CN111296591A - Seven-star kitchen range capable of automatically discharging - Google Patents
Seven-star kitchen range capable of automatically discharging Download PDFInfo
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- CN111296591A CN111296591A CN202010321015.3A CN202010321015A CN111296591A CN 111296591 A CN111296591 A CN 111296591A CN 202010321015 A CN202010321015 A CN 202010321015A CN 111296591 A CN111296591 A CN 111296591A
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- 238000007599 discharging Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 241001122767 Theaceae Species 0.000 claims abstract 7
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000001035 drying Methods 0.000 abstract description 8
- 230000009467 reduction Effects 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 abstract description 2
- 244000269722 Thea sinensis Species 0.000 description 52
- 235000013616 tea Nutrition 0.000 description 50
- 230000004075 alteration Effects 0.000 description 2
- 235000009569 green tea Nutrition 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 210000000038 chest Anatomy 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- Tea And Coffee (AREA)
Abstract
A seven-star stove capable of automatically discharging relates to raw tea processing equipment, in particular to a seven-star stove of raw tea drying equipment. Including fire chamber, with the oven of fire chamber intercommunication, establish the baking on the oven and constitute, its special character lies in: the left end of the baking device extends out of the left wall of the oven, the left end of the baking device is open, a hinged supporting seat is arranged at the lower part of the front wall and the rear wall of the left end of the baking device, and a baking tilting mechanism which can enable the baking device to automatically discharge tea is connected to the baking device. The invention breaks through the inherent thinking of people, solves the problems that the seven-star cooker which is not solved by people for hundreds of years needs manual blanking, has high labor intensity, high tea breakage rate, large loss, high production cost and the like, and has the advantages of no manual operation, automatic blanking, labor saving, reduction of the tea breakage rate to be within 0.5%, improvement of the quality of the raw tea, reduction of the production cost by 6-8% and the like.
Description
Technical Field
The invention relates to a raw tea processing device, in particular to a seven-star stove of a raw tea drying device.
Background
The seven-star oven is indispensable drying equipment for processing traditional raw dark green tea, the use history of the seven-star oven is at least hundreds of years, and at present, most of high-grade raw dark green tea is baked and dried by the seven-star oven. The oven area of seven star kitchen is big, can dry by the fire about 20 tealeaves once, and weight is heavy in addition, all is in the same place with drying by the fire the thorax, and is unable to move, so dry on the tealeaves and go out to dry all manual work, will rely on the manual work to spread toward baking of a basket of tea material, make one from baking for one another bumping dustpan after the drying, this is historical fixed lattice, and it is so for hundreds of thousands of years, and people all practise as usual.
In long-term dark raw tea processing practice, the applicant finds that the traditional seven-star kitchen range is high in labor intensity and only capable of being used by men, the men and women only work outside in rural areas at present, the production efficiency is low, labor and wages rise year by year, operation pressure is caused to enterprises, tea leaves are broken in the tea discharging process through a bumping dustpan, the breaking rate of the tea leaves is as high as 5-7%, one tea is lost for each time of baking, and income is reduced by about 2000 yuan. In order to solve the problems, the natural thinking of people is broken through, and an ideal effect is obtained by starting from a seven-star focus.
Disclosure of Invention
The invention aims to break through the inherent thinking of people, solve the problems that the seven-star cooker which is not solved for hundreds of years needs manual feeding, has high labor intensity, causes tea crushing, has high loss, has high production cost and the like, and discloses the seven-star cooker which can automatically feed, obviously reduce the tea crushing rate, has low loss and low production cost and can automatically feed.
The technical solution of the invention is as follows: seven star kitchen that can automatic unloading, including the firepot, with the oven of firepot intercommunication, establish the baking on the oven and constitute, its special character lies in: the left end of the baking device extends out of the left wall of the oven, the left end of the baking device is open, a hinged supporting seat is arranged at the lower part of the front wall and the rear wall of the left end of the baking device, and a baking tilting mechanism which can enable the baking device to automatically discharge tea is connected to the baking device.
Furthermore, the baking tilting mechanism consists of a winch, a controller in control connection with the winch, a pulley arranged on the baking upper part and a guy cable fixed at the baking right end and connected with the winch through the pulley.
Furthermore, the baking tilting mechanism consists of a hydraulic motor, a controller in control connection with the hydraulic motor, a supporting arm arranged in the middle of the baking front wall and the baking rear wall, and a hydraulic push rod connected with the supporting arm.
