CN111300243B - Rust removal device for automobile spring production and use method thereof - Google Patents

Rust removal device for automobile spring production and use method thereof Download PDF

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Publication number
CN111300243B
CN111300243B CN202010222460.4A CN202010222460A CN111300243B CN 111300243 B CN111300243 B CN 111300243B CN 202010222460 A CN202010222460 A CN 202010222460A CN 111300243 B CN111300243 B CN 111300243B
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China
Prior art keywords
ring plate
column barrel
ring
wedge
spring
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CN111300243A (en
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孙开祺
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention relates to the field of automobile spring production equipment, in particular to a rust removal device for automobile spring production and a use method thereof. This kind of rust cleaning device for automobile spring production and application method thereof drives grinding machanism through the removal of billet and polishes the rust cleaning to the billet surface, improves rust cleaning efficiency, and grinding machanism drive suppress mechanism turns into linear motion from top to bottom with rotary motion in addition, and then makes suppress mechanism drive rapping mechanism carry out the hammering to the billet surface, improves the rust cleaning effect, can increase the intensity on billet surface after the billet surface receives the hammering in addition, and then improves the performance of billet preparation car spring.

Description

Rust removal device for automobile spring production and use method thereof
Technical Field
The invention relates to the field of automobile spring production equipment, in particular to a rust removing device for automobile spring production and a using method thereof.
Background
The automobile spring comprises a plate spring and a spiral spring, wherein the production and forming process of the spiral spring is divided into a hot rolling process and a cold rolling process, in the production and forming process of the automobile spiral spring by adopting the cold rolling process, surface rust removal and deburring treatment are required to be carried out on a special steel bar for manufacturing the spiral spring, so that on one hand, rust chips and burrs on the surface of the steel bar are prevented from falling off and gathering in a coil spring device in a coil spring process, and on the other hand, the rust removal process can reduce the surface subsequent treatment difficulty after the automobile spring is formed.
In the prior art, manual rust removal operation in the production of automobile springs is high in labor intensity, low in efficiency and poor in rust removal effect, and therefore a rust removal device for the production of automobile springs and a use method thereof are provided.
Disclosure of Invention
The invention aims to provide a rust removing device for automobile spring production and a using method thereof, and aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a rust cleaning device is used in car spring production, includes the column casing, the lower extreme shutoff of column casing, the upper end opening, the last port department of column casing is provided with the grinding machanism to the rust cleaning of billet surface, and grinding machanism passes through the billet drive, and the lower part of column casing is provided with rapping mechanism, and the lateral wall middle part of column casing is provided with the suppressing mechanism, and the upper and lower both ends of suppressing mechanism are connected with grinding machanism, rapping mechanism transmission respectively.
Preferably, still include the suction pump, through wires hole and discharge gate have been seted up to the bottom surface of column casing, and the through wires hole is located the bottom surface central point of column casing and puts to can supply the billet to pass from bottom to top, the lower port of discharge gate passes through the trachea and is connected with the air inlet of suction pump.
Preferably, grinding machanism includes that the dead axle rotates the ring gear of connecting port inner wall on the column casing, is fixed with the carousel on the ring gear, and the carousel is annular platelike structure, and the billet can be followed the middle part that upwards passes the carousel, and a plurality of through-holes have been seted up, a plurality of to the inside of carousel the through-hole is followed the equidistant setting of the circumference trend of carousel, and the inside sliding connection of through-hole has the ejector pin, the central axis of ejector pin perpendicular to carousel, and the one end at the directional carousel middle part of ejector pin is fixed with the piece of polishing, and the piece of polishing can support the knot contact with.
Preferably, the one end in the directional carousel outside of ejector pin is fixed with the slider, and slider sliding connection has cup jointed spring one on the periphery wall of carousel in seting up the recess on the carousel periphery wall, and spring one is circular form, and the draw-in groove has been seted up to the one side in the recess outside of the orientation of slider, and spring one card is in the draw-in groove.
