CN111271984A - Visible gas-liquid direct contact condenser - Google Patents

Visible gas-liquid direct contact condenser Download PDF

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Publication number
CN111271984A
CN111271984A CN202010148448.3A CN202010148448A CN111271984A CN 111271984 A CN111271984 A CN 111271984A CN 202010148448 A CN202010148448 A CN 202010148448A CN 111271984 A CN111271984 A CN 111271984A
Authority
CN
China
Prior art keywords
stainless steel
gas
shell
liquid
direct contact
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010148448.3A
Other languages
Chinese (zh)
Inventor
宁静红
原昆朋
曹丹妮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin University of Commerce
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Tianjin University of Commerce
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin University of Commerce filed Critical Tianjin University of Commerce
Priority to CN202010148448.3A priority Critical patent/CN111271984A/en
Publication of CN111271984A publication Critical patent/CN111271984A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B3/00Condensers in which the steam or vapour comes into direct contact with the cooling medium
    • F28B3/06Condensers in which the steam or vapour comes into direct contact with the cooling medium by injecting the steam or vapour into the cooling liquid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B9/00Auxiliary systems, arrangements, or devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B9/00Auxiliary systems, arrangements, or devices
    • F28B9/02Auxiliary systems, arrangements, or devices for feeding steam or vapour to condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B9/00Auxiliary systems, arrangements, or devices
    • F28B9/08Auxiliary systems, arrangements, or devices for collecting and removing condensate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F11/00Arrangements for sealing leaky tubes and conduits
    • F28F11/02Arrangements for sealing leaky tubes and conduits using obturating elements, e.g. washers, inserted and operated independently of each other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/06Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081Heat exchange elements made from metals or metal alloys
    • F28F21/082Heat exchange elements made from metals or metal alloys from steel or ferrous alloys
    • F28F21/083Heat exchange elements made from metals or metal alloys from steel or ferrous alloys from stainless steel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F25/00Component parts of trickle coolers
    • F28F25/02Component parts of trickle coolers for distributing, circulating, and accumulating liquid
    • F28F25/08Splashing boards or grids, e.g. for converting liquid sprays into liquid films; Elements or beds for increasing the area of the contact surface
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2265/00Safety or protection arrangements; Arrangements for preventing malfunction
    • F28F2265/28Safety or protection arrangements; Arrangements for preventing malfunction for preventing noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2265/00Safety or protection arrangements; Arrangements for preventing malfunction
    • F28F2265/30Safety or protection arrangements; Arrangements for preventing malfunction for preventing vibrations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
  • Separation By Low-Temperature Treatments (AREA)

Abstract

The invention discloses a visible gas-liquid direct contact condenser, which comprises an organic glass material shell with a cylindrical channel in the middle, wherein the upper end and the lower end of the organic glass shell are respectively connected with two stainless steel shells through flanges and bolts, and a sealing gasket is arranged between the two flanges; a packing device for increasing the gas-liquid contact area is arranged in the circular channel; the liquid inlet and the air inlet pipe are respectively positioned on the side wall of one stainless steel shell, and the condensate outlet is positioned on the side wall of the other stainless steel shell; and the tail end of the air inlet pipe is provided with an air distributor. The invention improves the heat exchange efficiency of the condenser, the fluid inlet and the fluid outlet are arranged on the stainless steel shell with higher pressure-bearing capacity, the problem of insufficient pressure-bearing capacity of the device caused by the fact that holes are formed in organic glass is avoided, and the vibration and the noise generated when steam is condensed can be effectively reduced.

