, the mounting hole is in centering communication with the waist-shaped hole, the yarn nozzle is attached to the outer side face of the yarn nozzle base rod, the yarn nozzle base rod is connected with the adjusting rod through the first connecting hole, the second connecting hole and the bolt-nut connecting piece to form a yarn nozzle rod, and the yarn nozzle is connected to the lower end of the yarn nozzle rod; the yarn nozzle rod sequentially penetrates through the mounting hole and the waist-shaped hole through two bolts to be screwed in the mounting screw hole on the box body of the shuttle box, so that the yarn nozzle rod can be vertically and movably arranged on the box body of the shuttle box through the sliding of the waist-shaped hole relative to the bolts.
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CN202010199075.2A CN111304815B (en) | 2020-03-20 | 2020-03-20 | Self-running shuttle box mechanism of flat knitting machine and self-running shuttle box |
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CN202010199075.2A CN111304815B (en) | 2020-03-20 | 2020-03-20 | Self-running shuttle box mechanism of flat knitting machine and self-running shuttle box |
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CN111304815B true CN111304815B (en) | 2021-07-30 |
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Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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DE4222934C1 (en) * | 1992-07-11 | 1993-10-07 | Schieber Universal Maschf | Flat knitting machine |
DE4300027A1 (en) * | 1993-01-02 | 1994-07-07 | Schieber Universal Maschf | Flat knitting machine |
JP3044370B2 (en) * | 1997-08-21 | 2000-05-22 | 株式会社島精機製作所 | Yarn supply device in flat knitting machine |
FR2878261B1 (en) * | 2004-11-23 | 2007-03-02 | Steiger S A C Sa Suisse Atel C | WIRE DISTRIBUTOR FOR RECTILINE MACHINE |
CN100460579C (en) * | 2006-09-22 | 2009-02-11 | 冯加林 | Movement mechanism for yarn mouth on intarsia shuttle box |
CN106894153A (en) * | 2015-12-21 | 2017-06-27 | 王姗珊 | Yarn mouth device and the braider with the device are moved in a kind of intelligence control |
CN106400290B (en) * | 2016-11-11 | 2019-10-11 | 冯加林 | A kind of yarn mouth carrying device drawn on tower summer flat braiding machine |
CN208379123U (en) * | 2017-12-18 | 2019-01-15 | 福建省和达智能科技有限公司 | A kind of inlaid yarn carrier |
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