CN111303395A - Preparation method of low molecular weight polycaprolactone - Google Patents

Preparation method of low molecular weight polycaprolactone Download PDF

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CN111303395A
CN111303395A CN202010264841.9A CN202010264841A CN111303395A CN 111303395 A CN111303395 A CN 111303395A CN 202010264841 A CN202010264841 A CN 202010264841A CN 111303395 A CN111303395 A CN 111303395A
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华静
袁玉卡
赵煊
付哲
耿洁婷
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Qingdao University of Science and Technology
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Abstract

The invention belongs to the technical field of polymer synthesis, and particularly relates to a preparation method of low-molecular-weight polycaprolactone. The method comprises the following steps: s1, in a hydrocarbon solvent, adopting bio-based phenol to substitute alkyl aluminum to prepare a bio-based phenol catalyst; s2, adding epsilon-CL and a hydrocarbon solvent into a reactor which is anhydrous, oxygen-free and protected by nitrogen, adding a bio-based phenol catalyst for polymerization reaction to obtain a polymerization product, and washing with ethanol to obtain a polycaprolactone product; wherein the molecular weight of the low molecular weight polycaprolactone is 7000-40000. The invention adopts alkyl aluminum substituted by bio-based phenol as a catalyst, has simple polymerization process, low polymerization temperature and short polymerization time, reduces energy consumption and cost, and can regulate and control the stereoregularity of polycaprolactone by controlling the dosage and the structure of the bio-based phenol so as to control the crystallinity, further regulate and control the degradation time and the degradation speed of the polycaprolactone in a human body, so that the PCL is better applied to the field of drug release.

Description

Preparation method of low molecular weight polycaprolactone
Technical Field
The invention belongs to the technical field of polymer synthesis, and particularly relates to a preparation method of low-molecular-weight polycaprolactone.
Background
In the world, energy is over-exploited, environmental pollution is more serious, and huge energy crisis and population crisis are generated. The biodegradable material can well solve the series of problems, so that the biodegradable material develops rapidly, such as: polylactic acid (PLA), Polycaprolactone (PCL), Polyhydroxyalkanoate (PHA), and the like. A few biodegradable materials can be spontaneously degraded in a human body and are completely harmless to the human body, so that the biodegradable materials can be rapidly developed in the medical field, such as PLA and PCL. The PCL is extremely easy to form a copolymer with a monomer with strong hydrophilicity due to strong hydrophobicity, so that the PCL spontaneously forms temperature-sensitive hydrogel, and the coated drug material is simply prepared. The drug coating material can control the release speed and time of the drug by utilizing the degradation performance of the PCL so as to achieve the effects of continuously releasing the drug and treating diseases for a long time, therefore, the PCL has wide application in the field of drug release.
When PCL is used as a drug-coating material, it is required that PCL has a low molecular weight. However, the most mature PCL preparation catalyst is Sn-based catalyst, and the catalyst can adjust the amount of the catalyst to change the molecular weight of PCL, but the polymerization process is complex and harsh, the polymerization temperature is high, and the polymerization time is long. For example, chinese patent CN 101255234 a discloses a temperature-sensitive triblock copolymer, and a preparation method and use thereof, in the method, the preparation temperature is 130 ℃ at the lowest, the polymerization time is 3-12h, and higher temperature and time lead to higher cost and higher energy consumption. Meanwhile, when PCL is used as a drug-coated material, it is desired to be more efficiently applied to a drug-releasing material by controlling the crystallinity of PCL to control the drug-releasing time. However, the Sn-based catalyst cannot control the stereoregularity of the polymerization product, and therefore, it is desired to develop a new catalyst which can simplify the polymerization process on the premise of meeting the environmental protection requirement, and can adjust the structure of the catalyst to control the crystallinity of the PCL, which is a polymerization product, and better meets the medical application of the PCL.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a preparation method of low molecular weight polycaprolactone, which adopts alkyl aluminum substituted by bio-based phenol as a catalyst, has simple polymerization process, low polymerization temperature and short polymerization time, reduces energy consumption and cost, and can regulate and control the stereoregularity of polycaprolactone by controlling the using amount and structure of the bio-based phenol so as to control the crystallinity, further regulate and control the degradation time and the degradation speed of the polycaprolactone in a human body, so that the PCL is better applied to the field of drug release.
