CN111266663A - A rapid head stripping machine for spiral finned tubes - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及翅片管领域,尤其涉及一种螺旋翅片管的快速剥头机。The invention relates to the field of finned tubes, in particular to a rapid head stripping machine for spiral finned tubes.
背景技术Background technique
螺旋翅片管是一种具有螺旋形翅片的高效传热元件。它的传热面积为光管的几倍至几十倍,能强化传热,降低流动阻力,减少金属消耗量,从而提高了换热设备的经济性和运行可靠性。螺旋翅片管已在各种锅炉中广泛使用。通过电焊、钎焊或其他方式制造出螺旋翅片管的管体和翅片后,其两端需要进行剥头,以除去端部的翅片。目前,螺旋翅片管的剥头方式是通过夹具夹持后,继而通过刀具对其两端的翅片进行打磨以实现剥头。但是,该方式容易在螺旋翅片管的表面造成损伤,而且由于刀具逐渐向内逼近螺旋翅片管,剥头加工的时间长,工作效率低。Helical finned tubes are a highly efficient heat transfer element with helical fins. Its heat transfer area is several times to dozens of times that of the light pipe, which can enhance heat transfer, reduce flow resistance, and reduce metal consumption, thereby improving the economy and operational reliability of heat exchange equipment. Spiral finned tubes have been widely used in various boilers. After the tube body and fins of the spiral finned tube are manufactured by electric welding, brazing or other methods, both ends need to be stripped to remove the fins at the ends. At present, the head stripping method of the spiral finned tube is clamped by a clamp, and then the fins at both ends of the spiral finned tube are ground by a tool to realize the head stripping. However, this method is easy to cause damage to the surface of the spiral finned tube, and because the tool gradually approaches the spiral finned tube inward, the stripping process takes a long time and the work efficiency is low.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本发明提出一种螺旋翅片管的快速剥头机,其目的是解决剥头机在剥头过程中对螺旋翅片管的表面造成损伤的问题。In order to solve the above technical problems, the present invention proposes a rapid head stripping machine for spiral finned tubes, the purpose of which is to solve the problem that the head stripping machine causes damage to the surface of the spiral finned tubes during the head stripping process.
为了达到上述目的,本发明的技术方案如下:一种螺旋翅片管的快速剥头机,包括:In order to achieve the above-mentioned purpose, the technical scheme of the present invention is as follows: a rapid head stripping machine for spiral finned tubes, comprising:
推动装置,所述推动装置包括液压缸和推杆,所述推杆与所述液压缸的活塞杆连接;a pushing device, the pushing device includes a hydraulic cylinder and a push rod, and the push rod is connected with a piston rod of the hydraulic cylinder;
剥头装置,所述剥头装置包括两个对称设置的滑动件,两个所述滑动件滑动设置且滑动方向为相向或相背,两个所述滑动件相对的一侧均设置有弧形刀槽;A head stripping device, the head stripping device includes two symmetrically arranged sliding members, the two sliding members are slidably arranged and the sliding directions are opposite or opposite, and the opposite sides of the two sliding members are provided with arcs knife groove;
机架,所述推动装置与所述剥头装置均安装在所述机架上;a frame, both the pushing device and the stripping device are mounted on the frame;
其中,当两个所述滑动件相互贴近时两个所述弧形刀槽之间形成圆形槽口,所述推杆的端部位置与所述圆形槽口的位置相对应,所述推杆在所述液压缸的驱动下靠近或远离所述弧形刀槽。Wherein, when the two sliding members are close to each other, a circular notch is formed between the two arc-shaped knife grooves, and the position of the end of the push rod corresponds to the position of the circular notch. The push rod approaches or moves away from the arc-shaped sipe driven by the hydraulic cylinder.
作为优选,所述螺旋翅片管的快速剥头机还包括收料筒,所述推杆位于所述滑动件的一侧,所述收料筒位于所述滑动件的另一侧,所述收料筒安装在所述机架上。Preferably, the rapid head stripping machine for spiral finned tubes further comprises a receiving cylinder, the push rod is located on one side of the sliding member, the receiving cylinder is located on the other side of the sliding member, and the A take-up drum is mounted on the frame.
