CN111301619B - Installation device and installation method for horn mouth lock hook of offshore floating type oil storage platform - Google Patents
Installation device and installation method for horn mouth lock hook of offshore floating type oil storage platform Download PDFInfo
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- CN111301619B CN111301619B CN201811505807.5A CN201811505807A CN111301619B CN 111301619 B CN111301619 B CN 111301619B CN 201811505807 A CN201811505807 A CN 201811505807A CN 111301619 B CN111301619 B CN 111301619B
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- lock hook
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- sliding grooves
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- 238000003860 storage Methods 0.000 title claims abstract description 29
- 238000009434 installation Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000003466 welding Methods 0.000 claims description 35
- 230000003014 reinforcing effect Effects 0.000 claims description 21
- 238000003754 machining Methods 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000013011 mating Effects 0.000 description 37
- 238000010586 diagram Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B35/00—Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
- B63B35/44—Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
- Y02A20/204—Keeping clear the surface of open water from oil spills
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- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Earth Drilling (AREA)
Abstract
The disclosure discloses an installation device and an installation method of a horn mouth lock hook of an offshore floating oil storage platform. The mounting device comprises an index plate, wherein the index plate is provided with a central hole, the central hole is used for allowing a bell mouth to be inserted, a plurality of groups of sliding grooves are arranged on the index plate at intervals, the sliding grooves are used for being matched with the locking hook support plates so as to position the corresponding locking hook support plates, and each group of sliding grooves extend along the radial direction of the index plate, so that the locking hook support plates can slide along the sliding grooves to the bell mouth. The installation device and the installation method can install all the lock hook support plates at one time, and the installation efficiency is improved.
Description
Technical Field
The disclosure relates to the field of marine assembly, in particular to a device and a method for installing a horn mouth lock hook of an offshore floating oil storage platform.
Background
The offshore floating storage platform (i.e., the FPSO platform) is connected to the oil outlet via a riser. Bellmouth (Bell stem) is an important device for securing risers. The vertical pipe is inserted into the central through hole of the bell mouth, and the lock hook arranged on the bell mouth locks the vertical pipe to fix the vertical pipe. Since the weight of the riser is often large, a plurality of locking hooks need to be provided at the flare. At present, the installation of the locking hooks on the horn mouth is usually carried out by adopting a template, only 4 locking hook supporting plates can be assembled at a time, and one vertical pipe usually needs 20 or more locking hook supporting plates, so that the template is at least required to be assembled for 5 times, repositioning is required at each time, the method is low in efficiency, and accumulated errors generated in the middle easily cause that the final 10 or more locking hooks (namely, dog hooks) cannot work synchronously.
Disclosure of Invention
In order to solve the problems that a plurality of lock hook support plates need to be positioned for many times and the efficiency is low in the prior art, the disclosure provides a device and a method for installing horn mouth lock hooks of an offshore floating oil storage platform.
The utility model provides a mounting means of floating oil storage platform horn mouth latch hook on sea, including the graduated disk, the graduated disk has a centre bore, the centre bore is used for supplying the horn mouth to insert, the interval is provided with multiunit spout on the graduated disk, the spout is used for cooperating with the latch hook backup pad to the location corresponds latch hook backup pad, each group the spout is followed the radial direction of graduated disk extends, makes the latch hook backup pad can be followed the spout slides to the horn mouth.
Further, each group of sliding grooves comprises two sliding grooves with intervals, and each sliding groove is correspondingly matched with one lock hook supporting plate;
each chute comprises a first clamping groove position and a second clamping groove position, the depth of the first clamping groove position is larger than that of the second clamping groove position, and the groove width of the first clamping groove position is smaller than that of the second clamping groove position.
Further, the plurality of groups of sliding grooves are distributed at equal intervals along the circumference of the dividing plate.
Further, 10 groups of sliding grooves are formed in the dividing plate, and two adjacent groups of sliding grooves are spaced by 36 degrees.
Further, the mounting device further comprises a base and a reinforcing plate, wherein the reinforcing plate is located between the base and the index plate, the base is provided with a mounting hole, the reinforcing plate is provided with a through hole, and the mounting hole of the base, the through hole of the reinforcing plate and the central hole of the index plate are coaxially arranged.
Further, the hole wall of the mounting hole of the base is obliquely arranged, so that the whole outline of the hole wall is in a cone shape, and the horn mouth is convenient to insert.
Further, the inclination angle of the hole wall is 6 degrees.
Further, the bottom surface of the base protrudes to the hole axis direction of the mounting hole by an annular supporting edge, and the supporting edge is used for supporting the bell mouth.