Preferably, grinding machanism still includes that the dead axle rotates the pivot of connection on the column casing lateral wall, and the pivot is perpendicular with the central axis of column casing, and the pivot runs through the lateral wall of column casing, and the pivot is provided with two, two the pivot is the central symmetry's mode setting on the column casing, is fixed with the branch that corresponds with the pivot on the inner wall of column casing, and the pivot dead axle rotates to be connected on branch, and the pivot is located the inside one end of column casing and is fixed with the gyro wheel, two be located the both sides of billet respectively, and the surface rolling contact of gyro wheel and billet, the middle part of pivot is fixed with gear one, and gear one is located the inside of column casing, and gear one is connected with the meshing of ring gear, and the outside one end of pivot.
Preferably, the suppressing mechanism includes ring gear two, and ring gear cup joints on the lateral wall of column casing, and ring gear two can be on the column casing dead axle rotate, and gear two is connected with the meshing of ring gear two, and the bottom surface of ring gear two is fixed with a plurality of wedge one, and is a plurality of the equal interval setting of the circumference trend of ring gear two is followed to wedge one, and the wedge face of wedge one is downward.
Preferably, fixedly connected with bulge loop on the lateral wall of column casing, and the upper and lower both sides of bulge loop are provided with crown plate one and crown plate two respectively, and crown plate one and crown plate two all cup joint in the outside of column casing, and crown plate one and crown plate two can reciprocate on the column casing, and crown plate one is located the downside of ring gear two, and the last fixed surface of crown plate one has a plurality of wedge two, and is a plurality of wedge two sets up along the circumference trend of crown plate one at equal intervals, and the wedge of wedge two can support the knot contact with the wedge of wedge one to can carry out relative slip, crown plate one is connected with the bulge loop through spring two, and sliding connection has a plurality of guide bars on the bulge loop, and is a plurality of the guide bar sets up along the circumference trend of bulge loop at equal intervals, and the vertical direction setting of guide bar, and the both ends difference fixedly connected crown plate one and crown plate two about the guide bar.
Preferably, the rapping mechanism comprises a plurality of supports fixed on the peripheral wall of the column barrel, the supports are arranged at equal intervals along the circumferential direction of the column barrel, the supports are located below the second ring plate, the middle of the second connecting rod is rotatably connected with the fixed shaft on the supports, and the upper end of the second connecting rod is hinged with the second ring plate through the first connecting rod.
Preferably, the mechanism of rapping still includes a plurality of hammer stems, and the hammer stem runs through the lateral wall of column casing, and the hammer stem can slide on the lateral wall of column casing, and the hammer stem is perpendicular with the central axis of column casing, and is a plurality of the hammer stem is evenly arranged along the circumference trend of column casing, and the one end that the hammer stem is located column casing inside can support with the surface of billet and detain the contact, and the middle part of hammer stem is fixed with spacing arch, and spacing arch is located the inside of column casing, and the hammer stem is located the outside one end of column casing and is fixed with the backing plate, and the backing plate is connected with the lateral wall of column casing through spring three, and connecting rod two can support with the backing.
In addition, the application method of the rust removing device for the automobile spring production is provided, and the rust removing device comprises the following steps:
the method comprises the following steps: the polishing mechanism is driven by the movement of the steel bar to polish, derust and deburr the surface of the steel bar;
step two: the polishing mechanism drives the elastic pressing mechanism to convert the rotary motion into up-and-down linear motion;
step three: and the rapping mechanism is driven by the suppressing mechanism to hammer the surface of the steel bar.
Compared with the prior art, the invention has the beneficial effects that:
in the invention, the polishing mechanism is driven to polish, derust and deburr the surface of the steel bar by moving the steel bar, time and labor are saved, labor intensity is reduced, and derusting efficiency is improved.
Drawings
FIG. 1 is a first schematic view of the cross-sectional structure of the final assembly of the present invention;
FIG. 2 is a schematic view of the cross-sectional structure of the final assembly of the present invention;
FIG. 3 is a third schematic view of the cross-sectional structure of the final assembly of the present invention;
FIG. 4 is a schematic view of the cross-sectional structure A-A of FIG. 2;
fig. 5 is a schematic view of a cross-sectional structure B-B in fig. 4.