作为优选,所述螺旋翅片管的快速剥头机还包括支撑装置,所述支撑装置包括支架和设置在所述支架上的转动辊,所述转动辊位于所述收料筒的上方,所述转动辊以其轴线为转轴转动设置,所述转动辊的轴线平行于所述滑动件的滑动方向。Preferably, the rapid head stripping machine for spiral finned tubes further includes a support device, the support device includes a bracket and a rotating roller arranged on the bracket, the rotating roller is located above the receiving cylinder, so The rotating roller is arranged to rotate with its axis as the rotating shaft, and the axis of the rotating roller is parallel to the sliding direction of the sliding member.
作为优选,所述螺旋翅片管的快速剥头机还包括两个对称设置的纠偏装置,所述纠偏装置包括纠偏气缸和纠偏板,所述纠偏板的一侧与所述纠偏气缸连接,所述纠偏板的另一侧设置有用于容纳所述推杆的凹槽,所述推杆位于两个所述纠偏板之间。Preferably, the rapid head stripping machine for spiral finned tubes further includes two symmetrically arranged deviation correction devices, the deviation correction devices include a deviation correction cylinder and a deviation correction plate, and one side of the deviation correction plate is connected with the deviation correction cylinder, so The other side of the deviation correction plate is provided with a groove for accommodating the push rod, and the push rod is located between the two deviation correction plates.
作为优选,所述纠偏装置还包括垂直于所述推杆的导向杆,所述纠偏气缸安装在所述机架上,所述导向杆滑动安装在所述机架上且滑动方向为其轴线方向,所述导向杆的端部与所述纠偏板连接。Preferably, the deviation correction device further comprises a guide rod perpendicular to the push rod, the deviation correction cylinder is installed on the frame, the guide rod is slidably installed on the frame, and the sliding direction is its axis direction , the end of the guide rod is connected with the deflection rectifying plate.
作为优选,所述机架上安装有驱动所述滑动件滑动的驱动气缸。Preferably, a driving cylinder for driving the sliding member to slide is installed on the frame.
作为优选,所述机架上设置有上滑道和下滑道,所述滑动件的顶部设置在所述上滑道内,所述滑动件的底部设置在所述下滑道内。Preferably, the frame is provided with an upper slideway and a lower slideway, the top of the sliding member is set in the upper slideway, and the bottom of the sliding member is set in the lower slideway.
作为优选,所述推杆为圆柱体,所述推杆的轴线穿过所述圆形槽口的圆心。Preferably, the push rod is a cylinder, and the axis of the push rod passes through the center of the circular slot.
作为优选,所述推杆包括第一杆体和第二杆体,所述第一杆体的一端与所述液压缸的活塞杆连接,所述第一杆体的另一端与所述第二杆体连接,所述第二杆体的直径小于所述第一杆体的直径。Preferably, the push rod includes a first rod body and a second rod body, one end of the first rod body is connected with the piston rod of the hydraulic cylinder, and the other end of the first rod body is connected with the second rod body, so The diameter of the second rod body is smaller than the diameter of the first rod body.
