CN111268510A - Novel yarn guiding and carding device of textile machinery - Google Patents
Novel yarn guiding and carding device of textile machinery Download PDFInfo
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- CN111268510A CN111268510A CN202010233136.2A CN202010233136A CN111268510A CN 111268510 A CN111268510 A CN 111268510A CN 202010233136 A CN202010233136 A CN 202010233136A CN 111268510 A CN111268510 A CN 111268510A
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- carding
- yarn guiding
- textile machinery
- yarn
- textile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/16—Guides for filamentary materials; Supports therefor formed to maintain a plurality of filaments in spaced relation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a novel yarn guiding and carding device of textile machinery, and particularly relates to the field of textile production. According to the invention, in the process of combing the yarns and contacting the textile yarns by using the spraying device, the humidity inside the combing box is increased by liquid drops sprayed by the spraying plate, so that the purpose of wetting the textile yarns is achieved, static electricity generated by the contact of the textile yarns and the combing device is prevented, the reduction of product quality and fire hazard caused by the static electricity are avoided, and the problem of surface fuzzing of the wetted textile yarns can be improved to a certain extent.
Description
Technical Field
The invention relates to the technical field of textile production, in particular to a novel yarn guiding and carding device of textile machinery.
Background
The weaving principle is a general name taken from spinning and weaving, but with the continuous development and improvement of a weaving knowledge system and a subject system, particularly after non-woven textile materials, three-dimensional compound weaving and other technologies are produced, the weaving is not only traditional spinning and weaving, but also comprises a non-woven fabric technology, a three-dimensional weaving technology, an electrostatic nano-web forming technology and the like. The textile is roughly divided into two procedures of spinning and weaving, the most famous textile in China is rather silk, the exchange of silk drives the communication of east and west culture and the development of traffic, and the business and the military of west are also indirectly influenced.
Need comb the yarn at the weaving process, so that its density is even, thereby improve its quality and efficiency of weaving, but be mostly manual operation when the carding needle interval that combs the yarn at present is adjusted, lead to adjusting the inaccuracy and extravagant a large amount of manpowers, also have the equipment of partly automatically regulated carding needle interval, adjust carding needle interval like the even stretching that utilizes the spring, this kind of regulation mode is simple to use and simple and easy to do, but can not guarantee its accuracy after long-time the use, influence spring deformation factor after all too much, and directly install the carding needle on the spring, be unfavorable for the change of carding needle on the one hand, the spring that on the other hand needs is thicker, thereby drive arrangement needs big output.
In order to solve the problems, the patent of the patent application publication No. CN110510456A discloses a yarn guiding and carding device of textile machinery, refer to the attached figure 6 of the specification, in the application, through in the position nearest to the third cylinder, from nearest to the third cylinder to both sides, the thread pitch of the external thread and the third threaded hole is twice, three times, four times of the screw rod, and so on, the structure achieves that the distance of the sliding block for placing the carding needle 16 keeps the same all the time when the sliding block moves each time, thereby solving the problems that the existing carding needle 16 needs manual adjustment, the adjustment is inaccurate, time and labor are wasted, and other adjusting devices are inconvenient to replace and cannot ensure the accuracy after long-time use.
The patent of patent application publication No. CN209177755U discloses a yarn carding unit is led to spinning machine, refer to specification figure 7, through structurally having set up cord grip in this application, through rotatory commentaries on classics handle, drive two-way down tube and rotate, thereby drive the removal of movable block, the movable block moves toward both sides, through connecting rod anticlockwise rotation, drive the sliding plate and do ascending removal on guide rail 8, drive the rotary drum 10 and move upward, carry out a process that compresses tightly to the line, make the line be in a suitable tension, rotary drum 10 rotates on the line, the intensity of line is adjusted to the position of regulation rotary drum 10 that such connected mode can be quick.
However, the technical scheme still has more defects in actual application;
firstly, when the yarn is contacted with the carding device, the friction between the yarn and the carding device is influenced by air temperature and humidity to easily generate static electricity, so that the yarn is easy to adsorb dust, the quality and the production efficiency of textile products are seriously influenced, and once static electricity is accumulated, static sparks occur, and the potential hazard of safety accidents is caused in a dry environment inside a textile machine;
secondly, because the condition that the common surface of the yarn is frequently subjected to the hair falling due to the reasons of property structure and the like is prevented, in the practical use, after the yarn is combed by the combing device, the hair falling phenomenon is aggravated by the friction between the yarn and the combing device, the quality of a product is reduced, the yarn is broken, or the aesthetic degree of a textile is reduced.
