CN111279098B - 具有两个行星齿轮机构的多模式功率分流混合动力变速器 - Google Patents

具有两个行星齿轮机构的多模式功率分流混合动力变速器 Download PDF

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CN111279098B
CN111279098B CN201880070850.5A CN201880070850A CN111279098B CN 111279098 B CN111279098 B CN 111279098B CN 201880070850 A CN201880070850 A CN 201880070850A CN 111279098 B CN111279098 B CN 111279098B
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planetary gear
clutch element
gear mechanism
brake
power split
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CN111279098A (zh
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潘梓恒
慧·彭
希亚姆·耶德
贾森·施万克
马特·索林顿
尼基尔·拉维
维克托·里尔
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Robert Bosch GmbH
University of Michigan
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Robert Bosch GmbH
University of Michigan
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/006Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by either one of the parallel flow paths
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • F16H3/72Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
    • B60K6/365Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
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    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/38Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
    • B60K6/387Actuated clutches, i.e. clutches engaged or disengaged by electric, hydraulic or mechanical actuating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/44Series-parallel type
    • B60K6/445Differential gearing distribution type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/001Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion convertible for varying the gear-ratio, e.g. for selecting one of several shafts as the input shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • F16H3/46Gearings having only two central gears, connected by orbital gears
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/38Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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    • F16H3/006Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by either one of the parallel flow paths
