CN111272121B - Roller diameter automatic checkout device - Google Patents
Roller diameter automatic checkout device Download PDFInfo
- Publication number
- CN111272121B CN111272121B CN202010153396.9A CN202010153396A CN111272121B CN 111272121 B CN111272121 B CN 111272121B CN 202010153396 A CN202010153396 A CN 202010153396A CN 111272121 B CN111272121 B CN 111272121B
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- workbench
- roller
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- 238000007599 discharging Methods 0.000 claims abstract description 27
- 238000001514 detection method Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 10
- 238000005259 measurement Methods 0.000 abstract description 9
- 241000220317 Rosa Species 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000002950 deficient Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/10—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring diameters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/04—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring tension in flexible members, e.g. ropes, cables, wires, threads, belts or bands
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model provides a roller diameter automatic checkout device, belongs to the engineering equipment field, thrust unit installs on first support, hoisting device installs on the workstation, discharging device is fixed mutually with the workstation, alarm device installs in first support left side, fixes on the workstation, the controller is installed on the workstation, directly over measuring device's fixed workstation. According to the roller lifting device, the first hydraulic cylinder drives the second hydraulic cylinder base to drive the second hydraulic cylinder to lift, and the second hydraulic cylinder extends to drive the lifting support to lift, so that the roller is lifted, the lifting process of the roller is completed, and the manual lifting process is replaced; when the roller rose, the roller rose in the ring in a plurality of pulley besieged city, detected the pulling force of bungee rope through force sensor to judge whether the diameter of roller is the same, replaced the process of manual measurement diameter, improved the efficiency that detects.
Description
Technical Field
The invention relates to an automatic detection device for the diameter of a roller, in particular to a device which can realize the lifting of the roller through a lifting device and complete the measurement of the diameter of the roller by matching with a measuring device, belonging to the field of engineering equipment.
Background
In recent years, with the rapid development of buildings and industries, the number of conveyor belts used in actual production activities is increasing, the number of rollers used in the industrial transmission field is also increasing, the market demand of the rollers is also increasing, and in the roller production process, partial defective products are inevitable. Defective products are not installed in actual works and cause a probability of accidents in actual works.
In the actual production process, the roller can leave the factory only through detecting after production, the diameter measurement of roller is measured through using instruments such as slide caliper rule at present, often can produce certain error through manual measurement's process to, manual measurement all gets some measurement through equidistant, the not only error of manual measurement is big, and measuring process is slow moreover, needs the workman to consume very long measuring time, thereby has improved the manufacturing cost of roller.
Disclosure of Invention
Aiming at the defects, the invention provides an automatic detection device for the diameter of a roller.
The invention is realized by the following technical scheme: the utility model provides a roller diameter automatic checkout device, includes thrust unit, first support, second support, workstation, landing leg, hoisting device, discharging device, alarm device, controller and measuring device, thrust unit installs on first support, first support is fixed directly over measuring device, the second support mounting is in measuring device's top, the workstation is fixed directly over the landing leg, the quantity of landing leg is four, hoisting device installs on the workstation, discharging device is fixed mutually with the workstation, alarm device installs in first support left side, fixes on the workstation, the controller is installed on the workstation, directly over the fixed workstation of measuring device.
The pushing device comprises an electromagnet, an electromagnet base and a push plate, the electromagnet is installed on the electromagnet base, the electromagnet base is fixed with the first support, and the push plate is installed on the electromagnet.
The lifting device comprises a first hydraulic cylinder, a first hydraulic cylinder base, a limiting support, a third support, a second hydraulic cylinder base, a lifting support and a fourth support, wherein the first hydraulic cylinder is installed on the first hydraulic cylinder base, the first hydraulic cylinder base is fixed on a workbench, the limiting support is installed above the fourth support, the third support is fixed under the first hydraulic cylinder, the second hydraulic cylinder is fixed on the second hydraulic cylinder base, the second hydraulic cylinder base is installed below the fourth support, the lifting support is fixed above the second hydraulic cylinder, and the fourth support is connected with the limiting support and the second hydraulic cylinder base.
The discharging device comprises a right baffle, a discharging plate and a left baffle, the right baffle is fixed on the right side of the discharging plate, the discharging plate is installed on the workbench, and the left baffle is fixed on the left side of the discharging plate.
