CN111259993A - Fault diagnosis method and device based on neural network - Google Patents

Fault diagnosis method and device based on neural network Download PDF

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CN111259993A
CN111259993A CN202010148263.2A CN202010148263A CN111259993A CN 111259993 A CN111259993 A CN 111259993A CN 202010148263 A CN202010148263 A CN 202010148263A CN 111259993 A CN111259993 A CN 111259993A
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neural network
characteristic data
fault
fault diagnosis
network model
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关新
赵琰
郭瑞
王帅杰
陈琳
王黎明
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Shenyang Institute of Engineering
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F18/00Pattern recognition
    • G06F18/20Analysing
    • G06F18/21Design or setup of recognition systems or techniques; Extraction of features in feature space; Blind source separation
    • G06F18/214Generating training patterns; Bootstrap methods, e.g. bagging or boosting
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N3/00Computing arrangements based on biological models
    • G06N3/02Neural networks
    • G06N3/08Learning methods
    • G06N3/084Backpropagation, e.g. using gradient descent

Abstract

The invention discloses a fault diagnosis method and a fault diagnosis device based on a neural network, and relates to the technical field of engine fault diagnosis, wherein the fault diagnosis method comprises the steps of S1, extracting characteristic data information of fault equipment; s2, preprocessing the characteristic data information; s3, importing the characteristic information into a neural network model; s4, importing a training sample set; s5, obtaining a fault diagnosis result and S6 by the neural network model, and deriving a diagnosis result of the equipment fault, wherein through the fault diagnosis steps and by means of the BP neural network model, in the actual diagnosis process, by extracting each characteristic data information in the existing engine, the characteristic data information is directly imported into the BP neural network model trained by the training sample set, so that the specific fault result of the engine can be rapidly diagnosed; the fault diagnosis device based on the neural network comprises a characteristic data monitoring unit, a data preprocessing module, a BP neural network model, a training sample set importing module and a fault diagnosis result outputting module.

