CN111303604B - Polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material and preparation method thereof - Google Patents
Polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material and preparation method thereof Download PDFInfo
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Abstract
The invention provides a polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material, which comprises polycarbonate, polyethylene terephthalate-1, 4-cyclohexanedimethanol ester, polyolefin grafted acrylate, polystyrene grafted maleic anhydride, an antioxidant, a light stabilizer and other additives. The polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material has excellent solvent resistance, heat resistance and mechanical properties. The invention also provides a preparation method of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material.
Description
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material and a preparation method thereof.
Background
Polycarbonate (PC for short) is an amorphous material and has excellent heat resistance and impact strength, but the rigidity of a molecular chain of the polycarbonate is higher, so that the internal stress of a formed product is higher, stress cracking is easy to occur, and the toughness of the polycarbonate is sharply reduced particularly when the polycarbonate is applied to occasions where the polycarbonate is contacted with chemical reagents, corrosive gases, daily chemical products and the like.
In order to solve the problems, a series of PC alloys such as PC/ABS, PC/PET, PC/PBT, PC/PE and the like have been developed in the market, and the solvent resistance of the alloys is greatly improved compared with that of pure PC, but the heat resistance of the material is often greatly reduced, and the mechanical property is also greatly reduced.
Therefore, it is necessary to provide a polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material to solve the above problems.
Disclosure of Invention
One of the purposes of the invention is to provide a polycarbonate/polyethylene terephthalate-1, 4-cyclohexane dimethanol ester alloy material with excellent solvent resistance, heat resistance and mechanical properties.
The invention also aims to provide a preparation method of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material.
In order to achieve the above object, the present invention provides a polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material, which comprises polycarbonate and polyethylene terephthalate-1, 4-cyclohexanedimethanol ester.
Compared with the prior art, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material provided by the invention has the advantages that the polyethylene terephthalate-1, 4-cyclohexanedimethanol ester (PCTG for short) is introduced into the polycarbonate alloy, and the solvent resistance of the alloy material can be effectively improved.
Preferably, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material further comprises polyolefin grafted acrylate and polystyrene grafted maleic anhydride, the polyolefin grafted acrylate can form a sea-island structure in the alloy, the polyolefin section is taken as a core to provide excellent impact resistance for the alloy material, and the acrylate section is taken as a shell to form an excellent compatible interface with the base material; in the polystyrene grafted maleic anhydride, a polystyrene segment can form a physical entanglement point with polycarbonate and poly (1, 4-cyclohexanedimethanol terephthalate), and a maleic anhydride active group can react with a terminal hydroxyl group in a polymer, so that the polyolefin grafted acrylate and a base material have higher-strength interface bonding force, and a function of stopping crack propagation is achieved in the process of material damage, therefore, the notch impact strength of the alloy can be effectively improved through the synergistic effect of the polyolefin grafted acrylate and the polystyrene grafted maleic anhydride. Specifically, the polyolefin grafted acrylate can be, but is not limited to, an ethylene butyl acrylate copolymer, wherein the content of butyl acrylate is 15-20%; the polystyrene grafted maleic anhydride may be, but is not limited to, a styrene maleic anhydride copolymer, with a maleic anhydride content of 15-20%.
Preferably, the polyolefin graft acrylate is added in an amount of preferably 2.5 to 10%, such as 2.5%, 4%, 6%, 8%, 10%; the polystyrene grafted maleic anhydride is preferably added in an amount of 1-4%, such as 1%, 2%, 3%, 4%. Further, the amount of the polyolefin grafted acrylate is greater than that of the polystyrene grafted maleic anhydride, so that excellent solvent resistance and notch impact strength are ensured. Furthermore, the compounding ratio of the polyolefin grafted acrylate to the polystyrene grafted maleic anhydride is 5: 2.
Preferably, the polycarbonate is bisphenol A polycarbonate, the melt flow rate is 8-12g/10min under the test conditions of 300 ℃ and 1.2kg, and the molecular weight is 2 multiplied by 104-2.5×104. The amount of polycarbonate added is preferably 60 to 80%, such as 60%, 65%, 70%, 75%, 80%.
Preferably, the polyethylene terephthalate-1, 4-cyclohexanedimethanol ester has a melt flow rate of 5-20g/10min at 260 ℃ under 2.16kg test conditions. The polyethylene terephthalate-1, 4-cyclohexanedimethanol ester is preferably added in an amount of 5-20%, such as 5%, 10%, 15%, 20%.
