CN111273712A - Plant environment control system - Google Patents

Plant environment control system Download PDF

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Publication number
CN111273712A
CN111273712A CN201911213873.XA CN201911213873A CN111273712A CN 111273712 A CN111273712 A CN 111273712A CN 201911213873 A CN201911213873 A CN 201911213873A CN 111273712 A CN111273712 A CN 111273712A
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China
Prior art keywords
plant
environment
control system
environmental
air
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CN201911213873.XA
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Chinese (zh)
Inventor
大塚裕贵
小川真一
黑发昇
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Fanuc Corp
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Fanuc Corp
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
    • G05D27/02—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
    • F24F11/63—Electronic processing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
    • F24F11/63—Electronic processing
    • F24F11/64—Electronic processing using pre-stored data
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
    • F24F11/63—Electronic processing
    • F24F11/65—Electronic processing for selecting an operating mode
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00—Measuring or testing not otherwise provided for
    • G01D21/02—Measuring two or more variables by means not covered by a single other subclass
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2110/00—Control inputs relating to air properties
    • F24F2110/10—Temperature
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2110/00—Control inputs relating to air properties
    • F24F2110/20—Humidity
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2110/00—Control inputs relating to air properties
    • F24F2110/50—Air quality properties
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2110/00—Control inputs relating to air properties
    • F24F2110/50—Air quality properties
    • F24F2110/64—Airborne particle content
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2110/00—Control inputs relating to air properties
    • F24F2110/50—Air quality properties
    • F24F2110/65—Concentration of specific substances or contaminants
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2110/00—Control inputs relating to air properties
    • F24F2110/50—Air quality properties
    • F24F2110/65—Concentration of specific substances or contaminants
    • F24F2110/66—Volatile organic compounds [VOC]
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2130/00—Control inputs relating to environmental factors not covered by group F24F2110/00
    • F24F2130/30—Artificial light
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2221/00—Details or features not otherwise provided for
    • F24F2221/02—Details or features not otherwise provided for combined with lighting fixtures
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/20—Pc systems
    • G05B2219/26—Pc applications
    • G05B2219/2614—HVAC, heating, ventillation, climate control

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Signal Processing (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Mathematical Physics (AREA)
  • Fuzzy Systems (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)
  • Air Conditioning Control Device (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

An in-plant environmental control system is provided. The system is a system capable of comprehensively evaluating the environment in a plant by collecting data from sensors (air flow, temperature, humidity, air pressure, illuminance, air pollution) that measure environmental factors. It is provided with: an environment sensor (2) for measuring at least an environmental factor including an air flow, among environmental factors, such as an air flow, a temperature, a humidity, an air pressure, an illuminance, and an air pollution level, in a factory (1) in which a processing operation is performed; a display unit (3) that visually displays the measurement results of the plurality of environmental factors measured by the environmental sensor (2); an evaluation determination unit (4) that evaluates and determines at least one of machine accuracy, work environment, and image accuracy based on the measurement results of the plurality of environmental factors; and a control unit (5) that controls the plant-based equipment so that the environment in the plant (1) becomes a preset environment, based on the evaluation and determination results obtained by the evaluation determination unit (4).

