CN1112490A - Producing method for plastic material replica and its embodiment - Google Patents

Abstract

The replication method involves making mould with plastic material directly on the solid object to be replicated, then using the mould and plastic material to form a replica, and using traditional carving and moulding method to modify and repair the contour to form a mould, and then using the mould to form a replica (and wall brick, floor tile, mural and floor painting, and solid object decoration) having original effect of carving or picture.

Description

Producing method for plastic material replica and its embodiment

The invention relates to and make existing solid body and the plastic material duplicate method of picture and text and the application example of this method.

As everyone knows, expect the historical relic perpetuity and the ends of the earth such as neighbour be that human common phoenix is willing to.Only deposit historical relic and still pass in time but the natural and man-made calamities and the natural law and no effective making duplicate method then make in continuous disappearance.For a change this situation, people had once done all examinations of repaying.For example: people make building in the style of the ancients sculpture modelled after an antique with the method for continuing to use the same production technology of former goods.Attempt to stay their beautiful image.But it is not fully up to expectations to have expended the manpower and materials effect.And for example: people restore rubbing, model engraving on natural, artificial stone.Though this has reproduced ancients' style of writing wind coloured silk, too low cost is too high-leveled and difficult to promote because of efficient.Especially people spend huge fund and have built about two or three ten thousand museums on the earth graticule and be intended to complete and effective protection historical relic spreading all over.But the natural disaster, the man-made calamity that are directed at the historical relic destruction are felt simply helpless.Therefore also just only making historical relic become terrible knowledge only is people's the pet of having chance with.Yet according to the record of " sculpture method, Chinese bronze device epoch " and casting industry interrelated data: " open up on model with plastic material translate into the shape mould, with the method for mould shaping plastic material goods, can trace back to the Bronze Age then ".This method is owing to can copy the shape of model strictly according to the facts.So current foundry industry, sculpture industry still are being extensive use of.But to make the used plastic material of shape mould of less types because people turn over this method, and be mostly with losing inviscid kind after the plasticity.More chief reason is that people have been satisfied with only to turn on model and make the shape mould.So caused this turn over the contour forming article process fail all the time the performance effect should be arranged.Produce same goods so be directed at.The disadvantage that must continue to use the same production technology of former goods because of the disadvantage and the making duplicate of design iterations and the same complicated technology labor intensive material resources of use still can't overcome.And make historical relic this in the past before king's pavilion hall swallow be difficult to enter common people house all the time.

The objective of the invention is in view of the foregoing: " overcome above-mentioned shortcoming and improve and extend the above-mentioned contour forming article process that turns over.Bring up the existing solid body of making and the existing picture and text of the inter-trade use of a kind of simple and direct direct high-efficiency and low-cost energy.The method that particularly belongs to the solid body and the picture and text duplicate of historical relic.

The main method that realizes the object of the invention is: will have solid body and picture and text directly as the model apperance, and directly attached being affixed on of plastic material had on the solid body.And make the plastic material that is in the plasticity phase and the institute solid body that pastes kiss subsides, thereby the subsides object is opened up the type of translating into by the shape at the place of subsides.Treat then to make again after the plastic material setting this opened up translate into shape mould leave and turned over the mould object.For not allowing and can not then being as apperance and according to the shape of solid body and the outline of picture and text with them with the be shaped existing solid body and the existing picture and text of mould of this method.The outline that will have the shape of solid body and existing picture and text with facility and tradition engraving technology for moulding on the rapid wear material is moulded and is engraved as the mould model, and then with the duplicate of opening up the existing solid body that turns over and carve the mould of moulding, model, shaping plastic material with have engraving effect and book is painted the duplicate of existing picture and text of the plastic material of effect.And enumerate some this method and be used to make the especially instantiation of historical relic class solid body and picture and text duplicate of existing solid body and picture and text.

Plastic material meaning of the present invention reaches: " material with plasticity phase ".Be called the plasticity phase period that this material can change shape arbitrarily.The feature of this material is: be in plasticity and can make its shaping of submitting during the phase.And when it leave can retain after pasting object and open up the shape of translating into.This material mainly contains two kinds, once being to cross to formalize or be called and lose this material of plasticity not only can be used for being shaped duplicate but also can be used for opening up and translate into the shape mould when plasticity phase one.Another kind of material then be in plasticity forever but leave can retain equally behind the object that pastes and open up the shape of translating into.This material can only be used to the duplicate that is shaped.