    • F16H2003/007Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by either one of the parallel flow paths with two flow paths, one being directly connected to the input, the other being connected to the input though a clutch
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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    • F16H2200/0021Transmissions for multiple ratios specially adapted for electric vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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    • F16H2200/2038Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with three engaging means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
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  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
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Abstract

一种具有两个行星齿轮(PG)组的多模式功率分流混合动力变速系统,所述两个行星齿轮(PG)组通过若干离合器、制动器和直接连接元件连接至一个发动机、两个电机、一个输出轴并且彼此连接。取决于各种离合器和制动元件的特定位置和致动,多模式功率分流混合动力变速系统可以以若干模式(例如电驱动、功率分流、并联式混合动力、串联式混合动力、电子无级变速(eCVT)、发电机、空挡等)中的一种模式运行。

Description

具有两个行星齿轮机构的多模式功率分流混合动力变速器
相关申请的交叉引用
本申请要求于2018年9月25日提交的美国发明专利申请第16/140,645号的优先权,并且还要求于2017年9月28日提交的美国临时申请第62/564,576号的权益。上述申请的全部内容通过引用并入本文。
技术领域
本公开内容涉及具有两个行星齿轮机构的多模式功率分流变速器系统。
背景技术和发明内容
该部分提供与本公开内容有关的背景信息,其不一定是现有技术。该部分还提供了本公开内容的总体概述并且不是其全部范围或其所有特征的全面公开。
本示教提供了一种用于载重车辆的混合动力功率分流式变速器,与当前的传统模型相比,该混合功率分流变速器实现了50%的燃料消耗降低。本示教提供了一种变速器,该变速器能够通过功率分流混合动力设计在使燃油消耗最小化的同时提供竞争性能。
在一些实施方式中,本发明的变速器包括两个行星齿轮(planetary gear,PG)组,所述两个行星齿轮(PG)组通过若干离合器、制动器和直接连接元件连接至一个发动机、两个电机、一个输出轴并且彼此连接。取决于各种离合器和制动元件的特定位置和致动,整个动力传动系可以以若干模式(例如电驱动、功率分流、并联式混合动力、串联式混合动力、电子无级变速(eCVT)、发电机、空挡等)中的一种模式运行。
按照驾驶员要求的扭矩来理解来自驾驶员的加速和制动命令,并且要求根据变速器当前所处的特定模式在驱动元件(一个发动机和两个电机)之间分流该扭矩。以以下方式对变速器进行配置和设计:可以在保持良好燃油经济性和遵守部件限制的同时满足车辆所需性能。所选择的配置旨在满足或超过以下目标:燃油效率、加速和瞬态性能以及模式切换期间的控制权限。
根据本文提供的描述,其他应用领域将变得明显。该发明内容中的描述和特定示例仅旨在用于说明的目的,并不旨在限制本公开内容的范围。
附图说明
本文描述的附图仅出于所选实施方式的说明性目的,而不是所有可能的实现方式,并且不旨在限制本公开内容的范围。
