CN111275265A - Method and device for replacing material discharge, electronic saw and computer readable storage medium - Google Patents
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Abstract
The invention provides a method and a device for replacing material discharge, an electronic saw and a computer readable storage medium, which relate to the technical field of computer aided design and production processing and comprise the steps of setting the initial size of a replacing plate of a plate order of a current batch; performing preset optimization operation on the plate orders of the current batch to obtain a target filling area; the target fill area is larger than the initial size of the alternate plate; searching a target replacement plate based on the target filling area; and filling the target replacement plate into the target filling area and discharging to obtain a target layout area. The invention improves the optimization effect of the alternate discharge, thereby improving the utilization rate of plate cutting.
Description
Technical Field
The invention relates to the technical field of computer aided design and production processing, in particular to a method and a device for replacing material discharge, an electronic saw and a computer readable storage medium.
Background
The electronic saw is widely applied to design and production of plate-type furniture such as cabinets, wardrobes and the like, and always occupies an important position in the production of the plate-type furniture due to the advantages of high sawing efficiency, simplicity and convenience in operation, low maintenance cost and the like. The electronic saw optimization software flourishes along with the flourishing of the electronic saw, and after the optimization of the electronic saw optimization software, the plate cutting utilization rate can be greatly improved, and meanwhile, the operation is simpler and more efficient. However, the optimization effect of the current plate order is close to the maximum limit due to the effect of the optimal traditional optimization algorithm, and the continuous promotion is difficult, so that the optimization effect can not be promoted when the plate order is subjected to replacement discharge.
Aiming at the optimization effect that the plate order cannot be improved to perform replacement discharge due to the limitation of the optimization algorithm, an effective solution is not provided at present.
Disclosure of Invention
The invention aims to provide a method and a device for replacing material discharge, an electronic saw and a computer readable storage medium, which improve the optimization effect of the replacement material discharge and further improve the utilization rate of plate cutting.
In a first aspect, embodiments provide a method of replacing blowdown, the method comprising: setting the initial size of a replacement plate of the plate order of the current batch; performing preset optimization operation on the plate orders of the current batch to obtain a target filling area; the target fill area is larger than the initial size of the alternate panel; searching a target replacement plate based on the target filling area; and filling the target replacement plate into the target filling area and discharging to obtain a target layout area.
In an alternative embodiment, the step of setting an initial size of a replacement panel for the order for the current lot of panels includes: and setting the minimum length and width dimensions of the alternate plates of the plate order of the current batch based on the empirical value.
In an optional embodiment, the step of performing a preset optimization operation on the order of the plate in the current batch to obtain a target filling area includes: performing preset optimization operation on the plate orders of the current batch, and recording the size value of the excess material to be filled to generate a list; and determining the area of which the size value of the excess material is larger than the size of the replacement plate part as the target filling area.
In an alternative embodiment, the method further comprises: and carrying out preset optimization operation on the plate orders of the current batch to obtain the current structure class needing to be filled.
In an optional embodiment, the step of filling the target replacement plate into the target filling area and discharging to obtain a target discharge area includes: adding a substructure at the residual material of the original structure; the substructure includes alternate flag bit locations; and filling the target replacement plate into the target filling area based on the substructure, and discharging to obtain the target layout area.
In an optional embodiment, after obtaining the target layout area, the method further includes: when the electronic saw is processed, the target replacement plate is kept in a finished product warehouse; the target alternate plate comprises an alternate label; and obtaining the target replacement plate in the finished product warehouse when the plate order of the next batch is processed.
In a second aspect, embodiments provide an apparatus to replace discharge, the apparatus comprising: the size setting module is used for setting the initial size of the replacement plate of the plate order of the current batch; the optimization module is used for carrying out preset optimization operation on the plate orders of the current batch to obtain an optimization result; the optimization result comprises a target fill area larger than the initial size of the alternate panel; the searching module is used for searching a target replacement plate based on the target filling area; and the discharging module is used for filling the target replacement plate into the target filling area and discharging to obtain a target discharging area.
In an alternative embodiment, the size setting module is configured to set a minimum length and width dimension of the replacement board of the order for boards of the current lot based on empirical values.
In a third aspect, embodiments provide an electronic saw comprising a processor and a memory; the memory stores computer-executable instructions executable by the processor to perform the steps of the method of any of the preceding embodiments.
In a fourth aspect, embodiments provide a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, performs the steps of the method of any of the preceding embodiments.
