CN111285363A - Multilayer production workshop of high-temperature continuous heat treatment furnace - Google Patents

Multilayer production workshop of high-temperature continuous heat treatment furnace Download PDF

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Publication number
CN111285363A
CN111285363A CN201811488106.5A CN201811488106A CN111285363A CN 111285363 A CN111285363 A CN 111285363A CN 201811488106 A CN201811488106 A CN 201811488106A CN 111285363 A CN111285363 A CN 111285363A
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layer
heat treatment
treatment furnace
continuous heat
workshop
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言伟雄
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Zhuzhou Fullad Technology Co ltd
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Zhuzhou Fullad Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/20Graphite
    • C01B32/205Preparation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/05Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/90Carbides

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  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Furnace Charging Or Discharging (AREA)
  • Tunnel Furnaces (AREA)

Abstract

The invention belongs to the technical field of workshop layout, and discloses a multilayer production workshop of a high-temperature continuous heat treatment furnace, wherein the workshop is provided with the high-temperature continuous heat treatment furnace, at least two layers of the workshop are arranged, the workshop comprises a high layer for charging, a low layer for discharging and a tunnel for installing electrical equipment, and a partition plate is arranged between the high layer and the low layer; the multilayer three-dimensional production workshop is provided with a vertical shaft which runs through a high layer and a low layer and is used for placing a high-temperature three-dimensional continuous heat treatment furnace, and a high-layer isolation plate of the vertical shaft is provided with an opening; the high-rise is provided with a charging device, and the charging device is connected with a boat inlet of the high-temperature continuous heat treatment furnace; the middle layer is provided with a discharging device, and the discharging device is connected with a boat outlet of the high-temperature continuous heat treatment furnace; the production workshop is provided with a material operation channel for transporting materials among multiple layers. The workshop is in a three-dimensional structure, the whole layout is arranged around the high-temperature continuous heat treatment furnace, the floor area of the workshop is effectively reduced, and meanwhile, the upper layer for putting materials and the lower layer for discharging materials are strictly distinguished, so that a strict boundary line is formed between the raw materials and the finished products, the process management of the product process is ensured to be in place, and the delivery quality of the product is effectively ensured.

Description

Multilayer production workshop of high-temperature continuous heat treatment furnace
Technical Field
The invention relates to the technical field of workshop layout, in particular to a multilayer production workshop of a high-temperature continuous heat treatment furnace.
Background
In modern industry, many materials (such as graphite, carbon compounds and the like) need high-temperature heat treatment, but a low-cost, high-efficiency and environment-friendly production means is lacked in the market, and if a graphite cathode material is subjected to graphitization heat treatment by adopting an intermittent Acheson furnace, the problems of high energy consumption, serious environmental pollution, unstable product quality and the like exist. The vertical continuous furnace can well solve the problems of high energy consumption and environmental pollution, but because the vertical continuous furnace is high in furnace body, various devices such as material loading, material unloading, environmental protection and the like which are matched are needed during automatic production, the traditional workshop can not meet the automatic production requirement, a plurality of layers of workshops are arranged around the vertical continuous furnace, the effect of each layer is exerted, and the method is a solution for solving the automatic production of the vertical continuous furnace.
Disclosure of Invention
The invention relates to a multilayer production workshop of a high-temperature continuous heat treatment furnace matched with a vertical continuous high-temperature furnace, and forms a workshop system capable of realizing the high-quality, low-cost, high-efficiency and environment-friendly production process of the high-temperature material in a large scale.
The purpose of the invention is realized by the following technical scheme:
a multilayer three-dimensional production workshop of a high-temperature continuous heat treatment furnace is provided with a vertical high-temperature continuous heat treatment furnace, at least two layers are arranged above the ground of the workshop, the workshop comprises a high layer for charging and a low layer for discharging, and the two layers are isolated by an isolation plate; the multilayer three-dimensional production workshop is provided with a vertical equipment well which penetrates through a high layer and a low layer and is used for placing a high-temperature three-dimensional continuous heat treatment furnace, and the isolation plate is provided with an opening on the side, close to a corridor, of the vertical equipment well; a pit is arranged on the ground at the position of the vertical equipment well; the multilayer three-dimensional production workshop is provided with a corridor communicated with the access door, and the corridor completely or partially penetrates through the high and low layers of the workshop; the high layer is provided with a charging device; a boat discharging part and a boat discharging opening of the high-temperature continuous heat treatment furnace are arranged on the low-layer ground; the multilayer three-dimensional production workshop is provided with an operation channel for transporting materials between layers.