图1A至图1B是根据本公开内容的第一实施方式(设计Ⅰ)的多模式功率分流混合动力变速系统的示意图;
图2是示出本公开内容的第一实施方式的操作模式条件的表;
图3是图1A至图1B的多模式功率分流混合动力变速系统的致动示意图;
图4是根据本公开内容的第二实施方式(设计Ⅱ)的多模式功率分流混合动力变速系统的示意图;
图5是示出本公开内容的第二实施方式的操作模式条件的表;
图6A至图6B是根据本公开内容的第三实施方式(设计Ⅲ)的多模式功率分流混合动力变速系统的示意图;
图7是示出本公开内容的第三实施方式的操作模式条件的表;
图8是图6A至图6B的多模式功率分流混合动力变速系统的致动示意图;
图9是根据本公开内容的第四实施方式(设计Ⅳ)的多模式功率分流混合动力变速系统的示意图;
图10是示出本公开内容的第四实施方式的操作模式条件的表;
图11A至图11B是根据本公开内容的第五实施方式(设计Ⅴ)的多模式功率分流混合动力变速系统的示意图;
图12是示出本公开内容的第五实施方式的操作模式条件的表;
图13是图11A至图11B的多模式功率分流混合动力变速系统的致动示意图;
图14A至图14B是根据本公开内容的第六实施方式(设计Ⅵ)的多模式功率分流混合动力变速系统的示意图;
图15是示出本公开内容的第六实施方式的操作模式条件的表;
图16是图14A至图14B的多模式功率分流混合动力变速系统的致动示意图;
图17是根据本公开内容的第七实施方式(设计Ⅶ)的多模式功率分流混合动力变速系统的示意图;
图18是示出本公开内容的第七实施方式的操作模式条件的表;
图19是根据本公开内容的第八实施方式(设计Ⅷ)的多模式功率分流混合动力变速系统的示意图;
图20是示出本公开内容的第八实施方式的操作模式条件的表;
图21是根据本公开内容的第九实施方式(设计Ⅸ)的多模式功率分流混合动力变速系统的示意图;
图22是示出本公开内容的第九实施方式的操作模式条件的表;以及
图23是图21的多模式功率分流混合动力变速系统的致动示意图。
贯穿附图的若干视图,相应的附图标记指示相应的部分。
具体实施方式
现在将参照附图更全面地描述示例实施方式。提供示例实施方式以使得本公开内容将是透彻的并将其范围完全传达给本领域技术人员。阐述了许多具体细节例如具体部件、设备和方法的示例以提供对本公开内容的实施方式的透彻理解。对于本领域技术人员将明显的是,不需要采用具体细节,就可以以许多不同的形式来体现示例实施方式并且这些不同的形式都不应当被解释为限制本公开内容的范围。在一些示例实施方式中,未详细描述公知的过程、公知的设备结构和公知的技术。
本文使用的术语仅出于描述特定示例实施方式的目且不旨在进行限制。如本文所使用的,除非上下文另外明确指出,否则单数形式“一”,“一个”和“该”也可以旨在包括复数形式。术语“包含(comprises)”,“包含(comprising)”,“包括(including)”和“具有”是包含性的,因此指定存在所述特征、整数、步骤、操作、元件和/或部件,但不排除存在或添加一个或更多个其他特征、整数、步骤、操作、元件、部件和/或其群组。除非明确地标识为执行顺序,否则本文描述的方法步骤、过程和操作不应被解释为必须以所讨论或示出的特定顺序执行。还应理解,可以采用附加步骤或替选步骤。
当一个元件或层被称为在另一元件或层“上”,“接合至”、“连接至”或“耦接至”另一元件或层时,它可以直接位于另外的元件或层上,接合、连接或耦接至另外的元件或层,或者可以存在中间元件或层。相比之下,当元件被称为“直接在”另一元件或层“上”、“直接接合至”、“直接连接至”或“直接耦接至”另一元件或层时,可能不存在中间元件或层。应当以类似的方式来解释用于描述元件之间的关系的其他词语(例如,“在...之间”与“直接在...之间”、“相邻”与“直接相邻”等)。如本文所使用的,术语“和/或”包括一个或更多个相关联的所列项目的任何组合和所有组合。
尽管本文可以使用术语第一、第二、第三等来描述各种元件、部件、区域、层和/或部分,但是这些元件、部件、区域、层和/或部分不应受到这些术语限制。这些术语可以仅用于对一个元件、部件、区域、层或部分与另一区域、层或部分进行区分。除非上下文明确指出,否则诸如“第一”、“第二”和其他数字术语的术语在本文中使用时并不隐含顺序或次序。因此,在不脱离示例实施方式的示教的情况下,下面讨论的第一元件、第一部件、第一区域、第一层或第一部分可以被称为第二元件、第二部件、第二区域、第二层或第二部分。
为了便于描述,在本文中可以使用空间相对术语例如“内部”、“外部”、“在……之下”、“在……下方”、“在……下部”、“在……上方”、“在……上部”等来描述如附图所示的一个元件或特征与另一元件或特征的关系。除了附图中描绘的方位之外,空间相对术语还可以旨在涵盖设备在使用或操作中的不同方位。例如,如果附图中的设备被翻转,则被描述为在其他元件或特征“下方”或“之下”的元件将被定向为在所述其他元件或特征“上方”。因此,示例术语“在……下方”可以包括“在……上方”和“在……下方”两个方位。可以以其他方式来定向(旋转90度或在其他方位处)设备,并相应地解释本文所使用的空间相对描述语。