Existing object of the present invention means: " solid body and picture and text." solid body means: hard, generate naturally, the object article of natural formation and make the hard object article of shaping by different industries, of different process, distinct methods.Here the hardness of saying means: can stand plastic material and attach to open up and translate into the shape mould and can be from dynamic deformation.If only soft slightly, it is good to reach this required hardness behind the gluing.

(annotate: title of the present invention originally is: " making the existing solid body and the plastic material duplicate method of picture and text and the application example of this method ".Because of number of words has surpassed regulation, so change to now like this).

So the present invention is because of directly utilizing existing solid body and picture and text shaping duplicate the following advantage of tool:

Solid body article that the present invention owing to will make is made by different industries and picture and text and by naturally form, the duplicate method of the object article of generation is all simplified and has been unified into to open up to turn over and fashions into mould, model with engraving and use mould model shaping plastic material duplicate then naturally.So not only overcome and made duplicate and but extremely disobey the disadvantage of people's will because of continuing to use the same production technology labor intensive of former goods material resources effect, expansion has been extended and is turned over the contour forming article process and make it bring into play real effect again.Translate into the shape mould because of on solid body, opening up again with plastic material, only be make the plastic material that is in the plasticity phase and the institute object that pastes be kissed subsides by subsides place it just can be opened up the type of translating into by the shape at the place of subsides with the subsides object.So it is not only very simple originally to turn over contour forming duplicate method, be easy to grasp the duplicate that to be shaped strictly according to the facts again.And owing to open up with plastic material that to translate into shape mould efficient high and add plastic material this is just inexpensive.Therefore also has the extremely low advantage of the high cost of efficient with this method shaping duplicate.Not only since with rapid wear material engraving mould the mould model since the rapid wear material be easy to carve mould easily and inexpensive especially very laborsaving thus efficient is high so overcome people directly on hard material engraving duplicate because efficient is extremely low but also the disadvantage that costs an arm and a leg of utmost point effort generation.In brief, because the desired plasticity material of the present invention's energy high-efficiency and low-cost and energy any solid body of inter-trade making and picture and text.The duplicate of required purposes is also can be with duplicate optionally prefabricated or form in the scene.And be particularly useful for making cultural relics duplicate.Therefore make cultural relics duplicate with the method for the invention and will realize that with any plastic material thread advantage people dreamed of in 1,100 because of the energy high-efficiency and low-cost can copy the historical relic shape strictly according to the facts and can form in Anywhere.But thousand circles ten thousand are round.Circle and circle expect historical relic perpetuity and the ends of the earth such as neighbour long-cherished wish, make historical relic this in the past before king's pavilion hall swallow really fly into common people house.And because the plastics mould was both in light weight and can make it to have any hardness, toughness and perspectivity.Therefore as with airship the plastics mould is sent into space and reach so just at other celestial body shaping duplicate of gathering materials on the spot that the earth has destroyed then perpetuity of historical relic.

Make a general survey of plastic material with plasticity phase, they vast as the open sea really as only be introduce that relevant building, casting, plastics, pottery, the used plastic material of rubber industry do not say can vehicle-mounted ship dress, also be enough to flatten the author at least.The historical facts or anecdotes difficulty is listed as name introduction one by one with all plastic materials and turns over the shape mould method of making separately.But because any plastic material essence is all identical.Only be to make it to have plasticity and to make it to lose plastic method different.Therefore translate into shape mould method in conjunction with the unique characteristic of the plastic material of intending being used to turning over mould and can following method shaping mould with reference on solid body, opening up of enumerating below.

On solid body, open up the shape mould method of translating into thermoplastic plate or sheet material

