CN111289240A - Globe valve fatigue detection platform, detection system and detection method for LPG integrated valve - Google Patents

Globe valve fatigue detection platform, detection system and detection method for LPG integrated valve Download PDF

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CN111289240A
CN111289240A CN202010205371.9A CN202010205371A CN111289240A CN 111289240 A CN111289240 A CN 111289240A CN 202010205371 A CN202010205371 A CN 202010205371A CN 111289240 A CN111289240 A CN 111289240A
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servo motor
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CN111289240B (en
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荆学东
毕亚强
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Shanghai Institute of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/003Machine valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract

本发明公开了LPG集成阀的截止阀疲劳检测平台、检测系统及检测方法,包括气罐、测试阀、万向连接头、伺服电机、调整组件和旋转基座,气罐进口与进气气源相连,出口与测试阀相连;测试阀通过转动帽与万向连接头相连;万向连接头通过串联机构与伺服电机相连,并在伺服电机的带动下实现对测试阀的开关;伺服电机固定于可进行180°翻转的调整组件上,用以带动串联机构以实现测试阀转动帽的开关;调整组件固定于可进行角度调节的旋转基座上,用以实现伺服电机对集成阀轴向或径向方向上的测试阀进行开关控制;旋转基座固定于可进行XYZ方向移动的机器人组件上,并可对伺服电机的输出方向进行角度调节,用以实现伺服电机对集成阀径向方向上的测试阀进行开关控制。

Figure 202010205371

The invention discloses a stop valve fatigue detection platform, a detection system and a detection method for an LPG integrated valve. The outlet is connected to the test valve; the test valve is connected to the universal joint through the rotating cap; the universal joint is connected to the servo motor through a series mechanism, and the switch of the test valve is realized under the drive of the servo motor; the servo motor is fixed on the On the adjustment assembly that can be turned 180°, it is used to drive the series mechanism to realize the switch of the rotating cap of the test valve; the adjustment assembly is fixed on the rotating base that can be adjusted in angle, so as to realize the axial or radial direction of the integrated valve by the servo motor. The test valve in the direction of the switch is controlled; the rotating base is fixed on the robot assembly that can move in the XYZ direction, and the angle of the output direction of the servo motor can be adjusted to realize the servo motor to the integrated valve in the radial direction. The test valve is switched on and off.

Figure 202010205371

Description

LPG集成阀的截止阀疲劳检测平台、检测系统及检测方法Globe valve fatigue detection platform, detection system and detection method for LPG integrated valve

技术领域technical field

本发明涉及截止阀疲劳试验技术领域,特别涉及LPG集成阀的截止阀疲劳检测平台、检测系统及检测方法。The invention relates to the technical field of globe valve fatigue testing, in particular to a globe valve fatigue detection platform, a detection system and a detection method of an LPG integrated valve.

背景技术Background technique

气瓶阀门是发生事故的重要源头。目前,气瓶事故是我国承压类特种设备中最多的设备,而由于气瓶阀门的产品质量等问题发生的事故占到了气瓶事故的一半以上。举例来说,车用天然气瓶在重庆等地使用量很大,在夏天高温情况下,车厢内温度可能超过80℃,在这种温度下,有的不合格的易熔合金就会发生熔化泄放,导致汽车燃烧甚至爆炸,造成很大的人员财产损失。而对于机动车用液化石油气钢瓶来说,问题也很多。由于液化石油气容易泄漏,而液化石油气的密度比空气重,因此一旦泄漏,就会发生比较大的爆炸。目前,我国出现了大量的液化石油气用机动车。上海自2003年以来,运行的LPG助动车超过28万辆,同时,目前国内包括广州在内的多个城市在出租及公交等车辆上推广应用液化石油气能源,LPG集成阀上的各种测试阀成为了一个重要的安全隐患。Cylinder valves are an important source of accidents. At present, the gas cylinder accident is the most pressure-bearing special equipment in my country, and the accidents caused by the product quality of the gas cylinder valve account for more than half of the gas cylinder accidents. For example, natural gas cylinders for vehicles are widely used in Chongqing and other places. Under the high temperature in summer, the temperature in the car may exceed 80 °C. At this temperature, some unqualified fusible alloys will melt and leak. It will cause the car to burn or even explode, causing great loss of personnel and property. For LPG cylinders for motor vehicles, there are also many problems. Because liquefied petroleum gas is easy to leak, and the density of liquefied petroleum gas is heavier than air, once it leaks, a relatively large explosion will occur. At present, there are a large number of liquefied petroleum gas motor vehicles in my country. Since 2003, Shanghai has operated more than 280,000 LPG scooters. At the same time, many cities in China, including Guangzhou, are currently promoting the application of LPG energy in taxis and buses, and various tests on LPG integrated valves. The valve becomes a significant safety hazard.

本发明的方案便是针对上述问题对现有LPG集成阀的截止阀疲劳检测设备进行的改进。The solution of the present invention is to improve the fatigue detection equipment of the existing stop valve of the LPG integrated valve in view of the above problems.

发明内容SUMMARY OF THE INVENTION

为了克服现有技术中的不足,本发明提供LPG集成阀的截止阀疲劳检测平台、检测系统及检测方法,能够对LPG集成阀上的各种测试阀疲劳性和耐用性进行检测。In order to overcome the deficiencies in the prior art, the present invention provides a stop valve fatigue detection platform, a detection system and a detection method for the LPG integrated valve, which can detect the fatigue and durability of various test valves on the LPG integrated valve.