In the figure: 1-column casing; 2-a suction pump; 3-discharging port; 4-trachea; 5, a first gear ring; 6, rotating a disc; 7-a through hole; 8-a top rod; 9-grinding block; 10-a groove; 11-a slide block; 12-a first spring; 13-a strut; 14-a rotating shaft; 15-a roller; 16-gear one; 17-gear two; 18-gear ring two; 19-a wedge block I; 20-ring plate one; 21-a second wedge block; 22-a guide bar; 23-spring two; 24-a convex ring; 25-ring plate two; 26-link one; 27-a scaffold; 28-link two; 29-hammer stem; 30-limiting protrusions; 31-a backing plate; 32-spring three.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1 to 5, the present invention provides a technical solution:
the utility model provides a rust cleaning device is used in car spring production, includes column casing 1, the lower extreme shutoff of column casing 1, the upper end opening, the last port department of column casing 1 is provided with the grinding machanism to the rust cleaning of billet surface, and grinding machanism passes through the billet drive, and the lower part of column casing 1 is provided with rapping mechanism, and the lateral wall middle part of column casing 1 is provided with the suppressing mechanism, and the upper and lower both ends of suppressing mechanism are connected with grinding machanism, rapping mechanism transmission respectively.
In this embodiment, as shown in fig. 1, fig. 2 and fig. 3, still include suction pump 2, threading hole and discharge gate 3 have been seted up to the bottom surface of column casing 1, and the threading hole is located the bottom surface central point of column casing 1 to can supply the billet to pass from bottom to top, the lower port of discharge gate 3 passes through trachea 4 and is connected with the air inlet of suction pump 2.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, grinding machanism includes that the dead axle rotates the ring gear 5 of connecting port inner wall on column casing 1, is fixed with carousel 6 on ring gear 5, and carousel 6 is annular platelike structure, and the billet can be followed the middle part that upwards passes carousel 6, and a plurality of through-holes 7 have been seted up to the inside of carousel 6, and is a plurality of through-hole 7 is in the same interval setting of the circumference trend of carousel 6 is followed to through-hole 7 inside sliding connection has ejector pin 8, the central axis of ejector pin 8 perpendicular to carousel 6, and the one end at the directional carousel 6 middle part of ejector pin 8 is fixed with sanding block 9, and sanding block 9 can be withstood the contact with.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3, fig. 4, and fig. 5, a slider 11 is fixed at one end of the ejector rod 8 pointing to the outer side of the turntable 6, the slider 11 is slidably connected in a groove 10 formed in the outer peripheral wall of the turntable 6, a first spring 12 is sleeved on the outer peripheral wall of the turntable 6, the first spring 12 is circular, a clamping groove is formed in one surface of the slider 11 facing the outer side of the groove 10, and the first spring 12 is clamped in the clamping groove.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, the grinding mechanism further includes a rotating shaft 14 rotatably connected to a side wall of the column casing 1, the rotating shaft 14 is perpendicular to a central axis of the column casing 1, the rotating shaft 14 penetrates through the side wall of the column casing 1, the rotating shaft 14 is provided with two rotating shafts 14, two rotating shafts 14 are arranged on the column casing 1 in a central symmetry manner, a supporting rod 13 corresponding to the rotating shaft 14 is fixed to an inner wall of the column casing 1, the rotating shaft 14 is rotatably connected to the supporting rod 13 in a fixed manner, one end of the rotating shaft 14 located inside the column casing 1 is fixed with a roller 15, two rotating shafts are respectively located at two sides of the steel bar, the roller 15 is in rolling contact with a surface of the steel bar, a first gear 16 is fixed to a middle portion of the rotating shaft 14, the first gear 16 is located inside the column casing 1, the first gear 16 is in meshed connection with the first gear.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3, and fig. 4, the biasing mechanism includes a second gear ring 18, the second gear ring 18 is sleeved on the outer side wall of the column casing 1, the second gear ring 18 can be fixed to the column casing 1 to rotate in a fixed-axis manner, the second gear 17 is in meshed connection with the second gear ring 18, a plurality of first wedge blocks 19 are fixed to the bottom surface of the second gear ring 18, the plurality of first wedge blocks 19 are arranged at equal intervals along the circumferential direction of the second gear ring 18, and the wedge faces of the first wedge blocks 19 face downward.
