CN111259630B - Process file generation device and method - Google Patents
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- 238000000034 method Methods 0.000 title claims abstract description 319
- 230000010365 information processing Effects 0.000 claims abstract description 13
- 230000008676 import Effects 0.000 claims abstract description 5
- 238000012790 confirmation Methods 0.000 claims description 35
- 230000001502 supplementing effect Effects 0.000 claims description 2
- 238000003466 welding Methods 0.000 description 62
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000047 product Substances 0.000 description 6
- 230000000295 complement effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000013499 data model Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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Abstract
A process file generating device and method, it includes: the database is created based on a software system and various process standards in the industry or company, and comprises a process database containing various process parameter data and a process standard template library of various process standards; the process file generation system comprises a data information processing system, wherein the data information processing system selects a specific process standard template from a process standard template library according to a specific process standard, reads corresponding specific process parameter data from a process database according to the selected specific process standard template, and automatically converts the corresponding specific process parameter data into a basic parameter information file; the three-dimensional model generation system can convert the basic parameter information file generated by the data information processing system into a three-dimensional model data file according to a set program determined by the process requirements; and the target file generation system can import and read the three-dimensional model data file and export the three-dimensional model data file into a process file containing product information data.
Description
Technical Field
The invention relates to the field of process file compilation, in particular to a process file generation device and a detection method.
Background
In the field of automobile manufacturing, process files (operation instruction books) are the most important technical files for guiding staff to produce daily, and currently, in order to facilitate staff to operate in the production process, the process files are mostly used on the production site in paper edition and are managed as controlled files.
Taking the automobile industry as an example, the current generation mode of the process file in the industry is basically to copy and arrange various information in product data into a process file (operation instruction book) in the form of a two-dimensional picture according to the process requirement by taking a screenshot from main stream software such as CATIA (computer aided three-dimensional architecture) and the like and through graphic symbols such as arrows, text boxes, graphic boxes and the like in office software such as Excel, word, PPT, and draw, manually fill various parameters in the screenshot and Excel in the main stream software such as CATIA and manually compare, separate the data from the graphics, and cause a series of problems of low process file compiling efficiency, poor accuracy, insufficient standardization, low information expression, high compiling cost and the like.
For example, in the manufacture of an automobile body-in-white, an automobile body-in-white generally consists of 400-500 parts, and the number of welding spots is up to 4500-5500, so that in the process of manufacturing a welding process file, each welding spot needs to be allocated, numbered and marked according to procedures, and corresponding part materials, material thicknesses, welding core diameters, welding currents and other part and welding parameter information are output.
However, for a welding process file of a complete vehicle model, more than 100 files up to 3000 pages are usually required to be compiled, if manual compiling is carried out by manpower alone, a great deal of time and a great deal of manpower are required to be consumed, so that the correctness of the process problem is repeatedly checked; and if the data needs to be corrected later, it is very difficult to modify the process file again.
Disclosure of Invention
In view of the foregoing, it is desirable to provide a process document generating apparatus and method that can simplify process document generating operations and improve process document generating efficiency and accuracy.
The invention provides a process file generating device, which comprises:
the database is created based on a software system and various process standards in the industry or a company and comprises a process database containing various process parameter data and a process standard template library of various process standards;
the process file generation system comprises a data information processing system, wherein the data information processing system selects a specific process standard template from the process standard template library according to a specific process standard, reads corresponding specific process parameter data from the process database according to the selected specific process standard template, and automatically converts the corresponding specific process parameter data into a basic parameter information file; and
the three-dimensional model generation system can convert the basic parameter information file generated by the data information processing system into a three-dimensional model data file according to a set program determined by the process requirements;
the target file generating system can import and read the three-dimensional model data file and export the three-dimensional model data file into a process file containing product information data.
Further, the software system comprises a three-dimensional software system containing various process three-dimensional model parameter data and an office software system capable of forming the database according to various process parameter data imported by the three-dimensional software system.
Further, the three-dimensional software system comprises CAD/CAE/CAM software capable of storing various process parameters and various process standards of the automobile, and the office software system comprises Excel/Word/PPT office software.
Further, the process file generation system is a stand-alone system that can establish a connection with a particular company or industry system or is a slave system integrated into a particular company or industry system.
Further, the database is a slave database integrated in a company or industry data system or a database integrated in the process file generating device and capable of being in signal connection with the process file generating system.
Further, the process file generating device further comprises a confirming module capable of confirming whether the data information in the basic parameter information file and the three-dimensional model data file is complete or not, and a supplementary recording module for manually supplementing missing or wrong data information when the confirming module judges that the data information is missing or wrong, and the target file generating system continues to generate the process file when the confirming module judges that the data information in the basic parameter information file and the three-dimensional model data file is complete or not.