为了达到上述发明目的,解决其技术问题所采用的技术方案如下:In order to achieve the above-mentioned purpose of the invention, the technical solutions adopted to solve the technical problems are as follows:

本发明公开了LPG集成阀的截止阀疲劳检测平台,包括气罐、测试阀、万向连接头、伺服电机、调整组件和旋转基座,其中:The invention discloses a stop valve fatigue detection platform of an LPG integrated valve, comprising a gas tank, a test valve, a universal joint, a servo motor, an adjustment component and a rotating base, wherein:

所述气罐的进口与外部的进气气源相连,相对应的出口与测试阀相连;The inlet of the gas tank is connected with the external intake air source, and the corresponding outlet is connected with the test valve;

所述测试阀通过转动帽与万向连接头相连;The test valve is connected with the universal joint through the rotating cap;

所述万向连接头通过串联机构与伺服电机相连接,并在所述伺服电机的正反转带动下实现对所述测试阀的开关;The universal connector is connected with the servo motor through a series mechanism, and is driven by the forward and reverse rotation of the servo motor to realize the opening and closing of the test valve;

所述伺服电机固定于可进行180°翻转的调整组件上,用以带动整个串联机构以实现测试阀转动帽的开关;The servo motor is fixed on the adjustment assembly that can be turned 180°, and is used to drive the entire series mechanism to realize the switch of the test valve rotating cap;

所述调整组件固定于可进行角度调节的旋转基座上,用以实现所述伺服电机对集成阀轴向或径向方向上的测试阀进行开关控制;The adjustment component is fixed on a rotating base that can be adjusted in angle, so as to realize that the servo motor performs on-off control of the test valve in the axial or radial direction of the integrated valve;

所述旋转基座固定于可进行XYZ三轴方向移动的机器人组件上,并可对所述伺服电机的输出方向进行角度调节,用以实现所述伺服电机对集成阀径向方向上的测试阀进行开关控制。The rotating base is fixed on a robot assembly that can move in XYZ three-axis directions, and can adjust the angle of the output direction of the servo motor, so as to realize the test valve in the radial direction of the integrated valve by the servo motor. Switch control.

进一步的,所述串联机构包括刚性导杆、电机输出轴连接头和伺服电机输出轴,其中:Further, the series mechanism includes a rigid guide rod, a motor output shaft connector and a servo motor output shaft, wherein:

所述伺服电机输出轴与所述伺服电机连接;the servo motor output shaft is connected with the servo motor;

所述电机输出轴连接头将所述刚性导杆的一端与所述伺服电机输出轴连接;The motor output shaft connector connects one end of the rigid guide rod with the servo motor output shaft;

所述刚性导杆的另一端与所述万向连接头连接。The other end of the rigid guide rod is connected with the universal joint.

进一步的,所述万向连接头包括相互固定连接的十字万向接头和测试阀夹头,其中:Further, the universal joint includes a cross universal joint and a test valve chuck that are fixedly connected to each other, wherein:

所述十字万向接头还与所述刚性导杆连接;the cross universal joint is also connected with the rigid guide rod;

所述测试阀夹头夹住所述测试阀。The test valve collet clamps the test valve.

进一步的,还包括依次设置于所述进气气源与气罐的进口之间的过滤器、减压阀、压力表和电磁阀,其中:Further, it also includes a filter, a pressure reducing valve, a pressure gauge and a solenoid valve sequentially arranged between the intake air source and the inlet of the air tank, wherein:

所述过滤器靠近所述进气气源设置,用于对进气气源进行过滤;The filter is arranged close to the intake air source, and is used for filtering the intake air source;

所述减压阀设置于所述过滤器与所述气罐的进口之间,用于对进气气源进行减压从而设定试验的压力;The pressure reducing valve is arranged between the filter and the inlet of the air tank, and is used to decompress the intake air source to set the pressure of the test;

所述压力表设置于所述减压阀与所述气罐的进口之间,用于实时观察减压后进气气源的压力;The pressure gauge is arranged between the pressure reducing valve and the inlet of the gas tank, and is used to observe the pressure of the intake air source after the pressure reduction in real time;

所述电磁阀设置于所述压力表与所述气罐的进口之间,用于控制进气气源的通断。The solenoid valve is arranged between the pressure gauge and the inlet of the air tank, and is used to control the on-off of the intake air source.

进一步的,还包括机器人组件,所述机器人组件、调整组件和旋转基座共同用于调节所述测试阀至指定位置。Further, it also includes a robot assembly, the robot assembly, the adjustment assembly and the rotating base are used together to adjust the test valve to a designated position.

进一步的,所述机器人组件包括第一滑轨、机器人底盘、第二滑轨、机器人底座、机器人支架、第三滑轨和单轴机器人,其中:Further, the robot assembly includes a first slide rail, a robot chassis, a second slide rail, a robot base, a robot support, a third slide rail and a single-axis robot, wherein:

所述第一滑轨的数量为两条且相互平行设置,并与所述气罐的罐体平行设置;The number of the first slide rails is two, which are arranged in parallel with each other, and are arranged in parallel with the tank body of the gas tank;

所述机器人底盘放置于所述第一滑轨上,并可沿X轴方向左右移动;The robot chassis is placed on the first slide rail and can move left and right along the X-axis direction;

所述第二滑轨设置于所述机器人底盘上端,并与所述第一滑轨垂直设置;The second slide rail is arranged on the upper end of the robot chassis and is vertically arranged with the first slide rail;

所述机器人底座放置于所述第二滑轨上,并可沿Y轴方向前后移动;The robot base is placed on the second slide rail, and can move back and forth along the Y-axis direction;

所述机器人支架垂直设置于所述机器人底座上;the robot support is vertically arranged on the robot base;

所述第三滑轨设置于所述机器人支架面向所述气罐的一侧;the third slide rail is arranged on the side of the robot support facing the gas tank;

所述单轴机器人放置于所述第三滑轨上,并可沿Z轴方向上下移动。The single-axis robot is placed on the third slide rail and can move up and down along the Z-axis direction.