Further, the installation device further comprises a scribing tool, wherein the scribing tool is used for simulating the outline of the contact between the lock hook support plate and the horn mouth and simulating the outline of a matching groove so as to draw a welding line of the lock hook support plate and the outline line of the matching groove on the outer surface of the horn mouth, and the matching groove is used for enabling the lock hook to penetrate out of the horn mouth so as to be connected with a vertical pipe clamping hook to lock the vertical pipe;
the scribing tool comprises a base, a middle vertical plate and a matching plate, wherein the middle vertical plate and the matching plate are arranged on the base, the matching plate is located on the same side of the base and the middle vertical plate and is connected with the base and the middle vertical plate, steps are respectively arranged on two sides of the bottom surface of the base, and the steps are respectively matched with two sliding grooves of the same group and can move along the corresponding sliding grooves.
Further, the cooperation board includes first mating surface, second mating surface and connects first mating surface with the junction surface of second mating surface, first mating surface the second mating surface with the junction surface forms an contained angle, makes first mating surface on the horn mouth projection with the welding line coincidence of latch hook backup pad, the second mating surface on the horn mouth projection with the contour coincidence of mating groove.
Further, the mounting device further comprises a temporary pin shaft, wherein the temporary pin shaft is used for temporarily connecting two lock hook support plates positioned on the same group of sliding grooves, so that the relative distance between the two lock hook support plates is kept consistent with a preset value;
the temporary pin shaft comprises a middle sleeve, a center pin shaft positioned in the middle sleeve and fixing bolts positioned on two sides of the center pin shaft, and the middle pin shaft is detachably fixed on the lock hook support plate by the fixing bolts.
The disclosure provides an installation method of a horn mouth lock hook of an offshore floating oil storage platform, comprising the following steps:
providing the installation device of the horn mouth lock hook of the offshore floating oil storage platform;
inversely inserting a flare into the mounting device;
drawing welding lines of each lock hook supporting plate on the horn mouth;
placing each lock hook support plate in a corresponding chute of an index plate of the mounting device, and enabling the lock hook support plates to slide to the horn mouth along the chute;
and welding each lock hook supporting plate on the corresponding position of the horn mouth along the drawn welding line.
Further, the flare includes a vertical cylindrical portion and a flaring portion, the vertical cylindrical portion is inserted into the central hole when the flare is inverted in the central hole of the mounting device, and an outer peripheral end face of the vertical cylindrical portion falls on a supporting edge of the base of the mounting device.
Further, the installation device still includes marking off frock the welding line of each latch hook backup pad is drawn to horn mouth department includes:
placing a scribing tool of the mounting device in a corresponding group of sliding grooves of an index plate of the mounting device;
sliding the scribing tool to the bell mouth along the chute;
and drawing a welding line of a lock hook supporting plate and a contour line of a matching groove along the contour of the contact of the scribing tool and the horn mouth, wherein the matching groove is used for the lock hook to penetrate out of the horn mouth so as to be connected with a vertical pipe clamping hook to lock the vertical pipe.
Further, after the step of welding each of the latch hook support plates to the bell mouth along the drawn welding line, the method further includes: and machining the matching groove on the bell mouth along the contour line of the matching groove.
Further, the installation device further includes a temporary pin, and the step of placing each lock hook support plate in a corresponding chute of the indexing disc of the installation device and sliding the lock hook support plate to the bell mouth along the chute includes:
the two lock hook support plates on each group of sliding grooves are connected through a temporary pin shaft;
placing each group of lock hook supporting plates in corresponding sliding grooves of an index plate of the mounting device;
pushing each group of lock hook supporting plates to slide to the horn mouth along the sliding groove.
The technical scheme provided by the embodiment of the disclosure can comprise the following beneficial effects:
the present disclosure provides a mounting device for a flare lock hook of an offshore floating oil storage platform, the device comprising an index plate having a central bore for insertion of a flare, the flare being positioned in the central bore. The dividing plate is provided with a plurality of groups of sliding grooves at intervals, each group of sliding grooves extend along the radial direction of the dividing plate, and the plurality of groups of sliding grooves are used for positioning and installing a locking hook supporting plate of a locking hook, so that the locking hook supporting plate can slide to a horn mouth along the sliding grooves. Therefore, the number of the lock hook support plates which are required to be arranged at the horn mouth at the dividing plate is provided with a plurality of groups of sliding grooves, so that all the lock hook support plates can be positioned through the sliding grooves, and further, the one-time positioning of all the lock hook support plates is realized, the positioning speed is improved, and the positioning efficiency is improved. The lock hook support plates are matched with corresponding sliding grooves on the dividing plate, and the positions of the corresponding sliding grooves on the dividing plate can be controlled by accurately processing the positions of the corresponding sliding grooves on the dividing plate, so that the lock hook support plates are accurately positioned at the corresponding positions of the horn mouth, and the lock hook support plates can work synchronously.