This method mainly is: plastic plate or sheet material are directly abutted in to intend that turning over heats on the mould object again and make exerting pressure after the plastics deliquescing make its distortion and the institute object that pastes kiss subsides.Thereby the subsides object is opened up the type of translating into by the shape at the place of subsides.And after the cold definite shape of plastics, make it leave the object that pastes and obtained to open up the mould of translating into shape.But translate into the shape mould complex-shaped opening up on can not the solid body of the mould preparation demoulding.Must turn over mould by piecemeal.Method is: look earlier intend turning over mould to the volume of picture, configuration characteristic and not only be convenient to intend turning over the mould object need turn over the mould position all can translate into mould smoothly but also be convenient to allow under the prerequisite of the smooth demoulding of mould of turning over intend turning on the mould object its complete shape setting-out is divided into some mould turning sections territory (so that can make after mould turned over mould from the different angles different azimuth demoulding of being turned over the mould object and don't damage and turned over the mould object).Cover to be affixed on to intend on the mould turning section territory its boundary shape covered with soft thin transparent material again and be used as the blanking model under the picture and then model be attached on the plastic plate its shape and perimeter line are plotted on the plastic plate again.And certain distance is drawn a line again as anti-sapwood material outside this line.The effect on anti-limit is that confession piece mould interconnects admittedly mutually, width is looked piece mould present position and decided.The plastic plate blanking is along anti-sideline cut.Turn over when making shape piece mould plastic plate to be pasted to cover earlier and intend the mould turning section territory and allow the regional boundary line that draws on model line and the object overlap.Heat then and make the plastics deliquescing.A soft place supports by referring to firmly be turned over boundary line drawn on the mould object with iron sheet after whole mould turning section territory is pasted by the plastic plate kiss by a place again.Plastic plate greater than it is become anti-limit towards human body direction hot bending.It is fixed so that the piece mould interconnects solid mutually and dismounting is as the criterion that the angle on anti-limit is looked the present position.It according to said method turns in the piece mould.The anti-limit at all and last mould junction surface must stick together hot bending and it be opened up rout up adjacent block mould anti-limit shape and reduce bad mold joint.After turning over, the adjacent block mould connects admittedly with two mould anti-limit borings or with clip, rope.After turning over, all piece moulds will be attached thereto part mark on piece mould number consecutively and the work.Then each piece mould is got successively from being turned over the mould object.The whole die worker of turning over has just finished.Another way on anti-limit is: not blanking earlier.Treat that the adjacent block mould has turned over the backsight present position and intercepted the same material repair welding of appropriate width or be bonded at the bad mold joint both sides.Can not weld a pair of anti-limit at a certain distance by the spalling commissure when interconnecting solid postforming duplicate mutually as the piece mould.Because plastic plate and the institute object that pastes are kissed the shape that outer shape after the subsides is in fact just turned over the mould object.Therefore also can not do anti-limit sometimes.Turned over behind the mould object the bad mold joint weldering or glue and directly put on market and each piece mould separated as duplicate.Perhaps be used for full mold.Model casting becomes metal duplicate.Another kind turns over modeling method, is not to divide the mould turning section territory earlier.And with some blocks of plastics one by one hot bending kiss be affixed on and turned over the mould object.And with bad mold joint weldering or glue.Make it to become a mould preparation or two and distinguish mould.Utilize the surrender bending of plastics during the demoulding.The powerful demoulding of the elasticity of flexure.Really can not take off again and cut.

This material has many premium properties.As when turning over mould, appropriately utilizing and can obtaining highly desirable mould.For example: utilizing its heat to extend can need turn over the position that mould is in the concavo-convex fluctuating position in the hot expanded range and changeed the angle and translate into a monoblock mould that area is bigger intending turning over the mould object.Utilize its surrender bending, the elasticity of flexure, toughness, rigidity and very mould is translated into less than the shape in inner chamber, corner hole in complexity and piercing, openwork carving, aperture with shape.Utilize its perspectivity, not only be convenient to turn over mould but also be beneficial to the quality that mould and shaping duplicate are turned in observation.Utilize the hot soft temperature difference between its different cultivars to turn over mutually for matched molds and the plastic material duplicate of the different temperatures that is shaped and be used to make the mould that is used for freezing, boiling shaping duplicate and be shaped as this duplicate that needs shell mould that higher temperature could be shaped or real shape mould for the hot investment casting molding metallic material of precoated sand.And utilize it melting characteristic in case weldering piece together large tracts of land piece mould and turn over the picture and text made on the miniature wood block for printing of shape the characteristic of being convenient to transportation it.It is then highly desirable to be used for on-the-spot shaping duplicate ...