根据本示教的原理,如本文概述的,提供了多模式功率分流混合动力变速系统10,其具有内燃发动机(E,ICE)20、第一电机(M,EM1)22、第二电机或发电机(G,EM2)24、输出轴或最终传动装置(F,FD)26、第一离合器元件(C1)28、第二离合器元件(C2)30、第三制动器/离合器元件(C3)32、第四制动器/离合器元件(C4)34、第一行星齿轮机构(PG1)36和第二行星齿轮机构(PG2)38。
如根据以下将认识到的,本公开内容的附图示出了多模式功率分流混合动力变速系统10,特别是示出了发动机20、两个电机22、24和最终传动输出轴26如何连接至行两个行星齿轮机构36、38的太阳齿轮、托架和齿圈的操作结构。附图进一步示出了两个行星齿轮机构36、38之间的太阳齿轮、托架和齿圈之间的主动元件(制动器/离合器28、30、32、34)。每个实施方式以两种不同的视觉风格示出。
本示教的多模式功率分流混合动力变速系统10可以具有各种操作模式,包括但不限于功率分流模式、纯电动模式、并联式混合动力模式、串联式混合动力模式、电子无级变速(eCVT)模式、发电机模式、空挡模式等。可以根据不同的环境来优化其操作。
应当理解,多模式功率分流混合动力变速系统10特别适于被结合并用于载重车辆或其他车辆中。可以致动主动元件(离合器和制动器)的各种组合以将两个行星齿轮传动装置设置为特定模式。这对于每个实施方式被示出在与之相关联的模式选择表中。
第一示例性实施方式的描述(配置A-设计I)
在一些实施方式中,如图1A至图1B所示,多模式功率分流混合动力变速系统10包括可操作地连接至第二行星齿轮机构38的齿圈的发动机20,同时第一电机22连接至第一行星齿轮机构36的太阳齿轮并且第二电机24连接至第二行星齿轮机构38的太阳齿轮。
第一离合器元件(C1)28与第一行星齿轮机构36的托架和第二行星齿轮机构38的托架并置。第二离合器元件(C2)30与第二行星齿轮机构38的托架和第二行星齿轮机构38的太阳齿轮并置。第三离合器/制动元件(C3)32与第一行星齿轮机构36的齿圈并置。第一行星齿轮机构36的托架输出至最终传动装置26。
在一些实施方式中,如图2所示,多模式功率分流混合动力变速系统10采用不同的操作模式,所述操作模式可以通过接合或断开接合第一离合器元件(C1)28和第二离合器元件(C2)30和第三制动器/离合器元件(C3)32的离合器进行选择。可以看出,设计94中可用的操作模式为空挡、空挡/充电电池、eCVT(电子无级变速)、并联式混合动力、EV(电动汽车)、串联式混合动力以及功率分流(图2)。
如果第一离合器元件(C1)28、第二离合器元件(C2)30和第三制动器/离合器元件(C3)32断开接合,则本示教采用空挡模式。如果第一离合器元件(C1)28和第三制动器/离合器元件(C3)32断开接合并且第二离合器元件(C2)30接合,则本示教采用空挡/充电电池模式。如果第二离合器元件(C2)30和第三制动器/离合器元件(C3)32断开接合并且第一离合器元件(C1)28接合,则本示教采用eCVT模式。如果第一离合器元件(C1)28和第二离合器元件(C2)30接合并且第三制动器/离合器元件(C3)32断开接合,则本示教采用固定比率并联模式。如果第一离合器元件(C1)28和第二离合器元件(C2)30断开接合并且第三制动器/离合器元件(C3)32接合,则本示教采用EV固定比率模式。如果第二离合器元件(C2)30和第三制动器/离合器元件(C3)32接合并且第一离合器元件(C1)28断开接合,则本示教采用固定比率串联模式。如果第一离合器元件(C1)28和第三制动器/离合器元件(C3)32接合并且第二离合器元件(C2)30断开接合,则本示教采用功率分流模式。最后,如果第一离合器元件(C1)28、第二离合器元件(C2)30和第三制动器/离合器元件(C3)32接合,则本示教采用固定比率、并联电机和发电机模式。
在一些实施方式中,如图3所示,可以通过致动第一离合器元件(C1)28、第二离合器元件(C2)30和第三制动器/离合器元件(C3)32中的一个或更多个来选择特定的操作模式。致动路径如图3所示。期望的操作模式将由使燃油经济性、性能和驾驶性能平衡的监督控制器选择。
第二示例性实施方式的描述(配置B-设计Ⅱ)