Further, the confirmation module comprises an automatic confirmation module and a manual confirmation module, and after the basic parameter information file and the three-dimensional model data file are generated, the automatic confirmation module and/or the manual confirmation module confirms that the data information in the basic parameter information file and the three-dimensional model data file is complete and free, and the process file is continuously generated.
The invention also provides a process file generation method using the process file generation device, which comprises the following steps:
creating a process database containing various process parameters and a process standard template library of various process standards based on a software system and various process standards of industries or companies;
selecting a specific process standard template from the process standard template library according to a specific process standard, reading specific process parameter data corresponding to the specific process standard template from the process database, and converting the specific process parameter data into a basic parameter information file;
converting the basic parameter information file into a three-dimensional model data file according to a set program;
the three-dimensional model data file is imported and read and output as a process file containing product information data.
Further, the process file generating method further includes a confirmation method for confirming whether the parameter data information is complete or not after the basic parameter information file and the three-dimensional model data file are generated, and the confirmation method includes:
continuously generating a process file when the parameter data information is confirmed to be complete and correct;
and when the parameter data information is incomplete and/or is wrong, manually inputting the parameter data information to be complemented, and continuously generating a process file.
In summary, the invention selects the process standard template according to the actual need and screens and reads the process parameter data in the corresponding database through the database established based on the prior art common software and various process standards determined by the industry and/or company, and the process parameter data is processed to be seamlessly converted into the process file (process instruction) which can be recognized and received by the prior art common software by the target file generation system, thereby realizing the real-time interconnection of the prior art software and the target file generation system in the enterprise or industry, greatly improving the compiling efficiency and accuracy of the process file and reducing the labor cost.
The foregoing description is only an overview of the present invention, and is intended to be implemented in accordance with the teachings of the present invention, as well as the preferred embodiments thereof, together with the following detailed description of the invention, given by way of illustration only, together with the accompanying drawings.
Drawings
FIG. 1 is a block diagram showing a process file generating apparatus according to the present invention;
FIG. 2 is a schematic block diagram of a process file generating device according to the present invention;
FIG. 3 is a process flow chart of the process file generation device provided by the invention for generating process files;
FIG. 4 is a process flow chart of the process file generating device for generating the welding spot process file;
FIG. 5 is a process flow diagram of a process file for generating a solder joint process file using the process file generation method of the present invention.
Detailed Description
In order to further describe the technical means and effects adopted by the present invention to achieve the preset purpose, the following detailed description of the present invention is given with reference to the accompanying drawings and preferred embodiments.
As shown in fig. 1 to 3, the present invention provides a process file generating apparatus, comprising:
the database is created based on a software system and various process standards in the industry or company and comprises a process database containing various process parameter data and a process standard template library of various process standards;
the process file generation system comprises a data information processing system, wherein the data information processing system can select a specific process standard template from a process standard template library according to a specific process standard, read corresponding specific process parameter data from a process database according to the selected specific process standard template and automatically convert the corresponding specific process parameter data into a basic parameter information file; and
the three-dimensional model generation system can convert the basic parameter information file generated by the data information processing system into a three-dimensional model data file according to a set program determined by the process requirements; and
the target file generating system can import and read the three-dimensional model data file and export the three-dimensional model data file into a process file containing product information data.
The process file generating device provided by the invention can select the process standard template according to actual needs and screen and read the process parameter data in the corresponding database through the database created based on the conventional process software and various process standards determined by industries or companies, and process the process parameter data so as to be seamlessly converted into the process file (process instruction) which can be recognized and received by the conventional process software by the target file generating system, thereby realizing the real-time interconnection of the conventional process software and the target file generating system in enterprises or industries, greatly improving the compiling efficiency and accuracy of the process file and reducing the labor cost.
Furthermore, the required process information data model is automatically created based on the three-dimensional software system commonly used by a certain industry or a certain company in the whole process of generating the process file, so that the manual participation is avoided to the greatest extent, the standardization, the structuring and the specialization of the whole process are stronger, the efficiency is higher, and the error rate is smaller.
Specifically, the process file generating device comprises a confirmation module capable of confirming whether the basic parameter information file and the data information in the three-dimensional model data file are complete or not, the confirmation module comprises automatic confirmation and/or manual confirmation, and after the basic parameter information file and the three-dimensional model data file are generated, the process file is continuously generated after the automatic confirmation module and/or the manual confirmation of the complete and error-free parameter data information.