The measuring device comprises a fifth support, a pulley, an elastic rope, a sixth support and a tension sensor, the fifth support is fixed right above the sixth support, the pulley is arranged on the elastic rope, the elastic rope is fixed on two sides of the tension sensor, the sixth support is arranged on a workbench, the tension sensor is arranged above the workbench,
the fourth bracket is of a disc-shaped structure, a round hole is formed in the center of the fourth bracket, and the thickness of the fourth bracket is 5 mm.
The roller lifting device has the beneficial effects that the roller is fixed in position through the limiting support, the third support is driven to move through the contraction of the first hydraulic cylinder, so that the second hydraulic cylinder base is driven to drive the second hydraulic cylinder to lift, when the roller lifting device is lifted to the plane of the workbench, the lifting support is driven to lift through the extension of the second hydraulic cylinder, the roller is further lifted, the roller lifting process is completed, the manual lifting process is replaced, and the manual labor amount is reduced; when the roller rose, the roller rose in the ring in a plurality of pulley besieged city, and the bungee rope was in the state of tightening this moment, and the pulling force information who detects the bungee rope through force sensor gives the controller to whether the diameter of roller is the same is judged to the controller, has replaced the process of manual measurement diameter, has improved the work efficiency of quality screening when having practiced thrift the human cost.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view of the axial structure of FIG. 1 according to the present invention.
FIG. 3 is a schematic view of the pushing device shown in FIG. 1 according to the present invention.
FIG. 4 is a schematic view of the lifting device of FIG. 1 according to the present invention.
FIG. 5 is a schematic structural view of the discharging device shown in FIG. 1 according to the present invention.
FIG. 6 is a schematic view of the measuring apparatus shown in FIG. 1 according to the present invention.
FIG. 7 is a schematic front view of the structure of FIG. 1 according to the present invention.
In the figure, 1, a pushing device, 2, a first support, 3, a second support, 4, a workbench, 5, a support leg, 6, a lifting device, 7, a discharging device, 8, an alarm device, 9, a controller, 10, a measuring device, 101, an electromagnet, 102, an electromagnet base, 103, a push plate, 601, a first hydraulic cylinder, 602, a first hydraulic cylinder base, 603, a limiting support, 604, a third support, 605, a second hydraulic cylinder, 606, a second hydraulic cylinder base, 607, a lifting support, 608, a fourth support, 701, a right baffle, 702, a discharging plate, 703, a left baffle, 1001, a fifth support, 1002, a pulley, 1003, a bungee, 1004, a sixth support, 1005 and a tension sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Referring to fig. 1-7, in an embodiment of the present invention, an automatic roller diameter detection apparatus includes a pushing device 1, a first bracket 2, a second bracket 3, a workbench 4, a support 5, a lifting device 6, a discharging device 7, an alarm device 8, a controller 9, and a measuring device 10, the pushing device 1 is arranged on a first bracket 2, the first bracket 2 is fixed right above the measuring device 10, the second bracket 3 is arranged above the measuring device 10, the working platform 4 is fixed right above the supporting leg 5, the number of the supporting legs 5 is four, the lifting device 6 is arranged on the workbench 4, the discharging device 7 is fixed with the workbench 4, alarm device 8 installs in first support 2 left side, fixes on workstation 4, controller 9 installs on workstation 4, measuring device 10 is fixed directly over workstation 4.
The pushing device 1 comprises an electromagnet 101, an electromagnet base 102 and a push plate 103, wherein the electromagnet 101 is installed on the electromagnet base 102, the electromagnet base 102 is fixed with the first support 2, and the push plate 103 is installed on the electromagnet 101.
The lifting device 6 comprises a first hydraulic cylinder 601, a first hydraulic cylinder base 602, a limiting support 603, a third support 604, a second hydraulic cylinder 605, a second hydraulic cylinder base 606, a lifting support 607 and a fourth support 608, wherein the first hydraulic cylinder 601 is mounted on the first hydraulic cylinder base 602, the first hydraulic cylinder base 602 is fixed on the workbench 4, the limiting support 603 is mounted above the fourth support 608, the third support 604 is fixed under the first hydraulic cylinder 601, the second hydraulic cylinder 605 is fixed on the second hydraulic cylinder base 606, the second hydraulic cylinder base 606 is mounted under the fourth support 608, the lifting support 607 is fixed over the second hydraulic cylinder 605, and the fourth support 608 is connected with the limiting support 603 and the second hydraulic cylinder base 606.
The discharging device 7 comprises a right baffle 701, a discharging plate 702 and a left baffle 703, the right baffle 701 is fixed on the right side of the discharging plate 702, the discharging plate 702 is installed on the workbench 4, and the left baffle 703 is fixed on the left side of the discharging plate 702.
