CN111255857A - Tile pin chain and processing method thereof - Google Patents
Tile pin chain and processing method thereof Download PDFInfo
- Publication number
- CN111255857A CN111255857A CN202010210043.8A CN202010210043A CN111255857A CN 111255857 A CN111255857 A CN 111255857A CN 202010210043 A CN202010210043 A CN 202010210043A CN 111255857 A CN111255857 A CN 111255857A
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- China
- Prior art keywords
- chain
- pin
- plate
- pin shaft
- chain plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/14—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
Abstract
The invention discloses a tile pin chain, which comprises an inner chain plate, an outer chain plate and a roller cylinder, wherein a pin shaft is fixedly connected to the side face of one end of the inner chain plate, a second interference insertion part is fixedly connected to the other side face of the end of the inner chain plate, a through hole is formed in the side face of the other end of the inner chain plate, a wear-resisting ring is fixedly connected to the outer side of one end of the through hole, tapered wear-resisting chamfered parts are arranged inside two ends of the roller cylinder, insertion holes are respectively formed in the side faces of two ends of the outer chain plate, a first interference insertion part is arranged at one end of the pin shaft, the roller cylinder is rotatably sleeved on the pin shaft, and one end of the pin shaft penetrates through the through hole and is inserted into the. The roller cylinder and the pin shaft are directly sleeved and matched, and the gap between the roller cylinder and the pin shaft is less than 0.02mm, so that the roller cylinder is anti-stretching and wear-resisting and can be better matched with a chain wheel; the invention reduces abnormal sound caused by chain elongation of the motorcycle and reduces the frequency of chain adjustment.
Description
Technical Field
The invention belongs to the technical field of tile pin chains, particularly relates to a tile pin chain, and particularly relates to a processing method of the tile pin chain.
Background
The chains are typically metallic links or rings, which are used as mechanical drives. The chain can be divided into a short-pitch precise roller chain, a bent plate roller chain for heavy-load transmission, a chain for cement machinery and a plate type chain. The chain is divided into four types, namely a transmission chain, a conveying chain, a traction chain and a special chain, according to different purposes and functions. The transmission chain is mainly used for transmitting power; the conveying chain is mainly used for conveying a material; the traction chain is mainly used for pulling and hoisting the chain; the special chain is mainly used for special mechanical devices and has special functions and structures.
The sprocket is a wheel with cogged sprocket teeth for meshing with precisely pitched blocks on a chain link or cable. The chain wheel is widely applied to mechanical transmission and the like in the industries of chemical engineering, textile machinery, escalators, wood processing, three-dimensional parking garages, agricultural machinery, food processing, instruments, petroleum and the like.
The motorcycle chain is a component part on a motorcycle and is matched with the chain wheel to form a transmission mechanism, and the motorcycle chain and the chain wheel need good matching. In the existing motorcycle chain, chain rollers adopt a shaft, a small pipe and a large pipe; the clearance between the pipes is large, the pipes are not tensile, are not wear-resistant and are easy to elongate, chain adjustment must be carried out once every 2000 to 3000 kilometers basically, otherwise the pipes cannot be well matched with the chain wheel; after the process of pulling the chain, the chain needs to be replaced by a new chain; the traditional chain has high chain adjusting frequency, is troublesome and has higher cost. Therefore, a need exists for a bush pin chain for a motorcycle and a method for manufacturing the same.
Disclosure of Invention
The invention aims to provide a tile pin chain, which is directly sleeved and matched with a pin shaft through a roller cylinder, has a gap smaller than 0.02mm, is anti-stretching and wear-resistant, and can be better matched with a chain wheel; abnormal sound caused by chain lengthening of the motorcycle is reduced, and chain adjusting frequency is reduced; the problems that a traditional chain in the prior art is not tensile, is not wear-resistant, is easy to elongate, and has high chain adjusting frequency and high cost are solved.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a tile pin chain, includes an inner link plate, an outer link plate and a roller section of thick bamboo, the one end side fixedly connected with round pin axle of an inner link plate, just fixedly connected with second interference grafting portion on this end another side of an inner link plate, seted up the through-hole on the other end side of an inner link plate, the wear-resisting ring of fixedly connected with is still gone up in the one end outside of through-hole, the inside wear-resisting chamfer portion of toper that is provided with in both ends of a roller section of thick bamboo, the spliced eye has been seted up respectively on the both ends side of an outer link plate, the one end of round pin axle is provided with first interference grafting portion, a roller section of thick bamboo rotates and cup joints at selling epaxially, the one end of.