The disclosure also provides a method for installing the horn mouth lock hook of the offshore floating oil storage platform, comprising the following steps:
providing the installation device of the horn mouth lock hook of the offshore floating type oil storage platform;
inverting the flare into a central bore of the mounting device;
drawing welding lines of each lock hook supporting plate at the horn mouth;
placing each lock hook support plate in a corresponding chute of an index plate of the mounting device, and enabling the lock hook support plates to slide to the horn mouth along the chute;
and welding each lock hook supporting plate on the corresponding position of the horn mouth along the drawn welding line.
The installation method can be used for rapidly installing the lock hook support plates on the horn mouth, so that the installation efficiency is improved, and the method can be used for positioning all the lock hook support plates at one time, so that the positioning efficiency is improved. Each lock hook supporting plate slides to the horn mouth through the sliding groove, and can be accurately positioned at the corresponding position of the horn mouth, so that each lock hook supporting plate can work synchronously.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.
Fig. 1 is a schematic top view of a device for installing a horn latch hook of an offshore floating storage platform according to an embodiment of the disclosure.
Fig. 2 is a cross-sectional view of A-A in fig. 1.
Fig. 3 is a cross-sectional view of B-B of fig. 1.
Fig. 4 is a schematic structural diagram of a latch hook support plate mated with a flare in an embodiment of the disclosure.
Fig. 5 is a schematic perspective view of an index plate according to an embodiment of the disclosure.
Fig. 6 is a front view of a shackle support plate in an embodiment of the disclosure.
Fig. 7 is a top view of a shackle support plate in an embodiment of the disclosure.
Fig. 8 is a schematic structural view of the flare in an embodiment of the present disclosure in use.
Fig. 9 is a schematic perspective view of a scribing tool in an embodiment of the disclosure.
Fig. 10 is a side view of fig. 9.
Fig. 11 is a schematic diagram illustrating the matching of the scribing tool and the bell mouth in an embodiment of the disclosure.
Fig. 12 is an exploded view of a temporary pin in an embodiment of the present disclosure.
Fig. 13 is a flow chart of a method of installing a bellmouth shackle of an offshore floating storage platform in an embodiment of the disclosure.
Fig. 14 is a flow diagram of a method of drawing a weld line of each shackle support plate on a flare in one embodiment of the disclosure.
Fig. 15 is a flow chart of a method of placing each latch hook support plate in a corresponding chute of an indexing disc of a mounting device and sliding the latch hook support plate along the chute to a flare in one embodiment of the present disclosure.
Detailed Description
For the purpose of further illustrating the principles and structure of the present invention, preferred embodiments of the invention will now be described in detail with reference to the accompanying drawings.
Referring to fig. 1 to 3, fig. 1 is a schematic top view illustrating a mounting device of a horn latch hook of an offshore floating type oil storage platform according to an embodiment of the present disclosure, fig. 2 is a cross-sectional view of A-A in fig. 1, and fig. 3 is a cross-sectional view of B-B in fig. 1. The mounting device 10 includes an indexing disk 11, the indexing disk 11 having a central bore 111.
Referring to fig. 4, which is a schematic structural diagram of a lock hook support plate and a flare in an embodiment of the disclosure, the flare 20 includes a flare 21 and a vertical barrel 22, the flare 21 is connected with the vertical barrel 22, and the flare 21 and the vertical barrel 22 form an included angle, which is a flare as a whole. The central hole 111 of the index plate 11 has a bore size in conformity with the outer diameter of the vertical tube portion 22 so that the central hole 111 can be inserted by the vertical tube portion 22.
The indexing disk 11 may be machined from 40mm thick steel plate. A plurality of groups of sliding grooves 112 are arranged on the dividing plate 11 at intervals, and the distribution position of each group of sliding grooves 112 on the dividing plate 11 is determined according to the distribution position of the locking hook supporting plate on the bell mouth. Each set of slide grooves 112 extends in the radial direction of the index plate 11. In a specific embodiment, the plurality of sets of sliding grooves 112 are equally spaced along the circumferential direction of the indexing disk 11. As shown in fig. 1, 10 groups of sliding grooves are distributed in the circumferential direction of the dividing plate 11, and the radian alpha of the interval between two adjacent groups of sliding grooves is 36 degrees. It will be appreciated that the number of sets of runners provided in the circumferential direction of the indexing disk 11 and the spacing distance between sets of runners may vary depending on the weight and size of the flare.
Referring to fig. 3 and 5, fig. 5 is a schematic perspective view of an index plate in an embodiment of the disclosure, each set of sliding grooves 112 includes two spaced sliding grooves 112, a boss 113 is disposed between the two sliding grooves 112, and each sliding groove 112 is correspondingly matched with a latch hook support plate 40. Each chute 112 includes a first slot 112a and a second slot 112b. The depth of the first clamping groove 112a is greater than the depth of the second clamping groove 112b. The first slot 112a has a smaller slot width than the second slot 112b. The sliding groove 112 is designed according to the structural design of the latch hook supporting plate 40, so that different latch slot positions can avoid interference of the latch hook supporting plate in the moving process.
