CN111272339B - Clutch outer sleeve assembly balancing method and overrunning clutch assembling method - Google Patents

Clutch outer sleeve assembly balancing method and overrunning clutch assembling method Download PDF

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Publication number
CN111272339B
CN111272339B CN202010115574.9A CN202010115574A CN111272339B CN 111272339 B CN111272339 B CN 111272339B CN 202010115574 A CN202010115574 A CN 202010115574A CN 111272339 B CN111272339 B CN 111272339B
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China
Prior art keywords
clutch
assembly
outer sleeve
clutch outer
balance
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CN202010115574.9A
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Chinese (zh)
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CN111272339A (en
Inventor
刘萌
李文胜
陈凯
曹斐
王超
吴剑
黄昭
武红波
张静
李红梅
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AECC South Industry Co Ltd
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AECC South Industry Co Ltd
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Priority to CN202010115574.9A priority Critical patent/CN111272339B/en
Publication of CN111272339A publication Critical patent/CN111272339A/en
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M1/00—Testing static or dynamic balance of machines or structures
    • G01M1/12—Static balancing; Determining position of centre of gravity
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D41/00—Freewheels or freewheel clutches
    • F16D41/06—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface
    • F16D41/069—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by pivoting or rocking, e.g. sprags
    • F16D41/07—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by pivoting or rocking, e.g. sprags between two cylindrical surfaces
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M1/00—Testing static or dynamic balance of machines or structures
    • G01M1/14—Determining unbalance
    • G01M1/16—Determining unbalance by oscillating or rotating the body to be tested
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M1/00—Testing static or dynamic balance of machines or structures
    • G01M1/30—Compensating unbalance
    • G01M1/36—Compensating unbalance by adjusting position of masses built-in the body to be tested
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2300/00—Special features for couplings or clutches
    • F16D2300/12—Mounting or assembling

Abstract

The invention provides a clutch outer sleeve component balancing method and an overrunning clutch assembling method, wherein the clutch outer sleeve component balancing method comprises the following steps: a. carrying out dynamic balance on the balance auxiliary device, and adjusting the unbalance amount of the balance auxiliary device until the unbalance amount of the balance auxiliary device meets the requirement; b. combining the balance auxiliary device and the clutch outer sleeve assembly into a rotor, and checking the runout of the outer wall surface of an output shaft in the clutch outer sleeve assembly to ensure that the runout meets the requirement; c. and (4) carrying out static balance on the rotor, and adjusting the unbalance amount of the clutch outer sleeve component until the unbalance amount of the rotor meets the requirement. The method for balancing the clutch outer sleeve assembly can well control the unbalance amount of the clutch outer sleeve assembly, and effectively avoids the condition that the vibration value of the whole machine exceeds the standard due to inaccurate balance of the clutch outer sleeve assembly.

Description

Clutch outer sleeve assembly balancing method and overrunning clutch assembling method
Technical Field
The invention relates to the technical field of overrunning clutch assembly, in particular to a clutch outer sleeve component balancing method. In addition, the invention also relates to an overrunning clutch assembly method adopting the clutch outer sleeve assembly balancing method.
Background
The gas turbine starter reducer is required to transmit torque at the working stage of the starter, and meanwhile, the output shaft can be guaranteed to be disconnected from the power turbine after the engine is driven to the designed rotating speed.
The above-described function of the speed reducer is achieved by the overrunning clutch. The overrunning clutch mainly comprises a clutch inner sleeve, a clutch outer sleeve and an eccentric roller component. The overrunning clutch transmits the torque of the power turbine to the output shaft, drives the accessory and the belt-driven rotary engine, and realizes the starting of the engine. When the engine is started successfully and the rotating speed of the outer clutch sleeve is greater than that of the inner clutch sleeve, the eccentric roller is disengaged, so that the starter is disengaged from the engine, and the overrunning clutch is in an overrunning state.
In the assembling process of the overrunning clutch, the clutch outer sleeve and the output shaft are combined into a clutch outer sleeve component, and then the clutch outer sleeve component, the clutch inner sleeve and the eccentric roller component are combined into the overrunning clutch. The consistency of the clutch inner sleeve and the eccentric roller assembly can be guaranteed through machining precision, but the unbalance of the clutch outer sleeve assembly is difficult to guarantee, and the vibration value of the whole machine is easy to exceed the standard due to the balance problem of the clutch outer sleeve assembly.
Disclosure of Invention
The invention provides a clutch outer sleeve component balancing method and an overrunning clutch assembling method, which aim to solve the problem that the unbalance of the clutch outer sleeve component is difficult to guarantee.
