CN111267384A

CN111267384A - Extrusion device for producing new material capable of avoiding external surge

Info

Publication number: CN111267384A
Application number: CN202010082424.2A
Authority: CN
Inventors: 屈珠丽
Original assignee: Xinchang County Qixing Street Yingjie Machinery Plant
Current assignee: Jiangxi Ketai New Material Technology Co.,Ltd.
Priority date: 2020-02-07
Filing date: 2020-02-07
Publication date: 2020-06-12
Anticipated expiration: 2040-02-07
Also published as: CN111267384B

Abstract

The invention discloses an extrusion device capable of avoiding external surge for new material production, which comprises a bottom barrel, a pushing plate, a sealing cover, a stirring shaft and a discharge pipe, wherein a tank barrel is fixed at the top end of the bottom barrel, a motor is installed in the middle of the top end of a top cover, the pushing plate is connected to the outer side of an adjusting shaft rod, a feed inlet is formed in the upper left corner of the tank barrel, a heating jacket is arranged on the outer side of the tank barrel, a partition plate is installed at the top end inside the bottom barrel, stirring blades are fixed on the outer side of the stirring shaft, a baffle plate is fixed on the inner side of the middle of the discharge pipe, and a one-. This can avoid outer new material production that gushes to use extrusion device can avoid the material to gush outward, can guarantee the stable of material and send out, and the inspection maintenance of being convenient for is favorable to long-term the use, and simple structure can avoid taking place to condense simultaneously, can filter the impurity caking material, can guarantee the quality of industrial production.

Description

Extrusion device for producing new material capable of avoiding external surge

Technical Field

The invention relates to the technical field of new material production and processing, in particular to an extrusion device for new material production, which can avoid external surge.

Background

The new material refers to a structural material with excellent performance and a functional material with special properties which are newly developed or are being developed, the common new material has good mechanical properties such as strength, toughness, hardness, elasticity and the like, when the production, processing and forming of the new material are generally carried out, the new material is firstly processed into a thick liquid state, and the material needs to be extruded in order to ensure the stable output of the material;

however, the extrusion device for producing new materials in the background of the prior art still has certain disadvantages when in operation, such as:

1. the material can not be prevented from overflowing, which is not beneficial to ensuring the stable delivery of the material;

2. the regular inspection and maintenance operation is inconvenient, and the long-term use is not guaranteed;

3. the size is mostly too small, the structure is simple, and the requirement of modern industrial production cannot be ensured;

4. the material in a viscous state cannot be guaranteed to be condensed, so that the operation and use are not guaranteed;

5. the material condensed into blocks cannot be output and used, and impurities cannot be prevented from being mixed, so that the processing quality of the material is not ensured;

therefore, we propose an extrusion apparatus for new material production capable of avoiding the external surge so as to solve the problems proposed in the above.

Disclosure of Invention

The invention aims to provide an extrusion device for producing new materials, which can avoid the outward surge, and solves the problems that the existing extrusion device for producing new materials, which is provided by the background technology, can not avoid the outward surge of materials, can not ensure the stable delivery of the materials, is inconvenient to check and maintain, is not beneficial to long-term use, has a simple structure, can not avoid the occurrence of condensation, can not filter impurity caking materials, and can not ensure the quality of industrial production.

In order to achieve the purpose, the invention provides the following technical scheme: an extrusion device capable of avoiding external surge for new material production comprises a bottom barrel, a pushing plate, a sealing cover, a stirring shaft and a discharge pipe, wherein a tank barrel is fixed at the top end of the bottom barrel, a top cover is connected above the tank barrel, a motor is installed in the middle of the top end of the top cover, the output end of the motor is connected with an adjusting shaft lever, the pushing plate is connected to the outer side of the adjusting shaft lever, the bottom end of the adjusting shaft lever is connected to the middle of a partition plate, a feed inlet is formed in the upper left corner of the tank barrel, the sealing cover is connected to the inner side of the feed inlet, a heating jacket is arranged on the outer side of the tank barrel, a first communication valve group is connected to the inside of the heating jacket, a communication pipe is connected between heating jacket monomers, a second communication valve group is;