In more detail, the confirmation module comprises an automatic confirmation module and a manual confirmation module, so that after the confirmation module receives the three-dimensional model data file, the automatic confirmation module primarily judges whether the parameter data information is complete or not, and after the automatic confirmation module primarily judges that the parameter data information is complete, the automatic confirmation module prompts the automatic confirmation module to further judge the integrity of the parameter data information manually.
In the preferred embodiment, after the automatic confirmation module preliminarily judges that the parameter data information in the basic parameter information file and the three-dimensional model data file is complete, the step of generating the process file is continued when the parameter data information in the basic parameter information file and the three-dimensional model data file is further confirmed by prompting according to the manual confirmation module.
Furthermore, the process file generating device provided by the invention further comprises a supplementary record module, so that when the automatic confirmation module and/or the manual confirmation module judge that the parameter data information is incomplete and/or is wrong, the parameter data information to be supplemented or modified is manually input into the supplementary record module by a human so as to correspondingly supplement the basic parameter information file or the three-dimensional model data file.
Preferably, the basic parameter information file provided by the invention can be a data information table, a data information WORD/PDF format document or a parameter information base, and is not particularly limited.
Specifically, the software system provided by the invention comprises a three-dimensional software system containing various process three-dimensional model parameter data and an office software system which is used for forming a database module according to various process parameter data imported by the three-dimensional software system, and the process file output by the target file generation system can be established by the three-dimensional software system and the two-dimensional office software system again to realize real-time transmission.
The whole set of process file generating device provided by the invention realizes that based on the requirements of enterprise relevant standards and a knowledge base, various process parameter original data are automatically converted into a process basic parameter information file meeting the requirements of standard formats, then the basic parameter information file is reversely led in the existing three-dimensional software system based on the requirements of the enterprise relevant standards and the knowledge base to generate a three-dimensional model data meeting the requirements of the process file, and finally the data model screenshot and the information are exported to the corresponding templates in batches based on the requirements (a process standard template library) of the enterprise relevant standards and the knowledge base, so that the whole process is standardized, structured and specialized.
Specifically, the database in the process file generating device provided by the invention can be a subordinate database depending on a certain company or a certain industry own data system, or can be an independent database which is integrated in the process file generating device and can be connected with a process file generating system signal to perform data transmission, namely when the database is subordinate to a company own system, corresponding process parameter data can be obtained by reading database information in the company system when the database is connected with the company own system; or when the database belongs to the process file generating device, the corresponding specific process standard template can be selected directly according to the required relevant industry process standard, and the specific process parameter data corresponding to the specific process standard template can be read directly when the connection is established with the company system.
More specifically, the process file generation system provided by the invention can be used as a separate system which is connected with the company or industry own system in a seamless way, or can be used as a subordinate system which is required to be integrated and designed and installed in the company or industry own system.
In the invention, the three-dimensional software system comprises CAD/CAE/CAM software which can store various technological parameters and various technological standards of the automobile.
Specifically, as shown in fig. 4, taking the generation of a vehicle body welding process file in the automotive industry as an example, the process file generation device provided by the invention can be executed based on the main stream CAD/CAE/CAM software systems in the automotive industry such as CATIA and UG, and a new three-dimensional software platform system is not required to be created, so that the data compatibility effect can be optimized. In an embodiment of the present invention, the three-dimensional software system in the process file generating device includes CAD/CAE/CAM software capable of storing various process parameters and various process standards of the welding spot of the vehicle body, and the office software system includes Excel/Word/PPT office software.
In the embodiment, the process file generating device provided by the invention is mainly based on the secondary development interfaces provided by main stream CAD/CAE/CAM software of the automotive industry such as CATIA, UG and the like and Office software such as Excel, word, PPT and combines with system modules of secondary development such as various process standards (related technical standards and knowledge bases of enterprises) and the like corresponding to a specific enterprise or a specific industry, and the seamless error-free butt joint conversion of automotive product data between three-dimensional design software and two-dimensional Office software is realized through the system modules, the work originally operated manually is changed into program automatic execution, CATIA data information and Excel graphic information are interconnected in real time, the process file compiling efficiency and accuracy are greatly improved, and the labor cost is reduced.
