CN111273618A - Pipeline production equipment running state monitoring system - Google Patents
Pipeline production equipment running state monitoring system Download PDFInfo
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- CN111273618A CN111273618A CN202010033165.4A CN202010033165A CN111273618A CN 111273618 A CN111273618 A CN 111273618A CN 202010033165 A CN202010033165 A CN 202010033165A CN 111273618 A CN111273618 A CN 111273618A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31355—Fault, if one station defect, stop it, other stations take over
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention belongs to the field of ship pipeline production, and particularly discloses a pipeline production equipment running state monitoring system which comprises an acquisition module, a state analysis module, a monitoring display end and a feedback module which are connected, wherein the acquisition module is arranged on different production equipment of a pipeline production line, the acquisition module comprises an equipment internal state acquisition unit, an equipment external state acquisition unit, a storage unit and a data entry unit, the equipment internal state acquisition unit is used for acquiring equipment information of each production equipment, and the equipment information comprises a position area, an equipment type and equipment running data of the equipment; the state analysis module comprises an analysis judgment unit and a state data unit, preset state data are stored in the state data unit, and the state data unit is connected with the analysis judgment unit. The invention can monitor the internal state and the external environment state of the pipeline production equipment without manual inspection, thereby avoiding the phenomena of omission, misinformation and the like in manual inspection.
Description
Technical Field
The invention relates to the field of ship pipeline production, in particular to a system for monitoring the running state of pipeline production equipment.
Background
The ship piping system processing is an important component of ship construction, and is the largest self-control project of a final assembly shipbuilding enterprise except for sectional manufacturing. Marine pipelines fall into two broad categories: the power pipeline is used for serving various pipelines of a main engine and an auxiliary engine and comprises pipelines of fuel oil, lubricating oil, cooling water, compressed air, exhaust, waste heat and the like. The ship system pipeline is used for improving the sinking resistance and stability of the ship and meeting the normal living needs of crews and passengers. The manufacturing and installation of the piping system are the key points for ensuring the normal operation and safe navigation of equipment such as a ship power device, deck machinery, a ballast system, living facilities and the like, and are the important guarantee of the service life of the ship.
The ship pipeline production line body equipment is used as a passive production main body, the running state of the ship pipeline production line body equipment needs to be known through manual monitoring, and the whole monitoring on the production equipment is lacked at present.
Disclosure of Invention
The present invention is directed to a system for monitoring an operation status of a pipeline production device, so as to solve the problems mentioned in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a pipeline production equipment running state monitoring system comprises an acquisition module, a state analysis module, a monitoring display end and a feedback module which are connected, wherein the acquisition module is arranged on different production equipment of a pipeline production line and comprises an equipment internal state acquisition unit, an equipment external state acquisition unit, a storage unit and a data entry unit, the equipment internal state acquisition unit is used for acquiring equipment information of each production equipment, and the equipment information comprises a position area, an equipment type and equipment running data of the equipment; the state analysis module comprises an analysis judgment unit and a state data unit, preset state data are stored in the state data unit, and the state data unit is connected with the analysis judgment unit.
Preferably, the external state acquisition unit of the equipment is used for acquiring external operation environment information of the operation of the equipment, the external state acquisition unit of the equipment comprises an equipment operation vibration sensor, a temperature and humidity sensor, a dust concentration sensor, a CCD camera device, a data processing device and an image processing device, the equipment operation vibration sensor, the temperature and humidity sensor and the dust concentration sensor are connected with the data processing device, and the CCD camera device is connected with the image processing device.
Preferably, the storage unit is configured to store the device information, and the storage unit generates a unique device number based on the device information and by mapping each device information.
Preferably, the data entry unit is connected with the storage unit and the external state acquisition unit of the equipment, acquires the equipment number, the equipment information and the external operating environment information, integrates, enters and stores the equipment number, the equipment information and the external operating environment information, and forms an equipment state data packet after the equipment number, the equipment information and the external operating environment information are integrated, entered and stored.