在一些实施方式中,如图4所示,多模式功率分流混合动力变速系统10还可以包括可操作地耦接在发动机20与第二行星齿轮机构38的齿圈之间的第四离合器元件(C4)40。该实施方式可以以如图5所示的各种模式操作。也就是说,本实施方式采用不同的操作模式,所述不同的操作模式可以通过接合或断开接合第一离合器元件(C1)28、第二离合器元件(C2)30和第三离合器元件(C3)40、第三制动器/离合器元件(C3)32以及第四离合器元件(C4)40进行选择。图5的操作模式9至操作模式16示出了其中第四离合器元件(C4)40接合的模式,因此与图2的操作模式1至8相同。可以看出,本实施方式(设计II)中可用的操作模式是空挡、驻车制动、eCVT、并联式混合动力、串联式混合动力、EV(低速、高速和动力)以及功率分流(图5)。
第三示例性实施方式的描述(配置C-设计III)
在一些实施方式中,如图6A至图6B所示,多模式功率分流混合动力变速系统10包括可操作地连接至第二行星齿轮机构38的齿圈的发动机20,同时第一电机22可操作地连接至第一行星齿轮机构36的太阳齿轮,并且第二电机24连接至第二行星齿轮机构38的太阳齿轮。
第一离合器元件(C1)28与第一行星齿轮机构36的太阳齿轮和第二行星齿轮机构38的太阳齿轮并置。第二离合器元件(C2)30与第一行星齿轮机构36的托架和第二行星齿轮机构38的托架并置。第三制动器/离合器元件(C3)32与第一行星齿轮机构36的齿圈并置。第一行星齿轮机构36的托架输出至最终传动装置26。
在一些实施方式中,如图7所示,多模式功率分流混合动力变速系统10采用可以通过使第一离合器元件(C1)28和第二离合器元件(C2)30和第三制动器/离合器元件(C3)32的离合器接合或断开接合来选择的不同的操作模式。可以看出,设计III中可用的操作模式为空挡、空挡/充电电池、eCVT(电子无级变速)、并联式混合动力、EV(电动汽车)以及功率分流(图7)。
如果第一离合器元件(C1)28、第二离合器元件(C2)30和第三制动器/离合器元件(C3)32断开接合,则本示教采用空挡模式。如果第一离合器元件(C1)28和第三制动器/离合器元件(C3)32断开接合并且第二离合器元件(C2)30接合,则本示教采用eCVT驱动(E&EM2)模式。如果第二离合器元件(C2)30和第三制动器/离合器元件(C3)32断开接合并且第一离合器元件(C1)28接合,则本示教采用空挡模式。如果第一离合器元件(C1)28和第二离合器元件(C2)30接合并且第三制动器/离合器元件(C3)32断开接合,则本示教采用eCVT驱动(E&EM1&EM2)模式。如果第一离合器元件(C1)28和第二离合器元件(C2)30断开接合并且第三制动器/离合器元件(C3)32接合,则本示教采用EV固定比率模式。如果第二离合器元件(C2)30和第三制动器/离合器元件(C3)32接合并且第一离合器元件(C1)28断开接合,则本示教采用功率分流模式。如果第一离合器元件(B1)32和第三制动器/离合器元件(C3)32接合并且第二离合器元件(C2)30断开接合,则本示教采用固定比率EV(EM1&EM2)模式。最后,如果第一离合器元件(C1)28、第二离合器元件(C2)30和第三制动器/离合器元件(C3)32接合,则本示教采用EV模式。
在一些实施方式中,如图8所示,可以通过致动第一离合器元件(C1)28、第二离合器元件(C2)30和第三制动器/离合器元件(C3)32中的一个或更多个来选择特定的操作模式。致动路径如图8所示。期望的操作模式将由使燃油经济性、性能和驾驶性能平衡的监督控制器选择。
第四示例性实施方式的描述(配置D-设计IV)
在一些实施方式中,如图9所示,多模式功率分流混合动力变速系统10还可以包括可操作地耦接至第二行星齿轮机构38的托架的第四制动器/离合器元件(C4)34。该实施方式可以以如图10所示的各种模式操作。也就是说,本实施方式采用不同的操作模式,所述不同的操作模式可以通过接合或断开接合第一离合器元件(C1)28、第二离合器元件(C2)30、第三制动器/离合器元件(C3)32和第四制动器/离合器元件(C4)34进行选择。图10的操作模式9至操作模式16示出了其中第四制动器/离合器元件(C4)34接合的模式,因此与图7的操作模式1至8相同。可以看出,本实施方式(设计IV)中可用的操作模式是空挡、驻车制动、eCVT、并联式混合动力、串联式混合动力、EV(低速、高速和动力)以及功率分流(图10)。
第五示例性实施方式的描述(配置E-设计V)
在一些实施方式中,如图11A至图11B所示,多模式功率分流混合动力变速系统10包括可操作地连接至第二行星齿轮机构38的齿圈的发动机20,同时第一电机22可操作地连接至第一行星齿轮机构36的太阳齿轮,并且第二电机24连接至第二行星齿轮机构38的太阳齿轮。
第一离合器元件(C1)28与第一行星齿轮机构36的齿圈和第二行星齿轮机构38的齿圈并置。第二离合器元件(C2)30与第一行星齿轮机构36的太阳齿轮和第二行星齿轮机构38的太阳齿轮并置。第三制动器/离合器元件(C3)32与第一行星齿轮机构36的齿圈并置。第一行星齿轮机构36的托架永久地耦接至第二行星齿轮机构38的托架。第一行星齿轮机构36的托架输出至最终传动装置26。