Furthermore, an opening for upward transportation of the material boat is formed in the isolation plate between the upper layer and the lower layer.
Furthermore, a first layer and a second layer are arranged on the lower layer of the three-dimensional production workshop, and a separation plate is arranged between the first layer and the second layer; the boat outlet of the high-temperature continuous heat treatment furnace is arranged on the layer I; the discharging device is arranged through the first layer and the second layer, the inlet is arranged at the second layer, and the outlet is arranged at the first layer; and a lifting device for upwards carrying the boat is arranged between the first layer and the second layer, the boat moved out from the boat discharging part is conveyed to the inlet of the discharging device positioned on the second layer through the lifting device, the material in the boat is put into the discharging device from the inlet of the discharging device, falls down and is subpackaged after coming out from the outlet of the first layer.
Furthermore, a third layer and a fourth layer are sequentially arranged on the high layer from low to high, and interlayer isolation plates are arranged between the third layer and the fourth layer; the layer four is provided with a boat inlet part of the high-temperature continuous heat treatment furnace; the charging device penetrates through the layer three and the layer four, a feeding port of the charging device is arranged on the layer four, a discharging port of the charging device is arranged on the layer three, raw materials are fed into the charging device from the feeding port of the layer four, and the raw materials are subpackaged to the boat from the discharging port of the layer three; and a lifting device used for upward transportation of the boat is arranged between the third layer and the fourth layer, the boat containing materials is conveyed to the boat inlet part of the high-temperature continuous heat treatment furnace of the fourth layer through the lifting device and is put into the high-temperature continuous heat treatment furnace, and an interlayer isolation plate between the third layer and the fourth layer is positioned on the vertical equipment well and is provided with an opening close to the corridor.
Furthermore, when the corridor is completely communicated with the high-rise and the low-rise from top to bottom, the vertical equipment well is communicated with the corridor through the opening.
Furthermore, the corridor upper portion can be provided with more than one channel used for connecting floors on the left side and the right side, the channels can be arranged in an upper-lower multi-layer mode, or in a plurality of horizontal setting modes, or in the upper-lower multi-layer mode and the horizontal setting modes, a maintenance well penetrating through the space of the upper layer and the lower layer is arranged at the position, close to the vertical equipment well, of the corridor, and the vertical equipment well is communicated with the maintenance well through the opening.
Further, the height of each layer from one layer to four layers is 2 m-15 m.
Further, the service well is disposed above the surface.
Further, the first layer is provided with a waste bin for storing unqualified materials.
Furthermore, input and output freight elevators for conveying materials are respectively arranged in the workshop; the material input freight elevator runs through the high floor, and transport passage openings are formed in the third floor and the fourth floor; the material output freight elevator penetrates through the lower floor, and the first floor and the second floor are provided with transportation passage ports.
Furthermore, a hoisting device is arranged above the pit, or a lifting device is arranged on the pit, or both the hoisting device and the lifting device are arranged for transporting goods between the pit and the ground.
Compared with the prior art, the invention has the following beneficial effects:
1) the workshop is in a three-dimensional structure, the whole layout is arranged around the high-temperature continuous heat treatment furnace, materials are loaded and unloaded around the high-temperature continuous heat treatment furnace in a three-dimensional circulating manner, only one feeding path and one discharging path are needed to be arranged, the floor area of the workshop is effectively reduced, and meanwhile, the upper layer for feeding the materials and the lower layer for discharging the materials are strictly distinguished, so that a strict boundary is formed between the raw materials and finished products, the process management of the product process is ensured to be in place, and the delivery quality of the product is effectively;
2) the convenient work of each link of the workshop is fully considered, and a corridor, a channel, a vertical shaft and an opening are arranged in the direction of the workshop X, Y, Z, so that the installation, allocation and transportation, maintenance and other operations of equipment are facilitated;
3) the discharging height of the high-temperature continuous heat treatment furnace and the discharging height of the discharging device are considered comprehensively, the lifting device is arranged between the first layer of the discharging hole of the high-temperature continuous heat treatment furnace and the second layer of the inlet of the discharging device to carry materials, the height of a workshop is prevented from being increased again, and the space of the workshop is fully utilized;
4) the discharge port of the charging device is also provided with a lifting device between the third layer and the fourth layer at the material inlet of the high-temperature continuous heat treatment furnace, so that the full utilization of the workshop space is also comprehensively considered, and the charging device and the discharging device are both arranged at the same side of the high-temperature continuous heat treatment furnace, so that the workshop forms a full whole, and the layout advantage is obvious;
5) the waste gas treatment system is arranged on the fourth layer, namely the top layer of the workshop, so that the post treatment and the discharge of waste gas are convenient, and no adverse effect is brought to the interior of the workshop;
6) the outlets of the waste bin and the discharging device are arranged on the first layer, so that waste residue treatment in the high-temperature continuous heat treatment furnace and packaging, storage and transportation of finished products are facilitated;
7) the whole layout of the workshop is reasonable, a complete and ordered production chain can be formed by the path from feeding to discharging of the raw materials, all heat treatment of the raw materials is completed in the high-temperature continuous heat treatment furnace at one time, the raw materials can be fed at any time and discharged at any time, and the production advantages of small-batch production and continuous production can be realized.
