CN111250885B - Welding machine for manufacturing bag cage - Google Patents

Welding machine for manufacturing bag cage Download PDF

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Publication number
CN111250885B
CN111250885B CN202010134568.8A CN202010134568A CN111250885B CN 111250885 B CN111250885 B CN 111250885B CN 202010134568 A CN202010134568 A CN 202010134568A CN 111250885 B CN111250885 B CN 111250885B
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China
Prior art keywords
welding
end cover
bag cage
sliding blocks
welded
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CN111250885A (en
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李建勋
李建国
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Jiaxing Zhegong Cnc Welding Machine Co ltd
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Jiaxing Zhegong Cnc Welding Machine Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding

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  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
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Abstract

A welding machine for manufacturing a bag cage. The welding machine comprises a machine shell, a plurality of driving devices and an expansible and changeable supporting device, wherein the machine shell is provided with a channel for containing welding machine materials, the driving devices fixedly connected with the machine shell are annularly distributed by taking the channel as a reference, the driving devices are connected with electrodes, and the supporting device is positioned on an extension line of the driving devices; the supporting device comprises a base and a plurality of sliding blocks movably connected with the base, the base and the machine shell are kept fixed, the sliding blocks in a plurality of numbers are distributed on the base in an annular mode, and the sliding blocks in a plurality of numbers move in the radial direction; in the welding operation process, the sliding block moves outwards and radially to form an outer diameter size matched with a piece to be welded, and the sliding block supports the piece to be welded.