Therefore, a novel yarn guiding and carding device for textile machinery, which is used for removing static electricity and preventing wool from falling, is needed.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides a novel yarn guiding and carding device for textile machinery, wherein a spraying device is arranged, and in the process of carding yarns and contacting the textile yarns by utilizing the spraying device, the humidity in a carding box is increased by liquid drops sprayed out by a spraying plate, so that the aim of wetting the textile yarns is fulfilled, static electricity generated by the contact between the textile yarns and the carding device is prevented, the reduction of product quality and the fire hazard caused by the static electricity are avoided, and the problem of surface fuzzing of the wetted textile yarns can be improved to a certain extent; in addition, the yarn is extruded by the staggered arrangement of the plurality of rotary drums through the yarn passing sleeve made of the anti-static ceramic material, the grooves on the surface of the yarn passing sleeve can effectively comb the yarn, the surface of the ceramic yarn passing sleeve is smooth, the friction resistance between the yarn passing sleeve and the yarn can be effectively reduced, the damage to the yarn is reduced, the phenomenon of fuzzing is avoided, the product quality is improved, and the problems in the background art are solved.
In order to achieve the purpose, the invention provides the following technical scheme: a novel yarn guiding and carding device of textile machinery comprises a carding box, wherein a mounting frame is fixedly mounted on the front side of the carding box, rectangular grooves are formed in the front side and the rear side of the carding box, a branching brush is fixedly mounted in the rectangular grooves, a water storage tank is fixedly mounted on the top surface of the carding box, a water filling port is formed in the top of the water storage tank, through holes are formed in the two sides of the carding box, adaptive fixing bolts are arranged on the two sides of the carding box, a plurality of guide rails are fixedly mounted on the left side and the right side of an inner cavity of the carding box through the fixing bolts, a sliding block is slidably mounted on the surface of each guide rail, a rotary drum is rotatably mounted on the other side of each sliding block, a yarn passing sleeve is fixedly sleeved on the surface of the rotary drum, a temperature and humidity sensor is fixedly mounted on the bottom surface of the inner cavity of the carding box, a water pump, the top surface of the spraying plate is fixedly connected with the top surface of the inner cavity of the carding box.
In a preferred embodiment, the distributing brush is composed of a strip-shaped mounting plate and bristles fixedly mounted on the bottom surface of the strip-shaped mounting plate, the strip-shaped mounting plate of the distributing brush is fixedly mounted on the top surface of the rectangular groove, and the length of the bristles of the distributing brush is equal to the height of the rectangular groove.
In a preferred embodiment, the guide rails are symmetrically arranged on two sides of the inner wall of the carding box, the surfaces of the guide rails are coated with lubricant, and the guide rails and the sliding blocks are metal components.
In a preferred embodiment, one side of the sliding block is connected with the side surface of the guide rail in a sliding manner, and a bearing is fixedly installed inside the other side of the sliding block and rotatably sleeved at two ends of the rotating drum.
In a preferred embodiment, the rotary drum comprises a connecting rod, a limiting block, a rotating shaft and a carding roller, the connecting rod is fixedly installed on one side of the limiting block, a rotating sleeve is fixedly sleeved on the end portion of the rotating shaft, the limiting block is rotatably sleeved on the outer side of the rotating sleeve, the other end of the rotating shaft is fixedly connected with the end portion of the carding roller, and the wire passing sleeve is sleeved on the surface of the carding roller.
In a preferred embodiment, the wire passing sleeve is a ceramic member, the surface of the wire passing sleeve is coated with an anti-static glaze layer, and the surface of the wire passing sleeve is provided with a plurality of circular arc grooves which are connected in parallel.
In a preferred embodiment, the output end of the temperature and humidity sensor is electrically connected with a controller, the output end of the controller is electrically connected with the input end of the water pump, and the bottom surface of the spraying plate is provided with a plurality of spraying holes which are uniformly distributed.
The invention has the technical effects and advantages that:
1. according to the invention, by arranging the spraying device, in the process of combing the yarns and contacting the textile yarns by using the spraying device, the humidity in the combing box is increased by using liquid drops sprayed by the spraying plate, so that the aim of wetting the textile yarns is achieved, static electricity generated by the contact of the textile yarns and the combing device is prevented, the reduction of product quality and the fire hazard caused by the static electricity are avoided, and the problem of surface fuzzing of the wetted textile yarns can be improved to a certain extent;
2. according to the invention, the yarn is extruded by utilizing the yarn passing sleeve made of the anti-static ceramic material and the staggered arrangement among the rotary drums, the grooves on the surface of the yarn passing sleeve can effectively comb the yarn, the surface of the ceramic yarn passing sleeve is smooth, the friction resistance between the yarn passing sleeve and the yarn can be effectively reduced, the damage to the yarn is reduced, the phenomenon of fuzzing is avoided, and the product quality is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the internal structure of the present invention.