Drawings
FIG. 1 is a schematic side view of a multi-layer production shop of a high temperature continuous heat treatment furnace.
FIG. 2 is a schematic top view of a multi-layer production shop of a high temperature continuous heat treatment furnace.
FIG. 3 is a schematic top view of a multi-layer production shop of a high temperature continuous heat treatment furnace.
Detailed Description
The present invention will be further described with reference to the following detailed description, wherein the drawings are provided for illustrative purposes only and are not intended to be limiting; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Example 1
As shown in fig. 1, 2 and 3, a high temperature continuous heat treatment furnace multi-layer production workshop is provided with a high temperature continuous heat treatment furnace 51, and raw materials containing graphite to be treated are placed in a material containing container and are placed in the high temperature continuous heat treatment furnace for heat treatment processing. In this embodiment, the material container is a boat. At least two layers are arranged above the ground of the multilayer production workshop, the two layers comprise a high layer 2 for charging and a low layer 1 for discharging, the two layers are isolated by an isolation plate 4, and the isolation plate is a floor slab in the embodiment; the multilayer three-dimensional production workshop is provided with a vertical equipment well 5 which penetrates through a high layer 2 and a low layer 1 and is used for placing a high-temperature three-dimensional continuous heat treatment furnace 51, and an opening 10 is formed in the position, close to a corridor 6, of the vertical equipment well 5 by the partition board of the high layer; a pit 3 is arranged on the ground of the position of the vertical equipment well, the electric equipment at the lower part of the high-temperature continuous heat treatment furnace 51 is placed in the pit 3, and the boat discharging part 52 of the furnace body is placed on the ground of a lower layer; the high-rise building is provided with a charging device which is close to a boat inlet of the high-temperature continuous heat treatment furnace; the lower layer can be provided with a discharging device according to the requirement, and the discharging device is arranged near the boat outlet of the high-temperature continuous heat treatment furnace in the embodiment; the middle part of the workshop is provided with a corridor 6 communicated with a workshop access door 7, the corridor 6 penetrates through the high layer 2 and the low layer 1 of the workshop, and the top of the workshop is provided with a travelling crane 8, so that articles and equipment on the corridor can be hoisted to the high layer through the travelling crane 8; the production workshop is provided with a material operation channel for transporting materials among multiple layers. The boat in the high temperature continuous heat treatment furnace 51 circulates from top to bottom, the materials in the boat are heat-treated in the circulation, one boat is removed from the discharging device at the middle layer, one boat is input from the charging device at the top, and the operation state that the boat is in circulation, balance and continuous processing from top to bottom in the high temperature continuous heat treatment furnace is always kept.
The workshop corridor can completely penetrate through the high and low floors or partially penetrate through the high and low floors in the horizontal direction. As shown in fig. 2, when the corridor completely penetrates the upper and lower floors, the corridor between the two plant doors 7 completely penetrates the upper and lower floors, and the opening 10 communicates the vertical utility well 5 and the corridor 6. As shown in fig. 3, when the corridor partially penetrates the high floor 2 and the low floor 1, only one section of the corridor between the workshop doors 7 penetrates the high floor and the low floor, the isolation boards 4 of the high floor 2 are partially communicated at the corridor position, and the communicated part at the corridor position can be provided with a channel 11 for material transportation at two sides of the corridor; as the corridor is not communicated with each other, a maintenance well 9 which is close to and parallel to the vertical equipment well 5 is arranged at the corridor 6, the maintenance well 9 is communicated with the high and low floors, and the opening 10 is communicated with the vertical equipment well 5 and the maintenance well 9. The opening 10 is used for hoisting the high-temperature continuous heat treatment furnace 51, and the furnace body cannot be directly vertically placed in the equipment well due to the fact that the furnace body is too high, and during installation, the furnace body needs to be obliquely hoisted into the vertical equipment well at the opening position. In order to ensure safety, guardrails are arranged at the corridor position on the high-rise workshop, and guardrails are also arranged at the opening of the vertical shaft.