Description

Welding machine for manufacturing bag cage
Technical Field
The invention relates to a welding machine for manufacturing a bag cage.
Background
The existing bag cage mainly comprises ribs formed by combining straight bars and reinforcing steel bars, wherein annular rings are arranged in the ribs, two ends of each rib are respectively connected with a first end cover and a second end cover, and the sizes of the annular rings, the first end covers and the second end covers are different. Therefore, in the existing manufacturing process, besides purchasing a welding machine for welding the ribs and the annular ring, a welding machine for welding the first end cover, the second end cover and the ribs needs to be configured. In the manufacturing process, the annular ring and the ribs are welded and fixed, and then the semi-finished bag cage is moved to a spot welding machine to realize the welding of the first end cover and the second end cover with the ribs. Therefore, a plurality of welding machines are required to be arranged in the manufacturing process, and the semi-finished products are required to be moved in the manufacturing process, so that the overall manufacturing efficiency is low.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks, the object of the present invention is to provide a welding machine for manufacturing a bag cage with high manufacturing efficiency.
The purpose of the invention is realized by the following technical scheme: a welding machine for manufacturing a bag cage comprises a machine shell, wherein the machine shell is provided with a channel for containing welding machine materials, a plurality of driving devices fixedly connected with the machine shell are annularly distributed by taking the channel as a reference, and the driving devices are connected with electrodes; the supporting device comprises a base and a plurality of sliding blocks movably connected with the base, the base and the machine shell are kept fixed, the sliding blocks in a plurality of numbers are distributed on the base in an annular mode, and the sliding blocks in a plurality of numbers move in the radial direction; in the welding operation process, the sliding block moves outwards and radially to form an outer diameter size matched with a piece to be welded, and the sliding block supports the piece to be welded; the bag cage comprises ribs, annular rings are arranged in the ribs, two ends of each rib are respectively connected with the first end cover and the second end cover, a plurality of sliding blocks move in the radial direction to form an outer diameter matched with the size of the first end cover, the sliding blocks support the first end cover, and the driving device drives the electrodes to contact the bag cage so as to realize welding of the first end cover; after the first end cover is welded, moving the rib positions to the welding annular ring positions, forming an outer diameter matched with the size of the annular ring by a plurality of sliding blocks in a radial movement mode, supporting the annular ring by the sliding blocks, and driving the electrodes to be in contact with the bag cage by a driving device so as to realize the welding of the annular ring; after the welding of a plurality of annular rings is finished, moving the rib positions to the position of welding the second end cover, forming an outer diameter matched with the size of the second end cover by a plurality of sliding blocks in a radial movement mode, supporting the second end cover by the sliding blocks, and driving the electrodes to be in contact with the bag cage by a driving device so as to realize the welding of the second end cover; when the annular ring of the bag cage is welded, the two driving devices push the electrodes to contact the bag cage so as to form a loop, and the contact part of the annular ring and the ribs of the bag cage forms contact resistance so as to realize electric welding; the welding adjusting mechanism comprises an air cylinder and an electrifying electrode connected with the air cylinder; the cylinder is arranged adjacent to the driving device, when the end cover of the bag cage is welded, the cylinder is extended to operate to drive the electrifying electrode to contact the ribs of the bag cage, and the driving device drives the electrode to contact the end cover; when the end cover of the bag cage is welded, after the earth electrode contacts the ribs of the bag cage, the loop of the current is from the contact part of the annular ring and the ribs of the bag cage to the earth electrode and then to the transformer, thereby forming the loop.
When the to-be-welded part is placed, the sliding blocks move inwards and radially, and the outer diameters of the sliding blocks in a plurality of numbers are reduced.
The base and the sliding block are in sliding connection by adopting a dovetail sliding structure, one side of the sliding block, which faces the pushing block, is provided with an inclined surface, and the pushing block linearly moves to push the inclined surface of the sliding block so as to drive the sliding block to move radially; the sliding block is connected with a first elastic piece, and the first elastic piece exerts acting force which tends to move inwards and radially.
The push block is driven by a screw rod, the screw rod is arranged in the mounting seat, the mounting seat is fixedly connected with a motor, the motor drives a nut connected with the screw rod in a threaded manner, and the nut rotates to drive the screw rod to move linearly.
Wherein, adopt the buffer block to link to each other between screw rod and the ejector pad, the buffer block has elasticity in the activity of screw rod to.
The sliding block is connected with a top post, the top post and the sliding block are movably kept on the sliding block, the top post is connected with a second elastic piece, and the second elastic piece applies acting force which tends to move radially outwards on the top post.
After the first end cover is welded, or/and a plurality of annular rings are welded, or/and after the second end cover is welded, a plurality of sliding blocks move radially inwards.