The technical scheme adopted by the invention is as follows:
the invention provides a clutch outer sleeve component balancing method on one hand, which comprises the following steps: a. carrying out dynamic balance on the balance auxiliary device, and adjusting the unbalance amount of the balance auxiliary device until the unbalance amount of the balance auxiliary device meets the requirement; b. combining the balance auxiliary device and the clutch outer sleeve assembly into a rotor, and checking the runout of the outer wall surface of an output shaft in the clutch outer sleeve assembly to ensure that the runout meets the requirement; c. and (4) carrying out static balance on the rotor, and adjusting the unbalance amount of the clutch outer sleeve component until the unbalance amount of the rotor meets the requirement.
Further, the imbalance amount of the clutch outer sleeve component is adjusted in step c specifically as follows: and matching the positioning component in the clutch outer sleeve component with different positioning points on the positioning part.
Further, the balance auxiliary device comprises a balance shaft used for penetrating through the output shaft, a first positioning piece arranged on the balance shaft and used for positioning the front end of the output shaft, and a second positioning piece movably sleeved on the balance shaft and used for positioning the rear end of the output shaft, wherein the balance shaft is used for being installed on the balance machine and rotating under the driving of the balance machine so as to drive the output shaft to rotate.
Furthermore, the end face of the first positioning piece close to one end of the second positioning piece is a conical surface so as to be matched with the chamfer at the front end of the output shaft for positioning.
Furthermore, the end face of the second positioning piece, which is close to one end of the first positioning piece, is a conical surface so as to be matched with the chamfer at the rear end of the output shaft for positioning; and a nut for pressing the second positioning piece at the rear end of the output shaft is sleeved on the balance shaft in a threaded manner.
Furthermore, the balance shaft is provided with a driving piece which is used for driving the balance shaft to rotate under the driving of a belt on the balance machine.
In another aspect, the present invention provides an overrunning clutch assembly method, including the steps of: a. the output shaft and the positioning component are arranged in a clutch outer sleeve to form a clutch outer sleeve component; b. balancing the clutch outer sleeve component by adopting the clutch outer sleeve component balancing method; c. marking first marks on corresponding positions of all components in the clutch outer sleeve assembly; d. removing the output shaft and the positioning assembly from the clutch housing; e. installing the eccentric roller assembly into the clutch housing; f. installing the clutch inner sleeve into the eccentric roller assembly; g. and d, according to the first mark in the step c, the output shaft and the positioning assembly are arranged in a clutch outer sleeve to form the overrunning clutch.
Further, step e specifically comprises: marking a second mark at the front end of the eccentric roller assembly, enabling the front end of the eccentric roller assembly to face the rear end of the clutch outer sleeve, installing the eccentric roller assembly into the clutch outer sleeve, and shifting the eccentric roller in the eccentric roller assembly outwards to enable the eccentric roller to be attached to the front section of the inner wall surface of the clutch outer sleeve.
Further, step e is preceded by the steps of recording the heights of the eccentric rollers in the eccentric roller assembly, calculating the average height of the eccentric rollers, measuring the inner diameter of the clutch outer sleeve and the outer diameter of the clutch inner sleeve, and processing the outer wall surface of the clutch inner sleeve when the requirements are not met.
Further, step f is followed by the step of rotating the inner sleeve of the clutch in the overrunning direction, checking the rotation condition of the eccentric roller in the eccentric roller assembly, and ensuring that the eccentric roller does not rotate.
The invention has the following beneficial effects:
the clutch outer sleeve component balancing method of the invention firstly balances the balance auxiliary device and adjusts the unbalance amount of the balance auxiliary device until the unbalance amount of the balance auxiliary device meets the requirement. And then combining the balance auxiliary device and the clutch outer sleeve assembly into a rotor, and checking the jumping of the outer wall surface of an output shaft in the clutch outer sleeve assembly to ensure that the jumping meets the requirement. And finally, carrying out static balance on the rotor, and adjusting the unbalance amount of the clutch outer sleeve component until the unbalance amount of the rotor meets the requirement. Because clutch overcoat subassembly is hollow structure, the unable direct mount of clutch overcoat subassembly is on balanced machine, need be with balanced auxiliary device and clutch overcoat subassembly combination rotor, installs clutch overcoat subassembly on balanced machine through balanced auxiliary device, then balances the rotor. Before the rotor is balanced, the balance auxiliary device needs to be dynamically balanced, and the unbalance amount of the balance auxiliary device is ensured to meet the requirement. The runout of the outer wall surface of the output shaft in the clutch outer sleeve assembly is checked, and when the runout meets the requirement, the rotor can only need to be statically balanced. When the unbalance amount of the rotor meets the requirement, the unbalance amount of the clutch outer sleeve assembly can be ensured to meet the requirement because the unbalance amount of the balance auxiliary device also meets the requirement. The method for balancing the clutch outer sleeve assembly can well control the unbalance amount of the clutch outer sleeve assembly, and effectively avoids the condition that the vibration value of the whole machine exceeds the standard due to inaccurate balance of the clutch outer sleeve assembly.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is an assembled schematic view of a clutch housing assembly in accordance with a preferred embodiment of the present invention;
FIG. 2 is a schematic view of a positioning assembly of the preferred embodiment of the present invention;
FIG. 3 is an assembled schematic view of a retarder according to a preferred embodiment of the present invention;
FIG. 4 is a schematic illustration of a retarder of a preferred embodiment of the present invention;
FIG. 5 is a sectional view taken along line F-F of FIG. 4;
FIG. 6 is a partial schematic view of section H of FIG. 5;
fig. 7 is a schematic view of a balance assist device according to a preferred embodiment of the present invention.