Each set of runners 112 can position two shackle support plates 40. Referring to fig. 6 and 7, fig. 6 is a front view of a latch hook support plate according to an embodiment of the present disclosure, and fig. 7 is a top view of the latch hook support plate according to an embodiment of the present disclosure, a notch 41 is formed in the latch hook support plate 40, and a first mating portion 42 and a second mating portion 43 are disposed on two sides of the notch 41, respectively. The first engaging portion 42 and the second engaging portion 43 have a height difference h1, that is, the height of the first engaging portion 42 is greater than the height of the second engaging portion 43. The first engaging portion 42 engages with the first engaging portion 112a, and the first engaging portion 42 engages with the first engaging portion 112a because the depth of the first engaging portion 112a is greater than the depth of the second engaging portion 112b, and is restricted to the first engaging portion 112a, and cannot move forward (i.e., move in the direction of the center hole of the index plate 11). As shown in fig. 7, the first engaging portion 42 and the second engaging portion 43 have a width difference d1, that is, the width of the first engaging portion 42 is smaller than the width of the second engaging portion 43, and correspondingly, the width of the first clamping groove 112a is smaller than the width of the second clamping groove 112b, and the groove width of the clamping groove limits the movement of the corresponding engaging portion in the left-right direction (i.e., the circumferential direction of the index plate).
Two pin holes 401 with different apertures are further arranged on the lock hook support plate 40, and the pin holes 401 are used for installing temporary pins or connecting pins, wherein the connecting pins are pins for installing lock hooks.
Referring to fig. 2, the mounting device 10 further includes a base 13 and a reinforcing plate 12. The reinforcing plate 12 is located between the base 13 and the index plate 11. The index plate 11, the reinforcing plate 12 and the base 13 are welded to each other. The base 13 serves as a mounting reference for the shackle support plate 40, and the reinforcing plate 13 serves as a reinforcing structure. The base 13 and the reinforcing plate 12 are both annular. The reinforcing plate 12 has a through hole 121, and the base 13 is provided with a mounting hole 131, and the aperture of the mounting hole 31 is approximately equal to the outer diameter of the vertical tube 22 of the bell mouth 20. The through hole 121 of the reinforcing plate 12, the mounting hole 131 of the base 13 and the central hole 111 of the index plate 11 are coaxially arranged such that the vertical cylindrical portion 22 of the bell 20 falls on the support edge 132 of the mounting hole 131 of the base 13 through the central hole 111 of the index plate 11 and the through hole of the reinforcing plate 12 when being fitted with the bell 20. The support edge 132 is formed in a ring shape, and is formed by protruding the bottom surface of the base 13 toward the hole axis direction of the mounting hole 131.
The base 13 is manufactured by machining a steel plate with the thickness of 45 mm. The wall of the mounting hole 131 of the base 13 is inclined so that the overall contour of the wall is tapered to facilitate insertion of the flare 20. In one embodiment, the inclination angle β of the hole wall is 6 degrees. It will be appreciated that in other embodiments, the angle of inclination of the aperture wall may be other angles to facilitate insertion of the flare 20.
In another embodiment, the mounting device 10 may omit the stiffener plate and base, in which case the indexing disk may rest directly on the support table with the circular recess. When the horn mouth is positioned, the horn mouth is inserted into the central hole of the index plate and the circular groove of the supporting table top, the horn mouth is supported by the supporting table top, and the depth of the circular groove is determined according to the specific position of the lock hook supporting plate at the horn mouth.
Further, as shown in fig. 4 and 5, the mounting apparatus 10 further includes a scribing tool 14, where the scribing tool 14 is used to simulate the contour of the contact between the latch hook support plate 40 and the flare 20 and the contour of the mating groove 201, so as to draw a welding line of the latch hook support plate 40 and a contour line of the mating groove 201 on the outer surface of the flare 20. The fitting groove 201 may have a U shape. A fitting groove 201 is formed on the flare portion 21 of the flare 20, and the fitting groove 201 penetrates the flare portion 21. Referring to fig. 8, which is a schematic structural diagram of the bell mouth in use in an embodiment of the disclosure, the latch hook 50 passes through the mating slot 201 of the bell mouth 20 to be connected with the hook of the riser 30, so as to lock the riser 30.
Specifically, referring to fig. 9 and 10, fig. 9 is a schematic perspective view of a scribing tool in an embodiment of the disclosure, and fig. 10 is a side view of fig. 9, where the scribing tool 14 includes a base 141, a middle riser 142 and a mating plate 143 disposed on the base 141. The mating plate 143 is located on the same side of the base 141 and the intermediate riser 142, and connects the base 141 and the intermediate riser 142 on the same side.