Compared with the prior art, the invention has the beneficial effects that: in the bag cage manufacturing process, this application can be used to weld annular ring and two end covers, can realize the whole welding of bag cage on an equipment, need not to carry the semi-manufactured goods again in the manufacturing process, need not to dispose the welding in addition, and manufacturing efficiency promotes by a wide margin, and manufacturing cost reduces.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the supporting device of the present invention.
Fig. 3 is a schematic structural diagram of the welding adjusting mechanism according to the present invention.
FIG. 4 is a circuit diagram illustrating the status of the welding of the annular ring according to the present invention.
FIG. 5 is a schematic diagram of the circuit for welding the end cap condition of the present invention.
Detailed Description
The above and further features and advantages of the present invention are described in more detail below with reference to the accompanying drawings.
The first embodiment is as follows:
as shown in fig. 1 and 2. The utility model provides a welding machine for making bag cage, includes casing 1, casing 1 is equipped with a passageway that is used for the holding welding machine material, with the passageway is the annular distribution as the benchmark and is equipped with a plurality of drive arrangement 2 with the casing 1 is fixed continuous, as preferred, drive arrangement 2 is cylinder or hydro-cylinder, drive arrangement 2 links to each other there is the electrode, and the cylinder is flexible can drive the electrode toward the activity to the passageway, as preferred, and passageway department still is equipped with the strutting arrangement 3 of an expandable change, and the passageway is vacant space, during the welding operation, treats that the part of welding locates strutting arrangement 3. The supporting device 3 is positioned on an extension line of the driving device 2; the supporting device 3 comprises a base 31 and a plurality of sliding blocks 32 movably connected with the base 31, the base 31 and the machine shell 1 are fixedly connected by adopting a fastener preferably, the sliding blocks 32 are distributed on the base 31 in an annular shape, and the sliding blocks 32 move in the radial direction; preferably, the base 31 and the slide block 32 are slidably coupled to each other by a dovetail sliding structure, and the base 31 is formed with a dovetail groove for restricting the degree of freedom of movement of the slide block 32. Before the welding operation, the sliding block 32 moves radially outward to form an outer diameter size matched with the piece to be welded, and the sliding block 32 supports the piece to be welded. In this embodiment, the formation of the external diameter size of looks adaptation is accomplished through realizing calculating, specifically speaking, at first waits to weld the size of piece, according to waiting to weld the external diameter size that the size control of piece formed among the activity of a plurality of sliding blocks 32, the activity stroke that the external diameter size that a plurality of sliding blocks 32 activity formed obtains of in-process. In this embodiment, the outer diameter of the supporting device 3 for supporting the members to be welded is adjustable, so that the size of each member to be welded on the bag cage can be adapted, and one-machine-one-position integral welding can be realized.
In this embodiment, when the members to be welded are placed, the sliding blocks 32 move radially inward, and the outer diameters of the sliding blocks 32 are reduced. When the to-be-welded part is placed, the outer diameter is reduced, so that the to-be-welded part can be conveniently placed.
In this embodiment, the base 31 and the sliding block 32 are slidably connected by a dovetail sliding structure, an inclined surface is disposed on one side of the sliding block 32 facing the pushing block 34, and the pushing block 34 linearly moves to push the inclined surface of the sliding block 32 so as to drive the sliding block 32 to move radially; the sliding block 32 is connected with a first elastic element 33, and the first elastic element 33 applies the acting force which tends to move radially inwards to the sliding block 32. Preferably, the first elastic member 33 is an annular spring or an annular elastic ring among springs. When the pushing block 34 is driven by external force to push against the sliding block 32, the sliding block 32 of the supporting device 3 expands, and when the pushing block 34 is disengaged, the first elastic element 33 contracts the sliding block 32 of the supporting device 3.
In this embodiment, the pushing block 34 is driven by a screw rod 35, the screw rod 35 is disposed in the mounting seat, the mounting seat is fixedly connected with a motor 37, the motor 37 drives a nut 36 in threaded connection with the screw rod 35, and the nut 36 rotates to drive the screw rod 35 to move linearly. Preferably, the motor 37 is a servo motor 37, the servo motor 37 rotates to accurately obtain the moving distance of the push block 34, and the moving distance of the slide block 32 can be accurately obtained according to the moving distance of the push block 34, so that the outer diameter dimension can be accurately obtained.
In this embodiment, the screw 35 is connected to the pushing block 34 by a buffer block 38, and the buffer block 38 has elasticity in the moving direction of the screw 35. Preferably, the buffer block 38 is a rubber pad or a spring-like component, when the welding is performed, the sliding block 32 will be subjected to a pressure, the pressure will be transmitted to the screw 35 through the inclined surface of the sliding block 32, the screw 35 is directly impacted without the buffer block 38 in the prior art, and the screw 35 is deformed after a long time, so that the service life is reduced. The adverse effect to screw 35 after the atress of sliding block 32 is cushioned by buffer 38 in this application obviously reduces.