Description of reference numerals:
11. a clutch housing; 111. a step; 112. a locking groove; 113. a locking hole; 114. internal teeth; 115. blocking edges; 12. an output shaft; 121. an outer tooth; 131. a circlip; 132. a locking plate; 133. a notch; 134. a safety ear; 2. an eccentric roller assembly; 21. an inner cage; 22. an outer cage; 23. an eccentric roller; 24. a spring; 3. an inner sleeve of the clutch; 41. a balance shaft; 42. a first positioning member; 43. a second positioning member; 44. a nut; 45. a drive member.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
FIG. 1 is an assembled schematic view of a clutch housing assembly in accordance with a preferred embodiment of the present invention; FIG. 2 is a schematic view of a positioning assembly of the preferred embodiment of the present invention; FIG. 3 is an assembled schematic view of a retarder according to a preferred embodiment of the present invention; FIG. 4 is a schematic illustration of a retarder of a preferred embodiment of the present invention; FIG. 5 is a sectional view taken along line F-F of FIG. 4; FIG. 6 is a partial schematic view of section H of FIG. 5; fig. 7 is a schematic view of a balance assist device according to a preferred embodiment of the present invention.
As shown in fig. 1, 3 and 4, the clutch outer sleeve assembly of the present invention is used to combine with an eccentric roller assembly 2 and a clutch inner sleeve 3 to form an overrunning clutch, the eccentric roller assembly 2 is sleeved on the clutch inner sleeve 3, the clutch outer sleeve assembly includes a clutch outer sleeve 11 for being sleeved on the eccentric roller assembly 2, an output shaft 12 circumferentially and radially positioned in the clutch outer sleeve 11, and a positioning assembly engaged with a positioning portion on the clutch outer sleeve 11 to axially position the output shaft 12, the positioning portion is provided with a plurality of positioning points, the plurality of positioning points are spaced along the circumferential direction of the clutch outer sleeve 11, and the unbalance amount of the clutch outer sleeve assembly is adjusted by engaging the positioning assembly with different positioning points on the positioning portion.
The clutch outer sleeve assembly comprises a clutch outer sleeve 11, an output shaft 12 and a positioning assembly. The output shaft 12 is positioned in the clutch outer sleeve 11 in the circumferential direction and the radial direction, the positioning assembly is matched with the positioning part on the clutch outer sleeve 11, the output shaft 12 is positioned in the axial direction, and the clutch outer sleeve assembly can be combined. Then, the eccentric roller component 2 is sleeved on the clutch inner sleeve 3, and the clutch outer sleeve 11 is sleeved on the eccentric roller component 2, so that the overrunning clutch can be further combined. Because the locating part is provided with a plurality of locating points which are arranged along the circumferential direction of the clutch outer sleeve 11 at intervals, the locating component is matched with different locating points on the locating part, and the output shaft 12 can be axially located. When the positioning component is matched with different positioning points on the positioning part, the position of the positioning component changes along the circumferential direction of the clutch outer sleeve 11, so that the quality of the corresponding position on the clutch outer sleeve component changes, and the unbalance amount of the clutch outer sleeve component is adjusted. The clutch outer sleeve component can well control the unbalance amount, and effectively avoids the over-standard of the vibration value of the whole machine caused by inaccurate balance of the clutch outer sleeve component.
As shown in fig. 1, 3 and 4, in this embodiment, a front section of an inner wall surface of the clutch outer sleeve 11 is configured to be sleeved on the eccentric roller assembly 2, a rear section of the inner wall surface of the clutch outer sleeve 11 is configured to circumferentially and radially position the output shaft 12, and the positioning portion includes a step 111 disposed on the middle section of the inner wall surface of the clutch outer sleeve 11 and a locking portion disposed on the rear section of the inner wall surface of the clutch outer sleeve 11 and configured to be engaged with the positioning assembly. The eccentric roller assembly 2 is assembled in the front section of the clutch outer 11, and the front section of the inner wall surface of the clutch outer 11 is sleeved on the eccentric roller assembly 2. The output shaft 12 is fitted in a rear section of the clutch housing 11, and the rear section of the inner wall surface of the clutch housing 11 positions the output shaft 12 circumferentially and radially. The step 111 can position the front end of the output shaft 12, and the positioning component and the locking part can cooperate to position the rear end of the output shaft 12.