The preparation method of the low molecular weight polycaprolactone comprises the following steps:
s1, in a hydrocarbon solvent, adopting bio-based phenol to substitute alkyl aluminum to prepare a bio-based phenol catalyst;
s2, adding epsilon-CL and a hydrocarbon solvent into a reactor which is anhydrous, oxygen-free and protected by nitrogen, adding a bio-based phenol catalyst for polymerization reaction to obtain a polymerization product, and washing with ethanol to obtain a polycaprolactone product;
wherein the molecular weight of the low molecular weight polycaprolactone is 7000-40000.
In step S1, the bio-based phenol is one of 2-methyl-5-isopropyl phenol (carvacrol), 3-pentadecyl phenol (cardanol), and 2-isopropyl-5-methyl phenol (thymol). The invention selects three kinds of bio-based phenol for food processing, and the bio-based phenol is completely harmless to human bodies and is environment-friendly.
In step S1, the alkyl aluminum is AlR3Wherein R is methyl, ethyl, n-butyl or isobutyl, preferably isobutyl.
In step S1, the molar ratio of bio-based phenol to alkyl aluminum: mFen:MAl0.5-1.5: 1. This range is selected because within this range, the conversion of PCL prepared by ring-opening polymerization can be made high, while the molecular weight distribution of PCL is narrow. Within this range, the degree of crystallinity can also be adjusted by manipulating the steric configuration of the PCL through the amount of bio-based phenol. If not, M thereofFen:MAlWhen the molecular weight distribution is small, the polymerization reaction is severe, the spatial configuration of PCL is difficult to regulate, and the molecular weight distribution is wide. When M isFen:MAlLarger, steric hindrance may result in a decrease in the insertion speed of the monomer and a decrease in polymerization activity.
In step S1, the alkyl aluminum is substituted by the bio-based phenol, the reaction temperature is 0-5 ℃, and the reaction time is 4-6 h.
In steps S1 and S2, the hydrocarbon solvent is alkane or aromatic hydrocarbon, the alkane is n-hexane or cyclohexane, and the aromatic hydrocarbon is benzene, toluene or ethylbenzene, preferably toluene.
In step S2, the concentration of ε -CL in the hydrocarbon solvent is 1-2 mol/L.
In step S2, the molar ratio of the alkyl aluminum to the epsilon-CL in the bio-based phenol catalyst is as follows: mAl:Mε-CL=3:1000-50:1000。
In step S2, the polymerization temperature is 60-100 ℃ and the polymerization time is 0.1-1 h.
When the step S2 is controlled under the above conditions, the conversion rate of epsilon-CL is high and reaches more than 85 percent
Compared with the prior art, the invention has the beneficial effects that:
1. the invention adopts a bio-based phenol catalyst (bio-based phenol substituted alkyl aluminum) to catalyze the ring-opening polymerization of epsilon-CL to prepare the low molecular weight polycaprolactone. Compared with the traditional Sn catalyst, the catalyst has the advantages of lower polymerization temperature, shorter polymerization time and simpler process, reduces energy consumption and cost, and accords with the industrial development trend.
2. Different bio-based phenols can make the molecular weight and crystallinity of the PCL produced different due to their different structures. Therefore, the spatial regularity and symmetry of the polymerization product can be regulated and controlled by regulating the structure and the dosage of the bio-based phenol, so that the release time of the PCL in a human body is controlled by conveniently regulating the crystallinity of the polymerization product, and the PCL is more flexibly applied in the field of medical treatment. The degradation speed of PCL is different due to different crystallinities, and the method is expected to adjust the degradation speed of PCL by changing the structure of the catalyst.
3. The bio-based phenol used for food processing is extracted from plant species in nature, is not only completely harmless to human bodies, but also can be regenerated. Accords with the development of the current environmental protection trend and has low cost.
Drawings
FIG. 1 is a reaction mechanism diagram of bio-based phenol substituted triisobutyl aluminum for catalyzing ring opening polymerization of epsilon-CL;
FIG. 2 is an infrared spectrum of PCL produced by catalyzing epsilon-CL with 2-methyl-5-isopropylphenol, 3-pentadecylphenol and 2-isopropyl-5-methylphenol instead of triisobutylaluminum;
FIG. 3 is a nuclear magnetic spectrum of PCL (polycaprolactone) generated by catalyzing epsilon-CL with 2-methyl-5-isopropylphenol, 3-pentadecylphenol and 2-isopropyl-5-methylphenol substituted triisobutyl aluminum.