Description

Fault diagnosis method and device based on neural network
Technical Field
The invention relates to the technical field of engine fault diagnosis, in particular to a fault diagnosis method and device based on a neural network.
Background
An Engine (Engine), a machine capable of converting other forms of energy into mechanical energy, originally produced in the uk, is suitable both for power generation and for the whole machine comprising a power plant (e.g. gasoline engines, aeronautical engines). The types thereof include, for example, internal combustion engines (gasoline engines, etc.), external combustion engines (stirling engines, steam engines, etc.), electric motors, and the like.
With the increasing service life of the engine, the problem of failure often occurs in the normal use process, in the prior art, the process of finding out specific failure points of the engine is long, the engine needs to be disassembled one by one, time and labor are wasted, the overhauling efficiency is low, the labor cost is high, and the development requirements of the society are not facilitated.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a fault diagnosis method and device based on a neural network, and solves the problems that in the prior art, the process of finding out specific fault points of an engine is long, the engine needs to be disassembled one by one, time and labor are wasted, the overhauling efficiency is low, the labor cost is high, and the development requirements of the society are not facilitated.
In order to achieve the purpose, the invention is realized by the following technical scheme: a fault diagnosis method based on a neural network comprises the following steps:
s1, extracting the characteristic data information of the fault equipment: extracting characteristic data information corresponding to the fault engine from the existing fault engine;
s2, preprocessing the characteristic data information: importing each feature data extracted from the existing fault engine in the step S1 into a data processing module for preprocessing;
s3, importing the characteristic information into a neural network model: importing each feature data preprocessed in the step S2 into the constructed BP neural network model;
s4, importing a training sample set: introducing a training sample set formed by existing characteristic data and known fault result data into the PB neural network model constructed in the step S3, and training the constructed BP neural network model;
s5, obtaining a fault diagnosis result by the neural network model: the method comprises the following substeps:
a. importing each characteristic data information into the whole BP neural network model in the step S2, inputting the characteristic data information into each node in the input layer, and outputting the characteristic data information serving as the output of the neuron in the input layer;
b. calculating the output of each node of the neuron in the hidden layer according to a formula to be used as the input of an output layer;
c. calculating the output of each neuron node of the output layer according to a formula;
d. and c, judging the result output by the neuron node corresponding to the output layer in the step c according to a threshold function.
S6, deriving the diagnosis result of the equipment fault: the diagnosis result of the device failure output in step S5 is derived.
Preferably, the characteristic data information in step S1 includes a temperature signal, an oil pressure signal, a current intensity signal, a voltage intensity signal, and a vibration signal of the faulty engine.
Preferably, in the sub-step b in the step S5, the formula for calculating the output value of each node of the neuron in the hidden layer is:
Figure BDA0002401517520000021
Oj=f(Ij)=1/[exp(-Ij)]
in the formula: omegajiIs the weight between the hidden layer node j and the input layer node i, theta j is the bias of the hidden layer node j, f (x) is the function of sigmoid, and the expressionIs f (x) 1/[1+ exp (-x)]。
Preferably, in the sub-step c of step S5, the formula for calculating the output value of each neuron node in the output layer is:
Figure BDA0002401517520000022
yk=f(Ik)=1/[exp(-Ik)]
in the formula: omegakjAnd theta k is the offset of the hidden layer node k.
Preferably, in the step S4, the training sample set is imported, and the training sample is (x)p1,xp2,xp3......xpn) The number of samples is (P ═ 1,2,3 … … P).
The invention also discloses a fault diagnosis device based on the neural network, which comprises a characteristic data monitoring unit, a data preprocessing module, a BP neural network model, a training sample set importing module and a fault diagnosis result outputting module, wherein the characteristic data detecting unit is used for collecting parameter information in the existing fault engine, and the data preprocessing module is used for processing the characteristic information extracted by the characteristic data detecting unit.
Preferably, the BP neural network model is configured to perform diagnosis processing on a fault of the entire engine according to each processed feature data information, the training sample set importing module is configured to import a training sample set into the BP neural network model, and the fault diagnosis result output module is configured to output a result obtained by the BP neural network model.
Preferably, the characteristic data detection unit includes a temperature sensor, a pressure sensor, a voltage sensor, a current sensor, and an acceleration sensor.
Advantageous effects
The invention provides a fault diagnosis method and device based on a neural network. Compared with the prior art, the method has the following beneficial effects:
the fault diagnosis method and the fault diagnosis device based on the neural network comprise the steps of S1, extracting characteristic data information of fault equipment; s2, preprocessing the characteristic data information; s3, importing the characteristic information into a neural network model; s4, importing a training sample set; s5, obtaining a fault diagnosis result and S6 by the neural network model, deriving a diagnosis result of the equipment fault, and by the fault diagnosis step and by means of the BP neural network model, in the actual diagnosis process, extracting each characteristic data information in the existing engine, preprocessing the characteristic data information, and directly introducing the characteristic data information into the BP neural network model trained by the training sample set, the specific fault result of the engine can be quickly diagnosed, the efficiency of overhauling the engine is improved, the overhauling time is shortened, the engine is not required to be disassembled, the labor cost is reduced, in addition, the fault diagnosis device based on the neural network comprises a characteristic data monitoring unit, a data preprocessing module, the BP neural network model, a training sample set introduction module and a fault diagnosis result output module, wherein the characteristic data detection unit is used for collecting each parameter information in the existing fault engine, the data preprocessing module is used for processing each feature information extracted by the feature data detection unit, and is convenient, fast, safe and convenient to use.
Drawings
FIG. 1 is a schematic block flow diagram of the present invention;
FIG. 2 is a schematic structural diagram of a BP neural network according to the present invention;
fig. 3 is a block diagram schematically illustrating the structure of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a fault diagnosis method based on a neural network comprises the following steps:
s1, extracting the characteristic data information of the fault equipment: extracting characteristic data information corresponding to the fault engine from the existing fault engine;