According to the method, the device, the electronic saw and the computer-readable storage medium for material replacement discharge, the initial size of the replacement plates of the plate order of the current batch is set, the plate order of the current batch is subjected to preset optimization operation, and a target filling area is obtained, wherein the target filling area is larger than the initial size of the replacement plates. And searching a target replacement plate based on the target filling area, filling the target replacement plate into the target filling area, and discharging to obtain a target layout area. By setting the initial size of the alternate plate of the plate order of the current batch and obtaining the target filling area through the preset optimization operation, the target alternate plate can be filled into the target filling area to obtain the target layout area, the optimization effect of the alternate layout is improved, and the plate cutting utilization rate is improved. Therefore, the embodiment of the invention improves the optimization effect of the replacement discharge, thereby improving the utilization rate of plate cutting.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic flow chart of a method for replacing blowdown provided in an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a device for replacing discharging materials according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of an optimization module according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of an electronic saw according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
Some embodiments of the invention are described in detail below with reference to the accompanying drawings. The embodiments described below and the features of the embodiments can be combined with each other without conflict.
In consideration of the optimization effect that the plate order cannot be promoted to perform replacement discharge due to the limitation of the optimization algorithm, the embodiment of the invention provides a method and a device for replacement discharge, an electronic saw and a computer-readable storage medium, which improve the optimization effect of the replacement discharge and further improve the utilization rate of plate cutting.
For convenience of understanding, a method for replacing discharging provided in an embodiment of the present invention is first described in detail, referring to a schematic flow chart of the method for replacing discharging shown in fig. 1, the method is applied to a home decoration design platform, and the method mainly includes the following steps S102 to S108:
step S102: setting the initial size of a replacement plate of the plate order of the current batch;
in one embodiment, the plate order of the current batch is a plate order which needs to be optimally typeset currently, and is usually a plate order obtained after being designed by a home decoration design platform. Since the initial plates are generally uniform in size, and after the home decoration platform is designed, the plates are cut according to the designed style, and if the plates are directly cut, a large amount of excess material may be wasted, the minimum length and width of the replacement plates of the plate order of the current batch is set based on the empirical value, and preferably, the minimum length and width of the replacement plates is set to 100cm x 100 cm.
Step S104: and carrying out preset optimization operation on the plate orders of the current batch to obtain a target filling area.
In one embodiment, the preset optimization operation is performed on the order of the plate members of the current batch by the electronic saw optimization software, and the preset optimization operation is usually set by the electronic saw optimization software, which is not limited herein. And a target filling area can be obtained through optimization operation, and the target filling area is larger than the initial size of the replacement plate, so that the replacement plate is conveniently filled in the target filling area.
Step S106: and searching a target replacement plate based on the target filling area.
In one embodiment, the target alternate plate is sequentially searched from the plate order database of the next batch of the plate order of the current batch until the target alternate plate matched with the target alternate area is found. For example, if the target replacement area is determined to be 200cm by 300cm, then the target replacement panels of 200cm by 300cm are sequentially located in the order for the next batch of panels, thereby adapting the target replacement panels to the target fill area.
Step S108: and filling the target replacement plate into the target filling area and discharging to obtain a target layout area.
In one embodiment, after the target replacement plate is found, the target replacement plate is derived from a plate order database including the target replacement plate, a target filling area is filled, and material discharge is performed, so that a target layout area is obtained.
The method for replacing material discharging provided by the embodiment of the invention comprises the steps of firstly setting the initial size of a replacing plate of a plate order of a current batch, and carrying out preset optimization operation on the plate order of the current batch to obtain a target filling area, wherein the target filling area is larger than the initial size of the replacing plate. And searching a target replacement plate based on the target filling area, filling the target replacement plate into the target filling area, and discharging to obtain a target layout area. By setting the initial size of the alternate plate of the plate order of the current batch and obtaining the target filling area through the preset optimization operation, the target alternate plate can be filled into the target filling area to obtain the target layout area, the optimization effect of the alternate layout is improved, and the plate cutting utilization rate is improved. Therefore, the embodiment of the invention improves the optimization effect of the replacement discharge, thereby improving the utilization rate of plate cutting.
In an embodiment, the step of performing a preset optimization operation on the order of the plate members of the current batch to obtain the target filling area may include the following steps 1 and 2:
step 1, performing preset optimization operation on plate orders of a current batch, and recording the size value of the excess material to be filled to generate a list. The size value of the required filling excess material can be used for filling the size value of the replacement plate, and the size value of the required filling excess material is recorded, so that the size value can be easily found when the replacement plate is filled, and statistics is facilitated.
And 2, determining the area with the size value of the excess material larger than the size of the replacement plate as a target filling area. And if the recorded excess material size value is larger than the preset initial size of the alternate plate, determining the area as a target filling area.
Optionally, the preset optimization operation is performed on the plate order of the current batch to obtain the current structure class to be filled, so as to obtain the structure of the target replacement plate, and the target replacement plate is searched from the plate order database of the next batch in sequence.