Detailed Description
The present invention is further illustrated by, but is not limited to, the following examples.
The experimental methods described in the following examples are all conventional methods unless otherwise specified; the specific techniques or conditions are not indicated in the examples, and the techniques or conditions are described in the literature in the field or according to the product specification; the reagents and materials, both of which are analytically pure reagents, are commercially available without specific reference.
The information of the manufacturer of the drug employed in the present invention is shown in table 1.
TABLE 1 manufacturer information of the drugs used in the present invention
Medicine and food additive Manufacturer of the product
Carvacrol, cardanol and thymol SAEN CHEMICAL TECHNOLOGY (SHANGHAI) Co.,Ltd.
N-hexane and cyclohexane SINOPHARM CHEMICAL REAGENT Co.,Ltd.
Benzene, toluene, ethylbenzene SINOPHARM CHEMICAL REAGENT Co.,Ltd.
Anhydrous ethanol SINOPHARM CHEMICAL REAGENT Co.,Ltd.
Caprolactone ester SHANGHAI ALADDIN BIOCHEMICAL TECHNOLOGY Co.,Ltd.
Alkyl aluminium Bailingwei Tech Co Ltd
Example 1
2-methyl-5-isopropyl phenol according to the molar ratio: mFEN:MAlThe preparation temperature of the bio-based phenol catalyst solution prepared by 0.5:1 substituted triisobutylaluminum is 0 ℃, and the preparation time is 6 h. Placing epsilon-CL and cyclohexane in a reactor so that the epsilon-CL concentration is 1mol/L according to MAl:Mε-CLThe reactor was placed in a 60 ℃ oil bath and reacted for 10min with a biobased phenol catalyst injected at 3: 1000. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 93.6%.
Example 2
2-methyl-5-isopropyl phenol according to the molar ratio: mFEN:MAl1:1 substituted triisobutyl aluminum is prepared into a bio-based phenol catalyst solution, the preparation temperature is 2 ℃, and the preparation time is 5 h. ε -CL and toluene were placed in a reactor so that the ε -CL concentration was 1.3mol/L, as MAl:Mε-CLThe reactor was charged with a bio-based phenol catalyst at 5:1000 and placed in an 80 ℃ oil bath for 30min. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 94.7%.
Example 3
2-methyl-5-isopropyl phenol according to the molar ratio: mFEN:MAl1.5:1 substitutionAnd preparing the triethyl aluminum into a bio-based phenol catalyst solution, wherein the preparation temperature is 4 ℃, and the preparation time is 4 h. ε -CL and toluene were placed in a reactor so that the ε -CL concentration was 1.5mol/L as MAl:Mε-CLThe reactor was charged with a biobased phenol catalyst at 20:1000 and placed in a 100 ℃ oil bath for 1 h. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 96.2%.
Example 4
2-methyl-5-isopropyl phenol according to the molar ratio: mFEN:MAl1:1 substituted triisobutyl aluminum is prepared into a bio-based phenol catalyst solution, the preparation temperature is 5 ℃, and the preparation time is 4 h. ε -CL and toluene were placed in a reactor so that the ε -CL concentration was 2mol/L in terms of MAl:Mε-CLThe reactor was charged with a bio-based phenol catalyst at 50:1000 and placed in a 60 ℃ oil bath for 30min. Washing the polymerization product with ethanol, and drying to obtain the PCL with the conversion rate of 98.9%.
TABLE 22 Activity of methyl-5-isopropylphenol catalyst for Ring opening polymerization of caprolactone
Figure BDA0002440875220000041
Example 5
3-pentadecylphenol according to a molar ratio: mFEN:MAlThe preparation temperature of the bio-based phenol catalyst solution prepared by 0.5:1 substituted triisobutylaluminum is 0 ℃, and the preparation time is 6 h. ε -CL and toluene were placed in a reactor so that the ε -CL concentration was 1mol/L in terms of MAl:Mε-CLThe reactor was placed in a 60 ℃ oil bath and reacted for 10min with a biobased phenol catalyst injected at 3: 1000. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 91.7%.