Preferably, the inner chain plate, the pin shaft, the first interference insertion part, the second interference insertion part and the wear-resisting ring are arranged into an integral structure.
Preferably, one end of the second interference insertion part is aligned with one end of the pin shaft.
Preferably, the inner hole of the roller cylinder is in clearance fit with the pin shaft, and the aperture of the inner hole of the roller cylinder is 0.01-0.02mm larger than the diameter of the pin shaft.
Preferably, the wear-resisting ring and the pin shaft are arranged on the same side face of the inner chain plate.
The invention also provides a processing method of the tile pin chain, which comprises the following steps:
s1: manufacturing an outer chain plate: selecting and preparing a raw material plate of the chain outer chain plate, punching the raw material plate by using a punching machine and a punching die to manufacture the outer chain plate, and then performing heat treatment, sand blasting and bluing to finish the processing of the outer chain plate;
s2: casting an inner chain plate: selecting and preparing a chain inner chain plate raw material plate, manufacturing an inner chain plate by punching through a punching machine and a punching die, preparing a pin roll material of 40Cr round steel, preparing the pin roll through wire drawing and straightening, cutting and blanking, blunting two ends of a workpiece and centerless grinding, then inserting one end of the pin roll into one through hole of the inner chain plate in a penetrating manner, welding and fixing, and then finishing an integrated structural member of the inner chain plate, the pin roll, a first interference insertion part, a second interference insertion part and a wear-resisting ring after polishing and heat treatment;
s3: manufacturing a roller cylinder: preparing materials according to production raw materials of the seamless steel tube, performing heat treatment of wire drawing, straightening, inner hole processing, chamfering treatment of two end faces, destroying and tempering, and finally performing centerless grinding to obtain a roller cylinder;
s4: and assembling the parts produced in the steps S1, S2 and S3, and finishing the production and processing of the tile pin chain after assembling.
Preferably, in S2, the inner link plate is made of a plate material having an arc-shaped protrusion structure, and the punching position is located at the center of the arc-shaped protrusion structure when the punching is performed, so as to form the wear-resistant ring structure after the punching is completed.
Preferably, the hardness of the chain pin shaft after heat treatment in S2 is not less than 40 HRC.
Preferably, in S3, the roller tube hardness after heat treatment is not less than 70 HRC.
The invention has the technical effects and advantages that: compared with the prior art, the bush pin chain has the following advantages:
1. the roller cylinder and the pin shaft are directly sleeved and matched, and the gap between the roller cylinder and the pin shaft is less than 0.02mm, so that the roller cylinder is anti-stretching and wear-resisting and can be better matched with a chain wheel;
2. the invention reduces abnormal sound caused by chain elongation of the motorcycle and reduces the frequency of chain adjustment.
Drawings
FIG. 1 is a schematic view of an exploded view of a pin chain of the present invention;
FIG. 2 is a schematic view of a partial structure of a prior art shoe pin chain;
fig. 3 is a schematic view of a partial explosion structure of a prior art shoe pin chain.