Preferably, the analysis and judgment unit is configured to obtain an equipment state data packet stored in the data entry unit, and the analysis and judgment unit judges the preset state data and the equipment state data packet based on the preset state data, and judges current state information of the equipment, where the state information includes equipment accumulated operation time, equipment non-fault operation time, and equipment downtime, and the equipment downtime includes equipment fault downtime and equipment planned downtime.
Preferably, the feedback module comprises a feedback unit and a processing unit, the processing unit is connected with the feedback unit and is used for acquiring the current state information of the equipment, the processing unit calculates the proportion of the accumulated running time of the equipment, the non-fault running time of the equipment and the shutdown time of the equipment based on the current state information of the equipment, transmits the proportion result to the feedback unit, and feeds the proportion result back to the monitoring display terminal by the feedback unit.
Preferably, the processing unit is further configured to distinguish the downtime according to different downtime reasons, and analyze the most frequently occurring operation problems in sequence, and the processing unit sends the distinguished downtime and the analyzed operation problems to the feedback unit, and the feedback unit feeds the distinguished downtime and the analyzed operation problems back to the monitoring display terminal for display.
Compared with the prior art, the invention has the beneficial effects that:
the invention can monitor the internal state and the external environment state of the pipeline production equipment without manual inspection, thereby avoiding the phenomena of omission, false alarm and the like in the manual inspection, saving the labor cost, distinguishing the preset state data from the equipment state data packet, and judging the current state information of the equipment, wherein the state information comprises the accumulated operation time of the equipment, the non-fault operation time of the equipment and the equipment shutdown time, the equipment shutdown time comprises the equipment fault shutdown time and the planned equipment shutdown time, the monitoring display end carries out feedback display, and the fault shutdown time can be distinguished through the processing unit and the most frequently occurring operation problems are analyzed in sequence.
Drawings
FIG. 1 is a schematic block diagram of the present invention;
FIG. 2 is a schematic diagram of a module structure of the acquisition module of the present invention;
FIG. 3 is a block diagram of a status analysis module according to the present invention;
fig. 4 is a schematic block diagram of a feedback module according to the present invention.
In the figure: 1. an acquisition module; 101. an equipment internal state acquisition unit; 102. an equipment external state acquisition unit; 103. a storage unit; 104. a data entry unit; 2. a state analysis module; 201. an analysis and judgment unit; 202. a status data unit; 3. monitoring a display end; 4. a feedback module; 401. a feedback unit; 402. and a processing unit.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1-4, the present invention provides a technical solution: a pipeline production equipment running state monitoring system comprises an acquisition module 1, a state analysis module 2, a monitoring display terminal 3 and a feedback module 4 which are connected, wherein the acquisition module 1 is arranged on different production equipment of a pipeline production line, the acquisition module 1 comprises an equipment internal state acquisition unit 101, an equipment external state acquisition unit 102, a storage unit 103 and a data entry unit 104, the equipment internal state acquisition unit 101 is used for acquiring equipment information of each production equipment, and the equipment information comprises a position area, an equipment type and equipment running data of the equipment; the state analysis module 2 includes an analysis and determination unit 201 and a state data unit 202, preset state data is stored in the state data unit 202, and the state data unit 202 is connected to the analysis and determination unit 201.
Further, the device external state acquisition unit 102 is used for acquiring external operation environment information of the device operation, the device external state acquisition unit 102 includes a device operation vibration sensor, a temperature and humidity sensor, a dust concentration sensor, a CCD camera device, a data processing device and an image processing device, the device operation vibration sensor, the temperature and humidity sensor and the dust concentration sensor are connected with the data processing device, and the CCD camera device is connected with the image processing device.
Further, the storage unit 103 is configured to store the device information, and the storage unit 103 generates a unique device number based on the device information and by mapping each device information.