进一步的,还包括第一压力传感器,所述第一压力传感器设置于所述气罐的进口处,用于检测所述气罐的压力。Further, a first pressure sensor is also included, and the first pressure sensor is arranged at the inlet of the gas tank and is used for detecting the pressure of the gas tank.

进一步的,还包括第二压力传感器和消声器,所述第二压力传感器和消声器设置于所述测试阀的出口处,用于检测所述测试阀的排气压力。Further, it also includes a second pressure sensor and a muffler, and the second pressure sensor and the muffler are arranged at the outlet of the test valve and used to detect the exhaust pressure of the test valve.

本发明还公开了LPG集成阀的截止阀疲劳检测系统,包括上述的LPG集成阀的截止阀疲劳检测平台以及控制系统,其中:The invention also discloses a stop valve fatigue detection system for the LPG integrated valve, including the above-mentioned stop valve fatigue detection platform for the LPG integrated valve and a control system, wherein:

所述控制系统采用PLC计算机控制系统,并与所述第一压力传感器、第二压力传感器、测试阀和伺服电机连接。The control system adopts a PLC computer control system and is connected with the first pressure sensor, the second pressure sensor, the test valve and the servo motor.

本发明另外公开了LPG集成阀的截止阀疲劳检测系统的检测方法,利用上述的LPG集成阀的截止阀疲劳检测系统进行检测,具体包括以下步骤:The present invention additionally discloses a detection method of a stop valve fatigue detection system of an LPG integrated valve, which utilizes the above-mentioned stop valve fatigue detection system of an LPG integrated valve for detection, and specifically includes the following steps:

步骤1:连接驱动空气进气气源,通过调节驱动空气减压阀来调节驱动空气压力来设定实验压力,气罐进气口的第一压力传感器检测出气罐的压力;Step 1: Connect the driving air intake air source, adjust the driving air pressure by adjusting the driving air pressure reducing valve to set the experimental pressure, and the first pressure sensor at the air inlet of the air tank detects the pressure of the air tank;

步骤2:翻转调整组件到测试阀对应的位置,集成阀的轴向或者径向方向;Step 2: Flip the adjustment assembly to the position corresponding to the test valve, integrating the axial or radial direction of the valve;

步骤3:调整旋转基座,使得伺服电机输出轴方向沿着到测试阀对应的方向;Step 3: Adjust the rotating base so that the direction of the output shaft of the servo motor follows the direction corresponding to the test valve;

步骤4:将伺服电机输出轴的万向连接头连接至测试阀的转动帽上,并固定好;Step 4: Connect the universal joint of the output shaft of the servo motor to the rotating cap of the test valve and fix it well;

步骤5:按需求发送信号移动XYZ三轴方向的单轴机器人,使得伺服电机到合适的位置;Step 5: Send signals as required to move the single-axis robot in the XYZ three-axis direction, so that the servo motor can be moved to the appropriate position;

步骤6:将测试阀的出口处接上第二压力传感器和消声器,在控制系统中设定耐用参数;Step 6: Connect the second pressure sensor and muffler to the outlet of the test valve, and set the durability parameters in the control system;

步骤7:启动伺服电机以设定的频率进行转动,带动万向连接头转动,同时将测试阀打开,气罐内的压缩空气从测试阀中放出,第二压力传感器检测到排气压力;Step 7: Start the servo motor to rotate at the set frequency, drive the universal joint to rotate, and open the test valve at the same time, the compressed air in the gas tank is released from the test valve, and the second pressure sensor detects the exhaust pressure;

步骤8:第二压力传感器将检测的压力反馈给控制系统表示测试阀已打开,然后发信号使伺服电机反转带动万向连接头反转,将测试阀关闭,测试阀关闭后第二压力传感器检测到零压;Step 8: The second pressure sensor feeds back the detected pressure to the control system, indicating that the test valve has been opened, and then sends a signal to reverse the servo motor to drive the universal joint to reverse, and close the test valve. After the test valve is closed, the second pressure sensor zero pressure detected;

步骤9:当第二压力传感器检测到零压后,控制系统发信号重复步骤7和8,对测试阀进行耐用试验,在试验过程中,当气罐进口的第一压力传感器检测到气罐内的压力低于6BAR时,控制系统发信号使得气源对气罐进行充气;Step 9: When the second pressure sensor detects zero pressure, the control system sends a signal to repeat steps 7 and 8 to conduct a durability test on the test valve. During the test, when the first pressure sensor at the gas tank inlet detects that the When the pressure of the air tank is lower than 6BAR, the control system sends a signal to make the air source inflate the air tank;

步骤10:当试验次数达到设定次数时,控制系统发信号使伺服电机停止转动,同时控制系统发信号将气罐内气体排至气罐外,然后拧下万向连接头,最后取出测试阀,完成对测试阀的疲劳性检测;Step 10: When the number of tests reaches the set number, the control system sends a signal to stop the servo motor, and at the same time, the control system sends a signal to discharge the gas in the gas tank to the outside of the gas tank, then unscrew the universal joint, and finally take out the test valve , to complete the fatigue detection of the test valve;

步骤11:当需要对集成阀上另一个角度的测试阀进行检测时,调节旋转基座和调整组件,并移动XYZ三轴方向的单轴机器人,使其到指定位置,然后重复以上操作。Step 11: When it is necessary to test the test valve at another angle on the integrated valve, adjust the rotating base and the adjustment component, and move the single-axis robot in the XYZ three-axis direction to the specified position, and then repeat the above operations.