As shown in fig. 1 and 2, in the present embodiment, the locking portion includes a locking groove 112 formed on a rear section of an inner wall surface of the clutch outer 11 and a locking hole 113 formed on the locking groove 112, the positioning assembly includes a circlip 131 for being clamped in the locking groove 112 to axially position the output shaft 12 and a locking plate 132 for being inserted into the locking hole 113, a notch 133 is formed in the circlip 131, and the locking plate 132 is located in the notch 133, so that the locking plate 132 is inserted into the locking hole 113 to circumferentially position the circlip 131. The elastic retainer ring 131 has elasticity and can be elastically deformed, and after the elastic retainer ring 131 is elastically deformed, the elastic retainer ring 131 is conveniently clamped into the locking groove 112. After the elastic check ring 131 is clamped in the locking groove 112, the elastic check ring 131 is restored to the original shape and is attached to the groove wall of the locking groove 112, so that the output shaft 12 can be axially positioned conveniently. The locking piece 132 is placed in the notch 133 on the elastic check ring 131, and the locking piece 132 is inserted into the locking hole 113, so that the locking piece 132 can circumferentially position the elastic check ring 131 to prevent the elastic check ring 131 from circumferentially rotating.
As shown in fig. 1, in the present embodiment, the locking holes 113 are provided in plural, and the plural locking holes 113 are arranged at intervals along the circumferential direction of the clutch outer 11 to form plural positioning points. The amount of imbalance of the clutch housing assembly can be adjusted by inserting the locking tabs 132 into the various locking apertures 113.
In the present embodiment, as shown in fig. 2, the locking plate 132 is provided with a safety lug 134 passing through the locking hole 113 and extending out of the clutch housing 11. The locking piece 132 is firmly fixed to the clutch housing 11 by passing the safety lug 134 through the locking hole 113 and protruding out of the clutch housing 11 and bending the safety lug 134 to be closely adhered to the outer wall surface of the clutch housing 11.
As shown in fig. 1, in the present embodiment, internal teeth 114 are provided on a rear section of an inner wall surface of the clutch housing 11, external teeth 121 are provided on an outer wall surface of the output shaft 12, and the internal teeth 114 are engaged with the external teeth 121 to position the output shaft 12 in the circumferential direction and the radial direction. The internal teeth 114 cooperate with the external teeth 121 to facilitate circumferential and radial positioning of the output shaft 12 by the clutch housing 11. Optionally, the locking groove 112 opens onto the internal teeth 114.
As shown in fig. 1 and 4, in the present embodiment, a rib 115 for axially positioning the eccentric roller assembly 2 is provided on a front section of the inner wall surface of the clutch outer 11. The rib 115 abuts against the eccentric roller assembly 2 to axially position the eccentric roller assembly 2.
As shown in fig. 3, 4 and 5, a preferred embodiment of the present invention further provides an overrunning clutch, which includes an inner clutch sleeve 3, an eccentric roller assembly 2 sleeved on the inner clutch sleeve 3, and an outer clutch sleeve assembly sleeved on the eccentric roller assembly 2, wherein the outer clutch sleeve assembly is the outer clutch sleeve assembly.
As shown in fig. 6, in the present embodiment, the eccentric roller assembly 2 includes an inner cage 21 and an outer cage 22 surrounding the inner cage 21, a plurality of eccentric rollers 23 are disposed on the inner cage 21 and the outer cage 22, the plurality of eccentric rollers 23 are uniformly spaced along the circumferential direction of the inner cage 21 and the outer cage 22, and a spring 24 sequentially connected to the plurality of eccentric rollers 23 is disposed between the inner cage 21 and the outer cage 22. The overrunning clutch transmits torque by virtue of the wedging action between the eccentric rollers 23 and the inner clutch sleeve 3 and the outer clutch sleeve 11. The working principle of the overrunning clutch is as follows: if the rotating speed of the inner clutch sleeve 3 in the overrunning direction is greater than that of the outer clutch sleeve 11, the tension of the spring 24 and the friction between the eccentric roller 23 and the inner clutch sleeve 3 and the outer clutch sleeve 11 cause the eccentric roller 23 to rotate around the center of the eccentric roller 23 in the engaging direction, and the overrunning clutch is in the engaging state because the height of the eccentric roller 23 is greater than the distance between the outer wall surface of the inner clutch sleeve 3 and the inner wall surface of the outer clutch sleeve 11; if the rotating speed of the clutch outer sleeve 11 along the overrunning direction is larger than that of the clutch inner sleeve 3, the eccentric roller 23 rotates around the center of the eccentric roller 23 along the overrunning direction due to the fact that the friction force and the centrifugal force between the eccentric roller 23 and the clutch inner sleeve 3 and the clutch outer sleeve 11 overcome the tension force of the spring 24, and the overrunning clutch is in the overrunning state due to the fact that the width of the eccentric roller 23 is smaller than the distance between the outer wall surface of the clutch inner sleeve 3 and the inner wall surface of the clutch outer sleeve 11.