Further, the data entry unit 104 is connected with the storage unit 103 and the device external state acquisition unit 102, and the data entry unit 104 acquires the device number, the device information and the external operating environment information, integrates, enters and stores the device number, the device information and the external operating environment information, and forms a device state data packet after the device number, the device information and the external operating environment information are integrated, entered and stored.
Further, the analysis and judgment unit 201 is configured to obtain an equipment status data packet stored in the data entry unit, and the analysis and judgment unit 201 determines, based on the preset status data, the preset status data and the equipment status data packet, and judges the current status information of the equipment.
Further, the state information includes equipment accumulated running time, equipment non-failure running time and equipment downtime, and the equipment downtime comprises equipment failure downtime and equipment scheduled downtime.
Further, the feedback module 4 includes a feedback unit 401 and a processing unit 402, the processing unit 402 is connected to the feedback unit 401 and is configured to obtain the current state information of the device, the processing unit 402 calculates a ratio of the accumulated running time of the device, the non-failure running time of the device, and the downtime of the device based on the current state information of the device, and transmits a ratio result to the feedback unit 401, and the feedback unit 401 feeds the ratio result back to the monitoring display terminal 3.
Further, the processing unit 402 is further configured to distinguish the downtime according to different downtime reasons, and analyze the most frequently occurring operation problems in sequence, and the processing unit 402 sends the distinguished downtime and the analyzed operation problems to the feedback unit 401, and the feedback unit 401 feeds the differentiated downtime and the analyzed operation problems back to the monitoring display terminal 3 for display.
The invention can monitor the internal state and the external environment state of the pipeline production equipment without manual inspection, thereby avoiding the phenomena of omission, false alarm and the like in the manual inspection, saving the labor cost, distinguishing the preset state data from the equipment state data packet, and judging the current state information of the equipment, wherein the state information comprises the accumulated operation time of the equipment, the non-fault operation time of the equipment and the equipment shutdown time, the equipment shutdown time comprises the equipment fault shutdown time and the planned equipment shutdown time, the monitoring display end carries out feedback display, and the fault shutdown time can be distinguished through the processing unit and the most frequently occurring operation problems are analyzed in sequence.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The monitoring system for the running state of pipeline production equipment is characterized by comprising an acquisition module (1), a state analysis module (2), a monitoring display end (3) and a feedback module (4) which are connected, wherein the acquisition module (1) is arranged on different production equipment of a pipeline production line, the acquisition module (1) comprises an equipment internal state acquisition unit (101), an equipment external state acquisition unit (102), a storage unit (103) and a data entry unit (104), the equipment internal state acquisition unit (101) is used for acquiring equipment information of each production equipment, and the equipment information comprises a position area, an equipment type and equipment running data of the equipment; the state analysis module (2) comprises an analysis judgment unit (201) and a state data unit (202), preset state data are stored in the state data unit (202), and the state data unit (202) is connected with the analysis judgment unit (201).
2. The system for monitoring the running state of the pipeline production equipment according to claim 1, wherein: the device external state acquisition unit (102) is used for acquiring external operation environment information of device operation, the device external state acquisition unit (102) comprises a device operation vibration sensor, a temperature and humidity sensor, a dust concentration sensor, a CCD camera device, a data processing device and an image processing device, the device operation vibration sensor, the temperature and humidity sensor and the dust concentration sensor are connected with the data processing device, and the CCD camera device is connected with the image processing device.
3. The system for monitoring the running state of the pipeline production equipment according to claim 1, wherein: the storage unit (103) is used for storing each piece of equipment information, and the storage unit (103) generates a unique equipment number based on the equipment information and mapping each piece of equipment information.
4. The system for monitoring the running state of the pipeline production equipment according to claim 1, wherein: the data entry unit (104) is connected with the storage unit (103) and the equipment external state acquisition unit (102), the data entry unit (104) acquires the equipment number, the equipment information and the external operation environment information, integrates, enters and stores the equipment number, the equipment information and the external operation environment information, and forms an equipment state data packet after the equipment number, the equipment information and the external operation environment information are integrated, entered and stored.