Further, the baking tilting mechanism is a lever system 25 which is composed of a lever pillar arranged in the middle of the left side of the oven, a top beam arranged between the front wall and the rear wall of the baking middle-rear part, a hinged seat arranged at the middle point of the top beam, and a lever taking a hinged point as a vertex and taking the lever pillar as a fulcrum.
Further, the resistance arm of the lever is arranged in a V-shaped structure, and the power arm is arranged in a folding structure.
By adopting the technical scheme, the invention breaks through the inherent thinking of people, solves the problems that the seven-star cooker which is not solved for hundreds of years needs manual feeding, has high labor intensity, high tea leaf crushing rate, large loss, high production cost and the like, and has the advantages of automatic feeding, labor saving, reduction of the tea leaf crushing rate to be within 0.5%, improvement of the quality of raw tea, reduction of the production cost by 7-8% and the like without manual operation.
Drawings
FIG. 1 is a schematic front view of an embodiment of the present invention;
FIG. 2 is a schematic top view of an embodiment of the present invention;
FIG. 3 is a second schematic front view of the embodiment of the present invention;
FIG. 4 is a second schematic top view of the present invention;
FIG. 5 is a third schematic front view of the embodiment of the present invention;
FIG. 6 is a third schematic top view of the present invention;
FIG. 7 is one of the lever partial views of the embodiment of the present invention;
FIG. 8 is a second partial view of the lever according to the embodiment of the present invention;
description of the graphical notation: 1-fire chamber, 2-drying chamber, 3-drying oven, 4-controller, 5-hinged support seat, 6-tea box, 7-wall body, 8-baking, 9-guy cable, 10-pulley, 11-winch, 12-movable baffle plate, 13-joist, 14-hydraulic motor, 15-support arm, 16-hydraulic pipe, 17-hydraulic push rod, 18-top beam, 19-hinged seat, 20-step, 21-lever support, 22-lever, 23-drying net surface, 24-opening, 25-lever system, 26-hinged pin, 27-power arm rear part and 28-power arm front part.
Detailed Description
In order that the invention may be more clearly understood, a particular embodiment thereof will now be described with reference to figures 1 to 8.
The specific implementation mode is as follows: the seven-star kitchen range capable of automatically discharging comprises a fire chamber 1, an oven 3 communicated with the fire chamber 1 and a baking 8 arranged on the oven 3, wherein the left end of the baking 8 extends out of the left wall of the oven 3, the left end of the baking 8 is open, a hinged supporting seat 5 is arranged at the lower part of the front and rear walls of the left end of the baking 8, and the baking 8 is connected with a baking tilting mechanism capable of enabling the baking 8 to automatically discharge tea.
The baking inclining mechanism consists of a winch 11, a controller 4 in control connection with the winch 11, a pulley 10 arranged on the upper portion of the baking 8, and a guy cable 9 fixed at the right end of the baking 8 and connected with the winch 11 through the pulley 10.
The baking tilting mechanism consists of a hydraulic motor 14, a controller 4 in control connection with the hydraulic motor 14, a supporting arm 15 arranged in the middle of the front wall and the rear wall of the baking 8 and a hydraulic push rod 17 connected with the supporting arm 15.
The baking tilting mechanism consists of a lever support 21 arranged in the middle of the left side of the oven 3, a top beam 18 arranged between two side walls of the middle rear part of the baking oven 8, and a hook-shaped lever 22 taking the middle point of the top beam 18 as a vertex and the lever support 21 as a fulcrum.
Example 1: referring to fig. 1-8, the seven-star cooker capable of automatically discharging comprises a fire chamber 1, an oven 3 communicated with the fire chamber 1, and a baking 8 arranged on the oven 3, wherein the left end of the baking 8 extends out of the left wall of the oven 3, the left end of the baking 8 is open, a hinged supporting seat 5 is arranged at the lower part of the front and rear walls of the left end of the baking 8, and the baking 8 is connected with a baking tilting mechanism capable of automatically discharging tea.