In this embodiment, the process standard template in the database is a welding spot process standard template determined according to the vehicle body welding process, and the specific process parameter database determined according to the vehicle body welding process is a welding spot process database, and at this time, the process file generation flow is as follows:
the process file generating system reads and imports welding spot process data in a welding spot process database according to a welding spot process standard template, and automatically converts the welding spot process data into a welding spot parameter information file;
the complement module confirms whether the data in the generated welding spot parameter information file is complete according to the welding spot process requirement of the white automobile body, and when the welding spot parameter information file (including welding spot number, part number, welding sequence number, welding parameters and other parameter information meeting the enterprise standard requirement) is incomplete, the three-dimensional model generation module manually inputs the parameter data information to be complemented or modified to the complement module by manpower, so that the welding spot parameter information file is converted into a three-dimensional model data file with the data information integrity meeting the requirement; when the welding spot parameter information file is complete, the three-dimensional model generating module directly forms a three-dimensional model data file according to a setting program required by a welding spot process;
further, the complement module further confirms whether the generated three-dimensional model data file is complete again according to the welding spot process requirement, and when the three-dimensional model data file is complete, the process file of the paper edition is directly output; when the three-dimensional model data file is incomplete, the target file generation system converts the three-dimensional model data file into a process file which can be identified by the conventional common process software on the premise that the integrity of the data information of the three-dimensional model data file meets the requirement by manually inputting parameter data information to be supplemented or modified to the supplementary recording module, and finally outputs the process file (operation instruction) forming a paper version.
As shown in fig. 4, when the database provided by the invention is based on an industry mainstream CAD/CAE/CAM soft system, the data information processing module selects a vehicle welding process standard in the enterprise logo & knowledge base according to the vehicle welding process standard, reads corresponding welding process parameter data from the automobile welding mainstream CAD/CAE/CAM software system according to the selected vehicle welding process standard, and automatically converts the corresponding welding process parameter data into a welding spot parameter information file, when the incomplete welding process parameter data is confirmed, the welding process parameter data to be supplemented is manually input into the supplementary module for perfecting, and when the complete welding process parameter data is confirmed or the welding process parameter data is completely recorded through manual supplementary, the three-dimensional model generating module can continuously convert the generated welding process parameter data into a welding three-dimensional process file according to a set program determined by process requirements, when the incomplete welding three-dimensional process file is confirmed, the three-dimensional process file is manually input into the supplementary process file for perfecting, when the complete welding three-dimensional process file is confirmed or the supplementary welding three-dimensional process file is completely obtained, the three-dimensional process file generating module guides the welding three-dimensional process file into and reads the welding three-dimensional process file and converts the welding process file into the three-dimensional welding process file and the three-dimensional welding process file containing the welding process information.
The invention provides a process file generation method, which comprises the process file generation device, wherein the generation method comprises the following steps:
creating a process database containing various process parameters and a process standard template library of various process standards based on a software system and various process standards of a industry or company;
selecting a specific process standard template from the process standard template library according to a specific process standard, reading specific process parameter data corresponding to the specific process standard template from a process database, and converting the specific process parameter data into a basic parameter information file;
converting the basic parameter information file into a three-dimensional model data file according to a set program;
the three-dimensional model data file is imported and read and output as a process file containing product information data.
In the invention, the process file generating method also comprises a confirming method for confirming whether the parameter data information is complete or not after the basic parameter information file and the three-dimensional model data file are generated, and the confirming method comprises the following steps:
and continuing to generate the process file when the parameter data information is confirmed to be complete and correct.
When the incomplete and/or faulty parameter data information is confirmed, the parameter data information to be complemented (complemented or modified) is manually input, and the process file is continuously generated.
As shown in fig. 5, taking the generation of a car body welding process file of a CATIA three-dimensional software system as an example, the car body welding process generation method provided by the invention comprises the following steps:
and (3) deriving a welding spot parameter information table (Excel format) meeting the standard format in batches according to the standard form defined in the relevant technical standards and knowledge base of enterprises for a plurality of welding spot data which are opened and selected in CATIA software.
According to the related technical standards of enterprises and standard forms defined in a knowledge base, the derived welding spot parameter information table is automatically generated into vehicle body welding spot three-dimensional model data meeting the requirements of welding process documentation in CATIA software.
And automatically generating information and screenshot in the three-dimensional model data into a process card template (Excel, word, PPT format) according to the newly generated welding spot three-dimensional model data meeting the process requirements and according to the process card template form defined in the relevant technical standards and knowledge base of enterprises.
The vehicle body welding process file generating method only shows one scene of the process file generating method, only in the automobile field, the process file generating device and the process file generating method can be further used in other scenes of glue coating process files, projection welding process files, two-protection welding process files, final assembly process files and the like in the automobile manufacturing field and process file generation in the related field of automobile manufacturing flow steps, and the process file generating systems and the process methods in other industries except the automobile manufacturing field can be realized by referring to the method steps provided by the invention.