本发明由于采用以上技术方案,使之与现有技术相比,具有以下的优点和积极效果:Compared with the prior art, the present invention has the following advantages and positive effects due to the adoption of the above technical solutions:

本发明LPG集成阀的截止阀疲劳检测平台,能够实现LPG集成阀上多方向的测试阀疲劳性检测试验,自动化程度高,通过伺服电机正反转经过串联机构带动万向连接接头,实现测试阀的反复开关。通过类似于万向联轴器的串联机构进行传动,可以保证伺服电机输出端所转的圈数与串联机构末端连接的阀头所转的圈数一致,大幅度提高阀门疲劳检测的可靠性。与此同时,通过调节所述调整组件、旋转基座和XYZ机器人组件可以实现伺服电机对集成阀的不同位置的测试阀进行反复开关,并通过压力传感器检测测试阀的状态,从而实现对LPG集成阀的测试阀的耐用度进行检测。The stop valve fatigue detection platform of the LPG integrated valve of the invention can realize the multi-directional test valve fatigue detection test on the LPG integrated valve, and has a high degree of automation. repeated switch. Transmission through a series mechanism similar to a universal coupling can ensure that the number of turns at the output end of the servo motor is the same as the number of turns at the valve head connected to the end of the series mechanism, which greatly improves the reliability of valve fatigue detection. . At the same time, by adjusting the adjustment assembly, the rotating base and the XYZ robot assembly, the servo motor can repeatedly switch the test valve at different positions of the integrated valve, and the state of the test valve can be detected by the pressure sensor, so as to realize the integration of LPG. Valve test The durability of the valve is tested.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍。显而易见,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。附图中:In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can also be obtained from these drawings without creative effort. In the attached picture:

图1是本发明LPG集成阀的截止阀疲劳检测平台整体结构示意图;Fig. 1 is the overall structure schematic diagram of the stop valve fatigue detection platform of the LPG integrated valve of the present invention;

图2是本发明LPG集成阀的截止阀疲劳检测平台中调整组件及串联机构示意图;Fig. 2 is the schematic diagram of the adjustment component and the series connection mechanism in the stop valve fatigue detection platform of the LPG integrated valve of the present invention;

图3是本发明LPG集成阀的截止阀疲劳检测平台中伺服电机调整到集成阀轴向位置示意图;3 is a schematic diagram of the servo motor being adjusted to the axial position of the integrated valve in the stop valve fatigue detection platform of the LPG integrated valve of the present invention;

图4是本发明LPG集成阀的截止阀疲劳检测平台中伺服电机调整到集成阀轴向位置的局部放大示意图;4 is a partial enlarged schematic diagram of the servo motor being adjusted to the axial position of the integrated valve in the stop valve fatigue detection platform of the LPG integrated valve of the present invention;

图5是本发明LPG集成阀的截止阀疲劳检测平台的侧视图;Fig. 5 is the side view of the stop valve fatigue detection platform of the LPG integrated valve of the present invention;

图6是本发明LPG集成阀的截止阀疲劳检测平台的后视图;Fig. 6 is the rear view of the stop valve fatigue detection platform of the LPG integrated valve of the present invention;

图7是本发明LPG集成阀的截止阀疲劳检测平台的俯视图;Fig. 7 is the top view of the stop valve fatigue detection platform of the LPG integrated valve of the present invention;

图8是本发明LPG集成阀的截止阀疲劳检测平台的立体示意图;Fig. 8 is a perspective view of the fatigue detection platform of the stop valve of the LPG integrated valve of the present invention;

图9是本发明LPG集成阀的截止阀疲劳检测系统的检测方法的流程示意图。FIG. 9 is a schematic flowchart of the detection method of the stop valve fatigue detection system of the LPG integrated valve of the present invention.

【主要符号说明】【Description of main symbols】

1-气罐;1- gas tank;

2-万向连接头;2-Universal connector;

3-伺服电机;3-Servo motor;

4-调整组件;4- Adjust the components;

5-旋转基座;5- rotating base;

6-刚性导杆;6- Rigid guide rod;

7-电机输出轴连接头;7- Motor output shaft connector;

8-十字万向接头;8-Cross universal joint;

9-测试阀夹头;9- Test valve chuck;

10-第一滑轨;10- The first slide rail;

11-机器人底盘;11- Robot chassis;

12-第二滑轨;12-Second slide rail;

13-机器人底座;13- Robot base;

14-机器人支架;14- Robot bracket;

15-单轴机器人;15-Single axis robot;

16-第一压力传感器。16 - The first pressure sensor.

具体实施方式Detailed ways

以下将结合本发明的附图,对本发明实施例中的技术方案进行清楚、完整的描述和讨论,显然,这里所描述的仅仅是本发明的一部分实例,并不是全部的实例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明的保护范围。The following will clearly and completely describe and discuss the technical solutions in the embodiments of the present invention with reference to the accompanying drawings of the present invention. Obviously, what is described here is only a part of the examples of the present invention, not all of the examples. All other embodiments obtained by those of ordinary skill in the art without creative work, all belong to the protection scope of the present invention.