Example 2: referring to fig. 1-2, the seven-star cooker capable of automatically discharging comprises a fire chamber 1, an oven 3 communicated with the fire chamber 1 and a baking 8 arranged on the oven 3, wherein the left end of the baking 8 extends out of the left wall of the oven 3, the left end of the baking 8 is open, a hinged supporting seat 5 is arranged at the lower part of the front and rear walls of the left end of the baking 8, and the baking 8 is connected with a baking tilting mechanism capable of automatically discharging tea. The baking inclining mechanism consists of a winch 11, a controller 4 in control connection with the winch 11, a pulley 10 arranged on the upper portion of the baking 8, and a guy cable 9 fixed at the right end of the baking 8 and connected with the winch 11 through the pulley 10. The guy wires 9 are generally fixed at both corners of the right end of the bake 8. The bottom of chamber 1 may be lower than the lower part of oven 3, and the front end of chamber 1 may extend into right wall 7 of oven 3, i.e. into chamber 2. A rest beam 13 is arranged between the front wall and the rear wall of the oven 3, and the distance from the upper surface of the rest beam 13 to the top of the wall surface of the oven 3 is consistent with the height of the baking 8. A movable baffle plate 12 can be arranged between the front wall and the rear wall at the tail end of the baking 8, and the movable baffle plate is inserted when the tea is baked and taken down when the tea is discharged. The rear end of the oven 3 is provided with a tea box 6 for containing tea leaves discharged from the baking oven 8, and the tea box can also be directly connected with a belt conveyor. Working principle; after the tea leaves are well baked, the movable baffle plate 12 is pulled out, the controller 4 is operated, the winch 11 is started, the right end of the baking 8 is pulled up by the inhaul cable 9, and when the baking 8 is pulled to have an inclination of 60-80 degrees, the tea leaves on the baking 8 automatically fall into the tea material box 6. After the blanking is finished, the winch 11 is controlled to rotate reversely, and the baking 8 is placed back to the oven 3 for baking tea. The blanking time of the 20-liner tea leaves is about 1 minute, 4 hours of workload of one worker is replaced, the tea leaves are almost not broken, and the production cost is reduced by 8 percent.
Example 3: the seven-star kitchen range capable of automatically discharging comprises a fire chamber 1, an oven 3 communicated with the fire chamber 1 and a baking 8 arranged on the oven 3, wherein the left end of the baking 8 extends out of the left wall of the oven 3, the left end of the baking 8 is open, a rest beam 13 is arranged between the left wall 7 and the right wall 7 of the oven 3, a hinged supporting seat 5 is arranged at the lower part of the front wall and the rear wall of the left end of the baking 8, and the baking 8 is connected with a baking tilting mechanism capable of enabling the baking 8 to automatically discharge tea. The baking tilting mechanism consists of a hydraulic motor 14, a controller 4 in control connection with the hydraulic motor 14, a supporting arm 15 arranged in the middle of the front wall and the rear wall of the baking 8 and a hydraulic push rod 17 connected with the supporting arm 15. The hydraulic ram 17 is connected to the hydraulic motor 14 via a hydraulic line 16. The bottom of chamber 1 may be lower than the lower part of oven 3, and the front end of chamber 1 may extend into right wall 7 of oven 3, i.e. into chamber 2. A rest beam 13 is arranged between the left wall and the right wall of the oven 3, and the distance from the upper surface of the rest beam 13 to the top of the wall surface of the oven 3 is consistent with the height of the baking 8. A movable baffle plate 12 can be arranged between the front wall and the rear wall at the tail end of the baking 8, and the movable baffle plate is inserted when the tea is baked and taken down when the tea is discharged. The rear end of the oven 3 is provided with a tea box 6 for containing tea leaves discharged from the baking oven 8, and the tea box can also be directly connected with a belt conveyor. The hydraulic pump adopted by the hydraulic motor 14 is KCB-33-2CY-1.45, and the manufacturer: longdu Pump, Inc., Cangzhou. The working principle is as follows: after the tea leaves are well baked, the movable baffle plate 12 is pulled out, the controller 4 is operated, the hydraulic motor 14 is started, the hydraulic push rod 17 is controlled to jack the right end of the baking 8 through the supporting arm 15, and when the right end is jacked to the baking 8 with the inclination of 60-80 degrees, the tea leaves on the baking 8 automatically fall into the tea material box 6. After the blanking is finished, the hydraulic push rod 17 is controlled to retract, and the baking 8 is placed back into the oven 3 for baking tea. The blanking time of the 20-liner tea leaves is about 1 minute, 4 hours of workload of one worker is replaced, the tea leaves are almost not broken, and the production cost is reduced by 7 percent.