In this embodiment, the sliding block 32 is connected to a top pillar, the top pillar and the movement of the sliding block 32 are movably held on the sliding block 32, and the top pillar is connected to a second elastic member, which applies an acting force that the top pillar tends to move radially outward. In this embodiment, when the to-be-welded member is provided on the slide block 32, the top pillar acts on the to-be-welded member to reliably hold the to-be-welded member on the slide block 32. When the cylinder extends and the electrode contacts the welding part, the electrode pushes the top pillar to compress the top pillar.
In this embodiment, the casing 1 is provided with a channel for accommodating a welding machine material, and a plurality of driving devices 2 fixedly connected with the casing 1 are annularly distributed on the basis of the channel, and preferably, the driving devices 2 may be cylinders, oil cylinders, motors, and the like. The driving devices 2 are connected with electrodes, when the annular ring 41 of the bag cage is welded, the two driving devices 2 push the electrodes to contact the bag cage so as to form a loop, and contact resistance is formed at the contact part of the annular ring 41 and the ribs 42 of the bag cage so as to realize electric welding. The welding machine for welding the bag cage further comprises a welding adjusting mechanism 5, wherein the welding adjusting mechanism 5 comprises an air cylinder 52 and a live electrode 51 connected with the air cylinder 52; the cylinder 52 is arranged adjacent to the driving device 2, when the end cover 43 of the bag cage is welded, the cylinder 52 is extended to drive the grounding electrode 51 to contact the rib 42 of the bag cage, and the driving device 2 drives the electrode to contact the end cover 43. When the end cover 43 of the bag cage is welded by the welding machine for welding the bag cage in the embodiment, after the lap electrode 51 contacts the rib 42 of the bag cage, the loop of the current is from the contact part of the annular ring 41 and the rib 42 of the bag cage to the lap electrode 51 and then to the transformer to form a loop, the device changes the flowing path of the current and changes the original two-point welding into a single-point welding machine, and the change is just needed when the end cover 43 is welded.
In this embodiment, the device further includes an air cylinder mounting seat 53, the air cylinder mounting seat 53 is fixed to the casing 1 or the driving device 2, the tail of the air cylinder 52 is rotatably connected to the air cylinder mounting seat 53, the charging electrode 51 is connected to a connecting member 54, one end of the connecting member 54 is rotatably connected to the air cylinder mounting seat 53, and the other end of the connecting member 54 is rotatably connected to a push rod of the air cylinder 52. The electrification electrode 51 in this embodiment is in a swing movement mode, so that the electrification electrode 51 can be driven to contact with or be away from the bag cage through linear extension of the cylinder 52.
The control method of the welding machine for manufacturing the bag cage comprises a rib, wherein an annular ring 41 is arranged in the rib, two ends of the rib are respectively connected with a first end cover and a second end cover, a plurality of sliding blocks 32 move in the radial direction to form an outer diameter matched with the size of the first end cover, the sliding blocks 32 support the first end cover, and the driving device 2 drives an electrode to contact with the bag cage so as to realize welding of the first end cover; after the first end cover is welded, moving the rib positions to the welding annular ring positions, forming an outer diameter matched with the size of the annular ring by a plurality of sliding blocks 32 in a radial movement mode, supporting the annular ring by the sliding blocks 32, and driving the electrodes to be in contact with the bag cage by the driving device 2 so as to realize the welding of the annular ring; after the annular rings of a plurality of numbers are welded, the rib positions are moved to the position of welding the second end cover, the sliding blocks 32 of a plurality of numbers radially move to form an outer diameter matched with the size of the second end cover, the sliding blocks 32 support the second end cover, and the driving device 2 drives the electrodes to contact the bag cage, so that the welding of the second end cover is realized. This implementation is when implementing, and the sliding block 32 of a plurality of quantity can form two kinds of different external diameter sizes at least to but the adaptation supports the different piece of waiting to weld, thereby can realize adopting a bag cage welding machine to realize the welding in the bag cage manufacturing process, need not at the spot welder of two other end covers of being equipped with, whole manufacturing process has reduced semi-manufactured goods's transport, has reduced the outfit of equipment, whole manufacturing process only need a bag cage welding machine can, has improved manufacturing efficiency and manufacturing cost.
The control method of the welding machine for manufacturing the bag cage comprises a rib 42, wherein an annular ring is arranged in the rib, two ends of the rib are respectively connected with a first end cover and a second end cover, and a plurality of sliding blocks 32 move inwards and radially after the welding of the first end cover is finished, or/and a plurality of annular rings are finished, or/and the welding of the second end cover is finished. In this embodiment, after the welding of certain part finishes, thereby the sliding block 32 shrink reduce with wait to weld the frictional resistance of piece, be convenient for remove the bag cage, place when being more convenient for implement on next step and wait to weld the piece.
When welding and fixing the rib and the first end cover or the second end cover, the welding adjusting mechanism 5 acts, the cylinder 52 extends to operate to drive the lap electrode 51 to contact the rib and rib 42 of the bag cage, and the driving device 2 drives the electrode contact end cover 43; the welding cylinder 52 drives the electrifying electrode 51 connected with the cylinder 52; when the ribs 42 are welded and fixed to the annular ring 41, the cylinder 52 retracts to drive the grounding electrode 51 to separate from the ribs 42 of the bag cage.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (7)