This material because only need temperature and can make its soft as gentle mud so fusion and also to flexible plastic only press and can make its distortion with the subsides object kiss subsides and when it cold true after it and can keep the shape that the residence becomes.So to translate into the shape mould not only extremely simple but also do not need great plant equipment and be not subjected to geographical environment restriction and high this material of efficient to be applicable to open up on the solid body of any volume of any this materials hot deformation of ability temperature, any configuration, any material, any environment, any value to translate into the shape mould so open up.And this material mould in light weightly is beneficial to transportation and can makes it have any hard, toughness, perspectivity, not glue and advantage such as different hot softening temperatures because of having.So this material mould both can be used for and will duplicate any required scene that forms in.And the duplicate of the existing object article of any plastic material of any unlikely heat waste mould that can be used for being shaped.With engraving is moulded the duplicate opening up the mould of translating into shape, model and be shaped with these moulds as turning over mould to looking like.Translate into mutually by matched molds and to supply with plastic industry for the moon of the hot softening temperature of this material of ability and formpiston (behind the stage die) and allow people purchase to be shaped the plastic material duplicate of oneself liking of unlikely heat waste mould in required place with the large quantities of shapings of thermoplastic secondary forming technology city pin mould (be used for vacuum-formed the moon or formpiston must the some micropores of brill so that find time) for putting on market by them.Again since this material only need heat and exert pressure and can open up and translate into mould.So is not that plastic industry equally can low-cost at a high speed large quantities of shapings city be sold mould: method is: be fixed in gypsum the moon or formpiston on the endless conveyor and on the course of conveyer belt, establish the thermal treatment zone, pressor areas, cold true district, demoulding district.Enter pressor areas utilize compressed air or manually it is overlayed kiss and invest the mould working face after the thermal treatment zone allows hot-air (can allow as baker, reverberatory furnace, baking oven, Welding plate, electric furnace and even steam and all the soft any method of plastic hot all can) make the plastics deliquescing when conveyer belt will be overlying on plastic sheet on the moon or the formpiston or sheet material admittedly, the mould that will be shaped in demoulding district in the cold true back of cold true district trickle peels and repaiies the trimming material and just obtained the moon or Yang Suliaoshi pin mould then.Here only used gypsum be example to introduce plastics contour forming method be because use gypsum, open up the hot softening temperature of thermoplastic plastic plate of translating into not only fast but also the inexpensive and any kind of ability of shape stage die.

On solid body, open up shape mould and the direct forming duplicate method translated into Welvic:

This method is to have had technology and equipment expansion to be used for directly not fearing not only to open up on the sticking existing solid body at this material of ability plasticization temperature translating into shape mould and shaping plastics duplicate and will opening up the mould that turns over, carves, is moulded shape and turn over mutually by matched molds and supply with poly-paste industry after making it to become this material gels of ability plasticization temperature but also not fearing sticking mould and supply existing device and technology large quantities of shaping plastics mould and plastics duplicate as mould, model already poly-paste.

This material be owing to can optionally fill a prescription, and can be made into thermosetting and thermoplasticity thickener.And the concentration that can make thickener both equally rare or dense pasty state of water and even can break into sheet at room temperature.As long as therefore with this material directly at the existing hot softening temperature of this material of ability and do not fear to open up on the sticking solid body and translate into the shape mould and look and intend turning over thickener and the coating thickener method that mould is selected variable concentrations to the volume and the configuration of picture, thickener is directly overlayed on have on the solid body then.Heating about 177 ℃ plastifies into behind the plastics (if can not just cut the demoulding by mould preparation film moulding/demoulding the thickener gelling again.) sticking then, weldering or the good slot of riveting just obtain to open up the mould of translating into shape.If thickener is distributed on the existing object.The shape that this plastics mould is presented after thickener plastifies into solid is exactly in fact the true form and the duplicate of existing object.It has just Duoed coating layer thickness than existing object.Therefore any this material of ability gelling plasticization temperature and do not fear sticking, volume is little of all sending into factory by the existing solid-state article of molded article on poly-paste factory existing device.High-speed large quantities of shaping plastics moulds and duplicate in factory.The big or collection that resembles the museum does not just go must the scene to open up and translates into the shape mould as can not or not allowing to send into factory for volume.This material is used for on-the-spot finishing die submethod with identical at factory.The firing equipment that need be convenient to transport just.(as vehicle-mounted baking oven, blanket formula electric heater directional heater) scene is turned over mould and need be looked equally and intend turning over mould the volume configuration of picture is selected thickener coating thickener mode and high even with the thickener that can break into sheet, so that the mould of acquisition desired thickness with yield value to bulky object.The less then visual configuration characteristic of volume is selected to dip in, soaks, applies, is scraped, spraying or curtain coating coating.Coating layer thickness be shaped after mould hardness can not be out of shape when being used to be shaped duplicate and be as the criterion.But complex-shaped to can not the mould preparation demoulding time piecemeal turn over the mould or the slot demoulding.