Description

Plant environment control system
Technical Field
The present invention relates to an in-factory environment control system, and more particularly to a system for controlling an in-factory environment in which a processing machine such as a machine tool performs a processing operation.
Background
In the past, air conditioners, various filters, and the like have been used in factories such as processing areas where processing operations are performed by processing machines such as machine tools, warehouse areas where raw materials, processed products, and the like are stored, to adjust the temperature and humidity and remove dust, and the like.
Patent document 1 discloses a ventilation air volume control system for a clean room of a semiconductor factory or the like, the ventilation air volume control system including: the air conditioner is provided with a power sensor, an air flow sensor, a particle sensor, a wind speed and direction sensor, a ventilator, a control unit, and a display, wherein the air flow sensor measures the flow rate of compressed air supplied to a manufacturing apparatus through a pipe, the particle sensor measures the number of dust (particle amount) in a manufacturing chamber, the wind speed and direction sensor measures the flow speed and direction of air flowing from the inside to the outside of the manufacturing chamber, the sensors transmit their respective measured values to the control unit, and a graph showing the measured values of air consumption (air flow rate) per fixed time is displayed on the display.
Documents of the prior art
Patent document
Patent document 1: japanese laid-open patent publication No. 2012-247078
Disclosure of Invention
Problems to be solved by the invention
Here, in a factory where a machining operation is performed, as a countermeasure against a machining failure caused by a change in the machine state due to an environment in the factory, it is possible to change the environment around the machining machine.
However, when a machining failure occurs, it is generally checked whether or not there is a machine abnormality in a machining machine or the like, and when the environment in a factory is a cause of the machining failure, a large amount of time is required until the cause is identified.
In addition, the determination of the cause of the failure requires a large amount of knowledge and experience, and there are limited persons who can determine not only the mechanical abnormality but also the cause of the environment in the plant.
Further, the work environment is changed in accordance with a recommendation from the operator to improve and cope with the work environment. However, the manner of feeling the change in the work environment is largely based on the individual difference of the operator, and there is a case where no advice is given even when the body is used to a habit.
In view of the above circumstances, an object of the present invention is to provide a system capable of collecting data from sensors (air flow, temperature, humidity, air pressure, illuminance, air pollution) that measure environmental factors to comprehensively evaluate the environment in a plant.
Means for solving the problems
The present inventors have found that it is easy to determine whether the cause of the processing failure is the environment in the factory, and have completed the present invention.
(1) The present invention is characterized by comprising: an environment sensor that measures at least an environmental factor including an air flow among environmental factors, that is, the air flow, a temperature, a humidity, an air pressure, an illuminance, and an air pollution level, in a factory where a processing operation is performed; a display unit that visually displays measurement results of the plurality of environmental factors measured by the environmental sensor; an evaluation determination unit that evaluates and determines at least one of machine accuracy, work environment, and image accuracy based on measurement results of the plurality of environmental factors; and a control unit that controls the plant-based device such that the environment in the plant becomes a preset environment, based on the evaluation and determination results obtained by the evaluation determination unit.
(2) In the present invention, in the above (1), the measurement target of the air pollution level due to the environmental factor may be PM 2.5.
ADVANTAGEOUS EFFECTS OF INVENTION
According to the present invention, by providing the environment sensors for measuring the air flow, temperature, humidity, air pressure, illuminance, and air pollution level, which are environmental factors in the plant in which the processing operation is performed, comprehensively analyzing the measurement results of the environment sensors, and by providing the environment sensors around the processing machine, the plant column, and the like at different heights, and by monitoring the environment in the plant all the time in a three-dimensional manner, it is possible to capture the conditions of the air flow, temperature, humidity, air pressure, illuminance, and air pollution level, the relationship between the processing operation and the environmental factors, and the like in the plant in which the processing operation is performed. In addition, the method can be applied to the adjustment of air conditioners and the improvement of equipment so as to make the environment in a factory uniform. Further, the in-plant layout can be monitored by numerical values, colors, vector marks, charts, and the like, and the in-plant environment can be intuitively grasped.
This prevents a machining failure from occurring due to a change in each environmental factor associated with the machining operation, such as a machining failure due to a change in the machine posture associated with the environment in the factory, and enables reduction in the number of steps from specifying the cause to taking measures even when the machining failure occurs. In addition, the burden of the working environment on the operator can be reduced, the working efficiency can be increased, and the health damage can be prevented.
Drawings
Fig. 1 is a diagram showing an in-plant environment control system according to an embodiment of the present invention.
Description of the reference numerals
1: a factory; 2: an environmental sensor; 3: a display unit; 4: an evaluation determination unit; 5: a control unit; 6: a control device; a: an environmental control system in a plant.
Detailed Description
Hereinafter, an in-plant environment control system according to an embodiment of the present invention will be described with reference to fig. 1.
Here, the in-factory environment control system according to the present embodiment relates to a system for controlling an environment inside a factory in which a machining operation is performed using a machine tool such as a machine tool.
Specifically, as shown in fig. 1, the plant environment control system a according to the present embodiment includes: an environment sensor 2 which is provided at an arbitrary position in the plant 1 and measures environmental factors such as air flow, temperature, humidity, air pressure, illuminance, and air pollution level in the plant 1; a display unit 3 that visually displays measurement results of the plurality of environmental factors measured by the environmental sensor 2; an evaluation determination unit 4 that evaluates and determines at least one of machine accuracy, work environment, and image accuracy (ease of viewing, visibility of objects and monitors, and the like) based on the measurement results of the plurality of environmental factors; and a control unit 5 that controls the plant equipment so that the environment in the plant 1 becomes a preset environment, based on the evaluation and determination results obtained by the evaluation determination unit 4.