The preferred embodiment of the present invention also provides a speed reducer including the overrunning clutch described above. The speed reducer is in two-stage planetary transmission, and power is transmitted in three paths. The driving gear is connected with the power turbine through an elastic shaft, is meshed with three uniformly distributed middle double gears (large gears), and transmits the rotating speed and the power to the clutch inner sleeve 3 through the middle double gears (small gears) and the driven gear. The clutch inner 3 is connected with the driven gear through a spline, when the starter works in a belt rotation state, the clutch inner 3 serves as a driving part, torque and rotating speed are transmitted to the clutch outer 11 through the eccentric roller 23, at the moment, the clutch inner 3 and the clutch outer 11 are in a connection state through the eccentric roller 23, the clutch outer 11 is connected with the output shaft 12, and therefore power and speed of the power turbine are finally transmitted to the accessory transmission box connected with the output shaft 12, and the engine is started. When the starter works in a disengagement state, the clutch outer sleeve 11 is used as a driving side, the rotating speed of the clutch outer sleeve 11 is greater than that of the clutch inner sleeve 3, and the clutch inner sleeve 3 and the clutch outer sleeve 11 are in a disengagement overrunning state.
The invention relates to a clutch outer sleeve component balancing method, which comprises the following steps: a. carrying out dynamic balance on the balance auxiliary device, and adjusting the unbalance amount of the balance auxiliary device until the unbalance amount of the balance auxiliary device meets the requirement; b. combining the balance auxiliary device and the clutch outer sleeve assembly into a rotor, checking the runout of the outer wall surface of the output shaft 12 in the clutch outer sleeve assembly, and ensuring that the runout meets the requirement; c. and (4) carrying out static balance on the rotor, and adjusting the unbalance amount of the clutch outer sleeve component until the unbalance amount of the rotor meets the requirement.
The clutch outer sleeve component balancing method of the invention firstly balances the balance auxiliary device and adjusts the unbalance amount of the balance auxiliary device until the unbalance amount of the balance auxiliary device meets the requirement. And then combining the balance auxiliary device and the clutch outer sleeve assembly into a rotor, and checking the jumping of the outer wall surface of an output shaft in the clutch outer sleeve assembly to ensure that the jumping meets the requirement. And finally, carrying out static balance on the rotor, and adjusting the unbalance amount of the clutch outer sleeve component until the unbalance amount of the rotor meets the requirement. Because clutch overcoat subassembly is hollow structure, the unable direct mount of clutch overcoat subassembly is on balanced machine, need be with balanced auxiliary device and clutch overcoat subassembly combination rotor, installs clutch overcoat subassembly on balanced machine through balanced auxiliary device, then balances the rotor. Before the rotor is balanced, the balance auxiliary device needs to be dynamically balanced, and the unbalance amount of the balance auxiliary device is ensured to meet the requirement. The clutch housing assembly is checked for run-out of the outer wall surface of the output shaft 12 and when run-out is required, it may be necessary to only statically balance the rotor. When the unbalance amount of the rotor meets the requirement, the unbalance amount of the clutch outer sleeve assembly can be ensured to meet the requirement because the unbalance amount of the balance auxiliary device also meets the requirement. The method for balancing the clutch outer sleeve assembly can well control the unbalance amount of the clutch outer sleeve assembly, and effectively avoids the condition that the vibration value of the whole machine exceeds the standard due to inaccurate balance of the clutch outer sleeve assembly.
In this embodiment, the imbalance amount of the clutch outer assembly in the step c is specifically: and matching the positioning component in the clutch outer sleeve component with different positioning points on the positioning part. When the positioning component is matched with different positioning points on the positioning part, the position of the positioning component changes along the circumferential direction of the clutch outer sleeve 11, so that the quality of the corresponding position on the clutch outer sleeve component changes, and the unbalance amount of the clutch outer sleeve component is adjusted.