In the present embodiment, as shown in fig. 1, 2, 3, and 4, the processes from fig. 1, 2, and 3 are processes of contact, contact extrusion, and separation of extrusion. The outer side wall of the column casing 1 is fixedly connected with a convex ring 24, the upper side and the lower side of the convex ring 24 are respectively provided with a ring plate I20 and a ring plate II 25, the ring plate I20 and the ring plate II 25 are both sleeved outside the column casing 1, the first ring plate 20 and the second ring plate 25 can move up and down on the column casing 1, the first ring plate 20 is positioned at the lower side of the second gear ring 18, a plurality of second wedge-shaped blocks 21 are fixed on the upper surface of the first ring plate 20, the plurality of second wedge-shaped blocks 21 are arranged at equal intervals along the circumferential direction of the first ring plate 20, the wedge-shaped surfaces of the second wedge-shaped blocks 21 can be in abutting contact with the wedge-shaped surfaces of the first wedge-shaped blocks 19, the first ring plate 20 is connected with a convex ring 24 through a second spring 23, the convex ring 24 is connected with a plurality of guide rods 22 in a sliding way, the plurality of guide rods 22 are arranged at equal intervals along the circumferential direction of the convex ring 24, and the guide rod 22 is arranged in the vertical direction, and the upper end and the lower end of the guide rod 22 are respectively fixedly connected with the first ring plate 20 and the second ring plate 25.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, the rapping mechanism comprises a plurality of brackets 27 fixed on the outer peripheral wall of the cylinder 1, the plurality of brackets 27 are arranged at equal intervals along the circumferential direction of the cylinder 1, the brackets 27 are located below the second ring plate 25, the brackets 27 are connected with the middle part of the second connecting rod 28 in a fixed-axis rotating manner, and the upper end of the second connecting rod 28 is hinged with the second ring plate 25 through the first connecting rod 26.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, the rapping mechanism further includes a plurality of hammer rods 29, the hammer rods 29 penetrate through the side wall of the column casing 1, and the hammer rods 29 can slide on the side wall of the column casing 1, the hammer rods 29 are perpendicular to the central axis of the column casing 1, the plurality of hammer rods 29 are uniformly arranged along the circumferential direction of the column casing 1, one end of the hammer rod 29 located inside the column casing 1 can be in abutting contact with the surface of the steel bar, a limiting protrusion 30 is fixed in the middle of the hammer rod 29, the limiting protrusion 30 is located inside the column casing 1, a backing plate 31 is fixed at one end of the hammer rod 29 located outside the column casing 1, the backing plate 31 is connected with the outer side wall of the column casing 1 through a third spring 32, and the second connecting rod 28 can be in abutting contact with the.
The use method and the advantages of the invention are given below, and when the rust removing device for producing the automobile spring is used, the rust removing device comprises the following steps:
the method comprises the following steps: as shown in fig. 1, 2, 3 and 4, a steel bar passes through a threading hole at the bottom of a column tube 1 from bottom to top, passes through a gap between two rollers 15 from bottom to top, and finally passes through the middle of a rotating disc 6 from bottom to top, and each polishing block 9 is in contact with the surface of the steel bar, the steel bar passes through the middle of the rotating disc 6 and is fixedly connected with a traction device, the traction device can be a coiler, the traction device and a suction pump 2 are started, the traction device pulls the steel bar upwards to move from bottom to top, the upward movement of the steel bar drives the rollers 15 to rotate under the action of friction, the rotation of the rollers 15 drives corresponding rotating shafts 14 to rotate, the rotation of the rotating shafts 14 drives gears one 16 to rotate, the rotation of the gears 16 drives gear rings 5 to rotate through the tooth transmission effect between the gears one 16 and the gear rings 5, the rotation of the gear rings one 5 synchronously drives the rotating disc 6 to rotate, the rotation of the rotating disc 6 synchronously, the corresponding polishing blocks 9 are synchronously driven to rotate around the central axis of the turntable 6 through the ejector rods 8, so that the polishing blocks 9 perform polishing, rust removal and deburring treatment on the surfaces of the steel bars, the polishing process is time-saving and labor-saving, the labor intensity is reduced, and the rust removal efficiency is improved;