Description

Visible gas-liquid direct contact condenser
Technical Field
The invention relates to the technical field of heat energy conversion equipment, in particular to a visible gas-liquid direct contact type condenser.
Background
Direct contact condensers are well known and widely used in various industrial processes, such as open water heaters, petroleum refining processes, geothermal energy exploitation seawater desalination, and solar energy utilization. Compared with an indirect contact condenser, the direct contact condenser has multiple advantages as a direct contact heat exchange device: low cost, easy separation, high heat transfer rate, and low tendency to scale and corrode.
In experimental research and practical application, in order to observe the gas-liquid heat exchange process in the heat exchanger, the heat exchange device needs to be made of transparent materials, and organic glass is generally adopted. This places higher demands on the pressure-bearing and sealing properties of the device, especially the inlet and outlet portions.
In the actual use process, if the structural design of the heat exchanger is unreasonable, not only is the heat exchange efficiency low, but also strong noise and vibration can occur, and even the structure of the equipment can be damaged. How to reduce the damage to equipment caused by the phase change of the fluid and how to improve the heat transfer efficiency of the direct contact heat exchanger with the phase change is a core problem in the field.
Disclosure of Invention
The invention aims to provide a visible gas-liquid direct contact type condenser aiming at the technical defects in the prior art, so that the problem of insufficient pressure bearing capacity of a device caused by opening a hole on organic glass is solved, and vibration and noise generated during steam condensation can be effectively reduced.
The technical scheme adopted for realizing the purpose of the invention is as follows:
a visible gas-liquid direct contact condenser is provided with an organic glass material shell with a cylindrical channel in the middle, wherein the upper end and the lower end of the organic glass shell are respectively connected with two stainless steel shells through flanges and bolts, and a sealing gasket is arranged between the two flanges; a packing device for increasing the gas-liquid contact area is arranged in the circular channel; the liquid inlet and the air inlet pipe are respectively positioned on the side wall of one stainless steel shell, and the condensate outlet is positioned on the side wall of the other stainless steel shell; and the tail end of the air inlet pipe is provided with an air distributor formed by porous media.
Preferably, the gas distributor is made of a porous medium formed by vacuum sintering of pure titanium metal powder, is vertically arranged at the lower end of the device, and can generate micro bubbles with the diameter of about 1 mm.
Preferably, the filler device is one of stainless steel wire mesh filler and plate corrugated filler.
Preferably, the flanges on the upper end face and the lower end face of the organic glass shell are rectangular or circular.
Compared with the prior art, the invention has the beneficial effects that:
1. gas and liquid are imported and exported and all are set up the lateral wall at stainless steel casing, and stainless steel casing and organic glass main part are connected with flange bolt, have solved for realizing visual trompil on organic glass lead to the not enough problem of device bearing capacity.
2. The tail end of the air inlet pipe is provided with the air distributor, so that air is dispersed into tiny bubbles with the diameter of about 1mm before entering the heat exchange channel, and vibration and noise generated when steam is condensed and phase-changed are effectively reduced. Meanwhile, the filler device in the cylindrical channel increases the gas-liquid contact area, and the phase change heat exchange effect of the condenser is enhanced.
Drawings
Fig. 1 is a block diagram of a visual gas-liquid direct contact condenser of the present invention.
Fig. 2 shows a rectangular end face structure of the organic glass case.
Fig. 3 shows a circular end view of the plexiglass housing.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, the visible gas-liquid direct contact condenser of the present invention comprises an organic glass shell 1, a first stainless steel shell 2, a second stainless steel shell 3, a liquid inlet 4, an air inlet pipe 5, a condensate outlet 6, a gas distributor 7, a filler 8, a sealing gasket 9, and a bolt 10.
The upper end and the lower end of an organic glass shell 1 are respectively connected with a first stainless steel shell 2 and a second stainless steel shell 3 through flanges and bolts 10, a liquid inlet 4 and an air inlet pipe 5 are respectively arranged on the side wall of the first stainless steel shell 2, a condensate outlet 6 is arranged on the side wall of the second stainless steel shell 3, and a sealing gasket 9 is arranged between the connecting flanges. By adopting the structural design, the fluid inlet and the fluid outlet with high sealing and pressure-bearing requirements are arranged on the stainless steel shell with higher pressure-bearing capacity, so that the problem of insufficient pressure-bearing capacity of the device caused by the fact that holes are formed in organic glass is avoided, and the purpose of visual observation is achieved.
Wherein, at air inlet pipeline end installation gas distributor 7, gas process gas distributor 7, the bubble volume reduces, and bubble quantity increases, improves liquid turbulence degree, has improved the stability of condenser operation effectively, has reduced vibration and noise among the condensation process.
Preferably, the gas distributor is made of a porous medium formed by vacuum sintering pure titanium metal powder, is vertically arranged at the lower end of the device, and can generate tiny bubbles with the diameter of about 1mm, such as 0.8-1.1 mm.
Wherein, the filler 8 in the cylindrical channel increases the contact area of gas phase and liquid phase, and strengthens the phase change heat exchange effect.
Preferably, the filler device is one of stainless steel wire mesh filler and plate corrugated filler.
The flanges on the upper end face and the lower end face of the organic glass shell are rectangular or circular.
The gas and liquid inlets and outlets are arranged on the side wall of the stainless steel shell, and the stainless steel shell is connected with the organic glass main body through the flange bolts, so that the problem that the pressure-bearing capacity of the device is insufficient due to the fact that holes are formed in the organic glass visually is solved.
In addition, because the tail end of the air inlet pipe is provided with the air distributor, the air is dispersed into tiny bubbles with the diameter of about 1mm before entering the heat exchange channel, and the vibration and the noise generated when the steam is condensed and phase-changed are effectively reduced. Meanwhile, the filler device in the cylindrical channel increases the gas-liquid contact area, and the phase change heat exchange effect of the condenser is enhanced.
In a word, the visible gas-liquid direct contact condenser provided by the invention can improve the heat exchange efficiency of the condenser, and the fluid inlet and the fluid outlet are arranged on the stainless steel shell with higher pressure-bearing capacity, so that the problem of insufficient pressure-bearing capacity of the device caused by the fact that holes are formed in organic glass is solved, and vibration and noise generated when steam is condensed can be effectively reduced.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (4)