As shown in fig. 7, in the present embodiment, the balance assisting device includes a balance shaft 41 for passing through the output shaft 12, a first positioning member 42 disposed on the balance shaft 41 for positioning the front end of the output shaft 12, and a second positioning member 43 movably sleeved on the balance shaft 41 for positioning the rear end of the output shaft 12, wherein the balance shaft 41 is configured to be mounted on a balancing machine and driven by the balancing machine to rotate so as to drive the output shaft 12 to rotate. When balancing, the balance shaft 41 is inserted through the output shaft 12, two ends of the balance shaft 41 are respectively placed on the bearing bushes of the balancing machine as supports, the first positioning member 42 is used for positioning the front end of the output shaft 12, and the second positioning member 43 is used for positioning the rear end of the output shaft 12. Alternatively, the size of the balancing shaft 41 may be designed according to the model of the balancing machine.
As shown in fig. 7, in the present embodiment, an end surface of the first positioning member 42 near the second positioning member 43 is a tapered surface so as to cooperate with the chamfer of the front end of the output shaft 12 for positioning. Alternatively, the taper of the end surface of the first positioning member 42 near the second positioning member 43 may be designed according to the size of the chamfer of the front end of the output shaft 12.
As shown in fig. 7, in the present embodiment, an end surface of the second positioning member 43 near the first positioning member 42 is a tapered surface so as to cooperate with the chamfer of the rear end of the output shaft 12 for positioning. Alternatively, the taper of the end surface of the second positioning member 43 near the end of the first positioning member 42 may be designed according to the size of the chamfer of the rear end of the output shaft 12. Optionally, a nut 44 for pressing the second positioning member 43 against the rear end of the output shaft 12 is threadedly mounted on the balance shaft 41. After the second positioning element 43 is well attached to the rear end of the output shaft 12, the nut 44 is screwed, and the nut 44 can press the second positioning element 43 to the rear end of the output shaft 12, so as to ensure axial attachment.
As shown in fig. 7, in the present embodiment, the balance shaft 41 is provided with a driving member 45 for driving the balance shaft 41 to rotate under the driving of a belt on the balance machine. The belt on the balancing machine is sleeved on the driving part 45, and the belt rotates to drive the balancing shaft 41 to rotate.
The preferred embodiment of the present invention also provides an overrunning clutch assembly method including the steps of: a. the output shaft 12 and the positioning component are arranged in the clutch outer sleeve 11 to form a clutch outer sleeve component; b. balancing the clutch outer sleeve component by adopting the clutch outer sleeve component balancing method; c. marking first marks on corresponding positions of all components in the clutch outer sleeve assembly; d. removing the output shaft 12 and the positioning assembly from the clutch housing 11; e. installing the eccentric roller assembly 2 into the clutch outer 11; f. the clutch inner sleeve 3 is arranged in the eccentric roller component 2; g. and (c) installing the output shaft 12 and the positioning assembly into the clutch outer sleeve 11 according to the first mark in the step c to form the overrunning clutch. After the unbalance of the clutch outer sleeve assembly meets the requirement, a first mark is marked on the corresponding position of each part in the clutch outer sleeve assembly, and the overrunning clutch is assembled according to the first mark, so that the position of each part in the clutch outer sleeve assembly is ensured to be accurate and unchanged, and the unbalance of the clutch outer sleeve assembly meets the requirement.
In this embodiment, step e specifically includes: marking a second mark at the front end of the eccentric roller assembly 2, enabling the front end of the eccentric roller assembly 2 to face the rear end of the clutch outer sleeve 11, installing the eccentric roller assembly 2 into the clutch outer sleeve 11, and poking the eccentric roller 23 in the eccentric roller assembly 2 outwards to enable the eccentric roller 23 to be attached to the front section of the inner wall surface of the clutch outer sleeve 11. The second mark is marked at the front end of the eccentric roller assembly 2, so that the front end and the rear end of the eccentric roller assembly 2 can be conveniently identified, and the reverse installation of the eccentric roller assembly 2 is avoided. The eccentric roller 23 in the eccentric roller assembly 2 is shifted outwards, so that the eccentric roller 23 is attached to the front section of the inner wall surface of the clutch outer sleeve 11, the clutch inner sleeve 3 is conveniently installed in the eccentric roller assembly 2, and the eccentric roller 23 is attached to the outer wall surface of the clutch inner sleeve 3.
In this embodiment, step e further includes the steps of recording the height of each eccentric roller 23 in the eccentric roller assembly 2, calculating the average height of the eccentric rollers 23, measuring the inner diameter of the clutch outer sleeve 11 and the outer diameter of the clutch inner sleeve 3, and processing the outer wall surface of the clutch inner sleeve 3 when the requirement is not met. When the inner diameter of the clutch outer sleeve 11 and the outer diameter of the clutch inner sleeve 3 do not meet the requirements, the outer wall surface of the clutch inner sleeve 3 is processed, so that the clutch inner sleeve 3 is conveniently installed in the eccentric roller assembly 2.