The two sides of the bottom surface of the base 141 are respectively provided with steps 1411, and the two steps 1411 are respectively matched with the two sliding grooves 112 of the same group and can move along the corresponding sliding grooves 112.
The middle riser 142 has a through hole 1421 in the middle to reduce the overall weight of the scribing tool 14.
The mating plate 143 includes a first mating surface 1431, a second mating surface 1433, and a connecting surface 1432 connecting the first mating surface 1431 and the second mating surface 1433. The first mating surface 1431, the second mating surface 1433 and the connecting surface 1432 form an included angle, so that the projection of the first mating surface 1431 on the bell mouth 20 coincides with the welding line of the locking hook support plate, and the projection of the second mating surface 1433 on the bell mouth 20 coincides with the contour of the mating groove 201.
Referring to fig. 11, which is a schematic diagram illustrating the matching between the scribing tool and the bell mouth in an embodiment of the disclosure, the scribing tool 14 slides along the chute 112 until the first matching surface 1431 and the second matching surface 1433 of the matching plate 143 contact the surface of the bell mouth 20, and the welding line of the latch hook support plate and the outline line of the matching groove 201 can be drawn along the outline scribing of the first matching surface 1431 and the second matching surface 1433. The welding line of the lock hook support plate is drawn on the horn mouth 20 in advance through the scribing tool 14, so that the subsequent lock hook support plates 40 are welded in place, the accuracy of the welding position of each lock hook support plate 40 is improved, the interference between the lock hook and the horn mouth 20 caused by the rotation and locking process of the lock hook is avoided, and the locking function of the lock hook 50 is influenced or the structure of the horn mouth 20 is damaged.
In addition, the horn mouth is scored through the scribing tool 14, so that the scribing precision and the scribing efficiency are improved, and the assembly efficiency of the lock hook support plate is improved.
Further, as shown in fig. 12, which is an exploded view of the temporary pin in an embodiment of the disclosure, the mounting device 10 further includes a temporary pin 15, before welding the latch hook support plates 40, for temporarily connecting the two latch hook support plates 40 located on the same set of sliding grooves 112, ensuring concentricity of the two pin holes 401 of the two latch hook support plates 40, and ensuring that the spacing distance between the two latch hook support plates 40 is consistent with a preset value, so that the spacing distance between each set of latch hook support plates 40 is consistent, and avoiding the problem that a certain set or several sets of latch hook support plates 40 cannot be synchronously locked due to inconsistent spacing distances between other sets of latch hook support plates 40.
The temporary pin 15 includes a middle sleeve 151, a center pin 152 positioned in the middle sleeve 151, and fixing bolts 153 positioned at both sides of the center pin 152. The intermediate sleeve 151 plays a role of spacing to ensure a spacing distance between two latch hook support plates of the same group. The center pin shaft 152 is provided at both ends thereof with bolt mounting holes 1521, through which the fixing bolts 152 pass to detachably fix the center pin shaft 152 to the shackle support plate 40, thereby temporarily connecting the two shackle support plates 10 of the same group together. As shown in fig. 6 and 7, two pin shaft holes 401 are provided on the latch hook support plate 40, the diameters of the two pin shaft holes 401 are different, and correspondingly, the mounting device 10 is provided with two sets of temporary pins 15, and the diameters of the two sets of temporary pins 15 are different.
Further, the disclosure further provides a method for installing the horn mouth lock hook of the offshore floating oil storage platform, and referring to fig. 13, which is a flow chart of a method for installing the horn mouth lock hook of the offshore floating oil storage platform in an embodiment of the disclosure, specifically, the method includes:
s1, providing a device for installing the horn mouth lock hook of the offshore floating type oil storage platform.
The mounting device is the mounting device 10 described above, and the mounting device 10 includes an index plate 11, a reinforcing plate 12, and a base 13. The specific structures of the index plate 11, the reinforcing plate 12 and the base 13 are described above, and will not be described in detail again.
S2, inversely inserting the horn mouth into the mounting device.
The flared portion 21 and the vertical cylindrical portion 22 are welded together to form the flare 20 shown in fig. 4, and at this time, the flare 20 is not welded to the connecting cylindrical portion 23 (see fig. 8).
The outer diameter of the vertical cylinder portion 23 of the flare 20 is machined to a net size as required by the drawing.
Placing the flare 20 machined to a net size upside down means placing the flare 20 in a direction opposite to that in use, i.e., with the vertical tube portion 22 facing downward and the flared portion 21 facing upward, so that the circular end surface of the vertical tube portion 22 passes through the central hole 111 of the index plate 11 and the through hole 121 of the reinforcing plate 12 and falls onto the support edge 132 of the wall of the mounting hole 131 of the base 13.