实施例一Example 1

如图1-8所示,本发明公开了LPG集成阀的截止阀疲劳检测平台,包括气罐1、测试阀(未图示)、万向连接头2、伺服电机3、调整组件4和旋转基座5,其中:As shown in Figures 1-8, the present invention discloses a stop valve fatigue detection platform for an LPG integrated valve, including a gas tank 1, a test valve (not shown), a universal joint 2, a servo motor 3, an adjustment assembly 4 and a rotary Base 5, where:

所述气罐1的进口与外部的进气气源(未图示)相连,相对应的出口与测试阀相连;The inlet of the gas tank 1 is connected with an external intake air source (not shown), and the corresponding outlet is connected with the test valve;

所述测试阀通过转动帽与万向连接头2相连;在测试时,所述测试阀的转动帽与万向连接头2通过顶丝固定位置。The test valve is connected with the universal joint 2 through a rotating cap; during the test, the rotating cap of the test valve and the universal joint 2 are fixed in position by a jack screw.

所述万向连接头2通过串联机构与伺服电机3相连接,并在所述伺服电机3的正反转带动下实现对所述测试阀的开关;The universal connector 2 is connected with the servo motor 3 through a series mechanism, and is driven by the forward and reverse rotation of the servo motor 3 to realize the opening and closing of the test valve;

所述伺服电机3固定于可进行180°翻转的调整组件4上,用以带动整个串联机构以实现测试阀转动帽的开关;The servo motor 3 is fixed on the adjustment assembly 4 that can be turned over by 180° to drive the entire series mechanism to realize the switch of the test valve rotating cap;

所述调整组件4固定于可进行角度调节的旋转基座5上,用以实现所述伺服电机3对集成阀轴向或径向方向上的测试阀进行开关控制;即,所述调整组件4可以将伺服电机3的输出方向调整到沿着集成阀的径向和轴向两个方向进行输出。The adjustment assembly 4 is fixed on the rotating base 5 that can be adjusted in angle, so as to realize the on-off control of the servo motor 3 on the test valve in the axial or radial direction of the integrated valve; that is, the adjustment assembly 4 The output direction of the servo motor 3 can be adjusted to output along the radial and axial directions of the integrated valve.

所述旋转基座5固定于可进行XYZ三轴方向移动的机器人组件上,并可对所述伺服电机3的输出方向进行角度调节,用以实现所述伺服电机3对集成阀径向方向上的测试阀进行开关控制。即,所述旋转基座5可以将伺服电机3的输出方向调整到沿着集成阀的径向方向进行输出。The rotating base 5 is fixed on the robot assembly that can move in the XYZ three-axis direction, and can adjust the angle of the output direction of the servo motor 3, so as to realize the radial direction of the integrated valve by the servo motor 3. The test valve is switched on and off. That is, the rotating base 5 can adjust the output direction of the servo motor 3 to output along the radial direction of the integrated valve.

图2中,所述串联机构包括刚性导杆6、电机输出轴连接头7和伺服电机输出轴(未标示),所述伺服电机输出轴与所述伺服电机3连接;所述电机输出轴连接头7将所述刚性导杆6的一端与所述伺服电机输出轴连接;所述刚性导杆6的另一端与所述万向连接头2连接。本实施例中,所述串联机构进行传动,可以保证伺服电机输出端所转的圈数与串联机构末端连接的测试阀所转的圈数一致。In FIG. 2, the series mechanism includes a rigid guide rod 6, a motor output shaft connector 7 and a servo motor output shaft (not marked), the servo motor output shaft is connected with the servo motor 3; the motor output shaft is connected The head 7 connects one end of the rigid guide rod 6 with the output shaft of the servo motor; the other end of the rigid guide rod 6 is connected with the universal joint 2 . In this embodiment, the transmission of the series mechanism can ensure that the number of turns of the output end of the servo motor is the same as the number of turns of the test valve connected to the end of the series mechanism.

继续参考图2,所述万向连接头2包括相互固定连接的十字万向接头8和测试阀夹头9,所述十字万向接头8还与所述刚性导杆6连接;所述测试阀夹头9夹住所述测试阀。Continuing to refer to FIG. 2 , the universal joint 2 includes a cross universal joint 8 and a test valve chuck 9 that are fixedly connected to each other, and the cross universal joint 8 is also connected with the rigid guide rod 6; the test valve The collet 9 clamps the test valve.

本实施例中,所述检测平台还包括依次设置于所述进气气源与气罐1的进口之间的过滤器(未图示)、减压阀(未图示)、压力表(未图示)和电磁阀(未图示),其中:In this embodiment, the detection platform further includes a filter (not shown), a pressure reducing valve (not shown), and a pressure gauge (not shown) sequentially arranged between the intake air source and the inlet of the air tank 1 shown) and solenoid valve (not shown), where:

所述过滤器靠近所述进气气源设置,用于对进气气源进行过滤;The filter is arranged close to the intake air source, and is used for filtering the intake air source;

所述减压阀设置于所述过滤器与所述气罐1的进口之间,用于对进气气源进行减压从而设定试验的压力;The pressure reducing valve is arranged between the filter and the inlet of the air tank 1, and is used to decompress the intake air source to set the pressure of the test;

所述压力表设置于所述减压阀与所述气罐1的进口之间,用于实时观察减压后进气气源的压力;The pressure gauge is arranged between the pressure reducing valve and the inlet of the gas tank 1, and is used to observe the pressure of the intake air source after the pressure reduction in real time;

所述电磁阀设置于所述压力表与所述气罐1的进口之间,用于控制进气气源的通断。The solenoid valve is arranged between the pressure gauge and the inlet of the air tank 1, and is used to control the on-off of the intake air source.