In one embodiment, in order to fill the target replacement plate into the target filling area and arrange the material to obtain the target arrangement area, a substructure may be added to a remainder of an original structure set by the electronic saw optimization software, the substructure includes a replacement flag bit, and the original structure fills the target replacement plate into the target filling area based on the substructure and arranges the material to obtain the target arrangement area.
In one embodiment, after the target layout is obtained, the plate can be processed by an electronic saw, and when the plate is processed on the electronic saw, the target replacement plate is kept in a finished product library and comprises a replacement tag, and whether the plate is a replacement plate can be determined by setting the replacement tag, so that when the plate order of the next batch is processed, the target replacement plate is obtained in the finished product library.
For the above method of alternative discharging, an embodiment of the present invention further provides an apparatus for alternative discharging, referring to a schematic structural diagram of an alternative discharging apparatus shown in fig. 2, the apparatus mainly includes the following parts:
a size setting module 202, configured to set an initial size of a replacement plate of the plate order of the current batch;
the optimization module 204 is configured to perform preset optimization operation on the plate orders of the current batch to obtain an optimization result; the optimization result comprises a target fill area larger than the initial size of the alternate plate;
a searching module 206, configured to search for a target replacement panel based on the target fill area;
and the layout module 208 is used for filling the target replacement plate into the target filling area and performing layout to obtain a target layout.
According to the device for replacing materials provided by the embodiment of the invention, the initial size of the replacement plates of the plate order of the current batch is firstly set, the plate order of the current batch is subjected to preset optimization operation, and a target filling area is obtained, wherein the target filling area is larger than the initial size of the replacement plates. And searching a target replacement plate based on the target filling area, filling the target replacement plate into the target filling area, and discharging to obtain a target layout area. By setting the initial size of the alternate plate of the plate order of the current batch and obtaining the target filling area through the preset optimization operation, the target alternate plate can be filled into the target filling area to obtain the target layout area, the optimization effect of the alternate layout is improved, and the plate cutting utilization rate is improved. Therefore, the embodiment of the invention improves the optimization effect of the replacement discharge, thereby improving the utilization rate of plate cutting.
In one embodiment, the dimension setting module 202 is further configured to set a minimum length and width dimension of a replacement board of the order for boards of the current lot based on empirical values.
In an embodiment, the optimization module 204 further includes a recording component 2041 and a determining component 2042, referring to the schematic structural diagram of an optimization module shown in fig. 3, where the recording component 2041 is configured to perform a preset optimization operation on a plate order of a current batch, and record a size value of a required filling remainder to generate a list; determining component 2042 is configured to determine an area having a size value of the remnant as a target fill area.
In one embodiment, the above apparatus further comprises: and the second optimization module is used for performing preset optimization operation on the plate orders of the current batch to obtain the current structure class needing to be filled.
In one embodiment, the above discharging module 208 is further configured to add a substructure to the remainder of the original structure; the substructure includes alternate flag bit; and filling the target replacement plate into the target filling area based on the substructure, and discharging to obtain a target layout area.
In an embodiment, after obtaining the target layout area, the apparatus further includes: the production processing module is used for keeping the target replacement plate in a finished product warehouse during processing on the electronic saw; the target alternate plate comprises an alternate label; and obtaining the target replacement plate in the finished product warehouse when the plate order of the next batch is processed.
The device provided by the embodiment of the present invention has the same implementation principle and technical effect as the method embodiments, and for the sake of brief description, reference may be made to the corresponding contents in the method embodiments without reference to the device embodiments.
The equipment is an electronic saw, and particularly, the electronic saw comprises a processor and a storage device; the storage means has stored thereon a computer program which, when executed by the processor, performs the method of any of the above described embodiments.
Fig. 4 is a schematic structural diagram of an electronic saw 100 according to an embodiment of the present invention, where the electronic saw includes: a processor 40, a memory 41, a bus 42 and a communication interface 43, wherein the processor 40, the communication interface 43 and the memory 41 are connected through the bus 42; the processor 40 is arranged to execute executable modules, such as computer programs, stored in the memory 41.
The Memory 41 may include a high-speed Random Access Memory (RAM) and may also include a non-volatile Memory (non-volatile Memory), such as at least one disk Memory. The communication connection between the network element of the system and at least one other network element is realized through at least one communication interface 43 (which may be wired or wireless), and the internet, a wide area network, a local network, a metropolitan area network, etc. may be used.
The bus 42 may be an ISA bus, PCI bus, EISA bus, or the like. The bus may be divided into an address bus, a data bus, a control bus, etc. For ease of illustration, only one double-headed arrow is shown in FIG. 4, but that does not indicate only one bus or one type of bus.