Here, the environment sensor 2 may be a sensor (independent measuring device) that independently measures the airflow, the temperature, the humidity, the air pressure, the illuminance, and the air pollution level, or may be configured to include a sensor that measures at least two environmental factors in one measuring device.
Further, as long as a plurality of environmental factors including at least an environmental factor of an air flow can be measured in the plant 1, it is not always necessary to configure the measurement device to measure all the environmental factors of the air flow, temperature, humidity, air pressure, illuminance, and air pollution degree.
Preferably, the environment sensor 2 is installed at an arbitrary position in the factory 2, and is installed at the periphery of the processing machine, a factory column, or the like with a varying height.
The air pollution level may be, for example, PM 2.5.
The evaluation determination unit 4 and the control unit 5 are provided in, for example, a control device (control system) 6, the evaluation determination unit 4 evaluates and determines at least one of the machine accuracy, the work environment, and the image accuracy based on the measurement results of the plurality of environmental factors, and the control unit 5 controls the plant-based equipment based on the evaluation and determination results obtained by the evaluation determination unit 4 so that the environment in the plant 1 becomes a preset environment.
The in-plant equipment controlled by the control section 5 is, for example, an air conditioner, a lighting device, a humidifying and dehumidifying device, an air supply and exhaust device, and the like.
The display unit 3 is installed in, for example, a centralized management room, and visually displays measurement results of a plurality of environmental factors measured by the environmental sensor 2. In addition, the determination result and the determination status obtained by the evaluation determination unit 4 are also displayed.
The display unit 3 of the present embodiment displays, for example, the wind direction and the air volume of a measured airflow by using a vector. For the measured temperature and humidity, the temperature and humidity are displayed as a distribution graph of colors or as a discomfort index. For the measured air pressure, the difference between the air pressure and the outside air is calculated, and the change (change with time) of the air pressure is displayed by a graph. The measured illuminance and air pollution level are displayed as a color distribution map, and changes in the illuminance and air pollution level are displayed in a graph.
In the in-plant environment control system a of the present embodiment configured as described above, the environment sensors 2 for measuring the air flow, temperature, humidity, air pressure, illuminance, and air pollution level, which are the environmental factors in the plant 1 in which the processing operation is performed, are provided, the measurement results of the environment sensors 2 are comprehensively analyzed, the environment sensors 2 are installed at the periphery of the processing machine, the plant column, and the like in a varying height, and the in-plant environment is constantly monitored three-dimensionally, whereby the conditions of the air flow, temperature, humidity, air pressure, illuminance, and air pollution level, the relationship between the processing operation and the environmental factors, and the like in the plant 1 in which the processing operation is performed can be captured.
In addition, the method can be applied to the adjustment of air conditioners and the improvement of equipment so as to make the environment in a factory uniform. Further, the in-plant layout can be monitored by numerical values, colors, vector marks, charts, and the like, and the in-plant environment can be intuitively grasped.
Therefore, according to the in-plant environment control system a of the present embodiment, it is possible to prevent a machining failure from occurring due to a change in each environmental factor associated with a machining operation, such as a machining failure due to a change in a machine posture associated with an in-plant environment, and to reduce the number of steps from specifying a cause to taking measures even when the machining failure occurs.
In addition, the burden of the working environment on the operator can be reduced, the working efficiency can be increased, and the health damage can be prevented.
Here, the plant environment control system a according to the present embodiment may include: the change in the static accuracy of the machine is estimated from the temperature and the measurement result of the air flow acquired by the environment sensor 2 and machine information acquired in advance by another method (for example, the machine body temperature of the machine tool (processing machine)), and the machining program such as CNC (numerical control device) is corrected.
With such a configuration, it is possible to capture and estimate a change in the static accuracy of the machine, and to correct the machining program to reflect the change in the static accuracy to the machining operation. This prevents a machining failure from occurring due to a change in the static accuracy of the machine caused by the environment in the factory, and even when a machining failure occurs, the number of steps from specifying the cause to taking measures can be reduced.
In addition, the plant environment control system a according to the present embodiment may include: based on the measurement results of the temperature and humidity acquired by the environment sensor 2, the risk of heatstroke is classified into several levels and displayed on a plant monitor installed in a plant central control room or the like, and an optimum air conditioning and ventilation method is specified.
With such a configuration, the risk of heatstroke occurring to people such as workers in the factory can be greatly reduced.
Further, the plant environment control system a according to the present embodiment may include: according to the measurement results of PM2.5 and the air flow obtained by the environment sensor 2, a warning is given to a machine that often generates cutting fluid mist during machining, and maintenance of the mist trap is instructed.
With such a configuration, it is possible to prevent work from being performed in a state where the air environment in the plant is deteriorated, and it is possible to effectively prevent health damage from occurring after PM2.5 is taken into the body by a person such as an operator in the plant.
Further, the plant environment control system a according to the present embodiment may include: on the basis of the measurement results of the temperature and humidity acquired by the environmental sensor 2 and information (e.g., concentration, pH, etc.) of the cutting fluid acquired in advance by other methods, the risk of rusting of the iron castings is warned on a plant monitor.
In this case, rust formation of the iron casting such as the machine equipment in the factory, the structural material in the factory, and the machining material (machining material) in the factory due to the influence of the cutting fluid can be prevented. This makes it possible to prolong the life of the equipment and the like, prevent a reduction in the production yield due to rust, and provide a highly reliable processed product.
Although the embodiment of the plant environment control system according to the present invention has been described above, the present invention is not limited to the above embodiment, and can be modified as appropriate without departing from the scope of the invention.