Example 6
3-pentadecylphenol according to a molar ratio: mFEN:MAl1:1 substituted triisobutyl aluminum is prepared into a bio-based phenol catalyst solution, the preparation temperature is 2 ℃, and the preparation time is 5 h. Placing epsilon-CL and toluene in a reactor to ensure thatThe concentration of epsilon-CL is 1.3mol/L according to MAl:Mε-CLThe reactor was charged with a bio-based phenol catalyst at 5:1000 and placed in an 80 ℃ oil bath for 30min. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 92.1%.
Example 7
3-pentadecylphenol according to a molar ratio: mFEN:MAl1.5:1 substituted triisobutylaluminum is prepared into a bio-based phenol catalyst solution, the preparation temperature is 4 ℃, and the preparation time is 4 h. ε -CL and toluene were placed in a reactor so that the ε -CL concentration was 1.5mol/L as MAl:Mε-CLThe reactor was charged with a biobased phenol catalyst at 20:1000 and placed in a 100 ℃ oil bath for 1 h. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 94.2%.
Example 8
3-pentadecylphenol according to a molar ratio: mFEN:MAl1:1 substituted triisobutyl aluminum is prepared into a bio-based phenol catalyst solution, the preparation temperature is 5 ℃, and the preparation time is 4 h. ε -CL and toluene were placed in a reactor so that the ε -CL concentration was 2mol/L in terms of MAl:Mε-CLInjecting a bio-based phenol catalyst into the reactor at a ratio of 50:1000, placing the reactor into an oil bath at 60 ℃, reacting for 30min, washing the polymerization product with ethanol, and drying to obtain the PCL with the conversion rate of 96.8%.
TABLE 33 Activity of pentadecylphenol catalyst for Ring opening polymerization of caprolactone
Figure BDA0002440875220000051
Example 9
2-isopropyl-5-methylphenol in a molar ratio: mFEN:MAlThe preparation temperature of the bio-based phenol catalyst solution prepared by 0.5:1 substituted triisobutylaluminum is 0 ℃, and the preparation time is 6 h. Placing epsilon-CL and n-hexane in a reactor so that the epsilon-CL concentration is 1mol/L according to MAl:Mε-CLInjection of a bio-based phenol catalyst into the reactor at 3:1000, the reactor was set toThe reaction was carried out in an oil bath at 60 ℃ for 10 min. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 86.2%.
Example 10
2-isopropyl-5-methylphenol in a molar ratio: mFEN:MAl1:1 substituted triisobutyl aluminum is prepared into a bio-based phenol catalyst solution, the preparation temperature is 2 ℃, and the preparation time is 5 h. ε -CL and toluene were placed in a reactor so that the ε -CL concentration was 1.3mol/L, as MAl:Mε-CLThe reactor was charged with a bio-based phenol catalyst at 5:1000 and placed in an 80 ℃ oil bath for 30min. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 88.3%.
Example 11
2-isopropyl-5-methylphenol in a molar ratio: mFEN:MAl1.5:1 substituted triisobutylaluminum is prepared into a bio-based phenol catalyst solution, the preparation temperature is 4 ℃, and the preparation time is 4 h. ε -CL and toluene were placed in a reactor so that the ε -CL concentration was 1.5mol/L as MAl:Mε-CLThe reactor was charged with a biobased phenol catalyst at 20:1000 and placed in a 100 ℃ oil bath for 1 h. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 92.6%.
Example 12
2-isopropyl-5-methylphenol in a molar ratio: mFEN:MAl1:1 substituted triisobutyl aluminum is prepared into a bio-based phenol catalyst solution, the preparation temperature is 5 ℃, and the preparation time is 4 h. ε -CL and toluene were placed in a reactor so that the ε -CL concentration was 2mol/L in terms of MAl:Mε-CLThe reactor was charged with a bio-based phenol catalyst at 50:1000 and placed in a 60 ℃ oil bath for 30min. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 95.3%.