FIG. 3 is a schematic side view of the present invention.
FIG. 4 is a schematic view of the construction of the carding machine of the present invention.
Fig. 5 is a schematic structural diagram of embodiment 2 of the present invention.
FIG. 6 is a diagram illustrating a structure of a comparison file according to the present invention.
FIG. 7 is a diagram illustrating a structure of a comparison file according to the present invention.
The reference signs are: 1. combing and tidying the boxes; 2. a mounting frame; 3. a rectangular groove; 4. distributing brushes; 5. a water storage tank; 51. a water pump; 6. a water injection port; 7. fixing the bolt; 8. a guide rail; 9. a slider; 91. a bearing; 10. A rotating drum; 101. a connecting rod; 102. a limiting block; 103. rotating the sleeve; 104. a rotating shaft; 105. a carding roller; 11. threading the cable sleeve; 12. a spray plate; 13. a temperature and humidity sensor; 14. a vent panel; 15. a static-removing ion fan; 16. a carding wire.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
the novel yarn guiding and carding device of the textile machinery shown in the attached drawings 1-4 comprises a carding box 1, wherein a mounting frame 2 is fixedly installed on the front side of the carding box 1, rectangular grooves 3 are formed in the front side and the rear side of the carding box 1, a branching brush 4 is fixedly installed inside each rectangular groove 3, a water storage tank 5 is fixedly installed on the top surface of the carding box 1, a water filling port 6 is formed in the top of the water storage tank 5, through holes are formed in the two sides of the carding box 1, adaptive fixing bolts 7 are arranged on the two sides of each rectangular groove 3, a plurality of guide rails 8 are fixedly installed on the left side and the right side of an inner cavity of the carding box 1 through the fixing bolts 7, a slide block 9 is slidably installed on the surface of each guide rail 8, a rotary drum 10 is rotatably installed on the other side of the slide block 9, a wire passing sleeve 11 is fixedly sleeved on, the output end of the water pump 51 penetrates through the bottom surface of the water storage tank 5 and the top surface of the carding box 1 and is fixedly connected with a spraying plate 12, and the top surface of the spraying plate 12 is fixedly connected with the top surface of the inner cavity of the carding box 1.
The implementation mode is specifically as follows: by arranging the spraying device, in the process of combing the yarns and contacting the textile yarns by using the spraying device, the humidity inside the combing box 1 is increased by liquid drops sprayed by the spraying plate 12, so that the aim of wetting the textile yarns is fulfilled, static electricity generated by the contact of the textile yarns and the combing device is prevented, the reduction of product quality and fire hazard caused by the static electricity are avoided, and the problem of surface fuzzing of the wetted textile yarns can be improved to a certain extent; in addition, the yarn is extruded by the aid of the yarn passing sleeve 11 made of the anti-static ceramic material and the staggered arrangement among the rotary drums 10, grooves in the surface of the yarn passing sleeve 11 can effectively comb the yarn, the ceramic yarn passing sleeve 11 is smooth in surface, friction resistance between the yarn passing sleeve 11 and the yarn can be effectively reduced, damage to the yarn is reduced, the phenomenon of fuzzing is avoided, and product quality is improved.
The yarn dividing brush 4 is composed of a strip-shaped mounting plate and bristles fixedly mounted on the bottom surface of the strip-shaped mounting plate, the strip-shaped mounting plate of the yarn dividing brush 4 is fixedly mounted on the top surface of the rectangular groove 3, the length of the bristles of the yarn dividing brush 4 is equal to the height of the rectangular groove 3, sealed spinning dust entering of the carding box 1 is achieved, and preliminary carding work is achieved through the yarn dividing brush 4.
Wherein, the guide rail 8 is symmetrically arranged on both sides of the inner wall of the carding box 1, the surface of the guide rail 8 is coated with lubricant, the guide rail 8 and the slide block 9 are metal components, and the guide rail 8 and the slide block 9 made of metal are used for conducting electricity to eliminate partial static electricity.