The memory 41 is used for storing a program, the processor 40 executes the program after receiving an execution instruction, and the method executed by the apparatus defined by the flow process disclosed in any of the foregoing embodiments of the present invention may be applied to the processor 40, or implemented by the processor 40.
The processor 40 may be an integrated circuit chip having signal processing capabilities. In implementation, the steps of the above method may be performed by integrated logic circuits of hardware or instructions in the form of software in the processor 40. The Processor 40 may be a general-purpose Processor, and includes a Central Processing Unit (CPU), a Network Processor (NP), and the like; the device can also be a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field-Programmable Gate Array (FPGA) or other Programmable logic device, a discrete Gate or transistor logic device, or a discrete hardware component. The various methods, steps and logic blocks disclosed in the embodiments of the present invention may be implemented or performed. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like. The steps of the method disclosed in connection with the embodiments of the present invention may be directly implemented by a hardware decoding processor, or implemented by a combination of hardware and software modules in the decoding processor. The software module may be located in ram, flash memory, rom, prom, or eprom, registers, etc. storage media as is well known in the art. The storage medium is located in a memory 41, and the processor 40 reads the information in the memory 41 and completes the steps of the method in combination with the hardware thereof.
The method, the apparatus, the electronic saw, and the computer program product of the computer-readable storage medium for replacing material provided in the embodiments of the present invention include a computer-readable storage medium storing a nonvolatile program code executable by a processor, where a computer program is stored on the computer-readable storage medium, and when the computer program is executed by the processor, the method described in the foregoing method embodiments is executed.
It can be clearly understood by those skilled in the art that, for convenience and brevity of description, the specific working process of the system described above may refer to the corresponding process in the foregoing embodiments, and is not described herein again.
The computer program product of the readable storage medium provided in the embodiment of the present invention includes a computer readable storage medium storing a program code, where instructions included in the program code may be used to execute the method described in the foregoing method embodiment, and specific implementation may refer to the method embodiment, which is not described herein again.
The functions, if implemented in the form of software functional units and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A method of replacing blowdown, the method comprising:
setting the initial size of a replacement plate of the plate order of the current batch;
performing preset optimization operation on the plate orders of the current batch to obtain a target filling area; the target fill area is larger than the initial size of the alternate panel;
searching a target replacement plate based on the target filling area;
and filling the target replacement plate into the target filling area and discharging to obtain a target layout area.
2. The method of claim 1, wherein said step of setting an initial size of a replacement panel for the order for the current lot of panels comprises:
and setting the minimum length and width dimensions of the alternate plates of the plate order of the current batch based on the empirical value.
3. The method according to claim 1, wherein the step of performing a preset optimization operation on the order of the plate members of the current batch to obtain a target filling area comprises:
performing preset optimization operation on the plate orders of the current batch, and recording the size value of the excess material to be filled to generate a list;
and determining the area of which the size value of the excess material is larger than the size of the replacement plate part as the target filling area.
4. The method of claim 1, further comprising: and carrying out preset optimization operation on the plate orders of the current batch to obtain the current structure class needing to be filled.
5. The method according to claim 1, wherein the step of filling the target replacement panel into the target filling area and discharging to obtain a target discharge area comprises:
adding a substructure at the residual material of the original structure; the substructure includes alternate flag bit locations;
and filling the target replacement plate into the target filling area based on the substructure, and discharging to obtain the target layout area.
6. The method of claim 1, wherein after said obtaining the target layout, the method further comprises:
when the electronic saw is processed, the target replacement plate is kept in a finished product warehouse; the target alternate plate comprises an alternate label;
and obtaining the target replacement plate in the finished product warehouse when the plate order of the next batch is processed.
7. An apparatus for replenishing discharge material, the apparatus comprising:
the size setting module is used for setting the initial size of the replacement plate of the plate order of the current batch;
the optimization module is used for carrying out preset optimization operation on the plate orders of the current batch to obtain an optimization result; the optimization result comprises a target fill area larger than the initial size of the alternate panel;
the searching module is used for searching a target replacement plate based on the target filling area;
and the discharging module is used for filling the target replacement plate into the target filling area and discharging to obtain a target discharging area.
8. The apparatus of claim 7, wherein said sizing module is configured to set a minimum length and width dimension of said alternate board of said current lot of board orders based on empirical values.
9. An electronic saw comprising a processor and a memory;
the memory stores computer-executable instructions executable by the processor to perform the steps of the method of any one of claims 1 to 6.
10. A computer-readable storage medium, having stored thereon a computer program, characterized in that the computer program, when being executed by a processor, is adapted to carry out the steps of the method of any of the claims 1 to 6.
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Application publication date: 20200612 |