In the figure: 10. an inner link plate; 11. a wear ring; 12. a pin shaft; 13. a first interference insertion part; 14. a through hole; 15. an outer link plate; 16. inserting holes; 17. a roller tube; 18. a tapered wear-resistant chamfered portion; 19. a second interference plug part.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. The specific embodiments described herein are merely illustrative of the invention and do not delimit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a tile pin chain as shown in figures 1-3, which comprises an inner chain plate 10, an outer chain plate 15 and a roller cylinder 17, wherein a pin shaft 12 is fixedly connected to one side surface of one end of the inner chain plate 10, a second interference insertion part 19 is fixedly connected to the other side surface of the end of the inner chain plate 10, a through hole 14 is formed in the side surface of the other end of the inner chain plate 10, a wear-resistant ring 11 is further fixedly connected to the outer side of one end of the through hole 14, tapered wear-resistant chamfered parts 18 are arranged inside two ends of the roller cylinder 17, insertion holes 16 are respectively formed in the side surfaces of two ends of the outer chain plate 15, a first interference insertion part 13 is arranged at one end of the pin shaft 12, the roller cylinder 17 is rotatably sleeved on the pin shaft 12, and one end of the pin shaft 12 penetrates through. The inner chain plate 10, the pin shaft 12, the first interference insertion part 13, the second interference insertion part 19 and the wear-resisting ring 11 are arranged into an integral structure. One end of the second interference insertion part 19 is aligned with one end of the pin 12. The inner hole of the roller tube 17 is in clearance fit with the pin shaft 12, and the aperture of the inner hole of the roller tube 17 is 0.01-0.02mm larger than the diameter of the pin shaft 12. The wear ring 11 is arranged on the same side of the inner link plate 10 as the pin 12.
As shown in figure 1, the wear-resistant ring 11 is arranged on the inner side of the inner chain plate 10, the tapered wear-resistant chamfered parts 18 are arranged at the mouth parts of the two ends of the roller cylinder 17, and the tapered wear-resistant chamfered parts 18 are abutted against the wear-resistant ring 11, so that the direct contact between the roller cylinder 17 and the inner chain plate 10 is reduced, and the friction is reduced. According to the invention, the inner chain plate 10, the pin shaft 12, the first interference insertion part 13, the second interference insertion part 19 and the wear-resisting ring 11 are arranged into an integral structure, so that the integral structure is stronger, and in addition, the roller cylinder 17 and the outer chain plate 15 only have three part structures, so that the part types are reduced.
The inner hole of the roller cylinder 17 is in clearance fit with the pin shaft 12, the aperture of the inner hole of the roller cylinder 17 is 0.01-0.02mm larger than the diameter of the pin shaft 12, and the roller cylinder 17 is in direct high-precision sleeve fit with the pin shaft 12, so that on the basis of a traditional chain, as shown in the existing chain in figures 2 and 3, compared with the traditional chain, a group of small pipes are added under the condition that the pin shaft exists, and the roller cylinder 17 is sleeved on the small pipes, so that a two-layer clearance exists. The through holes on the outer chain plates are provided with two specifications, when the outer chain plates are put into production, a group of molds are additionally put into production to manufacture the outer chain plates with the two specifications, and the part management cost and the production cost are high.
The invention discloses a method for processing a tile pin chain, which comprises the following steps:
s1: manufacturing an outer chain plate: selecting and preparing a raw material plate of the chain outer chain plate, punching the raw material plate by using a punching machine and a punching die to manufacture the outer chain plate, and then performing heat treatment, sand blasting and bluing to finish the processing of the outer chain plate;
s2: casting an inner chain plate: selecting and preparing a chain inner chain plate raw material plate, manufacturing an inner chain plate by punching through a punching machine and a punching die, preparing a pin roll material of 40Cr round steel, preparing the pin roll through wire drawing and straightening, cutting and blanking, blunting two ends of a workpiece and centerless grinding, then inserting one end of the pin roll into one through hole of the inner chain plate in a penetrating manner, welding and fixing, and then finishing an integrated structural member of the inner chain plate, the pin roll, a first interference insertion part, a second interference insertion part and a wear-resisting ring after polishing and heat treatment; the inner chain plate raw material plate is provided with an arc-shaped protruding structure, the punching position is positioned in the center of the arc-shaped protruding structure during punching, and a wear-resistant ring structure is formed after punching is finished; the hardness of the chain pin shaft after heat treatment is not lower than 40 HRC;
s3: manufacturing a roller cylinder: preparing materials according to production raw materials of the seamless steel tube, performing heat treatment of wire drawing, straightening, inner hole processing, chamfering treatment of two end faces, destroying and tempering, and finally performing centerless grinding to obtain a roller cylinder; the hardness of the roller cylinder after heat treatment is not lower than 70 HRC;
s4: assembling the parts produced in S1, S2 and S3, finishing the production and processing of the tile pin chain after assembling, sleeving the roller tube 17 on the pin shaft during assembling, then enabling the first interference insertion part 13 at one end of the pin shaft 12 to penetrate through the through hole 14 on the inner chain plate 10 and to be in interference insertion fit with the insertion hole 16 on the outer chain plate 15, and assembling the chain through the matching of a plurality of groups of inner and outer chain plates.