The measuring device 10 comprises a fifth bracket 1001, a pulley 1002, an elastic rope 1003, a sixth bracket 1004 and a tension sensor 1005, wherein the fifth bracket 1001 is fixed right above the sixth bracket 1004, the pulley 1002 is arranged on the elastic rope 1003, the elastic rope 1003 is fixed on two sides of the tension sensor 1005, the sixth bracket 1004 is arranged on the workbench 4, the tension sensor 1005 is arranged above the workbench 4,
the fourth frame 608 is a disc-shaped structure, and has a circular hole at the center thereof, and the thickness thereof is 5 mm.
The working principle is as follows: the initial state of the device is that the electromagnet 101 in the pushing device 1 is in a contracted state, the push plate 103 is tightly attached to the first support 2, the first hydraulic cylinder 601 in the lifting device 6 is in an extended state, and the second hydraulic cylinder 605 is in a contracted state.
When the device is used, firstly, a processed roller is placed right above a limiting bracket 603 and is vertically placed, then a controller 9 controls a first hydraulic cylinder 601 to contract to drive a third bracket 604 to move upwards so as to drive a second hydraulic cylinder base 606 to drive a second hydraulic cylinder 605 to lift, so that the roller is driven to lift through the limiting bracket 603, when the upper part of the roller enters a measuring device 10, the roller rises along a pulley 1002 so as to tighten a bungee cord 1003, at the moment, a tension sensor 1005 detects tension, the tension sensor 1005 detects the change of the tension along with the rise of the roller, when the diameter of the roller changes, the tension sensor 1005 detects the change of the tension, so as to detect the quality problem of the roller, an alarm device 8 alarms, if no quality problem exists, the tension of the bungee cord 1003 cannot change, when the limiting bracket 603 is lifted to the plane of a workbench 4, the controller 9 controls the second hydraulic cylinder 605 to extend to drive a lifting bracket 607 to lift, thereby further promote the roller, make whole roller promote to in measuring device 10, after accomplishing the measurement of roller quality, controller 9 control electro-magnet 101 extension to drive push pedal 103 motion and accomplish the process of falling of roller, make push pedal 103 leave the device along discharging device 7, repeat above process, accomplish the detection of second roller, after accomplishing all roller detections, resume initial state with the device, wait for next work.
It will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in the embodiments described above without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims.
Claims (5)
1. The utility model provides a roller diameter automatic checkout device, includes thrust unit, first support, second support, workstation, landing leg, hoisting device, discharging device, alarm device, controller and measuring device, its characterized in that: the device comprises a measuring device, a pushing device, a workbench, a lifting device, a controller, a measuring device, a feeding device, a discharging device, a workbench, an alarming device, a controller and a controller, wherein the pushing device is arranged on a first support, the first support is fixed right above the measuring device, the second support is arranged above the measuring device, the workbench is fixed right above supporting legs, the number of the supporting legs is four, the lifting device is arranged on the workbench, the discharging device is fixed with the workbench, the alarming device is arranged on the left side of the first support and fixed on the workbench, the controller is arranged on the workbench, and the measuring device is fixed; the measuring device comprises a fifth support, a pulley, elastic ropes, a sixth support and a tension sensor, the fifth support is fixed right above the sixth support, the pulley is installed on the elastic ropes, the elastic ropes are fixed on two sides of the tension sensor, the sixth support is installed on a workbench, and the tension sensor is installed above the workbench.
2. The automatic roller diameter detection device according to claim 1, wherein: the pushing device comprises an electromagnet, an electromagnet base and a push plate, the electromagnet is installed on the electromagnet base, the electromagnet base is fixed with the first support, and the push plate is installed on the electromagnet.
3. The automatic roller diameter detection device according to claim 1, wherein: the lifting device comprises a first hydraulic cylinder, a first hydraulic cylinder base, a limiting support, a third support, a second hydraulic cylinder base, a lifting support and a fourth support, wherein the first hydraulic cylinder is installed on the first hydraulic cylinder base, the first hydraulic cylinder base is fixed on a workbench, the limiting support is installed above the fourth support, the third support is fixed under the first hydraulic cylinder, the second hydraulic cylinder is fixed on the second hydraulic cylinder base, the second hydraulic cylinder base is installed below the fourth support, the lifting support is fixed above the second hydraulic cylinder, and the fourth support is connected with the limiting support and the second hydraulic cylinder base.