Example 4: the seven-star kitchen range capable of automatically discharging comprises a fire chamber 1, an oven 3 communicated with the fire chamber 1 and a baking 8 arranged on the oven 3, wherein the left end of the baking 8 extends out of the left wall of the oven 3, the left end of the baking 8 is open, a hinged supporting seat 5 is arranged at the lower part of the front and rear walls of the left end of the baking 8, and the baking 8 is connected with a baking tilting mechanism capable of enabling the baking 8 to automatically discharge tea. The baking inclining mechanism is a lever system 25 which is composed of a lever pillar 21 arranged in the middle of the left side of the oven 3, a top beam 18 arranged between the front wall and the rear wall of the middle rear part of the baking oven 8, a hinged seat 19 arranged in the middle of the top beam 18, and a lever 22 taking the hinged seat 19 as a vertex and the lever pillar 21 as a fulcrum. The resistance arm of the lever 22 is in a V-shaped structure, the power arm is in a folding structure, the front section 28 of the power arm is in a U shape, the middle rear part of the front section 28 of the power arm is provided with a hinge pin 26, the rear part 27 of the power arm is connected with the hinge pin 26, the front section of the rear part 27 of the power arm is sleeved in a U-shaped groove of the front section of the power arm, and the U-shaped groove arm from the hinge pin of the front section of the power arm to the right end is used as a support. When the lever system 25 is not in use, the rear part 27 of the power arm can be folded backwards, and the influence on the operation of the fire chamber 1 is avoided. The top beam 18 and the hinge point 19 are arranged below the wire surface 23 of the baking oven 8. The middle part of the wall body 7 at the right end of the oven 3 is provided with an opening 24, the width of the opening 24 is equivalent to that of the lever 22, and the depth of the opening 24 is adapted to the low point of the movement of the lever 22. Steps 20 are arranged on the inner sides of the wall bodies of the four walls of the oven 3, and the frame of the oven 3 is placed on the steps 20. The bottom of chamber 1 may be lower than the lower part of oven 3, and the front end of chamber 1 may extend into right wall 7 of oven 3, i.e. into chamber 2. The rear end of the oven 3 is provided with a tea box 6 for containing tea leaves discharged from the baking oven 8, and the tea box can also be directly connected with a belt conveyor. Working principle; after the tea leaves are well baked, the lever system 25 is started to jack up the rear section of the baking 8, and when the inclination of the baking 8 reaches 60-80 degrees, the tea leaves on the baking 8 automatically fall into the tea material box 6. After the blanking is finished, the lever system 25 is reset, and the baking 8 is put back into the oven 3 for baking tea. The blanking time of the 20-container tea leaves is about 1.5 minutes, 4-hour workload of one worker is replaced, the tea leaves are almost not broken, and the production cost is reduced by 7.5 percent.
While the invention has been described with respect to specific embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention. Those skilled in the art can make various changes, modifications and alterations without departing from the spirit of the invention, which are equivalent to the embodiments of the invention; meanwhile, any equivalent changes, modifications and alterations of the above embodiments according to the spirit and techniques of the present invention are also within the scope of the present invention.
Claims (7)
1. Seven star kitchen that can automatic unloading, including the firepot, with the oven of firepot intercommunication, establish the baking on the oven and constitute, its characterized in that: the left end of the baking device extends out of the left wall of the oven, the left end of the baking device is open, a hinged supporting seat is arranged at the lower part of the front wall and the rear wall of the left end of the baking device, and a baking tilting mechanism which can enable the baking device to automatically discharge tea is connected to the baking device.
2. The seven-star cooker capable of automatically discharging according to claim 1, is characterized in that: the baking tilting mechanism consists of a winch, a controller in control connection with the winch, a pulley arranged on the baking upper part and a guy cable fixed at the baking right end and connected with the winch through the pulley.
3. The seven-star cooker capable of automatically discharging according to claim 1, is characterized in that: the baking tilting mechanism consists of a hydraulic motor, a controller in control connection with the hydraulic motor, a supporting arm arranged in the middle of the baking front wall and the baking rear wall, and a hydraulic push rod connected with the supporting arm.