the baffle is installed on the inside top of end section of thick bamboo, and the below of baffle is provided with the (mixing) shaft, the outside of (mixing) shaft is fixed with the stirring leaf, and the top of (mixing) shaft is connected with first drive belt and second drive belt respectively, the lower right corner of end section of thick bamboo is connected with the discharging pipe, and the inside right side of discharging pipe is provided with the bleeder valve, the middle part inboard of discharging pipe is fixed with the baffle, and the middle part outside of discharging pipe is provided with the back flow, the inside of back flow is provided with the check valve, the left people's ladder entry that is located the motor is seted up to the inside of top cap.

Preferably, the pushing and pressing plate forms a lifting structure in the tank barrel through the adjusting shaft rod, the pushing and pressing plate is provided with an air valve and a through hole respectively, the through hole and the entrance of the escalator are arranged in an up-down corresponding mode, and a gland is connected to the through hole and the entrance of the escalator.

Preferably, the pushing and pressing plate comprises a pressing plate body, a sealing gasket and a scraping plate, the side of the pressing plate body is provided with the sealing gasket, and the scraping plate is installed at the bottom of the pressing plate body.

Preferably, the pressing plate body is tightly attached to the inner wall of the tank barrel through the sealing gasket, the pressing plate body and the scraping plates are of an integrated structure, and the bottom ends of the scraping plates are of an inclined structure.

Preferably, the heating jacket is provided with 3 layers on the outer side of the tank barrel, the heating jacket monomers form a communicating structure through communicating pipes, and a first communicating valve group, a second communicating valve group and a third communicating valve group are sequentially arranged in the heating jacket from bottom to top.

Preferably, the third communication valve group comprises an inlet valve and an outlet valve, the inlet valve and the outlet valve are diagonally arranged, and the third communication valve group, the first communication valve group and the second communication valve group are identical in structure.

Preferably, the stirring shaft monomers form a linkage structure through a first transmission belt and a second transmission belt, and stirring blades are arranged on the outer side of the stirring shaft at equal angles.

Preferably, every 3 of the stirring shafts are in one group, 2 groups of the stirring shafts are symmetrically arranged relative to the central axis of the bottom barrel, and meanwhile, the monomers of each group of the stirring shafts are in one-way transmission through a first transmission belt, and the 2 groups of the stirring shafts are in reverse transmission through a second transmission belt.

Preferably, the discharge pipe forms a circulation structure through the return pipe and the bottom barrel, the top end of the return pipe and the baffle plate are arranged in a tangent mode, and the top end of the return pipe is of an arc-shaped structure.

Compared with the prior art, the invention has the beneficial effects that: this can avoid outer new material production that gushes to use extrusion device can avoid the material to gush outward, can guarantee the stable of material and see off, and the inspection maintenance of being convenient for is favorable to long-term the use, and simple structure can avoid taking place to condense simultaneously, can filter the impurity caking material, can guarantee the quality of industrial production:

1. the pressing plate body is tightly attached to the inner wall of the tank cylinder through the sealing gasket, so that the sealing is guaranteed, meanwhile, materials on the inner wall of the tank cylinder are conveniently scraped through the attachment between the scraping plate and the inner wall of the tank cylinder, so that the full utilization of the materials is conveniently guaranteed, air exists between the materials and the pushing and pressing plate, and the materials are conveniently prevented from flowing outwards;

2. through the selective opening and closing of the first communication valve bank, the second communication valve bank and the third communication valve bank, a circulating mechanism is formed between the heating jacket and the heating steam device conveniently, so that the using number of the heating jacket can be adjusted according to the content of the internal materials, the energy is saved conveniently, the inside of the tank can is heated conveniently, and the materials are prevented from being condensed;

3. the stirring shaft monomers form a linkage structure through a first driving belt and a second driving belt, so that the left 3 stirring shafts and the right 3 stirring shafts respectively rotate in the forward direction and the reverse direction, and the second driving belt is crossed, so that the stability of transmission is convenient to ensure, the materials are stirred through the stirring blades, adhesion is avoided, bubbles are avoided, and conveying is convenient;

4. the blocking material in the material is filtered through the baffle plate, so that impurities enter the inside of the backflow pipe, the blocking material flows back to the inside of the bottom barrel, and the stirring is carried out through the stirring blades again, so that the viscous state of the material is ensured, and the processing and production quality is ensured;

5. when needs are examined the maintenance to the device, through people's ladder entry with run through opening of mouthful, the all-round inspection maintenance of inspection personnel of can being convenient for is convenient for guarantee long-term the use.