TABLE 42 Activity of isopropyl-5-methylphenol catalyst for caprolactone Ring opening polymerization
Figure BDA0002440875220000061
Comparative example 1
2-methyl-5-isopropyl phenol according to the molar ratio: mFEN:MAlThe bio-based phenol catalyst solution is prepared by 0.4:1 and 1.6:1 substituted triisobutyl aluminum, the preparation temperature is 0 ℃, and the preparation time is 6 h. Placing epsilon-CL and cyclohexane in a reactor so that the epsilon-CL concentration is 1mol/L according to MAl:Mε-CLThe reactor was placed in a 60 ℃ oil bath and reacted for 10min with a biobased phenol catalyst injected at 3: 1000. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 94.2% and 73.7%.
Comparative example 2
3-pentadecylphenol according to a molar ratio: mFEN:MAlThe bio-based phenol catalyst solution is prepared by 0.4:1 and 1.6:1 substituted triisobutyl aluminum, the preparation temperature is 0 ℃, and the preparation time is 6 h. ε -CL and toluene were placed in a reactor so that the ε -CL concentration was 1mol/L in terms of MAl:Mε-CLThe reactor was placed in a 60 ℃ oil bath and reacted for 10min with a biobased phenol catalyst injected at 3: 1000. Washing the polymerization product with ethanol, and drying to obtain PCL with the conversion rate of 96.7% and 75.1%.
Comparative example 3
2-isopropyl-5-methylphenol in a molar ratio: mFEN:MAlThe bio-based phenol catalyst solution is prepared by 0.4:1 and 1.6:1 substituted triisobutyl aluminum, the preparation temperature is 0 ℃, and the preparation time is 6 h. Placing epsilon-CL and n-hexane in a reactor so that the epsilon-CL concentration is 1mol/L according to MAl:Mε-CLThe reactor was placed in a 60 ℃ oil bath and reacted for 10min with a biobased phenol catalyst injected at 3: 1000. Washing the polymerization product with ethanol, and drying to obtain PCL with conversion rates of 90.4% and 68.3%.
TABLE 5 three Bio-based phenol catalysts at lower/higher MFEN:MAlActivity for Ring opening polymerization of caprolactone
Figure BDA0002440875220000062
Figure BDA0002440875220000071

Claims (9)

1. A preparation method of low molecular weight polycaprolactone is characterized in that: the method comprises the following steps:
s1, in a hydrocarbon solvent, adopting bio-based phenol to substitute alkyl aluminum to prepare a bio-based phenol catalyst;
s2, adding epsilon-CL and a hydrocarbon solvent into a reactor which is anhydrous, oxygen-free and protected by nitrogen, adding a bio-based phenol catalyst for polymerization reaction to obtain a polymerization product, and washing with ethanol to obtain a polycaprolactone product;
wherein the molecular weight of the low molecular weight polycaprolactone is 7000-40000.
2. The method of preparing low molecular weight polycaprolactone according to claim 1, characterized in that: in step S1, the bio-based phenol is carvacrol, cardanol, or thymol.
3. The method of preparing low molecular weight polycaprolactone according to claim 1, characterized in that: in step S1, the alkyl aluminum is AlR3Wherein R is methyl, ethyl, n-butyl or isobutyl.
4. The method of preparing low molecular weight polycaprolactone according to claim 1, characterized in that: in step S1, the molar ratio of bio-based phenol to alkyl aluminum: mFen:MAl=0.5-1.5:1。
5. The method of preparing low molecular weight polycaprolactone according to claim 1, characterized in that: in step S1, the alkyl aluminum is substituted by the bio-based phenol, the reaction temperature is 0-5 ℃, and the reaction time is 4-6 h.
6. The method of preparing low molecular weight polycaprolactone according to claim 1, characterized in that: in steps S1 and S2, the hydrocarbon solvent is alkane or aromatic hydrocarbon, the alkane is n-hexane or cyclohexane, and the aromatic hydrocarbon is benzene, toluene or ethylbenzene.
7. The method of preparing low molecular weight polycaprolactone according to claim 1, characterized in that: in step S2, the concentration of ε -CL in the hydrocarbon solvent is 1-2 mol/L.
8. The method of preparing low molecular weight polycaprolactone according to claim 1, characterized in that: in step S2, the molar ratio of the alkyl aluminum to the epsilon-CL in the bio-based phenol catalyst is as follows: mAl:Mε-CL=3:1000-50:1000。
9. The method of preparing low molecular weight polycaprolactone according to claim 1, characterized in that: in step S2, the polymerization temperature is 60-100 ℃ and the polymerization time is 0.1-1 h.
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