The maintenance well 9 is only used for installing and maintaining the furnace body, so the maintenance well is only arranged above the ground, and no pit is arranged below the ground.
The multilayer workshop is three-dimensional overall arrangement, and from three-dimensional angle, the corridor moves towards for X axle, vertical equipment well direction is the Y axle, is the Z axle with X, Y vertically, and the workshop vertical shaft is arranged along the Y axle, and the corridor link up high, low level in Y axle direction, and the opening direction is the Z axle.
According to production needs, the high and low layers of the three-dimensional workshop can be further provided with a plurality of layers. The lower layer is provided with a first layer and a second layer from low to high, and an isolation plate is arranged between the first layer and the second layer; the boat outlet of the high-temperature continuous heat treatment furnace is arranged on the layer I; the discharging device is arranged through the first layer and the second layer, the inlet is arranged at the second layer, and the outlet is arranged at the first layer; and a lifting device for upwards carrying the boat is arranged between the first layer and the second layer, the boat moved out from the boat discharging part is conveyed to the inlet of the discharging device at the second layer through the lifting device, the material in the boat is put into the discharging device from the inlet, and the material is discharged and packaged at the outlet of the first layer. In other embodiments, the unloading device is not provided, and the materials in the boat are unloaded from the AGV or other vehicles and transported to other workshops for subpackaging.
The high-rise building is sequentially provided with a third layer and a fourth layer from low to high, and a partition plate is arranged between the third layer and the fourth layer; the layer four is provided with a high-temperature continuous heat treatment furnace boat loading part; the charging device penetrates through the layer three and the layer four, a feeding port of the charging device is arranged on the layer four, a discharging port of the charging device is arranged on the layer three, raw materials are fed into the charging device from the feeding port of the layer four, and the raw materials are subpackaged to the boat from the discharging port of the layer four; and a lifting device for upwards transporting the boat is arranged between the third layer and the fourth layer, and the boat for containing materials is conveyed to the boat feeding part of the fourth layer through the lifting device and is put into the high-temperature continuous heat treatment furnace.
After the second layer boat is unloaded, the second layer boat needs to be conveyed to the third layer boat for reloading, and an opening for upwards conveying the material boat is formed in the separation plate between the second layer boat and the third layer boat. The height of the workshop is 6-15 m, and the height of each layer from one layer to four layers is 2-5 m.
The channel 11 can be arranged in an upper and lower multi-layer manner, namely in a corridor in the upper and lower multi-layer manner; or a plurality of horizontal arrangements, namely a plurality of positions on the same layer, or a plurality of upper and lower layers and a plurality of horizontal arrangements.
And hoisting equipment is arranged above the pit 3, or the pit 3 is provided with a lifting device, or both the hoisting equipment and the lifting device are arranged, and the hoisting equipment and the pit are used for transporting goods between the pit and the ground. And hoisting equipment is arranged above the pit 3, or the pit 3 is provided with a lifting device, or both the hoisting equipment and the lifting device are arranged, and the hoisting equipment and the pit are used for transporting goods between the pit and the ground.
The production workshop is an environment-friendly workshop, and a waste gas treatment system is also arranged on the fourth layer; and a waste bin is arranged on the first layer.
And the fourth layer is provided with a bell jar which seals and covers the boat inlet and the air outlet of the high-temperature continuous heat treatment furnace.
The material conveying device is a freight elevator; the material input freight elevator runs through the high floor, and openings are arranged on the third floor and the fourth floor; according to production requirements, a material output freight elevator can be arranged, the output freight elevator penetrates through the lower floor, and an opening is formed in the second floor.
The production equipment in the multilayer workshop can be arranged in double rows as shown in figures 1-3; or a single row can be arranged, and the corridor is arranged at one side of the workshop in the single row.
It should be understood that the above examples are only for clearly illustrating the technical solutions of the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. A multilayer three-dimensional production workshop of a high-temperature continuous heat treatment furnace is provided with a vertical high-temperature continuous heat treatment furnace (51), and is characterized in that at least two layers are arranged above the ground of the workshop, the two layers comprise a high layer (2) for charging and a low layer (1) for discharging, and the two layers are isolated by an isolation plate (4); the multilayer three-dimensional production workshop is provided with a vertical equipment well (5) which penetrates through the high layer (2) and the low layer (1) and is used for placing a high-temperature three-dimensional continuous heat treatment furnace, and an opening (10) is formed in one side, close to the corridor (6), of the vertical equipment well (5) by the isolation plate (4); a pit (3) is arranged on the ground at the position of the vertical equipment well (5); the multilayer three-dimensional production workshop is provided with a corridor (6) communicated with the access door (7), and the corridor (6) completely or partially penetrates through the high layer (2) and the low layer (1) of the workshop; the high layer (2) is provided with a charging device; the boat discharging part and the boat discharging opening of the high-temperature continuous heat treatment furnace are arranged on the ground of the low layer (1); the multilayer three-dimensional production workshop is provided with an operation channel for transporting materials between layers.