Drawings

FIG. 1 is a front sectional view of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 1 according to the present invention;

FIG. 4 is a schematic view of an expanded structure of the heating jacket according to the present invention;

FIG. 5 is a schematic view of a top view of the present invention;

FIG. 6 is a schematic top view of the present invention;

FIG. 7 is a schematic drawing of a top-down sectional configuration of the tapping pipe according to the invention;

fig. 8 is a schematic diagram of the working principle of the present invention.

In the figure: 1. a bottom cylinder; 2. a canister; 3. a top cover; 4. a motor; 5. adjusting the shaft lever; 6. a push plate; 601. pressing plate body; 602. a gasket; 603. a scraping plate; 7. a feed inlet; 8. a sealing cover; 9. an air valve; 10. a heating jacket; 11. a first communicating valve group; 12. a communicating pipe; 13. a second communicating valve group; 14. a third communicating valve group; 1401. an inlet valve; 1402. an outlet valve; 15. a partition plate; 16. a stirring shaft; 17. stirring blades; 18. a first drive belt; 19. a second belt; 20. a discharge pipe; 21. a discharge valve; 22. a baffle plate; 23. a return pipe; 24. a one-way valve; 25. a man ladder entrance; 26. a gland; 27. a through opening.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-8, the present invention provides a technical solution: an extrusion device for producing new materials capable of avoiding external surge comprises a bottom cylinder 1, a tank cylinder 2, a top cover 3, a motor 4, an adjusting shaft lever 5, a pushing plate 6, a feeding hole 7, a sealing cover 8, an air valve 9, a heating jacket 10, a first communicating valve group 11, a communicating pipe 12, a second communicating valve group 13, a third communicating valve group 14, a partition plate 15, a stirring shaft 16, a stirring blade 17, a first transmission belt 18, a second transmission belt 19, a discharging pipe 20, a discharging valve 21, a baffle plate 22, a backflow pipe 23, a one-way valve 24, a man ladder inlet 25, a pressing cover 26 and a through hole 27, wherein the tank cylinder 2 is fixed at the top end of the bottom cylinder 1, the top cover 3 is connected above the tank cylinder 2, the motor 4 is installed in the middle of the top end of the top cover 3, the output end of the motor 4 is connected with the adjusting shaft lever 5, the pushing plate 6 is connected to the outer side of the, a feed inlet 7 is formed in the upper left corner of the tank barrel 2, a sealing cover 8 is connected to the inner side of the feed inlet 7, a heating jacket 10 is arranged on the outer side of the tank barrel 2, a first communicating valve group 11 is connected to the inside of the heating jacket 10, a communicating pipe 12 is connected between single bodies of the heating jacket 10, a second communicating valve group 13 is arranged inside the communicating pipe 12, and a third communicating valve group 14 is installed inside the heating jacket 10;

baffle 15 is installed on the inside top of end section of thick bamboo 1, and the below of baffle 15 is provided with (mixing) shaft 16, the outside of (mixing) shaft 16 is fixed with stirring leaf 17, and the top of (mixing) shaft 16 is connected with first drive belt 18 and second drive belt 19 respectively, the lower right corner of end section of thick bamboo 1 is connected with discharging pipe 20, and the inside right side of discharging pipe 20 is provided with bleeder valve 21, the middle part inboard of discharging pipe 20 is fixed with baffle 22, and the middle part outside of discharging pipe 20 is provided with back flow 23, the inside of back flow 23 is provided with check valve 24, the left people's ladder entry 25 that is located motor 4 is seted up to the inside of top cap 3, and the internal connection of.