the first spring 12 is used for always applying a force pointing to the center of the turntable 6 to the sliding block 11, so that the sliding block 11 has a tendency of moving towards the inside of the groove 10, the sliding block 11 applies pressure to the corresponding polishing block 9 through the ejector rod 8, the polishing block 9 is always in tight contact with the surface of a steel bar in an abutting mode, the polishing and rust removing effects of the polishing block 9 on the surface of the steel bar are ensured, and due to the fact that the polishing block 9 is abraded in the polishing process, the polishing block 9 has a tendency of moving towards the steel bar 9 under the action force of the first spring 12, the phenomenon that the polishing block 9 is not in tight contact with the surface of the steel bar due to abrasion of the polishing block 9 is avoided, and a stable polishing effect is further kept;
step two: as shown in fig. 1, 2 and 3, in the process that the steel bar moves up to drive the roller 15 to rotate, the roller 15 further drives the second gear 17 to rotate through the rotating shaft 14, the rotation of the second gear 17 drives the second gear ring 18 to rotate around the central axis of the column barrel 1 through the tooth transmission action between the second gear 17 and the second gear ring 18, the rotation of the second gear ring 18 drives each first wedge block 19 to rotate around the central axis of the column barrel 1, the first wedge block 19 is in abutting contact with the second wedge block 21 in the rotating process, and the first wedge block 19 exerts a force which is perpendicular to the wedge surface of the second wedge block 21 and downward on the second wedge block 21 through the wedge surface of the first wedge block, because the first ring plate 20 and the second wedge block 21 are constrained by the rotating directions of the guide rod 22 and the convex ring 24, the force exerted on the second wedge block 21 by the first wedge block 19 only can move downward, the moving of the second wedge block 21 drives the first ring plate 20 to move downward, the downward movement of the first ring plate 20 compresses the second spring 23, so that the second spring 23 obtains an upward restoring force, the downward movement of the first ring plate 20 synchronously drives the second ring plate 25 to move downward through the guide rod 22, when the first wedge block 19 is separated from the second wedge block 21, the first wedge block 19 does not exert a force on the second wedge block 21, so that the first ring plate 20 moves upward and resets under the upward restoring force action of the second spring 23, and the upward movement of the first ring plate 20 synchronously drives the second wedge block 21 to move upward and reset, so that the next wedge block 19 drives the first ring plate 20 to move downward through the second wedge block 21, the first ring plate 20 moves upward and simultaneously drives the second ring plate 25 to move upward through the guide rod 22, the rotary motion of the second gear ring 18 is converted into the upward and downward motion of the second ring plate 25, and the second ring plate 25 exerts an intermittent driving action on the rapping mechanism;
step three: in the process that the second ring plate 25 moves downwards, the second ring plate 25 applies pushing force to the upper ends of the second connecting rods 28 through the first connecting rods 26, so that the upper ends of the second connecting rods 28 are close to the outer peripheral wall of the column barrel 1, according to the lever principle, the lower ends of the second connecting rods 28 simultaneously move away from the column barrel 1, in the process, the hammer rods 29 are far away from the steel bars under the action of the elastic force of the springs three 32 pointing to the outer side of the column barrel 1, when the second ring plate 25 moves upwards, the second ring plate 25 applies pulling force to the upper ends of the second connecting rods 28 through the first connecting rods 26, so that the upper ends of the second connecting rods 28 move away from the column barrel 1, according to the lever principle, the lower ends of the second connecting rods 28 simultaneously move towards the column barrel 1, in the process, the lower ends of the second connecting rods 28 apply pushing force pointing to the backing plates 31 on the hammer rods 29 towards the inner part of the column barrel 1, so that the backing plates 31 drive the hammer rods 29 to, meanwhile, the backing plate 31 compresses the spring III 32, so that the spring III 32 obtains a restoring force pointing to the outer side of the column barrel 1, and the restoring force drives the hammer rod 29 and the steel bar to be away from and reset when the connecting rod II 28 does not generate force on the backing plate 31 after the ring plate II 25 moves downwards, so that the hammer rod 29 can be used for hammering the surface of the steel bar continuously;