In this embodiment, step f is followed by the step of rotating the inner clutch housing 3 in the overrunning direction, checking the rotation of the eccentric roller 23 in the eccentric roller assembly 2, and ensuring that the eccentric roller 23 does not rotate. By checking the rotation of the eccentric roller 23 in the eccentric roller assembly 2, it can be verified whether the eccentric roller 23 is correctly installed.
In specific implementation, the method for balancing the clutch outer sleeve assembly comprises the following steps:
1) the balance shaft 41 (the second positioning member 43 and the nut 44 may not be balanced) is dynamically balanced, the allowable unbalance amount is 1.5g.mm, and the material can be removed from the end surface of the balance shaft 41 to adjust the unbalance amount of the balance shaft 41.
2) Combining the balance shaft 41 and the clutch outer sleeve assembly into a rotor, then installing the rotor on a balancing machine, and checking the runout of the outer wall surface of an output shaft in the clutch outer sleeve assembly, wherein the runout is less than or equal to 0.015.
3) The allowable unbalance amount of the rotor is adjusted by moving the positions of the elastic check ring 131 and the locking plate 132, and when the requirement of 15g.mm is not met, the rotor can be removed at a specified position.
Provided is an overrunning clutch assembly method including the steps of:
1. the output shaft 12 is arranged in the clutch outer sleeve 11, the elastic retainer ring 131 is arranged, and the locking piece 132 is arranged in an optional locking hole 113; and balancing the clutch outer sleeve assembly, and marking a first mark at the corresponding position of each part in the clutch outer sleeve assembly after the unbalance of the clutch outer sleeve assembly meets the requirement.
2. Recording the height A of each eccentric roller 12 in the eccentric roller assembly 2, wherein the height difference is not more than 0.002 mm; calculating the average height A of the eccentric roller 12aveThe inner diameter phi B of the outer clutch sleeve 11 and the outer diameter phi C of the inner clutch sleeve 3 are measured to meet the following requirements: a. theave- (Φ B- Φ C)/2 ═ 0.11 ± 0.01 mm; to satisfy the above conditions, the outer wall of the clutch inner 3 may be sealedProcessing the noodles, wherein the processing amount is not more than 0.05 mm.
3. The locking plate 132, the elastic retainer 131 and the output shaft 12 are removed from the clutch outer housing assembly, a second mark is marked at the front end of the eccentric roller assembly 2, the front end of the eccentric roller assembly 2 faces the rear end of the clutch outer housing 11, the eccentric roller assembly 2 is installed in the clutch outer housing 11, and the eccentric roller 23 in the eccentric roller assembly 2 is shifted outwards, so that the eccentric roller 23 is attached to the front section of the inner wall surface of the clutch outer housing 11.
4. The clutch inner sleeve 3 is arranged in the clutch outer sleeve 11, so that the outer wall surface of the clutch inner sleeve 3 is attached to the eccentric roller 23; the rotation of the eccentric roller 23 is checked by applying a force of 35 +/-2 N.m to the clutch inner 3 along the overrunning direction, at the moment, the eccentric roller 23 is not allowed to rotate, and the output shaft 12 and the elastic retainer ring 131 are not required to be installed during the checking.
5. The output shaft 12, the circlip 131 and the locking piece 132 are fitted into the clutch housing 11 according to the first mark, and the securing lug 134 is bent to be in close contact with the outer wall surface of the clutch housing 11, so that the locking piece 132 is firmly fixed to the clutch housing 11, and visual inspection shows that cracking is not allowed after the securing lug 134 is bent.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A method of balancing a clutch pack assembly comprising the steps of:
a. carrying out dynamic balance on a balance auxiliary device, and adjusting the unbalance amount of the balance auxiliary device until the unbalance amount of the balance auxiliary device meets the requirement;
b. combining the balance auxiliary device and the clutch outer sleeve assembly into a rotor, and checking the runout of the outer wall surface of an output shaft (12) in the clutch outer sleeve assembly to ensure that the runout meets the requirement;
c. and carrying out static balance on the rotor, and adjusting the unbalance amount of the clutch outer sleeve component until the unbalance amount of the rotor meets the requirement.
2. The method of balancing a clutch outer assembly of claim 1,
the step c of adjusting the unbalance amount of the clutch outer sleeve component is specifically as follows: and matching the positioning assembly in the clutch outer sleeve assembly with different positioning points on the positioning part.