2. The multistory three-dimensional high temperature continuous thermal processing furnace plant according to claim 1, characterized in that the partition plate (4) between the upper floor (2) and the lower floor (1) is provided with an opening for upward transportation of the material boat.
3. The high-temperature continuous heat treatment furnace multilayer three-dimensional production workshop according to claim 1, characterized in that the lower layer (1) of the three-dimensional production workshop is provided with a first layer and a second layer, and a partition plate is arranged between the first layer and the second layer; the boat outlet of the high-temperature continuous heat treatment furnace (51) is arranged at the first layer; the discharging device is arranged through the first layer and the second layer, the inlet is arranged at the second layer, and the outlet is arranged at the first layer; and a lifting device for upwards carrying the boat is arranged between the first layer and the second layer, the boat moved out from the boat discharging part is conveyed to the inlet of the discharging device positioned on the second layer through the lifting device, the material in the boat is put into the discharging device from the inlet of the discharging device, falls down and is subpackaged after coming out from the outlet of the first layer.
4. The multilayer three-dimensional production workshop of the high-temperature continuous heat treatment furnace according to claim 1, characterized in that the high-rise layer (2) is provided with a third layer and a fourth layer in sequence from low to high, and interlayer isolation plates are arranged between the third layer and the fourth layer; the layer four is provided with a boat inlet part of the high-temperature continuous heat treatment furnace; the charging device penetrates through the layer three and the layer four, a feeding port of the charging device is arranged on the layer four, a discharging port of the charging device is arranged on the layer three, raw materials are fed into the charging device from the feeding port of the layer four, and the raw materials are subpackaged to the boat from the discharging port of the layer three; and a lifting device used for upward transportation of the boat is arranged between the third layer and the fourth layer, the boat containing materials is conveyed to the high-temperature continuous heat treatment furnace (51) of the fourth layer through the lifting device and is fed into the high-temperature continuous heat treatment furnace (51), and an interlayer isolation plate between the third layer and the fourth layer is positioned on one side, close to the corridor (6), of the vertical equipment well (5) and is provided with an opening (10).
5. The multistory three-dimensional production shop of a high temperature continuous thermal processing furnace according to claim 1, wherein the vertical equipment shaft (5) is communicated with the corridor (6) through the opening (10) when the corridor (6) is completely penetrated through the upper floor (2) and the lower floor (1).
6. The multistory three-dimensional production workshop of the high-temperature continuous thermal treatment furnace according to claim 1, wherein more than one passage (11) for connecting floors on the left and right sides can be arranged at the upper part of the corridor (6), the passages (11) can be arranged in multiple layers up and down, or a plurality of horizontal passages, or a plurality of layers up and down and horizontal passages are simultaneously arranged, a maintenance well (9) which vertically penetrates through the space of the upper layer (2) and the lower layer (1) is arranged at the position of the corridor (6) close to the vertical equipment well (5), and the vertical equipment well (5) is communicated with the maintenance well (9) through the opening (10).
7. The high-temperature continuous heat treatment furnace multilayer three-dimensional production workshop according to any one of claims 1 to 6, characterized in that the height of each of the first to fourth layers is 2m to 15 m.
8. The HTCP multi-floor three-dimensional production shop of claim 6, wherein the service well is located above ground.
9. The high-temperature continuous heat treatment furnace multilayer three-dimensional production workshop according to claim 1, characterized in that the first layer is provided with a waste bin for storing unqualified materials.
10. The high-temperature continuous heat treatment furnace multilayer three-dimensional production workshop according to claim 1, characterized in that an input freight elevator and an output freight elevator for conveying materials are respectively arranged in the workshop; the material input freight elevator penetrates through the high floor (2), and transport passage openings are formed in the third floor and the fourth floor; the material output freight elevator penetrates through the lower floor, and the first floor and the second floor are provided with transportation passage ports.
CN201811488106.5A 2018-12-06 2018-12-06 Multilayer production workshop of high-temperature continuous heat treatment furnace Pending CN111285363A (en)

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Application publication date: 20200616