1. A visible gas-liquid direct contact condenser is characterized by comprising an organic glass material shell with a cylindrical channel in the middle, wherein the upper end and the lower end of the organic glass shell are respectively connected with two stainless steel shells through flanges and bolts, and a sealing gasket is arranged between the two flanges; a packing device for increasing the gas-liquid contact area is arranged in the circular channel; the liquid inlet and the air inlet pipe are respectively positioned on the side wall of one stainless steel shell, and the condensate outlet is positioned on the side wall of the other stainless steel shell; and the tail end of the air inlet pipe is provided with an air distributor formed by porous media.
2. The visualized gas-liquid direct contact condenser according to claim 1, wherein said gas distributor is made of a porous medium made by vacuum sintering pure titanium metal powder and is vertically placed at the lower end of the apparatus.
3. The visualized gas-liquid direct contact condenser according to claim 1, wherein said packing means is one of stainless steel mesh packing, plate corrugated packing.
4. The visualized gas-liquid direct contact condenser according to claim 1, wherein the flanges on the upper and lower end surfaces of the plexiglass shell are one of rectangular or circular.
CN202010148448.3A 2020-03-05 2020-03-05 Visible gas-liquid direct contact condenser Pending CN111271984A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010148448.3A CN111271984A (en) 2020-03-05 2020-03-05 Visible gas-liquid direct contact condenser

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010148448.3A CN111271984A (en) 2020-03-05 2020-03-05 Visible gas-liquid direct contact condenser

Publications (1)

Publication Number Publication Date
CN111271984A true CN111271984A (en) 2020-06-12

Family

ID=70999406

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010148448.3A Pending CN111271984A (en) 2020-03-05 2020-03-05 Visible gas-liquid direct contact condenser

Country Status (1)

Country Link
CN (1) CN111271984A (en)

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