本发明的有益效果:本发明提供的螺旋翅片管的快速剥头机,螺旋翅片管放置在两个滑动件之间,两个滑动件相向运动直至相互贴近使两个弧形刀槽夹持螺旋翅片管,然后推杆推动螺旋翅片管的端部完成剥头,不会在螺旋翅片管的表面形成刀痕,防止螺旋翅片管的表面存在损伤,而且操作方便,工作效率高,提升了产量。Beneficial effects of the present invention: In the rapid head stripping machine of the spiral finned tube provided by the present invention, the spiral finned tube is placed between two sliding parts, and the two sliding parts move toward each other until they are close to each other so that the two arc-shaped knife grooves are clamped Hold the spiral finned tube, and then push the end of the spiral finned tube to complete the stripping. No knife marks will be formed on the surface of the spiral finned tube, preventing the surface of the spiral finned tube from being damaged, and it is easy to operate and work efficiently. high, increasing production.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2位剥头装置的结构示意图;Figure 2 is a schematic diagram of the structure of the head stripping device;
图3为纠偏装置的结构示意图;Fig. 3 is the structural schematic diagram of the deviation correction device;
图4为推杆的结构示意图;Fig. 4 is the structural representation of push rod;
其中:1.机架,2.推动装置,201.液压缸,202.推杆,202a.第一杆体,202b.第二杆体,3.剥头装置,301.滑动件,302.弧形刀槽,4.收料筒,5.支撑装置,501.支架,502.转动辊,6.纠偏装置,601.纠偏气缸,602.纠偏板,603.导向杆,7.驱动气缸,8.上滑道,9.下滑道,10.圆形槽口。Among them: 1. Frame, 2. Pushing device, 201. Hydraulic cylinder, 202. Push rod, 202a. First rod body, 202b. Second rod body, 3. Stripping device, 301. Slider, 302. Arc knife Slot, 4. Receiving barrel, 5. Supporting device, 501. Bracket, 502. Rotating roller, 6. Deviation correction device, 601. Deviation correction cylinder, 602. Deviation correction plate, 603. Guide rod, 7. Drive cylinder, 8. Upper Slide, 9. Glide, 10. Circular notch.
具体实施方式Detailed ways
下面结合具体实施方式对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with specific embodiments.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
如图1所示,本实施例提供了一种螺旋翅片管的快速剥头机,包括机架1、推动装置2、剥头装置3、收料筒4、支撑装置5。As shown in FIG. 1 , this embodiment provides a rapid head stripping machine for spiral finned tubes, including a frame 1 , a pushing device 2 , a head stripping device 3 , a receiving
机架1的作用是支撑其他装置,其形状和结构可根据具体情况设置,不局限于图示的结构和形状。The function of the rack 1 is to support other devices, and its shape and structure can be set according to specific conditions, and are not limited to the structure and shape shown in the figure.
推动装置2安装在机架1上。推动装置2包括液压缸201和推杆202。液压缸201也称为油缸,机架1上还安装有用于驱动液压缸201的油箱。液压缸201固定设置在机架1的左部。液压缸201的活塞杆水平设置,且朝向右方。推杆202为圆柱体,推杆202与液压缸201的活塞杆连接。推杆202也为水平设置,且其长度方向为左右方向。The pushing device 2 is installed on the rack 1 . The pushing device 2 includes a
剥头装置3安装在机架1上。结合图2,剥头装置3包括两个对称设置的滑动件301以及设置在滑动件301上的弧形刀槽302。两个滑动件301滑动设置且滑动方向为相向或相背。在本实施例中,两个滑动件301的分布方向为前后,且滑动件301的滑动方向为前后方向。两个滑动件301相对的一侧均设置有弧形刀槽302。The stripping device 3 is installed on the frame 1 . Referring to FIG. 2 , the head stripping device 3 includes two symmetrically arranged sliding