5. The system for monitoring the running state of the pipeline production equipment, according to claim 4, is characterized in that: the analysis and judgment unit (201) is used for acquiring an equipment state data packet stored in the data entry unit, and the analysis and judgment unit (201) judges the preset state data and the equipment state data packet based on the preset state data and judges the current state information of the equipment.
6. The system for monitoring the running state of the pipeline production equipment, according to claim 5, is characterized in that: the state information comprises accumulated running time of the equipment, non-fault running time of the equipment and equipment downtime, and the equipment downtime comprises equipment fault downtime and equipment scheduled downtime.
7. The system for monitoring the running state of the pipeline production equipment according to claim 1, wherein: the feedback module (4) comprises a feedback unit (401) and a processing unit (402), wherein the processing unit (402) is connected with the feedback unit (401) and is used for acquiring current state information of the equipment, the processing unit (402) calculates the proportion of accumulated running time, fault-free running time and equipment downtime of the equipment based on the current state information of the equipment, transmits the proportion result to the feedback unit (401), and feeds the proportion result back to the monitoring display terminal (3) by the feedback unit (401).
8. The system for monitoring the running state of the pipeline production equipment, according to claim 6, is characterized in that: the processing unit (402) is further used for distinguishing the fault shutdown time according to different shutdown reasons and analyzing the most frequently-occurring operation problems in sequence, and the processing unit (402) sends the distinguished fault shutdown time and the analyzed operation problems to the feedback unit (401) and feeds the distinguished fault shutdown time and the analyzed operation problems back to the monitoring display terminal (3) through the feedback unit (401) to be displayed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010033165.4A CN111273618A (en) | 2020-01-13 | 2020-01-13 | Pipeline production equipment running state monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010033165.4A CN111273618A (en) | 2020-01-13 | 2020-01-13 | Pipeline production equipment running state monitoring system |
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| CN111273618A true CN111273618A (en) | 2020-06-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010033165.4A Pending CN111273618A (en) | 2020-01-13 | 2020-01-13 | Pipeline production equipment running state monitoring system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112180862A (en) * | 2020-09-25 | 2021-01-05 | 常熟云开智能科技有限公司 | Equipment state acquisition, monitoring and short message alarm control system |
| CN112344987A (en) * | 2020-09-30 | 2021-02-09 | 中船第九设计研究院工程有限公司 | Real-time monitoring system for inverted T-shaped dock gate control pipeline |
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| CN206740889U (en) * | 2017-05-24 | 2017-12-12 | 四川保元防务技术有限公司 | Electrical equipment supportability tester |
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| CN110290023A (en) * | 2019-06-26 | 2019-09-27 | 四川金星清洁能源装备股份有限公司 | A kind of over-the-counter apparatus remote maintenance monitor supervision platform system and monitoring method |
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Patent Citations (5)
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| CN105956330A (en) * | 2016-05-31 | 2016-09-21 | 山东中烟工业有限责任公司 | Method and system for establishing product process quality prediction model based on site data |
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| CN206740889U (en) * | 2017-05-24 | 2017-12-12 | 四川保元防务技术有限公司 | Electrical equipment supportability tester |
| CN109257564A (en) * | 2018-09-25 | 2019-01-22 | 武汉华天世纪科技发展有限公司 | A kind of electric equipment operation condition monitoring system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112180862A (en) * | 2020-09-25 | 2021-01-05 | 常熟云开智能科技有限公司 | Equipment state acquisition, monitoring and short message alarm control system |
| CN112344987A (en) * | 2020-09-30 | 2021-02-09 | 中船第九设计研究院工程有限公司 | Real-time monitoring system for inverted T-shaped dock gate control pipeline |
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Application publication date: 20200612 |
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