进一步的,所述检测平台还包括机器人组件,所述机器人组件、调整组件4和旋转基座5共同用于调节所述测试阀至指定位置。具体的,所述机器人组件包括第一滑轨10、机器人底盘11、第二滑轨12、机器人底座13、机器人支架14、第三滑轨(未图示)和单轴机器人15,其中:Further, the inspection platform further includes a robot assembly, and the robot assembly, the adjustment assembly 4 and the rotating base 5 are used together to adjust the test valve to a designated position. Specifically, the robot assembly includes a first sliding rail 10, a robot chassis 11, a second sliding rail 12, a robot base 13, a robot bracket 14, a third sliding rail (not shown) and a single-axis robot 15, wherein:

所述第一滑轨10的数量为两条且相互平行设置,并与所述气罐1的罐体平行设置;The number of the first slide rails 10 is two, which are arranged in parallel with each other, and are arranged in parallel with the tank body of the gas tank 1;

所述机器人底盘11放置于所述第一滑轨10上,并可沿X轴方向左右移动;The robot chassis 11 is placed on the first slide rail 10 and can move left and right along the X-axis direction;

所述第二滑轨12设置于所述机器人底盘11上端,并与所述第一滑轨10垂直设置;The second sliding rail 12 is arranged on the upper end of the robot chassis 11 and is vertically arranged with the first sliding rail 10;

所述机器人底座13放置于所述第二滑轨12上,并可沿Y轴方向前后移动;The robot base 13 is placed on the second slide rail 12 and can move back and forth along the Y-axis direction;

所述机器人支架14垂直设置于所述机器人底座13上;The robot support 14 is vertically arranged on the robot base 13;

所述第三滑轨设置于所述机器人支架14面向所述气罐1的一侧;The third slide rail is arranged on the side of the robot support 14 facing the gas tank 1;

所述单轴机器人15放置于所述第三滑轨上,并可沿Z轴方向上下移动。The single-axis robot 15 is placed on the third slide rail and can move up and down along the Z-axis direction.

优选的,所述检测平台还包括第一压力传感器16,所述第一压力传感器16设置于所述气罐1的进口处,用于检测所述气罐1的压力。Preferably, the detection platform further includes a first pressure sensor 16 , and the first pressure sensor 16 is disposed at the inlet of the gas tank 1 for detecting the pressure of the gas tank 1 .

优选的,所述检测平台还包括第二压力传感器(未图示)和消声器(未图示),所述第二压力传感器和消声器设置于所述测试阀的出口处,用于检测所述测试阀的排气压力。Preferably, the detection platform further comprises a second pressure sensor (not shown) and a muffler (not shown), the second pressure sensor and the muffler are arranged at the outlet of the test valve for detecting the test valve discharge pressure.

本发明能够实现LPG集成阀上多方向的测试阀疲劳性检测试验,与此同时保证电机输出端所转圈数与测试阀转动帽开关次数的一致性,大幅度提高阀门疲劳检测的可靠性。The invention can realize the multi-directional test valve fatigue detection test on the LPG integrated valve, at the same time ensure the consistency of the number of turns at the output end of the motor and the switching times of the test valve rotating cap, and greatly improve the reliability of the valve fatigue detection.

实施例二Embodiment 2

本发明还公开了LPG集成阀的截止阀疲劳检测系统,包括上述的LPG集成阀的截止阀疲劳检测平台以及控制系统(未图示),其中:The invention also discloses a stop valve fatigue detection system of the LPG integrated valve, including the above-mentioned stop valve fatigue detection platform of the LPG integrated valve and a control system (not shown), wherein:

所述控制系统采用PLC计算机控制系统,并与所述第一压力传感器16、第二压力传感器、测试阀和伺服电机3连接。The control system adopts a PLC computer control system, and is connected with the first pressure sensor 16 , the second pressure sensor, the test valve and the servo motor 3 .

实施例三Embodiment 3

如图9所示,本发明另外公开了LPG集成阀的截止阀疲劳检测系统的检测方法,利用上述的LPG集成阀的截止阀疲劳检测系统进行检测,具体包括以下步骤:As shown in FIG. 9 , the present invention additionally discloses a detection method of the stop valve fatigue detection system of the LPG integrated valve, using the above-mentioned stop valve fatigue detection system of the LPG integrated valve for detection, which specifically includes the following steps:

步骤1:连接驱动空气进气气源,通过调节驱动空气减压阀来调节驱动空气压力来设定实验压力,气罐1进气口的第一压力传感器16检测出气罐1的压力;Step 1: Connect the drive air intake air source, adjust the drive air pressure by adjusting the drive air pressure reducing valve to set the experimental pressure, and the first pressure sensor 16 at the air inlet of the air tank 1 detects the pressure of the air tank 1;

步骤2:翻转调整组件4到测试阀对应的位置,集成阀的轴向或者径向方向;Step 2: Flip the adjustment assembly 4 to the position corresponding to the test valve, integrating the axial or radial direction of the valve;

步骤3:调整旋转基座5,使得伺服电机输出轴方向沿着到测试阀对应的方向;Step 3: Adjust the rotating base 5 so that the direction of the output shaft of the servo motor follows the direction corresponding to the test valve;

步骤4:将伺服电机输出轴的万向连接头2连接至测试阀的转动帽上,并固定好;Step 4: Connect the universal joint 2 of the output shaft of the servo motor to the rotating cap of the test valve and fix it well;