Claims (6)

1. An in-plant environment control system is provided with:
an environment sensor that measures at least an environmental factor including an air flow among environmental factors, that is, the air flow, a temperature, a humidity, an air pressure, an illuminance, and an air pollution level, in a factory where a processing operation is performed;
a display unit that visually displays measurement results of the plurality of environmental factors measured by the environmental sensor;
an evaluation determination unit that evaluates and determines at least one of machine accuracy, work environment, and image accuracy based on measurement results of the plurality of environmental factors; and
and a control unit that controls the plant-based device such that the environment in the plant becomes a preset environment, based on the evaluation and determination results obtained by the evaluation determination unit.
2. The plant environment control system according to claim 1,
the measurement object of the air pollution degree of the environmental factor is PM 2.5.
3. The in-plant environmental control system according to claim 1 or 2,
the plant environment control system has the following structure: the change in the static accuracy of the machine is estimated from the temperature and airflow measurement results acquired by the environmental sensors and machine information acquired in advance by another method, and the machining program is corrected.
4. The in-plant environment control system according to any one of claims 1 to 3,
the plant environment control system has the following structure: the risk of heatstroke is classified into several levels and displayed on a factory monitor based on the measurement results of temperature and humidity acquired by the environment sensor, and the most suitable air conditioning and ventilation method is specified.
5. The plant environment control system according to any one of claims 1 to 4,
the plant environment control system has the following structure: according to the PM2.5 and the measurement result of the air flow acquired by the environment sensor, a warning is given to the machine which often generates the cutting fluid mist during processing, and the maintenance of the mist collector is instructed.
6. The in-plant environment control system according to any one of claims 1 to 5,
the plant environment control system has the following structure: the risk of rusting of the iron casting is warned on a factory monitor according to the measurement results of the temperature and the humidity acquired by the environment sensor and the information of the cutting fluid acquired by other methods in advance.
CN201911213873.XA 2018-12-04 2019-12-02 Plant environment control system Pending CN111273712A (en)

Applications Claiming Priority (2)

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JP2018-227340 2018-12-04
JP2018227340A JP7272784B2 (en) 2018-12-04 2018-12-04 Factory environment control system

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CN112181033A (en) * 2020-10-28 2021-01-05 苏州知瑞光电材料科技有限公司 Adjusting method and device for cast iron environment control equipment
CN112258056A (en) * 2020-10-27 2021-01-22 天窗智库文化传播(苏州)有限公司 Cast iron production line adjusting method and device and server

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CN112076573A (en) * 2020-09-11 2020-12-15 江苏众云自动化科技有限公司 Dust fall system is felt to intelligence dirt
CN118195174A (en) * 2024-05-15 2024-06-14 中国电子系统工程第三建设有限公司 Intelligent management method and system for factory production environment

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