Wherein, one side of slider 9 and guide rail 8's side sliding connection, the inside fixed mounting of slider 9 opposite side has bearing 91, and bearing 91 rotates and cup joints in the both ends of rotary drum 10, reduces the friction of rotary drum 10 and slider 9 for the motion synchronization that the yarn can be followed to slider 9 rotates.
The rotary drum 10 comprises a connecting rod 101, a limiting block 102, a rotating shaft 104 and a carding roller 105, the connecting rod 101 is fixedly installed on one side of the limiting block 102, a rotating sleeve 103 is fixedly sleeved on the end portion of the rotating shaft 104, the limiting block 102 is rotatably sleeved on the outer side of the rotating sleeve 103, the other end of the rotating shaft 104 is fixedly connected with the end portion of the carding roller 105, a thread passing sleeve 11 is sleeved on the surface of the carding roller 105, and carding is performed on yarns by means of the thread passing sleeve 11 on the surface of the rotary drum 10.
The yarn passing sleeve 11 is a ceramic component, the surface of the yarn passing sleeve 11 is coated with the anti-static glaze layer, the surface of the yarn passing sleeve 11 is provided with a plurality of arc-shaped grooves which are connected in parallel, the surface of the ceramic yarn passing sleeve 11 is smooth, the friction resistance between the yarn passing sleeve 11 and yarns can be effectively reduced, the yarn damage is reduced, the yarn falling phenomenon is avoided, and the anti-static glaze layer can reduce static electricity.
Wherein, the output electric connection of temperature and humidity sensor 13 has the controller, and the output of controller and the input electric connection of water pump 51, a plurality of spraying holes and evenly distributed have been seted up to the bottom surface of spraying board 12, realize automatic spraying control.
Example 2:
the difference from the above embodiment is embodied in that: referring to the description, FIG. 5 shows: the carding box comprises a carding box 1, a mounting frame 2, rectangular grooves 3, a branching brush 4, a static ion removal fan 15, through holes and adaptive fixing bolts 7, wherein the rectangular grooves 3 are fixedly arranged on the front side and the back side of the carding box 1, the branching brush 4 is fixedly arranged in the rectangular grooves 3, the top surface of the carding box 1 is fixedly provided with the static ion removal fan 15, the through holes are arranged on the two sides of the carding box 1, the guide rails 8 are fixedly arranged on the left side and the right side of the inner cavity of the carding box 1 through the fixing bolts 7, a sliding block 9 is slidably arranged on the surface of each guide rail 8, a rotating drum 10 is rotatably arranged on the other side of each sliding block 9, a wire passing sleeve 11 is fixedly sleeved on the surface of each rotating drum 10, the output end of the static ion removal fan 15 penetrates through the bottom surface of a water storage tank 5 and the top surface of the carding box 1 and is, the bottom surface of the exhaust plate 14 is provided with a plurality of air holes which are uniformly distributed, the wire passing sleeve 11 is a ceramic component, the surface of the wire passing sleeve 11 is coated with an anti-static glaze layer, and the surface of the wire passing sleeve 11 is provided with a plurality of arc-shaped grooves which are connected in parallel.
The technical means are adopted: the static-removing ionic fan 15 and the air exhaust plate 14 are arranged, static electricity on the yarn in the carding box 1 can be eliminated, the problem that static electricity exists on the yarn and influences textile production on the next step is avoided, static removing is not needed through humidification, the problem of later-stage drying is avoided, and production is greatly facilitated.