1. A welding machine for manufacturing a bag cage comprises a machine shell, wherein the machine shell is provided with a channel for containing welding machine materials, a plurality of driving devices fixedly connected with the machine shell are annularly distributed by taking the channel as a reference, and the driving devices are connected with electrodes; the supporting device comprises a base and a plurality of sliding blocks movably connected with the base, the base and the machine shell are kept fixed, the sliding blocks in a plurality of numbers are distributed on the base in an annular mode, and the sliding blocks in a plurality of numbers move in the radial direction; in the welding operation process, the sliding block moves outwards and radially to form an outer diameter size matched with a piece to be welded, and the sliding block supports the piece to be welded;
the bag cage comprises ribs, annular rings are arranged in the ribs, two ends of each rib are respectively connected with the first end cover and the second end cover, a plurality of sliding blocks move in the radial direction to form an outer diameter matched with the size of the first end cover, the sliding blocks support the first end cover, and the driving device drives the electrodes to contact the bag cage so as to realize welding of the first end cover; after the first end cover is welded, moving the rib positions to the welding annular ring positions, forming an outer diameter matched with the size of the annular ring by a plurality of sliding blocks in a radial movement mode, supporting the annular ring by the sliding blocks, and driving the electrodes to be in contact with the bag cage by a driving device so as to realize the welding of the annular ring; after the welding of a plurality of annular rings is finished, moving the rib positions to the position of welding the second end cover, forming an outer diameter matched with the size of the second end cover by a plurality of sliding blocks in a radial movement mode, supporting the second end cover by the sliding blocks, and driving the electrodes to be in contact with the bag cage by a driving device so as to realize the welding of the second end cover;
when the annular ring of the bag cage is welded, the two driving devices push the electrodes to contact the bag cage so as to form a loop, and the contact part of the annular ring and the ribs of the bag cage forms contact resistance so as to realize electric welding;
the welding adjusting mechanism comprises an air cylinder and an electrifying electrode connected with the air cylinder; the cylinder is arranged adjacent to the driving device, when the end cover of the bag cage is welded, the cylinder is extended to operate to drive the electrifying electrode to contact the ribs of the bag cage, and the driving device drives the electrode to contact the end cover; when the end cover of the bag cage is welded, after the earth electrode contacts the ribs of the bag cage, the loop of the current is from the contact part of the annular ring and the ribs of the bag cage to the earth electrode and then to the transformer, thereby forming the loop.
2. A machine as claimed in claim 1, wherein said sliding blocks are radially movable inwardly when the parts to be welded are placed, the outer diameter of a number of sliding blocks being reduced.
3. The welding machine for manufacturing bag cages according to claim 1, wherein the base is slidably connected to the sliding block by means of a dovetail sliding structure, the sliding block is provided with an inclined surface on one side facing the pushing block, and the pushing block linearly moves to push the inclined surface of the sliding block so as to drive the sliding block to move radially; the sliding block is connected with a first elastic piece, and the first elastic piece exerts acting force which tends to move inwards and radially.
4. A machine as claimed in claim 3, wherein said pusher is driven by a screw which is received in a mounting block which is fixedly connected to a motor which drives a nut which is threadably connected to the screw, the nut being rotated to drive linear movement of the screw.
5. A machine as claimed in claim 4, wherein the screw is connected to the pusher by a bumper which is resilient in the direction of movement of the screw.
6. A machine as claimed in claim 1, wherein said slide block is connected to a top post movably retained on said slide block by movement of said slide block, said top post being connected to a second resilient member which exerts a force tending to move radially outwardly on said top post.
7. A machine as claimed in claim 1, wherein a number of said sliding blocks are radially inwardly movable after welding of the first end cap, or/and after welding of a number of said annular rings, or/and after welding of the second end cap.
CN202010134568.8A 2020-03-02 2020-03-02 Welding machine for manufacturing bag cage Active CN111250885B (en)