步骤5:按需求发送信号移动XYZ三轴方向的单轴机器人15,使得伺服电机3到合适的位置;Step 5: Send signals as required to move the single-axis robot 15 in the XYZ three-axis direction, so that the servo motor 3 is moved to a suitable position;

步骤6:将测试阀的出口处接上第二压力传感器和消声器,在控制系统中设定耐用参数;Step 6: Connect the second pressure sensor and muffler to the outlet of the test valve, and set the durability parameters in the control system;

步骤7:启动伺服电机3以设定的频率进行转动,带动万向连接头2转动,同时将测试阀打开,气罐1内的压缩空气从测试阀中放出,第二压力传感器检测到排气压力;Step 7: Start the servo motor 3 to rotate at the set frequency, drive the universal joint 2 to rotate, and open the test valve at the same time, the compressed air in the gas tank 1 is released from the test valve, and the second pressure sensor detects the exhaust gas pressure;

步骤8:第二压力传感器将检测的压力反馈给控制系统表示测试阀已打开,然后发信号使伺服电机3反转带动万向连接头2反转,将测试阀关闭,测试阀关闭后第二压力传感器检测到零压;Step 8: The second pressure sensor feeds back the detected pressure to the control system to indicate that the test valve has been opened, and then sends a signal to reverse the servo motor 3 to drive the universal joint 2 to reverse, and close the test valve. The pressure sensor detects zero pressure;

步骤9:当第二压力传感器检测到零压后,控制系统发信号重复步骤7和8,对测试阀进行耐用试验,在试验过程中,当气罐1进口的第一压力传感器16检测到气罐1内的压力低于6BAR时,控制系统发信号使得气源对气罐1进行充气;Step 9: When the second pressure sensor detects zero pressure, the control system sends a signal to repeat steps 7 and 8 to conduct a durability test on the test valve. During the test, when the first pressure sensor 16 at the inlet of the gas tank 1 detects the When the pressure in the tank 1 is lower than 6BAR, the control system sends a signal to make the gas source inflate the gas tank 1;

步骤10:当试验次数达到设定次数时,控制系统发信号使伺服电机3停止转动,同时控制系统发信号将气罐1内气体排至气罐1外,然后拧下万向连接头2,最后取出测试阀,完成对测试阀的疲劳性检测;Step 10: When the number of tests reaches the set number, the control system sends a signal to stop the rotation of the servo motor 3, and at the same time the control system sends a signal to discharge the gas in the gas tank 1 to the outside of the gas tank 1, and then unscrew the universal joint 2, Finally, take out the test valve and complete the fatigue test of the test valve;

步骤11:当需要对集成阀上另一个角度的测试阀进行检测时,调节旋转基座5和调整组件4,并移动XYZ三轴方向的单轴机器人15,使其到指定位置,然后重复以上操作。Step 11: When it is necessary to test the test valve at another angle on the integrated valve, adjust the rotating base 5 and the adjustment component 4, and move the single-axis robot 15 in the XYZ three-axis direction to the designated position, and then repeat the above operate.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims (10)