s2, preprocessing the characteristic data information: importing each feature data extracted from the existing fault engine in the step S1 into a data processing module for preprocessing;
s3, importing the characteristic information into a neural network model: importing each feature data preprocessed in the step S2 into the constructed BP neural network model;
s4, importing a training sample set: introducing a training sample set formed by existing characteristic data and known fault result data into the PB neural network model constructed in the step S3, and training the constructed BP neural network model;
s5, obtaining a fault diagnosis result by the neural network model: the method comprises the following substeps:
a. importing each characteristic data information into the whole BP neural network model in the step S2, inputting the characteristic data information into each node in the input layer, and outputting the characteristic data information serving as the output of the neuron in the input layer;
b. calculating the output of each node of the neuron in the hidden layer according to a formula to be used as the input of an output layer;
c. calculating the output of each neuron node of the output layer according to a formula;
d. and c, judging the result output by the neuron node corresponding to the output layer in the step c according to a threshold function.
S6, deriving the diagnosis result of the equipment fault: the diagnosis result of the device failure output in step S5 is derived.
Further, the characteristic data information in step S1 includes a temperature signal, an oil pressure signal, a current intensity signal, a voltage intensity signal, and a vibration signal of the faulty engine.
Further, in sub-step b in step S5, the formula for calculating the output value of each node of the neuron in the hidden layer is:
Figure BDA0002401517520000051
Oj=f(Ij)=1/[exp(-Ij)]
in the formula: omegajiIs the weight between hidden node j and input node i, θ j is the bias of hidden node j, f (x) is the function of sigmoid, and the expression is f (x) 1/[1+ exp (-x)]。
Further, in the sub-step c in step S5, the formula for calculating the output value of each neuron node in the output layer is:
Figure BDA0002401517520000052
yk=f(Ik)=1/[exp(-Ik)]
in the formula: omegakjAnd theta k is the offset of the hidden layer node k.
Further, in step S4, the training sample set is imported, and the training sample is (x)p1,xp2,xp3......xpn) The number of samples is (P ═ 1,2,3 … … P).
Referring to fig. 3, the present invention further discloses a fault diagnosis apparatus based on a neural network, which includes a feature data monitoring unit, a data preprocessing module, a BP neural network model, a training sample set importing module, and a fault diagnosis result outputting module, wherein the feature data detecting unit is configured to collect parameter information of an existing fault engine, and the data preprocessing module is configured to process feature information extracted by the feature data detecting unit.
Furthermore, the BP neural network model is used for diagnosing and processing faults of the whole engine according to the processed characteristic data information, the training sample set importing module is used for importing a training sample set into the BP neural network model, and the fault diagnosis result output module is used for outputting results obtained by the BP neural network model.
Further, the characteristic data detection unit includes a temperature sensor, a pressure sensor, a voltage sensor, a current sensor, and an acceleration sensor.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. A fault diagnosis method based on a neural network is characterized by comprising the following steps:
s1, extracting the characteristic data information of the fault equipment: extracting characteristic data information corresponding to the fault engine from the existing fault engine;
s2, preprocessing the characteristic data information: importing each feature data extracted from the existing fault engine in the step S1 into a data processing module for preprocessing;
s3, importing the characteristic information into a neural network model: importing each feature data preprocessed in the step S2 into the constructed BP neural network model;
s4, importing a training sample set: introducing a training sample set formed by existing characteristic data and known fault result data into the PB neural network model constructed in the step S3, and training the constructed BP neural network model;
s5, obtaining a fault diagnosis result by the neural network model: the method comprises the following substeps:
a. importing each characteristic data information into the whole BP neural network model in the step S2, inputting the characteristic data information into each node in the input layer, and outputting the characteristic data information serving as the output of the neuron in the input layer;
b. calculating the output of each node of the neuron in the hidden layer according to a formula to be used as the input of an output layer;
c. calculating the output of each neuron node of the output layer according to a formula;
d. and c, judging the result output by the neuron node corresponding to the output layer in the step c according to a threshold function.
S6, deriving the diagnosis result of the equipment fault: the diagnosis result of the device failure output in step S5 is derived.
2. The neural network based fault diagnosis method of claim 1, wherein the characteristic data information in step S1 includes a temperature signal, an oil pressure signal, a current intensity signal, a voltage intensity signal and a vibration signal of the faulty engine.
3. The neural network-based fault diagnosis method according to claim 1, wherein in the sub-step b of the step S5, the formula for calculating the output values of the respective nodes of the neurons in the hidden layer is as follows:
Figure FDA0002401517510000021
Oj=f(Ij)=1/[exp(-Ij)]
in the formula: omegajiIs the weight between hidden node j and input node i, θ j is the bias of hidden node j, f (x) is the function of sigmoid, and the expression is f (x) 1/[1+ exp (-x)]。
4. The neural network-based fault diagnosis method according to claim 1, wherein in the sub-step c of step S5, the formula for calculating the output values of the neuron nodes in the output layer is:
Figure FDA0002401517510000022
yk=f(Ik)=1/[exp(-Ik)]
in the formula: omegakjAnd theta k is the offset of the hidden layer node k.
5. The neural network-based fault diagnosis method according to claim 1, wherein in step S4, the training sample set is imported, and the training sample set is (x)p1,xp2,xp3......xpn) The number of samples is (P ═ 1,2,3 … … P).
6. A fault diagnosis device based on a neural network is characterized by comprising a characteristic data monitoring unit, a data preprocessing module, a BP neural network model, a training sample set importing module and a fault diagnosis result outputting module, wherein the characteristic data detecting unit is used for collecting parameter information of an existing fault engine, and the data preprocessing module is used for processing the characteristic information extracted by the characteristic data detecting unit.
7. The neural network-based fault diagnosis device according to claim 6, wherein the BP neural network model is configured to diagnose faults of the entire engine according to the processed feature data information, the training sample set importing module is configured to import a training sample set into the BP neural network model, and the fault diagnosis result outputting module is configured to output a result obtained by the BP neural network model.
8. The neural network-based failure diagnosis device according to claim 6, wherein the characteristic data detection unit includes a temperature sensor, a pressure sensor, a voltage sensor, a current sensor, and an acceleration sensor.
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