The height of the vertical cylinder 22 extending into the mounting device 10 is determined according to the position of the lock hook support plate 40 welded to the bell mouth 20, in other words, the thickness of the index plate 11, the reinforcing plate 12 and the base 13 is determined according to the specific position of the lock hook support plate 40 welded to the bell mouth 20.
And S3, drawing welding lines of the lock hook support plates on the horn mouth.
And drawing welding lines according to positions, to be welded, of the horn mouth of each lock hook support plate so as to accurately position the welding positions of the lock hook support plates.
In a specific embodiment, scribing may also be assisted by a scribing tool, specifically, as shown in fig. 14, the step S3 further includes:
and S31, placing the scribing tool of the mounting device in a corresponding group of sliding grooves of the dividing disc of the mounting device.
Each set of runners is correspondingly provided with a scribing tool, which may be the scribing tool 14 described above. The scribing tool 14 comprises a first mating face 1431 and a second mating face 1432. The first mating surface 1431 simulates the contour of the shackle support plate 40 in contact with the flare 20. The second mating surface 1433 mimics the contour of the mating slot 201. The base 141 of the scribing tool 14 is provided with a boss 1411, which can be matched with and slide along the chute set.
And S32, sliding the scribing tool to the bell mouth along the chute.
After the scribing tool 14 is matched with the chute 112, the scribing tool 14 is pushed, so that the scribing tool 14 slides to the bell mouth 20 along the chute 112. Referring to fig. 11, the first mating surface 1431 of the scribing tool 14 is in contact with the outer surface of the vertical tube 22 of the flare 20, and the second mating surface 1432 is in contact with the outer surface of the flare 21 of the flare 20.
And S33, drawing a welding line of the lock hook support plate and a contour line of a matching groove along the contour of the contact between the scribing tool and the horn mouth, wherein the matching groove is used for the lock hook to penetrate out of the horn mouth so as to be connected with the vertical pipe clamping hook to lock the vertical pipe.
Welded lines of the shackle support plates are drawn on the outer surface of the upright barrel portion 22 of the flare 20. The outline of the fitting groove 201 is drawn on the outer surface of the flared portion 21 of the flare 20. As shown in fig. 4 and 8, the matching groove 201 penetrates through the flared portion 21, so that the latch hook 50 can penetrate out of the flare 20 to be connected with the hook of the riser 30 in the flare 20 during operation, and further lock the riser 30.
Utilize marking tool 14 to carry out the marking, can be fast with the welded line of latch hook backup pad and the contour line of cooperation groove copy to the horn mouth on to can also ensure each latch hook backup pad welded position's accuracy, with traditional direct steel ruler, the turning chi of adopting, strike the mode that appearance was washed the eye after confirming the position through the riveter, this disclosure adopts marking tool 14 to carry out the mode that the marking is efficient, the precision is high.
The matching groove 201 can be accurately positioned through the scribing tool 14, so that the accuracy of the position of the matching groove 201 is ensured, and the situation that the lock hook cannot lock the vertical pipe or damage the structure due to inaccurate position of the matching groove is prevented.
S4, placing each lock hook support plate in a corresponding chute of an index plate of the mounting device, and enabling the lock hook support plates to slide to the horn mouth along the chute.
And processing each lock hook supporting plate to a net size according to the drawing requirements.
Specifically, as shown in fig. 15, the step S4 further includes:
s41, connecting two lock hook support plates on each group of sliding grooves through temporary pin shafts.
The temporary pin shafts 15 are utilized to combine the two latch hook support plates 40 of the same group together, so that the interval distance between the two latch hook support plates 40 of any group is the same, the consistency is maintained, and the accuracy of the welding positions of the latch hook support plates 40 is ensured.
S42, placing each group of lock hook supporting plates in corresponding sliding grooves of an index plate of the mounting device.
As shown in fig. 4, each set of the latch hook support plates 40 combined together by the temporary pin 15 is placed in the corresponding slide groove set, and the first engaging portion 42 of the latch hook support plate 40 is engaged with the first engaging portion 112a of the slide groove 112, and the second engaging portion 43 is engaged with the second engaging portion 112b of the slide groove 112.
Step S43, pushing each group of lock hook supporting plates to slide to the horn mouth along the sliding groove.
Pushing each set of shackle support plates 40 to slide along the sliding grooves 112 to the flare 20, bringing the shackle support plates 40 into contact with the outer surface of the vertical barrel portion 22 of the flare 20.
S5, welding each lock hook support plate on the corresponding position of the horn mouth along the drawn welding line.
And (3) welding the lock hook support plates at the corresponding positions of the horn mouth one by one according to the welding lines drawn in the step (S3).