在一些实施方式中,如图12所示,多模式功率分流混合动力变速系统10采用不同的操作模式,所述不同的操作模式可以通过接合或断开接合第一离合器元件(C1)28和第二离合器元件(C2)30和第三制动器/离合器元件(C3)32的离合器进行选择。可以看出,设计V中可用的操作模式为eCVT、EV以及功率分流(图12)。
如果第一离合器元件(C1)28、第二离合器元件(C2)30和第三制动器/离合器元件(C3)32断开接合,则本示教采用eCVT驱动(E&M)模式。如果第二离合器元件(C2)30和第三制动器/离合器元件(C3)32断开接合并且第一离合器元件(C1)28接合,则本示教采用eCVT驱动(E&EM1&EM2)模式。如果第一离合器元件(C1)28和第三制动器/离合器元件(C3)32断开接合并且第二离合器元件(C2)30接合,则本示教采用eCVT驱动(E&EM1&EM2)模式。如果第一离合器元件(C1)28和第二离合器元件(C2)30断开接合并且第三制动器/离合器元件(C3)32接合,则本示教采用功率分流模式。如果第一离合器元件(C1)28和第三制动器/离合器元件(C3)32接合并且第二离合器元件(C2)30断开接合,则本示教采用EV固定比率模式。如果第二离合器元件(C2)30和第三制动器/离合器元件(C3)32接合并且第一离合器元件(C1)28被断开接合,则本示教采用另一EV固定比率模式。
在一些实施方式中,如图13所示,可以通过致动第一离合器元件(C1)28、第二离合器元件(C2)30和第三制动器/离合器元件(C3)32中的一个或更多个来选择特定的操作模式。致动路径如图13所示。期望的操作模式将由使燃油经济性、性能和驾驶性能平衡的监督控制器选择。
第六示例性实施方式的描述(配置E-设计VI)
在一些实施方式中,如图14A至图14B所示,多模式功率分流混合动力变速系统10包括可操作地连接至第二行星齿轮机构38的齿圈的发动机20,同时第一电机22连接至第一行星齿轮机构36的太阳齿轮并且第二电机24连接至第二行星齿轮机构38的太阳齿轮。
第一离合器元件(C1)28与第一行星齿轮机构36的太阳齿轮和第二行星齿轮机构38的太阳齿轮并置。第三制动器/离合器元件(C3)34与第一行星齿轮机构36的齿圈并置。第二制动器/离合器元件(C2)32与第二行星齿轮机构38的齿圈并置。第一行星齿轮机构36的托架永久地耦接至第二行星齿轮机构38的托架。第一行星齿轮机构36的托架输出至最终传动装置26。
在一些实施方式中,如图15所示,多模式功率分流混合动力变速系统10采用不同的操作模式,所述不同的操作模式可以通过接合或断开接合第一离合器元件(C1)28、第二制动器/离合器元件(C2)3和第三制动器/离合器元件(C3)34的离合器进行选择。可以看出,设计VI中可用的操作模式为eCVT、EV、并联式混合动力以及功率分流(图15)。注意在图15中示出了第一离合器元件(C1)28、第二制动器/离合器元件(C2)32和第三制动器/离合器元件(C3)34的接合位置(1)和断开接合位置(0)以及相关联的操作模式。
在一些实施方式中,如图16所示,可以通过致动第一离合器元件(C1)28、第二制动器/离合器元件(C2)32和第三制动器/离合器元件(C3)34中的一个或更多个来选择特定的操作模式。致动路径如图16所示。期望的操作模式将由使燃油经济性、性能和驾驶性能平衡的监督控制器选择。
第七示例性实施方式的描述(配置G-设计VII)
在一些实施方式中,如图17所示,多模式功率分流混合动力变速系统10可以包括图14至图16的实施方式的变型,其中,第一离合器元件(C1)28被从第一行星齿轮机构36的太阳齿轮与第二行星齿轮机构38的太阳齿轮之间移除。然后,第一离合器元件(C1)28代替第一行星齿轮机构36的托架与第二行星齿轮机构38的托架之间的永久连接。最后,第四制动器/离合器元件(C4)与第二行星齿轮机构38的托架并置。
该实施方式可以以如图18所示的各种模式操作。也就是说,本实施方式采用不同的操作模式,所述不同的操作模式可以通过接合或断开接合第一离合器元件(C1)28、第二制动器/离合器元件(C2)32、第三制动器/离合器元件(C3)34和第四制动器/离合器元件(C4)42进行选择。可以看出,本实施方式(设计VII)中可用的操作模式为空挡、驻车制动、eCVT、并联式混合动力、串联式混合动力、EV(低速、高速和动力)以及功率分流(图18)。
第八示例性实施方式的描述(配置H设计VIII)
在一些实施方式中,如图19所示,多模式功率分流混合动力变速系统10可以包括图14至图16的实施方式的变型,其中第一离合器元件(C1)28被从第一行星齿轮机构36的太阳齿轮和第二行星齿轮机构38的太阳齿轮之间移除。然后,第一离合器元件(C1)28代替第一行星齿轮机构36的托架与第二行星齿轮机构38的托架之间的永久连接。最后,第四离合器元件(C4)42与第二行星齿轮机构38的托架和第二行星齿轮机构38的太阳齿轮并置。