3. The method of balancing a clutch outer assembly of claim 1,
balance auxiliary device is including being used for passing balance shaft (41) of output shaft (12), setting are in balance shaft (41) are gone up and are used for the location first locating piece (42) and the activity cover of the front end of output shaft (12) are established balance shaft (41) are gone up and are used for the location second locating piece (43) of the rear end of output shaft (12), balance shaft (41) are used for installing on the balancing machine and rotate in order to drive under the drive of balancing machine output shaft (12) rotate.
4. The method of balancing a clutch outer assembly of claim 3,
the end face of one end, close to the second positioning piece (43), of the first positioning piece (42) is a conical surface so as to be matched with the chamfer of the front end of the output shaft (12) to perform positioning.
5. The method of balancing a clutch outer assembly of claim 3,
the end face of one end, close to the first positioning piece (42), of the second positioning piece (43) is a conical surface so as to be matched with the chamfer of the rear end of the output shaft (12) for positioning;
and a nut (44) used for pressing the second positioning piece (43) at the rear end of the output shaft (12) is sleeved on the balance shaft (41) in a threaded manner.
6. The method of balancing a clutch outer assembly of claim 3,
the balance shaft (41) is provided with a driving piece (45) which is used for driving the balance shaft (41) to rotate under the driving of a belt on the balance machine.
7. An overrunning clutch assembly method comprising the steps of:
a. the output shaft (12) and the positioning component are arranged in a clutch outer sleeve (11) to form a clutch outer sleeve component;
b. balancing the clutch outer assembly by using the clutch outer assembly balancing method of any one of claims 1 to 6;
c. marking first marks on corresponding positions of all components in the clutch outer sleeve assembly;
d. -removing the output shaft (12) and the positioning assembly from the clutch housing (11);
e. -fitting an eccentric roller assembly (2) into the clutch housing (11);
f. installing a clutch inner sleeve (3) into the eccentric roller assembly (2);
g. and (c) installing the output shaft (12) and the positioning assembly into the clutch outer sleeve (11) according to the first mark in the step c to form the overrunning clutch.
8. The overrunning clutch assembly method according to claim 7,
the step e is specifically as follows: marking a second mark at the front end of the eccentric roller assembly (2), enabling the front end of the eccentric roller assembly (2) to face the rear end of the clutch outer sleeve (11), installing the eccentric roller assembly (2) into the clutch outer sleeve (11), and poking the eccentric roller (23) in the eccentric roller assembly (2) outwards to enable the eccentric roller (23) to be attached to the front section of the inner wall surface of the clutch outer sleeve (11).
9. The overrunning clutch assembly method according to claim 7,
the method also comprises the steps of recording the height of each eccentric roller (23) in the eccentric roller assembly (2), calculating the average height of the eccentric rollers (23), measuring the inner diameter of the clutch outer sleeve (11) and the outer diameter of the clutch inner sleeve (3), and processing the outer wall surface of the clutch inner sleeve (3) when the requirements are not met.
10. The overrunning clutch assembly method according to claim 7,
and f, rotating the clutch inner sleeve (3) in an overrunning direction, checking the rotation condition of the eccentric roller (23) in the eccentric roller assembly (2), and ensuring that the eccentric roller (23) does not rotate.
CN202010115574.9A 2020-02-25 2020-02-25 Clutch outer sleeve assembly balancing method and overrunning clutch assembling method Active CN111272339B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2296529Y (en) * 1997-04-12 1998-11-04 梁志明 Simple detector for static balance of automobile fly wheel clutch assembly
US6039163A (en) * 1999-02-11 2000-03-21 Eaton Corporation Clutch friction disc balancing method
CN201051036Y (en) * 2007-04-16 2008-04-23 比亚迪股份有限公司 A clamping device and dynamic balance detection device with this clamping device
CN102278394A (en) * 2011-07-21 2011-12-14 西南大学 Bearing type overrunning clutch
DE102015201585A1 (en) * 2014-02-10 2015-08-13 Schaeffler Technologies AG & Co. KG Assembly method for balancing a clutch and clutch

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2296529Y (en) * 1997-04-12 1998-11-04 梁志明 Simple detector for static balance of automobile fly wheel clutch assembly
US6039163A (en) * 1999-02-11 2000-03-21 Eaton Corporation Clutch friction disc balancing method
CN201051036Y (en) * 2007-04-16 2008-04-23 比亚迪股份有限公司 A clamping device and dynamic balance detection device with this clamping device
CN102278394A (en) * 2011-07-21 2011-12-14 西南大学 Bearing type overrunning clutch
DE102015201585A1 (en) * 2014-02-10 2015-08-13 Schaeffler Technologies AG & Co. KG Assembly method for balancing a clutch and clutch

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