After assembly, the temporary pin is removed and the flare 20 is lifted off the mounting device 10.
Further, after step S5, the mounting method further includes: and machining the matching groove on the bell mouth along the contour line of the matching groove.
After the assembly of each latch hook support plate 40 is completed, a mating groove 201 is machined on the bell mouth 20 along the contour line of the mating groove 201.
Further, as shown in fig. 8, when the bell mouth 20 completes the assembly of the latch hook support plates, the latch hooks 50 are rotatably mounted on the latch hook support plates 40 of the corresponding group through the connection pins 51, i.e., the latch hooks 50 are rotatable about the connection pins 51. The flare 20 is rotated so that the flare 20 is placed upright. And the riser 30 is inserted into the flare 20, after which a riser extension 33 is welded to the riser 30 such that the riser 30 includes a riser mating portion 31, a riser vertical portion 32 and the riser extension 33. Next, the flare extension 23 is welded over the vertical tube portion 22 of the flare 20. And finally, a complete horn mouth is formed.
The flare 20 is mounted in use by a flange on the chord of an offshore floating oil storage platform. When the vertical pipe 30 is lifted, the lock hook 50 is outwards stretched, and when the vertical pipe 30 is lifted to the locking position, the lock hook 50 rebounds under the action of spring extrusion to lock the vertical pipe 30. It should be noted that the latch hooks 50 on the bell mouth 20 are operated synchronously.
Further, an unlocking pin shaft hole 51 is further formed at the upper end of the locking hook 50, and an unlocking plate (not shown) is mounted on the locking hook 50 through an unlocking pin shaft. When the latch hook 50 is in the locked state, the unlocking plate abuts against the second matching part 43 of the latch hook supporting plate 40, so that the latch hook 50 is prevented from being outwards stretched; when the latch hook 50 needs to be unlocked, the unlocking plate is shifted to rotate toward the first matching portion 41 of the latch hook support plate 40 until contacting the first matching portion 41, so as to unlock the latch hook 50. When the latch hook 50 is in the unlocked state, the unlocking plate abuts against the first mating portion 41, preventing the latch hook 50 from rebounding.
The foregoing is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all equivalent structural changes made by applying the descriptions and the drawings of the present invention are included in the scope of the present invention.
Claims (13)
1. The device for installing the horn mouth lock hook of the offshore floating type oil storage platform is characterized by comprising an index plate, wherein the index plate is provided with a central hole, the central hole is used for allowing a horn mouth to be inserted, a plurality of groups of sliding grooves are arranged on the index plate at intervals and are used for being matched with lock hook support plates so as to position the corresponding lock hook support plates, and each group of sliding grooves extend along the radial direction of the index plate, so that the lock hook support plates can slide to the horn mouth along the sliding grooves;
the mounting device further comprises a base and a reinforcing plate, wherein the reinforcing plate is positioned between the base and the index plate, the base is provided with a mounting hole, the reinforcing plate is provided with a through hole, and the mounting hole of the base, the through hole of the reinforcing plate and the central hole of the index plate are coaxially arranged;
the hole wall of the mounting hole of the base is obliquely arranged, so that the whole outline of the hole wall is in a cone shape, and the horn mouth is convenient to insert;
the installation device further comprises a scribing tool, wherein the scribing tool is used for simulating the outline of the contact between the lock hook support plate and the horn mouth and simulating the outline of a matching groove so as to draw a welding line of the lock hook support plate and the outline line of the matching groove on the outer surface of the horn mouth, and the matching groove is used for enabling the lock hook to penetrate out of the horn mouth to be connected with a vertical pipe clamping hook so as to lock the vertical pipe;
the scribing tool comprises a base, a middle vertical plate and a matching plate, wherein the middle vertical plate and the matching plate are arranged on the base, the matching plate is located on the same side of the base and the middle vertical plate and is connected with the base and the middle vertical plate, steps are respectively arranged on two sides of the bottom surface of the base, and the steps are respectively matched with two sliding grooves of the same group and can move along the corresponding sliding grooves.
2. The installation device of a horn mouth lock hook of an offshore floating oil storage platform according to claim 1, wherein each group of sliding grooves comprises two sliding grooves with intervals, and each sliding groove is correspondingly matched with a lock hook supporting plate;
each chute comprises a first clamping groove position and a second clamping groove position, the depth of the first clamping groove position is larger than that of the second clamping groove position, and the groove width of the first clamping groove position is smaller than that of the second clamping groove position.
3. The installation device of the horn mouth lock hook of the offshore floating oil storage platform according to claim 1, wherein a plurality of groups of the sliding grooves are distributed at equal intervals along the circumference of the dividing plate.
4. A device for installing a horn mouth lock hook of an offshore floating oil storage platform according to claim 3, wherein 10 groups of sliding grooves are arranged on the dividing plate, and two adjacent groups of sliding grooves are separated by 36 degrees.