Like in fig. 1 and fig. 6 bulldozing board 6 through adjusting axostylus axostyle 5 in the inside constitution elevation structure of jar 2, and bulldozing board 6 be provided with pneumatic valve 9 respectively and run through mouthful 27 to it corresponds the setting from top to bottom to run through between mouthful 27 and the people's ladder entry 25, the inside of running through mouthful 27 and people's ladder entry 25 all is connected with gland 26 in addition, the maintenance personal of being convenient for gets into, is convenient for inspect and maintain.

As in fig. 1 and 3, the pushing plate 6 includes a pressing plate body 601, a sealing gasket 602 and a scraping plate 603, and the side of the pressing plate body 601 is provided with the sealing gasket 602, and the scraping plate 603 is installed at the bottom of the pressing plate body 601, the pressing plate body 601 is tightly attached to the inner wall of the tank 2 through the sealing gasket 602, and the pressing plate body 601 and the scraping plate 603 are integrated, and the bottom end of the scraping plate 603 is an inclined structure, so as to ensure the pushing plate 6 to extrude the material, so as to ensure the material on the inner wall of the tank 2 to be scraped, and so as to be effectively utilized.

As shown in fig. 1, 2, 3 and 4, the heating jacket 10 is provided with 3 layers on the outer side of the canister 2, the single heating jackets 10 form a communication structure through communication pipes 12, a first communication valve set 11, a second communication valve set 13 and a third communication valve set 14 are sequentially arranged in the heating jacket 10 from bottom to top, the third communication valve set 14 comprises an inlet valve 1401 and an outlet valve 1402, the inlet valve 1401 and the outlet valve 1402 are diagonally arranged, and the third communication valve set 14, the first communication valve set 11 and the second communication valve set 13 have the same structure, so that the number of the heating jackets 10 can be selected and used, and energy can be saved.

As shown in fig. 1, fig. 2, fig. 5 and fig. 6, a linkage structure is formed between the support arm rod stirring shafts 16 individually through a first transmission belt 18 and a second transmission belt 19, stirring blades 17 are arranged at equal angles on the outer side of the stirring shafts 16, every 3 of the stirring shafts 16 are in one group, 2 groups of stirring shafts 16 are symmetrically arranged about the central axis of the bottom cylinder 1, meanwhile, the monomers of each group of stirring shafts 16 are in one-way transmission through the first transmission belt 18, and the 2 groups of stirring shafts 16 are in reverse transmission through the second transmission belt 19, so that the stirring shafts 16 are driven to rotate, re-stirring of condensed materials is facilitated, and the transportation of the materials is facilitated.

As shown in the figure 1, the figure 5 and the figure 7, the discharge pipe 20 forms a circulating structure with the bottom barrel 1 through the return pipe 23, the top end of the return pipe 23 is tangentially arranged with the baffle plate 22, and the top end of the return pipe 23 is of an arc-shaped structure, so that impurities and caking are prevented from being output, and the processing quality is ensured.

The working principle is as follows: when the extrusion device capable of avoiding the external surge for the new material production is used, as shown in fig. 1, the device is integrally installed and then placed at a specified position for use, as shown in fig. 1, the motor 4 drives the adjusting shaft rod 5 to rotate, so that the pushing plate 6 is driven to move upwards, so that the pushing plate 6 moves to the upper part of the feed inlet 7, then the feed inlet 7 is communicated with an external input pipeline, so that the material in a molten viscous state is fed into the tank barrel 2 and the bottom barrel 1, after the material is injected, the sealing cover 8 is correspondingly connected with the feed inlet 7, so that the sealing of the feed inlet 7 is ensured, the air valve 9 is opened, the pushing plate 6 is descended through the adjusting shaft rod 5, then the air valve 9 is closed after the pushing plate 6 moves to the lower part of the feed inlet 7, and the pushing plate 6 is descended through continuing to enable the pushing plate 6, thereby extruding the new material to facilitate pressurization for discharge;