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CN111250885B true CN111250885B (en) 2022-02-22

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5797881A (en) * 1980-12-10 1982-06-17 High Frequency Heattreat Co Ltd Method and device for energizing control of reinforcement interweaving device for reinforcement basket using pc steel bar
JPS62197299A (en) * 1986-02-21 1987-08-31 Mitsubishi Heavy Ind Ltd Tack constraining device for steel pipe
CN201645084U (en) * 2010-01-28 2010-11-24 陈文涛 Assembly-type bag cage welding mold
CN102744510A (en) * 2012-07-25 2012-10-24 绍兴文理学院 Special spot welding machine of bag type dust collector keel
CN204221182U (en) * 2014-10-27 2015-03-25 浙江洁宇环保装备科技有限公司 A kind of bag cage production equipment
CN104741489A (en) * 2013-12-26 2015-07-01 上海袋式除尘配件有限公司 Welding method and device of frame support rings of bag type dust collector
CN205271189U (en) * 2016-01-19 2016-06-01 绍兴文理学院 Fixed welding mechanism of end cover for dust removing frame automatic production line
CN206200457U (en) * 2016-11-28 2017-05-31 河北科奥自动焊接设备有限公司 Dedusting skeleton dedicated pad
CN206263502U (en) * 2016-12-04 2017-06-20 合肥合意环保机电装备制造有限公司 A kind of multiwelding machine for the welding of bag cage
CN207077128U (en) * 2017-03-17 2018-03-09 浙江吉润春晓汽车部件有限公司 The attachment means of electrode welder
CN211991483U (en) * 2020-03-02 2020-11-24 嘉兴市浙工数控焊机有限公司 Welding machine for manufacturing bag cage

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5797881A (en) * 1980-12-10 1982-06-17 High Frequency Heattreat Co Ltd Method and device for energizing control of reinforcement interweaving device for reinforcement basket using pc steel bar
JPS62197299A (en) * 1986-02-21 1987-08-31 Mitsubishi Heavy Ind Ltd Tack constraining device for steel pipe
CN201645084U (en) * 2010-01-28 2010-11-24 陈文涛 Assembly-type bag cage welding mold
CN102744510A (en) * 2012-07-25 2012-10-24 绍兴文理学院 Special spot welding machine of bag type dust collector keel
CN104741489A (en) * 2013-12-26 2015-07-01 上海袋式除尘配件有限公司 Welding method and device of frame support rings of bag type dust collector
CN204221182U (en) * 2014-10-27 2015-03-25 浙江洁宇环保装备科技有限公司 A kind of bag cage production equipment
CN205271189U (en) * 2016-01-19 2016-06-01 绍兴文理学院 Fixed welding mechanism of end cover for dust removing frame automatic production line
CN206200457U (en) * 2016-11-28 2017-05-31 河北科奥自动焊接设备有限公司 Dedusting skeleton dedicated pad
CN206263502U (en) * 2016-12-04 2017-06-20 合肥合意环保机电装备制造有限公司 A kind of multiwelding machine for the welding of bag cage
CN207077128U (en) * 2017-03-17 2018-03-09 浙江吉润春晓汽车部件有限公司 The attachment means of electrode welder
CN211991483U (en) * 2020-03-02 2020-11-24 嘉兴市浙工数控焊机有限公司 Welding machine for manufacturing bag cage

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