5. The installation device of a horn latch hook of an offshore floating oil storage platform according to claim 1, wherein the inclination angle of the hole wall is 6 degrees.
6. The device for installing the horn mouth lock hook of the offshore floating oil storage platform according to claim 1, wherein the bottom surface of the base protrudes to the hole axis direction of the installation hole by an annular supporting edge, and the supporting edge is used for supporting the horn mouth.
7. The installation device of a horn mouth lock hook of an offshore floating oil storage platform according to claim 1, wherein the matching plate comprises a first matching surface, a second matching surface and a connecting surface for connecting the first matching surface and the second matching surface, and the first matching surface, the second matching surface and the connecting surface form an included angle, so that the projection of the first matching surface on the horn mouth coincides with a welding line of the lock hook supporting plate, and the projection of the second matching surface on the horn mouth coincides with the contour of the matching groove.
8. The installation device of the horn mouth lock hook of the offshore floating oil storage platform according to claim 1, wherein the installation device further comprises a temporary pin shaft, the temporary pin shaft is used for temporarily connecting two lock hook support plates positioned on the same group of sliding grooves, so that the relative distance between the two lock hook support plates is kept consistent with a preset value;
the temporary pin shaft comprises a middle sleeve, a center pin shaft positioned in the middle sleeve and fixing bolts positioned on two sides of the center pin shaft, and the middle pin shaft is detachably fixed on the lock hook support plate by the fixing bolts.
9. The installation method of the horn mouth lock hook of the offshore floating type oil storage platform is characterized by comprising the following steps of:
providing a mounting device for a horn mouth lock hook of an offshore floating oil storage platform according to any one of claims 1 to 8;
inversely inserting a flare into the mounting device;
drawing welding lines of each lock hook supporting plate on the horn mouth;
placing each lock hook support plate in a corresponding chute of an index plate of the mounting device, and enabling the lock hook support plates to slide to the horn mouth along the chute;
and welding each lock hook supporting plate on the corresponding position of the horn mouth along the drawn welding line.
10. The method of claim 9, wherein the flare includes a vertical barrel portion and a flared portion, the vertical barrel portion being inserted into the central bore of the mounting device when the flare is inverted in the central bore, and an outer peripheral end surface of the vertical barrel portion falling on a support edge of a base of the mounting device.
11. The method of claim 9, wherein the mounting device further comprises a scribing tool, the drawing a welding line of each latch hook support plate at the flare, comprising:
placing a scribing tool of the mounting device in a corresponding group of sliding grooves of an index plate of the mounting device;
sliding the scribing tool to the bell mouth along the chute;
and drawing a welding line of a lock hook supporting plate and a contour line of a matching groove along the contour of the contact of the scribing tool and the horn mouth, wherein the matching groove is used for the lock hook to penetrate out of the horn mouth so as to be connected with a vertical pipe clamping hook to lock the vertical pipe.
12. The method of claim 11, wherein after the step of welding each of the shackle support plates to the flare along the drawn weld line, the method further comprises: and machining the matching groove on the bell mouth along the contour line of the matching groove.
13. The method of claim 9, wherein the mounting device further comprises a temporary pin, the step of placing each shackle support plate in a corresponding runner of an indexing disc of the mounting device and sliding the shackle support plate along the runner to the flare, comprising:
the two lock hook support plates on each group of sliding grooves are connected through a temporary pin shaft;
placing each group of lock hook supporting plates in corresponding sliding grooves of an index plate of the mounting device;
pushing each group of lock hook supporting plates to slide to the horn mouth along the sliding groove.
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CN209506014U (en) * | 2018-12-10 | 2019-10-18 | 烟台铁中宝钢铁加工有限公司 | The mounting device of offshore floating type oil storage platform horn mouth latch hook |
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FR2938290B1 (en) * | 2008-11-10 | 2010-11-12 | Technip France | FLUID OPERATING INSTALLATION IN WATER EXTENSION, AND ASSOCIATED MOUNTING METHOD |
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KR101415366B1 (en) * | 2012-12-28 | 2014-07-07 | 오장영 | Tubular shelter for sea cucumber grow-out |
CN203832712U (en) * | 2013-03-25 | 2014-09-17 | “罗杰莫斯”科研生产中心有限责任公司 | Floating platform plastic fastening element |
CN103803024A (en) * | 2014-01-31 | 2014-05-21 | 中交一航局第二工程有限公司 | Semi-floating offshore wind power unit overall transportation and installation one-in-all ship and construction method |
CN209506014U (en) * | 2018-12-10 | 2019-10-18 | 烟台铁中宝钢铁加工有限公司 | The mounting device of offshore floating type oil storage platform horn mouth latch hook |
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