4. The automatic roller diameter detection device according to claim 1, wherein: the discharging device comprises a right baffle, a discharging plate and a left baffle, the right baffle is fixed on the right side of the discharging plate, the discharging plate is installed on the workbench, and the left baffle is fixed on the left side of the discharging plate.
5. An automatic roll diameter detecting device according to claim 3, wherein: the fourth bracket is of a disc-shaped structure, a round hole is formed in the center of the fourth bracket, and the thickness of the fourth bracket is 5 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010153396.9A CN111272121B (en) | 2020-03-06 | 2020-03-06 | Roller diameter automatic checkout device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010153396.9A CN111272121B (en) | 2020-03-06 | 2020-03-06 | Roller diameter automatic checkout device |
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| Publication Number | Publication Date |
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| CN111272121A CN111272121A (en) | 2020-06-12 |
| CN111272121B true CN111272121B (en) | 2021-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010153396.9A Active CN111272121B (en) | 2020-03-06 | 2020-03-06 | Roller diameter automatic checkout device |
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| Country | Link |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202471038U (en) * | 2012-02-20 | 2012-10-03 | 台州万洲机械有限公司 | Outer diameter measuring device |
| DE202013001566U1 (en) * | 2013-02-16 | 2013-04-30 | Tiedemann & Betz Gmbh & Co. Kg | Digital ring force meter |
| CN103471550A (en) * | 2013-09-06 | 2013-12-25 | 富阳多宝电子有限公司 | Automatic bearing sleeve outer diameter detection equipment |
| CN105752583A (en) * | 2016-04-25 | 2016-07-13 | 青岛科锐祥科技开发有限公司 | Fully automatic pipe formation performance detection device of tubular conveyor belt |
| CN207991506U (en) * | 2018-03-08 | 2018-10-19 | 重庆市远铃玻璃有限公司 | Tubular glass electric kettle body two-port automatic detection mechanism |
| CN209342087U (en) * | 2019-02-27 | 2019-09-03 | 江南大学 | A kind of bearing outer ring outer diameter automatic detection device |
-
2020
- 2020-03-06 CN CN202010153396.9A patent/CN111272121B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202471038U (en) * | 2012-02-20 | 2012-10-03 | 台州万洲机械有限公司 | Outer diameter measuring device |
| DE202013001566U1 (en) * | 2013-02-16 | 2013-04-30 | Tiedemann & Betz Gmbh & Co. Kg | Digital ring force meter |
| CN103471550A (en) * | 2013-09-06 | 2013-12-25 | 富阳多宝电子有限公司 | Automatic bearing sleeve outer diameter detection equipment |
| CN105752583A (en) * | 2016-04-25 | 2016-07-13 | 青岛科锐祥科技开发有限公司 | Fully automatic pipe formation performance detection device of tubular conveyor belt |
| CN207991506U (en) * | 2018-03-08 | 2018-10-19 | 重庆市远铃玻璃有限公司 | Tubular glass electric kettle body two-port automatic detection mechanism |
| CN209342087U (en) * | 2019-02-27 | 2019-09-03 | 江南大学 | A kind of bearing outer ring outer diameter automatic detection device |
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| Publication number | Publication date |
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| CN111272121A (en) | 2020-06-12 |
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Effective date of registration: 20210617 Address after: 171 Renmin Road, Haiyou street, Sanmen County, Taizhou City, Zhejiang Province 317100 Applicant after: He Nini Address before: 448000 high tech Zone, Jingmen City, Hubei Province . 39 Jingnan Avenue, Duodao District ( Central China Business Center ) Room 102, building 1 Applicant before: JINGMEN YISHENGYUAN ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20220512 Address after: 226000 room 112, building 1, Binjiang Lijing garden, No. 80, Yuejiang Road, Yongxing street, Chongchuan District, Nantong City, Jiangsu Province Patentee after: Nantong Lide Marine Technology Service Co.,Ltd. Address before: 171 Renmin Road, Haiyou street, Sanmen County, Taizhou City, Zhejiang Province 317100 Patentee before: He Nini |
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Effective date of registration: 20231018 Address after: No. 18 Xidan Road, Danxi Street, Xiangshan County, Ningbo City, Zhejiang Province, 315799 Patentee after: Xiangshan Port Power Equipment Co.,Ltd. Address before: 226000 room 112, building 1, Binjiang Lijing garden, No. 80, Yuejiang Road, Yongxing street, Chongchuan District, Nantong City, Jiangsu Province Patentee before: Nantong Lide Marine Technology Service Co.,Ltd. |