The other processing method of the tile pin chain is different from the method in that in the production process of S2, due to the integrated structural members of the inner chain plate 10, the pin shaft 12, the first interference insertion part 13, the second interference insertion part 10 and the wear-resisting ring 11, the tile pin chain can be processed in a pouring production mode through molten steel and a mold, and the process manufacturing steps are reduced.
In conclusion, the roller cylinder 17 is directly sleeved and matched with the pin shaft 12, the gap between the roller cylinder and the pin shaft is less than 0.02mm, and the roller cylinder is anti-stretching and wear-resisting and can be better matched with a chain wheel; the invention only has a friction gap between the roller cylinder 17 and the pin shaft 12, which improves the design that a chain roller in the prior art adopts a small pipe to be sleeved on a shaft, and a large pipe is sleeved on the small pipe and has two friction gaps (the gap between the pipes is larger, and the large pipe is not tensile, wear-resistant and easy to elongate); the invention reduces abnormal sound caused by chain elongation of the motorcycle (because the chain is not easy to elongate, the chain can be well matched with the chain wheel in a longer time range or a stroke range), and reduces the frequency of chain adjustment. The invention has relatively low part management cost and is easy to assemble and manage.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (9)
1. A tile pin chain, comprising an inner link plate (10), an outer link plate (15) and a roller barrel (17), characterized in that: the wear-resistant roller chain is characterized in that a pin shaft (12) is fixedly connected to one end side face of the inner chain plate (10), a second interference insertion part (19) is fixedly connected to the other end side face of the inner chain plate (10), a through hole (14) is formed in the other end side face of the inner chain plate (10), a wear-resistant ring (11) is fixedly connected to the outer side of one end of the through hole (14), tapered wear-resistant chamfered parts (18) are arranged inside two ends of the roller cylinder (17), insertion holes (16) are formed in two end side faces of the outer chain plate (15) respectively, a first interference insertion part (13) is arranged at one end of the pin shaft (12), the roller cylinder (17) is rotatably sleeved on the pin shaft (12), and one end of the pin shaft (12) penetrates through the through hole (14) and is inserted in the insertion holes (16) in the outer.
2. A shoe pin chain according to claim 1, wherein: the inner chain plate (10), the pin shaft (12), the first interference insertion part (13), the second interference insertion part (19) and the wear-resisting ring (11) are arranged into an integral structure.
3. A shoe pin chain according to claim 1, wherein: one end of the second interference insertion part (19) is aligned with one end of the pin shaft (12).
4. A shoe pin chain according to claim 1, wherein: the inner hole of the roller tube (17) is in clearance fit with the pin shaft (12), and the aperture of the inner hole of the roller tube (17) is 0.01-0.02mm larger than the diameter of the pin shaft (12).
5. A shoe pin chain according to claim 1, wherein: the wear-resisting ring (11) and the pin shaft (12) are arranged on the same side face of the inner chain plate (10).
6. The method for processing the tile pin chain of claim 1, comprising the steps of:
s1: manufacturing an outer chain plate: selecting and preparing a raw material plate of the chain outer chain plate, punching the raw material plate by using a punching machine and a punching die to manufacture the outer chain plate, and then performing heat treatment, sand blasting and bluing to finish the processing of the outer chain plate;
s2: casting an inner chain plate: selecting and preparing a chain inner chain plate raw material plate, manufacturing an inner chain plate by punching through a punching machine and a punching die, preparing a pin roll material of 40Cr round steel, preparing the pin roll through wire drawing and straightening, cutting and blanking, blunting two ends of a workpiece and centerless grinding, then inserting one end of the pin roll into one through hole of the inner chain plate in a penetrating manner, welding and fixing, and then finishing an integrated structural member of the inner chain plate, the pin roll, a first interference insertion part, a second interference insertion part and a wear-resisting ring after polishing and heat treatment;
s3: manufacturing a roller cylinder: preparing materials according to production raw materials of the seamless steel tube, performing heat treatment of wire drawing, straightening, inner hole processing, chamfering treatment of two end faces, destroying and tempering, and finally performing centerless grinding to obtain a roller cylinder;
s4: and assembling the parts produced in the steps S1, S2 and S3, and finishing the production and processing of the tile pin chain after assembling.