as shown in fig. 1 and fig. 3, when the pushing plate 6 descends, the pressing plate body 601 is tightly attached to the inner wall of the tank barrel 2 through the sealing gasket 602, so as to ensure the sealing performance, and meanwhile, through the attachment between the scraping plate 603 and the inner wall of the tank barrel 2, the material on the inner wall of the tank barrel 2 is conveniently scraped, so as to ensure the full utilization of the material, and meanwhile, air is present between the material and the pushing plate 6, so as to avoid the material from flowing outwards;

when the heating device is used in operation as shown in fig. 1, 2, 3 and 4, the input end of the bottommost heating jacket 10 is communicated with the heating steam device, and the output ends of the 3 layers of heating jackets 10 are all connected with the heating steam device, the inlet valve 1401 at the input end of the heating jacket 10 in the first communication valve group 11 and the outlet valve 1402 at the output end of the bottommost heating jacket 10 in the first communication valve group 11 are opened, so that a circulation mechanism is formed between the bottommost heating jacket 10 and the heating steam device, the inlet valve 1401 and the outlet valve 1402 arranged in the second communication valve group 13 in the communication pipe 12 are opened, the outlet valve 1402 in the first communication valve group 11 is opened and closed, so that a circulation mechanism is formed between the heating jacket 10 at the lower 2 layers and the heating steam device, and the inlet valve 1401 and the outlet valve in the third communication valve group 14 are opened, and the outlet valve 1402 at the inner side of the communicating pipe 12 is closed, so that a circulating mechanism is formed between the 3 layers of heating jackets 10 and the heating steam device, so that the number of the heating jackets 10 can be adjusted according to the content of the internal material, thereby saving energy, and simultaneously heating the inside of the tank 2, thereby avoiding the material from being condensed;

when the material is output to the outside through the bottom barrel 1, the material is discharged through the pressurization of the pushing plate 6, as shown in fig. 1, fig. 2 and fig. 4, the motor 4 is additionally arranged on the outer side of the stirring shaft 16, so that the motor 4 drives the stirring shaft 16 to rotate, the monomers of the stirring shaft 16 form a linkage structure through the first transmission belt 18 and the second transmission belt 19, so that the left 3 stirring shafts 16 and the right 3 stirring shafts 16 respectively rotate in the forward direction and the reverse direction, and the stability of transmission is ensured through the crossed arrangement of the second transmission belt 19, so that the material is stirred through the stirring blades 17, the adhesion is avoided, the bubbles are avoided, and the conveying is facilitated;

as material is discharged through discharge pipe 20, as in fig. 1, 5 and 7, agglomerated material in the material is filtered by baffle 22, so that the impurities enter the inside of the return pipe 23, the agglomerated material is returned to the inside of the bottom cylinder 1, thereby stirring again through the stirring blade 17 so as to ensure the viscous state of the material and ensure the processing and production quality, when the device needs to be inspected and maintained, the gland 26 is separated from the man-lift entrance 25, the pressure cover 26 enables the inspectors to enter the interior of the tank barrel 2, and the through hole 27 is opened, so that the inspectors can conveniently carry out all-round inspection and maintenance, the long-term use is convenient to guarantee, this is the whole working process of the extrusion device for the production of new materials capable of avoiding the external gushes, and the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machines, the parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is omitted.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a can avoid outer extrusion device for new material production that gushes, includes end section of thick bamboo (1), bulldozes board (6), sealed lid (8), (mixing) shaft (16) and discharging pipe (20), its characterized in that: a tank barrel (2) is fixed at the top end of the bottom barrel (1), a top cover (3) is connected above the tank barrel (2), a motor (4) is installed in the middle of the top end of the top cover (3), the output end of the motor (4) is connected with an adjusting shaft lever (5), the outer side of the adjusting shaft lever (5) is connected with a pushing plate (6), the bottom end of the adjusting shaft lever (5) is connected with the middle part of the clapboard (15), the upper left corner of the tank barrel (2) is provided with a feed inlet (7), the inner side of the feed inlet (7) is connected with a sealing cover (8), the outer side of the tank barrel (2) is provided with a heating jacket (10), a first communicating valve group (11) is connected inside the heating jacket (10), a communicating pipe (12) is connected between the single bodies of the heating jacket (10), a second communicating valve group (13) is arranged inside the communicating pipe (12), a third communicating valve group (14) is arranged in the heating jacket (10);