4. The seven-star cooker capable of automatically discharging according to claim 1, is characterized in that: the baking inclining mechanism is a lever system which is composed of a lever pillar arranged in the middle of the left side of the oven, a top beam arranged between the front wall and the rear wall of the baking middle-rear part, a hinged seat arranged in the middle point of the top beam, and a lever taking a hinged point as a vertex and the lever pillar as a fulcrum.
5. The seven-star cooker capable of automatically discharging according to claim 4, is characterized in that: the resistance arm of the lever 22 is in a hook-shaped configuration and the power arm is in a folded configuration.
6. The seven-star cooker capable of automatically discharging according to claim 1, is characterized in that: the middle part of the wall body at the right end of the oven is provided with an opening, the width of the opening is equivalent to that of the lever, and the depth of the opening is adapted to the movement low point of the lever.
7. The seven-star cooker capable of automatic blanking according to claim 1 or 6, characterized in that: steps are arranged on the inner sides of the wall bodies of the four walls of the oven 3, and the frame of the oven is placed on the steps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010321015.3A CN111296591A (en) | 2020-04-22 | 2020-04-22 | Seven-star kitchen range capable of automatically discharging |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010321015.3A CN111296591A (en) | 2020-04-22 | 2020-04-22 | Seven-star kitchen range capable of automatically discharging |
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| Publication Number | Publication Date |
|---|---|
| CN111296591A true CN111296591A (en) | 2020-06-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010321015.3A Pending CN111296591A (en) | 2020-04-22 | 2020-04-22 | Seven-star kitchen range capable of automatically discharging |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1733540A (en) * | 2004-08-12 | 2006-02-15 | 鸿达制造工业有限公司 | Wheelbarrow |
| CN201250085Y (en) * | 2008-05-20 | 2009-06-03 | 太仓高德升降机有限公司 | Tilting-type hydraulic elevator |
| KR101532958B1 (en) * | 2014-12-01 | 2015-07-01 | 주식회사 아리예스코리아 | A container freight unloading device |
| CN207733577U (en) * | 2017-09-05 | 2018-08-17 | 益阳龙岭黑茶有限公司 | Seven-star stove |
| CN108640008A (en) * | 2018-07-19 | 2018-10-12 | 青岛英派斯健康科技股份有限公司 | A kind of skiing simulating machine and its hydraulic lifting mechanism |
| CN208070864U (en) * | 2018-03-26 | 2018-11-09 | 成都海科机械设备制造有限公司 | A kind of blanking system |
| CN109497592A (en) * | 2018-12-29 | 2019-03-22 | 亳州学院 | A kind of Chinese chestnut frying apparatus |
| CN210207590U (en) * | 2019-06-10 | 2020-03-31 | 甘肃农业大学 | Device is selected in chinese-medicinal material processing |
| CN212035784U (en) * | 2020-04-22 | 2020-12-01 | 湖南省碧丹溪茶业有限公司 | Seven-star kitchen range capable of automatically discharging |
-
2020
- 2020-04-22 CN CN202010321015.3A patent/CN111296591A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1733540A (en) * | 2004-08-12 | 2006-02-15 | 鸿达制造工业有限公司 | Wheelbarrow |
| CN201250085Y (en) * | 2008-05-20 | 2009-06-03 | 太仓高德升降机有限公司 | Tilting-type hydraulic elevator |
| KR101532958B1 (en) * | 2014-12-01 | 2015-07-01 | 주식회사 아리예스코리아 | A container freight unloading device |
| CN207733577U (en) * | 2017-09-05 | 2018-08-17 | 益阳龙岭黑茶有限公司 | Seven-star stove |
| CN208070864U (en) * | 2018-03-26 | 2018-11-09 | 成都海科机械设备制造有限公司 | A kind of blanking system |
| CN108640008A (en) * | 2018-07-19 | 2018-10-12 | 青岛英派斯健康科技股份有限公司 | A kind of skiing simulating machine and its hydraulic lifting mechanism |
| CN109497592A (en) * | 2018-12-29 | 2019-03-22 | 亳州学院 | A kind of Chinese chestnut frying apparatus |
| CN210207590U (en) * | 2019-06-10 | 2020-03-31 | 甘肃农业大学 | Device is selected in chinese-medicinal material processing |
| CN212035784U (en) * | 2020-04-22 | 2020-12-01 | 湖南省碧丹溪茶业有限公司 | Seven-star kitchen range capable of automatically discharging |
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Application publication date: 20200619 |