the in-process of hammer stem 29 to billet surface hammering will bond and fall in the more firm rust cleaning on billet surface, and produce the vibration to the billet and make partly rust cleaning drop under the vibration effect, help improving the rust cleaning effect, and hammer stem 29 can increase the intensity on billet surface to the hammering on billet surface, and then improve billet preparation car spring's performance, suction pump 2 passes through trachea 4 and to the inside suction force that produces of column casing 1, make outside air current get into inside column casing 1 through the middle part of carousel 6, and then make the air current take away the rust cleaning that the grinding block 9 polished down to the billet surface, thereby avoid the rust cleaning dispersion to outside, help the environmental protection, suction pump 2 takes out the inside rust cleaning granule of column casing 1, and the output is collected.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (4)

1. The utility model provides a rust cleaning device is used in car spring production, includes column casing (1), its characterized in that: the lower end of the column casing (1) is sealed, the upper end of the column casing (1) is open, a polishing mechanism for removing rust on the surface of a steel bar is arranged at the upper end of the column casing (1), the polishing mechanism is driven by the steel bar, a rapping mechanism is arranged at the lower part of the column casing (1), a spring pressing mechanism is arranged in the middle of the outer side wall of the column casing (1), and the upper end and the lower end of the spring pressing mechanism are in transmission connection with the polishing mechanism and the rapping mechanism respectively;
the bottom surface of the column barrel (1) is provided with a threading hole and a discharge hole (3), the threading hole is positioned at the center of the bottom surface of the column barrel (1) and can be used for a steel bar to pass through from bottom to top, the polishing mechanism comprises a first gear ring (5) which is rotationally connected with the inner wall of an upper port of the column barrel (1) in a fixed-shaft manner, a turntable (6) is fixed on the first gear ring (5), the turntable (6) is of an annular plate-shaped structure, the steel bar can pass through the middle part of the turntable (6) from bottom to top, a plurality of through holes (7) are formed in the turntable (6), the through holes (7) are arranged at equal intervals along the circumference trend of the turntable (6), ejector rods (8) are slidably connected in the through holes (7), the ejector rods (8) are perpendicular to the central axis of the turntable (6), and polishing blocks (9) are fixed at one end of the, the polishing mechanism comprises a polishing block (9), a sliding block (11), a first spring (12) and a first fixed shaft, wherein the polishing block (9) can be abutted against and contacted with the surface of a steel bar, the sliding block (11) is slidably connected into a groove (10) formed in the outer peripheral wall of the rotating disc (6), the first spring (12) is sleeved on the outer peripheral wall of the rotating disc (6), the first spring (12) is circular, a clamping groove is formed in one surface, facing the outer side of the groove (10), of the sliding block (11), the first spring (12) is clamped in the clamping groove, the polishing mechanism further comprises a rotating shaft (14) which is rotatably connected onto the side wall of the column barrel (1) in a fixed shaft mode, the rotating shaft (14) is perpendicular to the central axis of the column barrel (1), the rotating shaft (14) penetrates through the side wall of the column barrel (1), the rotating shaft (14) is provided with two rotating shafts (14) which are arranged in a central symmetry mode, the inner wall of the column barrel (1) is fixedly provided with a support rod (13) corresponding to a rotating shaft (14), the rotating shaft (14) is fixedly connected onto the support rod (13) in a fixed-shaft rotating mode, one end, located inside the column barrel (1), of the rotating shaft (14) is fixedly provided with a roller (15), the two rollers (15) are respectively located on two sides of a steel bar, the rollers (15) are in rolling contact with the surface of the steel bar, the middle of the rotating shaft (14) is fixedly provided with a first gear (16), the first gear (16) is located inside the column barrel (1), the first gear (16) is meshed with a first gear ring (5), one end, located outside the column barrel (1), of the rotating shaft (14) is fixedly provided with a second gear (17), the elastic pressing mechanism comprises a second gear ring (18), the second gear ring (18) is sleeved on the outer side wall of the column barrel (1), and the second gear ring (18) can be fixedly connected onto the column barrel (1, the gear II (17) is meshed with the gear ring II (18) and is connected with the gear ring II (18), a plurality of first wedge blocks (19) are fixed on the bottom surface of the gear ring II (18), the first wedge blocks (19) are arranged at equal intervals along the circumference of the gear ring II (18), the wedge surface of the first wedge blocks (19) faces downwards, a convex ring (24) is fixedly connected onto the outer side wall of the column barrel (1), a ring plate I (20) and a ring plate II (25) are respectively arranged on the upper side and the lower side of the convex ring (24), the ring plate I (20) and the ring plate II (25) are both sleeved outside the column barrel (1), the ring plate I (20) and the ring plate II (25) can move up and down on the column barrel (1), the ring plate I (20) is located on the lower side of the gear ring plate II (18), a plurality of second wedge blocks (21) are fixed on the upper surface of the ring plate I (20), and a plurality of second wedge blocks (21) are arranged at equal intervals along the circumference of the ring plate I (20), the wedge-shaped surface of the second wedge-shaped block (21) can be in abutting contact with the wedge-shaped surface of the first wedge-shaped block (19) and can relatively slide, the first ring plate (20) is connected with the convex ring (24) through the second spring (23), the convex ring (24) is connected with a plurality of guide rods (22) in a sliding mode, the guide rods (22) are arranged at equal intervals along the circumferential direction of the convex ring (24), the guide rods (22) are arranged in the vertical direction, and the upper end and the lower end of each guide rod (22) are fixedly connected with the first ring plate (20) and the second ring plate (25) respectively; the rapping mechanism comprises a plurality of supports (27) fixed on the peripheral wall of the column barrel (1), the plurality of supports (27) are arranged at equal intervals along the circumferential direction of the column barrel (1), the supports (27) are positioned below the second ring plate (25), the middle part of a second connecting rod (28) is rotatably connected with an upper dead axle of each support (27), and the upper end of the second connecting rod (28) is hinged with the second ring plate (25) through a first connecting rod (26); the rapping mechanism further comprises a plurality of hammer rods (29), the hammer rods (29) penetrate through the side wall of the column barrel (1), the hammer rods (29) can slide on the side wall of the column barrel (1), the hammer rods (29) are perpendicular to the central axis of the column barrel (1), the hammer rods (29) are uniformly arranged along the circumferential direction of the column barrel (1), one ends of the hammer rods (29) located inside the column barrel (1) can be in abutting contact with the surface of a steel bar, one ends of the hammer rods (29) located outside the column barrel (1) are fixedly provided with backing plates (31), the backing plates (31) are connected with the outer side wall of the column barrel (1) through springs III (32), and the connecting rods II (28) can be in abutting contact with the backing plates (31);
when in use, the first step: the steel bar penetrates through a threading hole at the bottom of the column barrel (1) from bottom to top, penetrates between two rollers (15) from bottom to top, and finally penetrates through the middle part of the rotary table (6) from bottom to top, each grinding block (9) is in contact with the surface of the steel bar in an abutting mode, the steel bar penetrates out of the middle part of the rotary table (6) and is fixedly connected with traction equipment, the traction equipment is started, the steel bar is pulled upwards by the traction equipment to move from bottom to top, the upward movement of the steel bar drives the rollers (15) to rotate through the friction force, the rotation of the rollers (15) drives the corresponding rotating shafts (14) to rotate, the rotation of the rotating shafts (14) drives the gears (16) to rotate, the rotation of the gears (16) drives the gear rings (5) to rotate through the tooth transmission effect between the gears (16) and the gear rings (5), the rotation of the gear rings (5) synchronously drives the rotary table (6) to rotate, the rotation of the rotary table (6) synchronously drives each ejector, therefore, the ejector rods (8) synchronously drive the corresponding grinding blocks (9) to rotate around the central axis of the rotating disc (6), so that the grinding blocks (9) perform grinding, rust removal and deburring treatment on the surfaces of the steel bars; the first spring (12) always applies force pointing to the center of the turntable (6) to the sliding block (11), so that the sliding block (11) has a tendency of moving towards the inside of the groove (10), and then the sliding block (11) applies pressure to the corresponding grinding block (9) through the ejector rod (8), so that the grinding block (9) is always in tight contact with the surface of the steel bar in an abutting mode; step two: in the process that the steel bar moves upwards to drive the roller (15) to rotate, the roller (15) drives the gear ring II (17) to rotate through the rotating shaft (14), the gear ring II (18) is driven to rotate around the central axis of the column barrel (1) through the tooth transmission action between the gear ring II (17) and the gear ring II (18) in the rotating process, the gear ring II (18) synchronously drives the wedge blocks I (19) to rotate around the central axis of the column barrel (1), the wedge blocks I (19) are in abutting contact with the wedge blocks II (21) in the rotating process, the wedge blocks I (19) exert force on the wedge blocks II (21) to enable the wedge blocks II (21) to only move downwards, the moving synchronization of the wedge blocks II (21) drives the ring plate I (20) to move downwards, the downward movement of the ring plate I (20) compresses the spring II (23), and the spring II (23) obtains upward restoring force, the downward movement of the first ring plate (20) synchronously drives the second ring plate (25) to move downward through the guide rod (22), when the first wedge-shaped block (19) is separated from the second wedge-shaped block (21), the first wedge-shaped block (19) does not exert force on the second wedge-shaped block (21), so that the first ring plate (20) moves upwards and returns under the action of the upward restoring force of the second spring (23), and the upward movement of the first ring plate (20) synchronously drives the second wedge block (21) to move upward and reset, so that the next wedge block I (19) drives the ring plate I (20) to move downwards through the wedge block II (21), the second ring plate (25) is synchronously driven to move upwards by the guide rod (22) while the first ring plate (20) moves upwards, the rotary motion of the gear ring II (18) is converted into the vertical motion of the ring plate II (25), so that the ring plate II (25) can exert an intermittent driving action on the rapping mechanism; step three: in the process that the second ring plate (25) moves downwards, the second ring plate (25) applies pushing force to the upper end of the second connecting rod (28) through the first connecting rod (26), so that the upper end of the second connecting rod (28) is close to the outer peripheral wall of the column barrel (1), according to the lever principle, the lower end of the second connecting rod (28) simultaneously moves towards the direction far away from the column barrel (1), in the process, the hammer rod (29) is subjected to the action of the elastic force of the third spring (32) towards the outer side of the column barrel (1) to enable the hammer rod (29) to be far away from a steel rod, when the second ring plate (25) moves upwards, the second ring plate (25) applies pulling force to the upper end of the second connecting rod (28) through the first connecting rod (26), so that the upper end of the second connecting rod (28) moves towards the direction far away from the column barrel (1), according to the lever principle, the lower end of the second connecting rod (28) simultaneously moves towards the direction close to the column barrel (1), in the process, the lower end of the second connecting rod (28) applies pushing force towards the inner, make backing plate (31) drive hammer stem (29) be close to the billet to carry out the hammering to the surface of billet, backing plate (31) compress spring three (32) simultaneously, make spring three (32) obtain the restoring force of a directional column casing (1) outside, this restoring force has and moves down back connecting rod two (28) and when not producing the effect of power to backing plate (31) at crown plate two (25), drive hammer stem (29) and billet are kept away from and are reset, so reciprocal realization is continuous to carry out the hammering through hammer stem (29) to the billet surface.
2. The rust removing device for the production of the automobile spring as claimed in claim 1, which is characterized in that: the device is characterized by further comprising a suction pump (2), wherein the lower port of the discharge port (3) is connected with an air inlet of the suction pump (2) through an air pipe (4).
3. The rust removing device for the production of the automobile spring as claimed in claim 1, which is characterized in that: a limiting bulge (30) is fixed in the middle of the hammer rod (29), and the limiting bulge (30) is located inside the column casing (1).
4. The use method of the rust removing device for the automobile spring production as claimed in claim 1 is characterized in that: the method comprises the following steps:
the method comprises the following steps: the polishing mechanism is driven by the movement of the steel bar to polish, derust and deburr the surface of the steel bar;
step two: the polishing mechanism drives the elastic pressing mechanism to convert the rotary motion into up-and-down linear motion;
step three: and the rapping mechanism is driven by the suppressing mechanism to hammer the surface of the steel bar.
CN202010222460.4A 2020-03-26 2020-03-26 Rust removal device for automobile spring production and use method thereof Active CN111300243B (en)

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CN112658935B (en) * 2020-12-25 2022-05-03 广东昆大钢管有限公司 Steel pipe mechanical type deruster for building

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