baffle (15) are installed on the inside top of end section of thick bamboo (1), and the below of baffle (15) is provided with (mixing) shaft (16), the outside of (mixing) shaft (16) is fixed with stirring leaf (17), and the top of (mixing) shaft (16) is connected with first drive belt (18) and second drive belt (19) respectively, the lower right corner of end section of thick bamboo (1) is connected with discharging pipe (20), and the inside right side of discharging pipe (20) is provided with bleeder valve (21), the middle part inboard of discharging pipe (20) is fixed with baffle (22), and the middle part outside of discharging pipe (20) is provided with back flow (23), the inside of back flow (23) is provided with check valve (24), the left people's ladder entry (25) that are located motor (4) is seted up to the inside of top cap (3), and the internal connection of people's ladder entry (25).

2. The extrusion apparatus for new material production capable of avoiding the external surge according to claim 1, wherein: the pushing plate (6) forms a lifting structure in the tank barrel (2) through the adjusting shaft rod (5), the pushing plate (6) is provided with an air valve (9) and a through opening (27) respectively, the through opening (27) and the human ladder inlet (25) are arranged in a vertically corresponding mode, and a gland (26) is connected to the inner portions of the through opening (27) and the human ladder inlet (25).

3. The extrusion apparatus for new material production capable of avoiding the external surge according to claim 1, wherein: the pushing plate (6) comprises a pressing plate body (601), a sealing gasket (602) and a scraping plate (603), the sealing gasket (602) is arranged on the side of the pressing plate body (601), and the scraping plate (603) is installed at the bottom of the pressing plate body (601).

4. The extrusion apparatus for new material production capable of avoiding the external surge according to claim 3, wherein: the pressure plate body (601) is tightly attached to the inner wall of the tank cylinder (2) through the sealing gasket (602), the pressure plate body (601) and the scraping plates (603) are integrated, and the bottom ends of the scraping plates (603) are of inclined structures.

5. The extrusion apparatus for new material production capable of avoiding the external surge according to claim 1, wherein: the heating jacket (10) is provided with 3 layers on the outer side of the tank barrel (2), a communication structure is formed between single heating jacket (10) bodies through a communication pipe (12), and a first communication valve group (11), a second communication valve group (13) and a third communication valve group (14) are sequentially arranged in the heating jacket (10) from bottom to top.

6. The extrusion apparatus for new material production capable of avoiding the external surge according to claim 1, wherein: the third communicating valve group (14) comprises an inlet valve (1401) and an outlet valve (1402), the inlet valve (1401) and the outlet valve (1402) are diagonally arranged, and the third communicating valve group (14), the first communicating valve group (11) and the second communicating valve group (13) are identical in structure.

7. The extrusion apparatus for new material production capable of avoiding the external surge according to claim 1, wherein: the single stirring shaft (16) forms an interlocking structure through a first transmission belt (18) and a second transmission belt (19), and stirring blades (17) are arranged on the outer side of the stirring shaft (16) at equal angles.

8. The extrusion apparatus for new material production capable of avoiding the external surge according to claim 1, wherein: every 3 of the stirring shafts (16) are in one group, 2 groups of the stirring shafts (16) are symmetrically arranged relative to the central axis of the bottom barrel (1), meanwhile, the monomers of each group of the stirring shafts (16) are in one-way transmission through a first transmission belt (18), and the 2 groups of the stirring shafts (16) are in reverse transmission through a second transmission belt (19).

9. The extrusion apparatus for new material production capable of avoiding the external surge according to claim 1, wherein: the discharge pipe (20) forms a circulating structure with the bottom barrel (1) through the return pipe (23), the top end of the return pipe (23) and the baffle (22) are arranged in a tangent mode, and the top end of the return pipe (23) is of an arc-shaped structure.