该实施方式可以以如图20所示的各种模式操作。也就是说,本实施方式采用不同的操作模式,所述不同的操作模式可以通过接合或断开接合第一离合器元件(C1)28、第二离合器元件(C2)32、第三制动器/离合器元件(C3)34和第四离合器元件(C4)进行选择。可以看出,在本实施方式(设计VIII)中可用的操作模式是空挡、驻车制动、eCVT、并联式混合动力、串联式混合动力、EV(低速、高速和动力)以及功率分流(图20)。
第九示例性实施方式的描述(配置E-设计IX)
在一些实施方式中,如图21所示,多模式功率分流混合动力变速系统10包括可操作地连接至第二行星齿轮机构38的齿圈的发动机20,同时第一电机22连接至第一行星齿轮机构36的太阳齿轮并且第二电机24连接至第二行星齿轮机构38的太阳齿轮。
第一离合器元件(C1)28与第一行星齿轮机构36的齿圈和第二行星齿轮机构38的齿圈并置。第二离合器元件(C2)30与第一行星齿轮机构36的托架和第二行星齿轮机构38的太阳齿轮并置。第三制动器/离合器元件(C3)32与第一行星齿轮机构36的齿圈并置。第一行星齿轮机构36的托架永久性地耦接至第二行星齿轮机构38的托架。第一行星齿轮机构36的托架输出到最终传动装置26。
在一些实施方式中,如图22所示,多模式功率分流混合动力变速器系统10采用不同的操作模式,所述不同的操作模式可以通过接合或断开接合第一离合器元件(C1)28和第二离合器元件(C2)30和第三制动器/离合器元件(C3)32的离合器进行选择。可以看出,设计IX中可用的操作模式为eCVT、EV、并联式混合动力以及功率分流(图22)。注意,图22示出了第一离合器元件(C1)28、第二离合器元件(C2)30和第三制动器/离合器元件(C3)32的接合位置(1)和断开接合位置(0)以及相关联的操作模式。
在一些实施方式中,如图23所示,可以通过致动第一离合器元件(C1)28、第二离合器元件(C2)30和第三制动器/离合器元件(C3)32中的一个或更多个来选择特定的操作模式。致动路径如图23所示。期望的操作模式将由使燃油经济性、性能和驾驶性能平衡的监督控制器选择。
应当理解,本示教的任何公开的实施方式可包括将第一电机的布置与第二电机交换。此外,发动机、第一电机和第二电机的功率水平可以基于不同的实现目的而变化。类似地,第一行星齿轮机构和第二行星齿轮机构的齿轮比可以基于不同的实现目的而变化。最后,应当理解,基于不同的实现目的,在各部件(发动机、第一电机和第二电机)与行星齿轮机构(第一行星齿轮机构和第二行星齿轮机构)的布置之间可以存在外部齿轮比。
已经出于说明和描述的目的提供了实施方式的前述描述。这些描述不旨在穷举或限制本公开内容。特定实施方式的个体元件或特征通常不限于该特定实施方式,而是在适用的情况下是可互换的,并且即使未具体示出或描述也可以在所选实施方式中使用。同样也可以以许多方式变化。这样的变化不应被认为是背离本公开内容,并且所有这样的修改旨在被包括在本公开内容的范围内。

Claims (2)

1.一种多模式功率分流混合动力变速系统,包括:
输出驱动力的内燃发动机;
输出驱动力的第一电机;
输出驱动力的第二电机;
具有托架、齿圈和太阳齿轮的第一行星齿轮机构,所述第一行星齿轮机构可操作地耦接至所述内燃发动机、所述第一电机和所述第二电机中的至少一个以传递所述驱动力;
具有托架、齿圈和太阳齿轮的第二行星齿轮机构,所述第二行星齿轮机构可操作地耦接至所述内燃发动机、所述第一电机和所述第二电机中的至少一个以传递所述驱动力;
第一动态离合器,其将所述第一行星齿轮机构选择性地耦接至所述第二行星齿轮机构;以及
制动器/离合器,其选择性地耦接所述第一行星齿轮机构和所述第二行星齿轮机构中的至少一个的所述齿圈,
其中,所述多模式功率分流混合动力变速系统能够被配置成以多种模式操作以将驱动力传递至最终传动装置,并且其中,所述发动机可操作地耦接至所述第二行星齿轮机构的齿圈,所述第一电机可操作地耦接至所述第一行星齿轮机构的太阳齿轮,所述第二电机可操作地耦接至所述第二行星齿轮机构的太阳齿轮,
其中,所述第一动态离合器与所述第一行星齿轮机构的太阳齿轮和所述第二行星齿轮机构的太阳齿轮并置,第二离合器元件与所述第一行星齿轮机构的托架和所述第二行星齿轮机构的托架并置,作为第三制动器/离合器的所述制动器/离合器与所述第一行星齿轮机构的齿圈并置,并且所述第一行星齿轮机构的托架输出至所述最终传动装置。
2.根据权利要求1所述的多模式功率分流混合动力变速系统,其中,第四制动器/离合器元件与所述第二行星齿轮机构的托架可操作地耦接。
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