The working principle of the invention is as follows:
firstly, the device is fixed on a textile machine, yarns pass through rectangular grooves 3 at the front side and the rear side of a carding box 1, so that rotary drums 10 are arranged in a staggered manner and distributed at the upper side and the lower side of the yarns, the guide rail 8 and the slide block 9 adjust the height of the rotary drum 10 to form the extrusion to the yarn, so that the yarn is uniformly distributed on the surface of the yarn passing sleeve 11 to achieve the carding purpose, the ceramic thread-passing sleeve 11 has smooth surface, can effectively reduce the frictional resistance between the thread-passing sleeve 11 and the yarn, reduce the damage to the yarn and avoid the phenomenon of hair falling, utilizes the spraying device to increase the humidity inside the carding box 1 through the liquid drops sprayed out by the spraying plate 12 in the process of combing the yarn and contacting the spinning yarn, thereby achieving the purpose of wetting the textile yarns, preventing the static electricity generated by the contact between the textile yarns and the carding device, and improving the surface fuzzing problem of the wetted textile yarns to a certain extent.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (7)
1. The utility model provides a novel yarn guiding and carding device of textile machinery, includes carding case (1), its characterized in that: the carding box comprises a carding box body (1), a mounting frame (2) is fixedly mounted on the front side of the carding box body (1), rectangular grooves (3) are formed in the front side and the rear side of the carding box body (1), a branching brush (4) is fixedly mounted in the rectangular grooves (3), a water storage tank (5) is fixedly mounted on the top surface of the carding box body (1), a water filling port (6) is formed in the top opening of the water storage tank (5), through holes are formed in the two sides of the carding box body (1) and provided with fixing bolts (7) which are matched with each other, a plurality of guide rails (8) are fixedly mounted on the left side and the right side of an inner cavity of the carding box body (1) through the fixing bolts (7), a sliding block (9) is mounted on the surfaces of the guide rails (8), a rotary drum (10) is rotatably mounted on the other side of the slide block (9), a wire passing sleeve (11) is fixedly connected, the inside fixed mounting of storage water tank (5) has water pump (51), the output of water pump (51) runs through the bottom surface of storage water tank (5) and the top surface of combing case (1) and fixedly connected with spraying board (12), the top surface of spraying board (12) and the top surface fixed connection of combing case (1) inner chamber.
2. The novel yarn guiding and carding device of the textile machinery, according to the claim 1, is characterized in that: the branching brush (4) is composed of a strip-shaped mounting plate and bristles fixedly mounted on the bottom surface of the strip-shaped mounting plate, the strip-shaped mounting plate of the branching brush (4) is fixedly mounted on the top surface of the rectangular groove (3), and the length of the bristles of the branching brush (4) is equal to the height of the rectangular groove (3).
3. The novel yarn guiding and carding device of the textile machinery, according to the claim 1, is characterized in that: the guide rail (8) is symmetrically arranged on two sides of the inner wall of the carding box (1), the surface of the guide rail (8) is coated with a lubricant, and the guide rail (8) and the sliding block (9) are metal components.
4. The novel yarn guiding and carding device of the textile machinery, according to the claim 1, is characterized in that: one side of the sliding block (9) is in sliding connection with the side face of the guide rail (8), a bearing (91) is fixedly installed inside the other side of the sliding block (9), and the bearing (91) is rotatably sleeved at two ends of the rotary drum (10).
5. The novel yarn guiding and carding device of the textile machinery, according to the claim 1, is characterized in that: the rotary drum (10) comprises a connecting rod (101), a limiting block (102), a rotating shaft (104) and a carding roller (105), wherein the connecting rod (101) is fixedly installed on one side of the limiting block (102), the end part of the rotating shaft (104) is fixedly sleeved with a rotating sleeve (103), the limiting block (102) is rotatably sleeved on the outer side of the rotating sleeve (103), the other end of the rotating shaft (104) is fixedly connected with the end part of the carding roller (105), and a thread passing sleeve (11) is sleeved on the surface of the carding roller (105).
6. The novel yarn guiding and carding device of the textile machinery, according to the claim 1, is characterized in that: the wire passing sleeve (11) is a ceramic component, an anti-static glaze layer is coated on the surface of the wire passing sleeve (11), and a plurality of arc-shaped grooves are formed in the surface of the wire passing sleeve (11) and are connected in parallel.
7. The novel yarn guiding and carding device of the textile machinery, according to the claim 1, is characterized in that: the output end of the temperature and humidity sensor (13) is electrically connected with a controller, the output end of the controller is electrically connected with the input end of the water pump (51), and a plurality of spraying holes are formed in the bottom surface of the spraying plate (12) and are uniformly distributed.
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| CN202010233136.2A CN111268510A (en) | 2020-03-29 | 2020-03-29 | Novel yarn guiding and carding device of textile machinery |
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| CN202010233136.2A CN111268510A (en) | 2020-03-29 | 2020-03-29 | Novel yarn guiding and carding device of textile machinery |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111733519A (en) * | 2020-07-03 | 2020-10-02 | 丁明明 | Yarn guiding and carding device for textile machinery |
| CN112850343A (en) * | 2021-01-05 | 2021-05-28 | 顾飞行 | Anti-static spinning bobbin convenient for winding |
| CN114134603A (en) * | 2021-12-09 | 2022-03-04 | 海宁市欧师达经编有限公司 | Humidifying carding device of twisting machine |
| CN117867714A (en) * | 2024-03-11 | 2024-04-12 | 常州市鑫尚光电科技有限公司 | Position-changing adjusting device for yarn guiding function of warping machine |
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Application publication date: 20200612 |