当两个滑动件301相互贴近时两个弧形刀槽302之间形成圆形槽口10。推杆202的端部位置与圆形槽口10的位置相对应,即推杆202的轴线穿过圆形槽口10的圆心。推杆202在液压缸201的驱动下在左右方向上运动,以靠近或远离弧形刀槽302。机架1上安装有驱动滑动件301滑动的驱动气缸7。驱动气缸7有两个,且在前后方向上对称设置。驱动气缸7的活塞杆与滑动件301连接。When the two sliding
机架1上设置有上滑道8和下滑道9,滑动件301的顶部设置在上滑道8内,滑动件301的底部设置在下滑道9内。上滑道8和下滑道9起到导向滑动件301的作用,同时可以防止滑动件301从机架1上脱离掉落,提升该螺旋翅片管的快速剥头机的稳定性。The rack 1 is provided with an upper slideway 8 and a slideway 9 , the top of the sliding
收料筒4安装在机架1上。推杆202位于滑动件301的左侧,收料筒4位于滑动件301的右侧下方位置处。收料筒4的作用是收集从螺旋翅片管剥离下的废料。The receiving
支撑装置5的作用是进料并支撑螺旋翅片管。支撑装置5包括支架501和设置在支架501上的转动辊502。支架501用于支撑转动辊502。转动辊502位于收料筒4的右侧上方。转动辊502以其轴线为转轴转动设置,转动辊502的轴线平行于滑动件301的滑动方向,即转动辊502的轴线方向为前后方向。转动辊502的数量为多组,且分布方向为左右方向。当螺旋翅片管放置在转动辊502上时,其高度与圆形槽口10的高度对应。转动设置的转动辊502可以在螺旋翅片管被推杆202推动时起到减轻摩擦的作用。The function of the
结合图3,该螺旋翅片管的快速剥头机还包括两个在前后方向上对称设置的纠偏装置6。两个纠偏装置6配合对推杆202实现纠偏。纠偏装置6包括纠偏气缸601、纠偏板602导向杆603。纠偏气缸601安装在机架1上,纠偏气缸601的活塞杆水平设置,且其轴线方向为前后,且两个纠偏装置6的纠偏气缸601活塞杆相对设置。纠偏板602的一侧与纠偏气缸601连接。纠偏板602的另一侧设置有用于容纳推杆202的凹槽,该凹槽为半圆形。推杆202位于两个纠偏板602之间。两个纠偏板602夹住推杆202实现纠偏定位,保证推杆202在直线方向上移动。另外由于推杆202在滑动过程中会与纠偏板602之间产生摩擦,因此可以在推杆202与纠偏板602之间涂抹润滑油。Referring to FIG. 3 , the rapid head stripping machine for helical finned tubes further includes two
导向杆603滑动安装在机架1上且滑动方向为其轴线方向,即导向杆603垂直于推杆202。导向杆603的轴向为前后方向。导向杆603的端部与纠偏板602连接。导向杆603的作用是导向和支撑纠偏板602。The
结合图4,作为上述技术方案的进一步优选,推杆202包括第一杆体202a和第二杆体202b。第一杆体202a的左端与液压缸201的活塞杆连接,第一杆体202a的右端与第二杆体202b的左端连接,第二杆体202b的直径小于第一杆体202a的直径。且第一杆体202a的轴线与第二杆体202b的轴线重合。如此,第一杆体202a与第二杆体202b之间形成阶梯部。另外,第二杆体202b的直径小于圆形槽口10的直径。第二杆体202b设置较小的直径以便于穿过圆形槽口10,防止撞击弧形刀槽302。而直径较大的第一杆体202a则保证了推杆202的强度和稳定性。Referring to FIG. 4 , as a further preference of the above technical solution, the
该螺旋翅片管的快速剥头机的工作过程为:The working process of the rapid head stripping machine for spiral finned tubes is:
将螺旋翅片管放置在支撑装置5上,将其需要剥头的区域设置在两个滑动件301之间。驱动气缸7驱动两个滑动件301移动,使两个弧形刀槽302夹持住螺旋翅片管,其中,弧形刀槽302穿过螺旋翅片管的翅片。然后液压缸201驱动推杆202向右移动,推杆202推动螺旋翅片管,螺旋翅片管需要被剥离的部分掉落进收料筒4中,完成剥头。The spiral finned tube is placed on the
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description of the present invention, or directly or indirectly applied in other related technical fields, are all applicable. Similarly, it is included in the scope of patent protection of the present invention.
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CN117961189A (en) * | 2024-03-19 | 2024-05-03 | 江苏极泰环保科技有限公司 | Quick head stripping machine for spiral finned tube |
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CN117961189A (en) * | 2024-03-19 | 2024-05-03 | 江苏极泰环保科技有限公司 | Quick head stripping machine for spiral finned tube |
CN117961189B (en) * | 2024-03-19 | 2024-07-05 | 江苏极泰环保科技有限公司 | Quick head stripping machine for spiral finned tube |
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