Preferably, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material further comprises an antioxidant, and the addition amount of the antioxidant is preferably 0.2-0.8%, such as 0.2%, 0.4%, 0.6% and 0.8%. Further, the antioxidant comprises a main antioxidant and an auxiliary antioxidant, wherein the main antioxidant can be selected from hindered phenol antioxidants, such as at least one of n-octadecyl beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate and pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ]; the secondary antioxidant can be phosphite or ester antioxidant, such as at least one of tris [2, 4-di-tert-butylphenyl ] phosphite, tetrakis (2, 4-di-tert-butylphenol) -4,4' -biphenylyl diphosphite, and dilauryl thiodipropionate.
Preferably, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol alloy material further comprises a light stabilizer, and the addition amount of the light stabilizer is preferably 0.1-0.5%, such as 0.1%, 0.2%, 0.3%, 0.4%, 0.5%. Further, the light stabilizer is selected from benzotriazole light stabilizers. Compositions that may be selected in specific embodiments as one or more of EV72, EV234, and UV-360.
Preferably, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material further comprises other additives, and the addition amount of the other additives is preferably 0.5-5%, such as 0.5%, 1%, 1.5%, 2%, 2.5%, 3%, 3.5%, 4%, 4.5%, 5%. Further, the other additive is selected from one or a combination of more of a dispersant, a lubricant and a toner.
Detailed Description
The technical solutions of the present invention are further illustrated by the following specific embodiments, but the present invention is not limited thereto.
The sources of the articles used in the examples are as follows:
ethylene butyl acrylate copolymer, Arkema, LOTADER 3210;
styrene maleic anhydride copolymer, POLYSCOPE, SZ 25010;
a main antioxidant, Huaen rubber and plastic new material Co., Ltd, an antioxidant 1076, the chemical name of which is octadecyl 3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate;
auxiliary antioxidant, Huaen rubber and plastic new material Co., Ltd, antioxidant 168, chemical name is tris [ 2.4-di-tert-butylphenyl ] phosphite;
photostabilizer, Nanjing Ponno Biotech, Inc., UV-360;
the relevant data were obtained according to the following test methods:
1. melt Flow Rate (MFR) determined according to ASTM D1238, test temperature of 300 ℃ and load of 1.2KG for polycarbonate; the test temperature for poly (1, 4-cyclohexanedimethanol terephthalate) is 260 ℃ and the load is 2.16 KG;
2. the tensile property is tested according to ASTM D638, and the test speed is 50mm/min correspondingly;
3. the bending property is tested according to ASTM D790, and the test speed is correspondingly 5 mm/min;
4. the impact strength of the notch of the cantilever beam is tested according to ASTM D256, the pendulum energy is 5.5J, and the depth of a V-shaped notch is 2.8 mm;
5. heat distortion temperature was measured according to ASTM D648 under a load of 0.45 MPa.
Example 1
In this embodiment, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material comprises, by weight: 62 percent of the polycarbonate, 30 percent of the polyethylene terephthalate-1, 4-cyclohexanedimethanol ester, 5 percent of the polyolefin grafted acrylate, 2 percent of the polystyrene grafted maleic anhydride, 0.2 percent of the main antioxidant, 0.2 percent of the auxiliary antioxidant, 0.3 percent of the light stabilizer and 0.3 percent of the lubricant.
The method for preparing the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material by adopting the raw materials with the components and the contents comprises the following steps:
(1) putting 62% of the polycarbonate, 30% of the polyethylene terephthalate-1, 4-cyclohexanedimethanol ester, 5% of the polyolefin grafted acrylate, 2% of the polystyrene grafted maleic anhydride, 0.2% of a main antioxidant, 0.2% of an auxiliary antioxidant, 0.3% of a light stabilizer and 0.3% of a lubricant into a mixer for dry mixing for 3-5min at the rotating speed of 800rpm to obtain a mixture A;
(2) and (3) placing the mixture A in a double-screw extruder for melting and mixing, and extruding and granulating, wherein the temperature of each section of the extruder is as follows in sequence: the temperature of the first section is 190-230 ℃, and the temperature of the other sections is 220-260 ℃; the residence time of the whole extrusion process is 1-2 min, and the pressure is 36 MPa.