7. The method for processing a shoe pin chain according to claim 6, wherein: in S2, the inner chain plate raw material plate is provided with an arc-shaped protruding structure, when punching is carried out, the punching position is located at the center of the arc-shaped protruding structure, and a wear-resistant ring structure is formed after punching is finished.
8. The method for processing a shoe pin chain according to claim 6, wherein: the hardness of the chain pin shaft after heat treatment in S2 is not less than 40 HRC.
9. The method for processing a shoe pin chain according to claim 6, wherein: in S3, the roller tube hardness after heat treatment is not less than 70 HRC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010210043.8A CN111255857B (en) | 2020-03-23 | 2020-03-23 | Tile pin chain and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010210043.8A CN111255857B (en) | 2020-03-23 | 2020-03-23 | Tile pin chain and processing method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN111255857A true CN111255857A (en) | 2020-06-09 |
| CN111255857B CN111255857B (en) | 2021-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010210043.8A Active CN111255857B (en) | 2020-03-23 | 2020-03-23 | Tile pin chain and processing method thereof |
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| CN (1) | CN111255857B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113857774A (en) * | 2021-09-03 | 2021-12-31 | 环球传动泰州有限公司 | Low-temperature-resistant high-fatigue-strength plate-type chain design and manufacture method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202176673U (en) * | 2011-07-29 | 2012-03-28 | 湖北虎牌链条制造有限责任公司 | Motorcycle sleeve chain |
| CN103899708A (en) * | 2014-03-28 | 2014-07-02 | 杭州东华链条集团有限公司 | Chain applicable to low temperature environments and production method thereof |
| CN204267607U (en) * | 2014-11-19 | 2015-04-15 | 湖州杭美输送机械有限公司 | A kind of trough conveyor chain assembly structure |
| CN104913004A (en) * | 2014-03-12 | 2015-09-16 | 株式会社岛野 | Bicycle chain connecting link |
| CN204755744U (en) * | 2015-06-26 | 2015-11-11 | 余东 | Wear -resisting entity chain |
| CN210003752U (en) * | 2019-05-05 | 2020-01-31 | 浙江巴斯曼机械有限公司 | socket with strong pressure resistance |
-
2020
- 2020-03-23 CN CN202010210043.8A patent/CN111255857B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202176673U (en) * | 2011-07-29 | 2012-03-28 | 湖北虎牌链条制造有限责任公司 | Motorcycle sleeve chain |
| CN104913004A (en) * | 2014-03-12 | 2015-09-16 | 株式会社岛野 | Bicycle chain connecting link |
| CN103899708A (en) * | 2014-03-28 | 2014-07-02 | 杭州东华链条集团有限公司 | Chain applicable to low temperature environments and production method thereof |
| CN204267607U (en) * | 2014-11-19 | 2015-04-15 | 湖州杭美输送机械有限公司 | A kind of trough conveyor chain assembly structure |
| CN204755744U (en) * | 2015-06-26 | 2015-11-11 | 余东 | Wear -resisting entity chain |
| CN210003752U (en) * | 2019-05-05 | 2020-01-31 | 浙江巴斯曼机械有限公司 | socket with strong pressure resistance |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113857774A (en) * | 2021-09-03 | 2021-12-31 | 环球传动泰州有限公司 | Low-temperature-resistant high-fatigue-strength plate-type chain design and manufacture method |
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| Publication number | Publication date |
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| CN111255857B (en) | 2021-11-16 |
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Denomination of invention: A type of tile pin chain and its processing method Effective date of registration: 20230412 Granted publication date: 20211116 Pledgee: Jiangxi Dongxiang Rural Commercial Bank Co.,Ltd. Pledgor: Jiangxi Baisheng Machinery Manufacturing Co.,Ltd. Registration number: Y2023980037923 |