  1. The stop valve fatigue detection platform of LPG integrated valve, its characterized in that includes gas pitcher, test valve, universal connector, servo motor, adjustment subassembly and rotating base, wherein:
    the inlet of the gas tank is connected with an external gas inlet source, and the corresponding outlet is connected with the test valve;
    the test valve is connected with the universal connector through a rotating cap;
    the universal connector is connected with the servo motor through a series mechanism, and the test valve is switched on and off under the driving of positive and negative rotation of the servo motor;
    the servo motor is fixed on an adjusting component capable of turning 180 degrees and used for driving the whole series mechanism to realize the switching of the rotating cap of the test valve;
    the adjusting assembly is fixed on a rotating base capable of adjusting the angle and used for realizing the on-off control of the servo motor on the test valve in the axial direction or the radial direction of the integrated valve;
    the rotary base is fixed on a robot assembly capable of moving in the directions of XYZ three axes, and can adjust the angle of the output direction of the servo motor, so that the servo motor can control the opening and closing of the test valve in the radial direction of the integrated valve.
  2. 2. The LPG integration valve stop valve fatigue detection platform of claim 1, wherein the series mechanism comprises a rigid guide rod, a motor output shaft connector and a servo motor output shaft, wherein:
    the output shaft of the servo motor is connected with the servo motor;
    the motor output shaft connector connects one end of the rigid guide rod with the output shaft of the servo motor;
    the other end of the rigid guide rod is connected with the universal connector.
  3. 3. A stop valve fatigue detecting platform for LPG integrated valve according to claim 2, wherein said universal joint comprises a cross universal joint and a test valve cartridge fixedly connected to each other, wherein:
    the cross universal joint is also connected with the rigid guide rod;
    the test valve cartridge clamps the test valve.
  4. 4. The fatigue detection platform for the stop valve of the LPG integration valve according to claim 1, further comprising a filter, a pressure reducing valve, a pressure gauge and an electromagnetic valve sequentially disposed between the intake air source and the inlet of the air tank, wherein:
    the filter is arranged close to the air inlet source and used for filtering the air inlet source;
    the pressure reducing valve is arranged between the filter and the inlet of the gas tank and is used for reducing the pressure of an inlet gas source so as to set the pressure of a test;
    the pressure gauge is arranged between the pressure reducing valve and the inlet of the gas tank and is used for observing the pressure of the decompressed intake gas source in real time;
    the electromagnetic valve is arranged between the pressure gauge and the inlet of the gas tank and used for controlling the on-off of the gas inlet source.
  5. 5. The LPG integration valve shut-off valve fatigue detection platform of claim 1, further comprising a robotic assembly, the robotic assembly, an adjustment assembly and a rotating base collectively for adjusting the test valve to a specified position.
  6. 6. The LPG integration valve stop valve fatigue detection platform of claim 5, wherein the robot assembly comprises a first slide rail, a robot chassis, a second slide rail, a robot base, a robot support, a third slide rail and a single axis robot, wherein:
    the number of the first sliding rails is two, the first sliding rails are arranged in parallel with each other and are arranged in parallel with the tank body of the gas tank;
    the robot chassis is placed on the first slide rail and can move left and right along the X-axis direction;
    the second sliding rail is arranged at the upper end of the robot chassis and is perpendicular to the first sliding rail;
    the robot base is placed on the second slide rail and can move back and forth along the Y-axis direction;
    the robot bracket is vertically arranged on the robot base;
    the third slide rail is arranged on one side, facing the gas tank, of the robot support;
    the single-shaft robot is placed on the third slide rail and can move up and down along the Z-axis direction.
  7. 7. The LPG integration valve cut-off valve fatigue detecting platform of claim 1, further comprising a first pressure sensor provided at an inlet of the gas tank for detecting the pressure of the gas tank.
  8. 8. The fatigue detecting platform of a stop valve for an LPG integration valve according to claim 1, further comprising a second pressure sensor and a muffler disposed at an outlet of the test valve for detecting a discharge pressure of the test valve.
  9. A cut-off valve fatigue detecting system of an LPG integrated valve, comprising the cut-off valve fatigue detecting platform of an LPG integrated valve as set forth in any one of claims 1 to 8 and a control system, wherein:
    and the control system adopts a PLC computer control system and is connected with the first pressure sensor, the second pressure sensor, the test valve and the servo motor.
  10. The method for detecting the fatigue detection system of the stop valve of the LPG integrated valve, which is characterized by using the fatigue detection system of the stop valve of the LPG integrated valve as claimed in claim 9, comprises the following steps:
    step 1: the air pressure regulating valve is connected with a driving air inlet air source, the driving air pressure is regulated by regulating the driving air reducing valve to set the experimental pressure, and a first pressure sensor at the air inlet of the air tank detects the pressure of the air tank;
    step 2: turning over the adjusting assembly to a position corresponding to the test valve and integrating the axial direction or the radial direction of the valve;
    and step 3: adjusting the rotary base to enable the direction of the output shaft of the servo motor to be along the direction corresponding to the test valve;
    and 4, step 4: connecting a universal connector of an output shaft of the servo motor to a rotating cap of the test valve, and fixing;
    and 5: sending a signal according to the requirement to move the single-axis robot in the XYZ three-axis direction, so that the servo motor is in a proper position;
    step 6: connecting a second pressure sensor and a silencer to the outlet of the test valve, and setting durability parameters in a control system;
    and 7: starting a servo motor to rotate at a set frequency to drive the universal connector to rotate, opening the test valve, discharging compressed air in the air tank from the test valve, and detecting the exhaust pressure by the second pressure sensor;
    and 8: the second pressure sensor feeds the detected pressure back to the control system to indicate that the test valve is opened, then signals are sent to enable the servo motor to rotate reversely to drive the universal connector to rotate reversely, the test valve is closed, and the second pressure sensor detects zero pressure after the test valve is closed;
    and step 9: when the second pressure sensor detects zero pressure, the control system signals to repeat steps 7 and 8 to carry out a durability test on the test valve, and when the first pressure sensor at the gas tank inlet detects that the pressure in the gas tank is lower than 6BAR in the test process, the control system signals to enable the gas source to charge the gas tank;
    step 10: when the test times reach the set times, the control system sends signals to stop the servo motor from rotating, meanwhile, the control system sends signals to exhaust the gas in the gas tank to the outside of the gas tank, then the universal connector is unscrewed, and finally the test valve is taken out to complete the fatigue detection of the test valve;
    step 11: when the test valve at another angle on the integrated valve needs to be detected, the rotary base and the adjusting assembly are adjusted, the single-shaft robot in the XYZ three-axis directions is moved to a specified position, and then the operations are repeated.
CN202010205371.9A 2020-03-20 2020-03-20 Stop valve fatigue detection platform, detection system and detection method of LPG integrated valve Active CN111289240B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112683566A (en) * 2020-12-31 2021-04-20 北京中瑞和电气有限公司 Fatigue test system and method for high-speed pressure relief explosion-proof device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103994883A (en) * 2014-05-06 2014-08-20 上海市特种设备监督检验技术研究院 Stop-valve fatigue testing machine of LPG pile-up valve
CN211652063U (en) * 2020-03-20 2020-10-09 上海应用技术大学 Fatigue detection platform and detection system for stop valve of LPG integrated valve

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103994883A (en) * 2014-05-06 2014-08-20 上海市特种设备监督检验技术研究院 Stop-valve fatigue testing machine of LPG pile-up valve
CN211652063U (en) * 2020-03-20 2020-10-09 上海应用技术大学 Fatigue detection platform and detection system for stop valve of LPG integrated valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112683566A (en) * 2020-12-31 2021-04-20 北京中瑞和电气有限公司 Fatigue test system and method for high-speed pressure relief explosion-proof device
CN112683566B (en) * 2020-12-31 2023-06-23 北京中瑞和电气有限公司 Fatigue test system and method for high-speed pressure relief explosion-proof device

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