In summary, the method and the system select the process standard template according to actual needs through the database created based on the conventional process common software and various process standards determined by industries and/or companies, screen and read the process parameter data in the corresponding database, and process the process parameter data, and can be seamlessly converted into the process file (process instruction) which can be recognized and received by the conventional process common software by the target file generation system, thereby realizing the real-time interconnection of the conventional process software and the target file generation system in enterprises or industries, greatly improving the compiling efficiency and accuracy of the process file, and reducing the labor cost.
The present invention is not limited to the above-mentioned embodiments, but is intended to be limited to the following embodiments, and any modifications, equivalent changes and variations in the above-mentioned embodiments can be made by those skilled in the art without departing from the scope of the present invention.
Claims (9)
1. A process document generation apparatus, comprising:
the database is created based on a software system and various process standards in the industry or company and comprises a process database containing various process parameter data and a process standard template library of various process standards;
the process file generation system comprises a data information processing system, wherein the data information processing system selects a specific process standard template from the process standard template library according to a specific process standard, reads corresponding specific process parameter data from the process database according to the selected specific process standard template, and automatically converts the corresponding specific process parameter data into a basic parameter information file; and
the three-dimensional model generation system can convert the basic parameter information file generated by the data information processing system into a three-dimensional model data file according to a set program determined by the process requirements; and
the target file generating system can import and read the three-dimensional model data file and export the three-dimensional model data file into a process file containing product information data.
2. The process file generating apparatus according to claim 1, wherein the software system comprises a three-dimensional software system including various types of process three-dimensional model parameter data and an office software system capable of forming the database from various types of process parameter data imported by the three-dimensional software system.
3. The process file generating apparatus according to claim 2, wherein said three-dimensional software system comprises CAD/CAE/CAM software capable of storing various process parameters and various process standards of an automobile, and said office software system comprises Excel/Word/PPT office software.
4. The process file generating apparatus of claim 1, wherein the process file generating system is a stand-alone system that can establish a connection with a specific company or industry system or is a slave system integrated in a specific company or industry system.
5. The process file generating apparatus according to claim 1, wherein the database is a subordinate database integrated in a company or industry data system or a database integrated in the process file generating apparatus and capable of signal connection with the process file generating system.
6. The process file generating apparatus according to claim 1, further comprising a confirmation module capable of confirming whether the data information in the basic parameter information file and the three-dimensional model data file is complete or not, and a supplementary module for manually supplementing missing or erroneous data information when the confirmation module judges that the data information is missing or erroneous, wherein the target file generating system continues to generate the process file when the confirmation module judges that the data information in the basic parameter information file and the three-dimensional model data file is complete or not.
7. The process file generating apparatus according to claim 6, wherein the confirmation module comprises an automatic confirmation module and a manual confirmation module, and wherein after the basic parameter information file and the three-dimensional model data file are generated, the automatic confirmation module and/or the manual confirmation module confirm that the data information in the basic parameter information file and the three-dimensional model data file is complete and free, and continue to generate the process file.
8. A process file generation method using the process file generation apparatus according to any one of claims 1 to 7, characterized in that the generation method comprises:
creating a process database containing various process parameters and a process standard template library of various process standards based on a software system and various process standards of industries or companies;
selecting a specific process standard template from the process standard template library according to a specific process standard, reading specific process parameter data corresponding to the specific process standard template from the process database, and converting the specific process parameter data into a basic parameter information file;
converting the basic parameter information file into a three-dimensional model data file according to a set program;
the three-dimensional model data file is imported and read and output as a process file containing product information data.
9. The process file generation method according to claim 8, further comprising a confirmation method of confirming whether parameter data information is complete or not after generation of the basic parameter information file and the three-dimensional model data file, the confirmation method comprising:
continuously generating a process file when the parameter data information is confirmed to be complete and correct;
and when the parameter data information is incomplete and/or is wrong, manually inputting the parameter data information to be complemented, and continuously generating a process file.
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| CN112487554B (en) * | 2020-11-26 | 2023-01-20 | 江南造船(集团)有限责任公司 | Novel method, system and computer equipment for end cut definition based on model |
| CN113409031A (en) * | 2021-08-04 | 2021-09-17 | 广东新瑞智安科技有限公司 | Digital factory standard operation management method and system |
| CN116383256A (en) * | 2023-04-04 | 2023-07-04 | 惠州市乐亿通科技有限公司 | Manufacturing method of operation guide file and production method of PCBA |
| CN116795383B (en) * | 2023-05-18 | 2024-04-23 | 中国电子科技集团公司第三十八研究所 | Process data issuing method, issuing device, electronic equipment and storage medium |
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