Example 2
In this embodiment, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material comprises, by weight: 85.5% of the polycarbonate, 10% of the polyethylene terephthalate-1, 4-cyclohexanedimethanol ester, 2.5% of the polyolefin grafted acrylate, 1% of the polystyrene grafted maleic anhydride, 0.2% of a main antioxidant, 0.2% of an auxiliary antioxidant, 0.3% of the light stabilizer and 0.3% of a lubricant.
The preparation method of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material of the embodiment is the same as that of the embodiment 1, and therefore, the detailed description is omitted here.
Example 3
In this embodiment, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material comprises, by weight: 62 percent of the polycarbonate, 30 percent of the polyethylene terephthalate-1, 4-cyclohexanedimethanol ester, 2 percent of the polyolefin grafted acrylate, 5 percent of the polystyrene grafted maleic anhydride, 0.2 percent of the main antioxidant, 0.2 percent of the auxiliary antioxidant, 0.3 percent of the light stabilizer and 0.3 percent of the lubricant.
The preparation method of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material of the embodiment is the same as that of the embodiment 1, and therefore, the detailed description is omitted here.
Example 4
In this embodiment, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material comprises, by weight: 76% of the polycarbonate, 7% of the polyethylene terephthalate-1, 4-cyclohexanedimethanol ester, 8% of the polyolefin grafted acrylate, 7% of the polystyrene grafted maleic anhydride, 0.3% of a main antioxidant, 0.3% of an auxiliary antioxidant, 0.4% of the light stabilizer and 1% of a lubricant.
The preparation method of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material of the embodiment is the same as that of the embodiment 1, and therefore, the detailed description is omitted here.
Example 5
In this embodiment, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material comprises, by weight: 42% of the polycarbonate, 50% of the polyethylene terephthalate-1, 4-cyclohexanedimethanol ester, 5% of the polyolefin grafted acrylate, 2% of the polystyrene grafted maleic anhydride, 0.2% of a main antioxidant, 0.2% of an auxiliary antioxidant, 0.3% of the light stabilizer and 0.3% of a lubricant.
The preparation method of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material of the embodiment is the same as that of the embodiment 1, and therefore, the detailed description is omitted here.
Comparative example 1
In this embodiment, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material comprises, by weight: 92% of polycarbonate, 5% of polyolefin grafted acrylate, 2% of polystyrene grafted maleic anhydride, 0.2% of main antioxidant, 0.2% of auxiliary antioxidant, 0.3% of light stabilizer and 0.3% of lubricant.
The preparation method of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material of the comparative example is the same as that of the example 1, and therefore, the detailed description is omitted.
Comparative example 2
In this embodiment, the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material comprises, by weight: 62 percent of the polycarbonate, 30 percent of the polyethylene terephthalate-1, 4-cyclohexanedimethanol ester, 7 percent of the polyolefin grafted acrylate, 0.2 percent of the main antioxidant, 0.2 percent of the auxiliary antioxidant, 0.3 percent of the light stabilizer and 0.3 percent of the lubricant.
The preparation method of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material of the comparative example is the same as that of the example 1, and therefore, the detailed description is omitted.
Comparative example 3
In this comparative example, a polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material, in weight percent, comprises: 62 percent of the polycarbonate, 30 percent of the polyethylene terephthalate-1, 4-cyclohexane dimethanol ester, 7 percent of the polystyrene grafted maleic anhydride, 0.2 percent of the main antioxidant, 0.2 percent of the auxiliary antioxidant, 0.3 percent of the light stabilizer and 0.3 percent of the lubricant.
The preparation method of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material of the comparative example is the same as that of the example 1, and therefore, the detailed description is omitted.
Comparative example 4
In this comparative example, a polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material, in weight percent, comprises: 69% of the polycarbonate, 30% of the polyethylene terephthalate-1, 4-cyclohexanedimethanol ester, 0.2% of a main antioxidant, 0.2% of an auxiliary antioxidant, 0.3% of the light stabilizer and 0.3% of a lubricant.
The preparation method of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material of the comparative example is the same as that of the example 1, and therefore, the detailed description is omitted.
Pellets obtained in examples 1 to 5 and comparative examples 1 to 4 were molded on an injection molding machine to prepare test specimens of 120X 13X 1.6mm for performance testing, and the test results are shown in Table 1:
TABLE 1 results of physical Properties test of examples 1 to 5 and comparative examples 1 to 4
Wherein:
more + indicates better solvent resistance, -indicates solvent intolerance
+ + + + + + + + + + -represents no change in splines
+ represents a slight crack
+ denotes the presence of a crack
Breaking of the sample strip
As can be seen from Table 1, the solvent resistance was poor when PCTG was not added to the raw materials for the production of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material. The introduction of PCTG can effectively improve the solvent resistance of the polycarbonate/polyethylene terephthalate-1, 4-cyclohexane dimethanol ester alloy material. However, if polyolefin grafted acrylate and polystyrene grafted maleic anhydride are not added, the notch impact strength of the PC alloy material is reduced rapidly, and the single polyolefin grafted acrylate or polystyrene grafted maleic anhydride is introduced, so that the notch impact strength is not obviously improved. It can also be seen from table 1 that when the polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material is introduced with polyolefin grafted acrylate and polystyrene grafted maleic anhydride, the solvent resistance and the notched impact strength of the PC alloy material can be significantly improved. The reason is that: the polyolefin grafted acrylate can form a sea-island structure in the alloy, the polyolefin section is taken as the core to provide excellent impact resistance for the alloy material, and the acrylate section is taken as the shell to form an excellent compatible interface with the base material; in the polystyrene grafted maleic anhydride, a polystyrene segment can form a physical entanglement point with polycarbonate and poly (1, 4-cyclohexanedimethanol terephthalate), and a maleic anhydride active group can react with a terminal hydroxyl group in a polymer, so that the polyolefin grafted acrylate and a base material have higher-strength interface bonding force, and a function of stopping crack propagation is achieved in the process of material damage, and therefore, the notch impact strength of the alloy is improved through the combined action of the polyolefin grafted acrylate and the polystyrene grafted maleic anhydride.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention is described in detail with reference to the best embodiments, the present invention is not limited to the above disclosed embodiments, but should cover various modifications, equivalent combinations, made according to the essence of the present invention.
Claims (8)
1. The polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material is characterized by comprising, by weight, 60-80% of polycarbonate, 5-20% of polyethylene terephthalate-1, 4-cyclohexanedimethanol ester, 2.5-10% of polyolefin grafted acrylate and 1-4% of polystyrene grafted maleic anhydride.
2. The polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material of claim 1, wherein the amount of polyolefin grafted acrylate is greater than the amount of polystyrene grafted maleic anhydride.
3. The polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol alloy material of claim 1, wherein the polycarbonate is a bisphenol a polycarbonate.
4. The polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material of claim 1, further comprising 0.2-0.8% of an antioxidant, wherein the antioxidant comprises a primary antioxidant and a secondary antioxidant, the primary antioxidant is hindered phenol antioxidant, and the secondary antioxidant is phosphite or ester antioxidant.
5. The polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material as in claim 4, wherein the primary antioxidant is selected from at least one of n-octadecyl beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate and pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ].
6. The polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material according to claim 4, wherein the secondary antioxidant is at least one selected from the group consisting of tris [2, 4-di-tert-butylphenyl ] phosphite, tetrakis (2, 4-di-tert-butylphenol) -4,4' -biphenyldiphosphite, and dilaurylthiodipropionate.
7. The polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material of claim 4, further comprising 0.1-0.5% of a light stabilizer selected from the group consisting of benzotriazole light stabilizers.
8. The method for preparing a polycarbonate/polyethylene terephthalate-1, 4-cyclohexanedimethanol ester alloy material according to any one of claims 1-7, comprising the steps of:
(1) putting the preparation raw materials into a mixer for dry mixing for a certain time to obtain a mixture A;
(2) and (3) placing the mixture A in a double-screw extruder for melt mixing, extruding and granulating.
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CN108676341A (en) * | 2018-03-23 | 2018-10-19 | 佛山市南海承骏科技有限公司 | PC/PMMA/PETG ternary-alloy materials and preparation method thereof |
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CN106221173A (en) * | 2016-08-29 | 2016-12-14 | 陈志凤 | A kind of PC alloy material and preparation method thereof |
CN108676341A (en) * | 2018-03-23 | 2018-10-19 | 佛山市南海承骏科技有限公司 | PC/PMMA/PETG ternary-alloy materials and preparation method thereof |
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