The mould that turns over and carve, is moulded shape with opening up open up translate into can be used for that poly-paste is shaped already that dipping in of plastic products moulded, slush moulding, the shaping mould that circles round be for large quantities of these materials of shaping city pin mould (being example with making metal pattern here).This method mainly be will open up earlier turn over, mould the mould model of carving shape with matched molds turn over mutually make it to become gypsum after.Translate into thin and hard thermoplastic plate again that " supply with foundry industry behind the closed mould of hollow thin-wall and become metal as model casting, especially aluminium pieces together each cloudy piece mould of spatial configuration object complete shape and supply with this material product after hinge is burn-on at piece mould junction surface then and already is used for the slush moulding goods.This slush mold die orifice sealed and can be used for the forming technology that circles round.The spatial configuration that independent negative and positive piece mould and volume are little then can be used for dipping in moulding.Making shaping metal die body method is: at first plaster mold is repaiied Bao Zaiyong from non-working surface.Launching the graphing method blanking, to make plastic plate cover the area of screening big as far as possible.Then the plastic plate that cuts being attached on the plaster mold heating exerts pressure and allows its kiss be affixed on mould.Use with quadrat method and overturn and weld bad mold joint for lefting in the position.During the demoulding plastics mould is cut.Weld slot again after leaving gypsum.Make it to become closed hollow thin-wall mould and hollow mould.This mould not only can be used for substituting wax-pattern and cast metal for wax-loss casting process but also can be used for substituting foamed plastics and be used for cavityless casting.The plastics mould that substitutes wax is beneficial to the lower kind of hot soft temperature.Be used for substituting the mould benefit burning back noresidue (or the few kind of residue) of foamed plastics.And available Meltability polytetrafluorethyletubular, the thermoplastic of this class ability precoated sand thermal polymerization temperature of polyarylsulfone (PAS) is translated into hollow mould can imbed mould sand internal shaping precoated sand shell mould (also available paper is every translating into the piecemeal mould) again with the sand Ben Monei core pattern that also can be shaped of packing into.This making metal die method is applicable to that the solid body of any configuration of any volume and picture and text make metal material duplicate.These negative and positive piece mould is equally applicable to thermoplastic plastic plate's city pin mould that is shaped.

On solid body, open up the shape mould method of translating into gypsum:

Land plaster is mixed water, treats that its initial set is applied to it on the solid body when not too flowing, treat it stiff after, make it leave the object that pastes and just obtained mould.

Gypsum loses after the plasticity hard and immalleable.So on hard and immalleable and complex-shaped and spatial configuration object, turn over mould, answer piecemeal to turn over mould.And should verify with clay the mould turning section territory of dividing.Definite saying is exactly clay to be overlayed cover the mould turning section territory.Take off clay then.If the shape that it is routed up is got and is not out of shape behind the subsides object and proves that the mould turning section territory of dividing is correct.This anti-limit of piece mould can be inserted the iron plate leather and be become at piece mould junction surface.This material is applicable to and is turning over mould on the solid body of any material and be specially adapted at ice, turn over mould on this material product of wax.With it be used on the piece mould of flexible, turning over imitate the fruit also fine.Cement, copper oilstone ash, glue mix dusty material, ceramic mud, artificial marble, granite, nylon, half finished rubber, fiberglass-and all be in the unlikely damage of plasticity phase and turned over all available said method of the plastic material with plasticity phase of mould object and directly on solid body, turn over mould.Definite says: it is identical that any plastic material is used to turn over modulus principle.Just translate into shape mould need required specific making it has plasticity or lose plasticity necessary conditions difference according to used plastic material on solid body, opening up with different plastic materials.As long as just satisfied used plastic material make it plasticity or lose the necessary condition of plasticity and allow it with intend turning over the mould thing and turned over mould place kiss and paste and treat again that it loses after the plastic setting it is got from being turned over the mould object and just can obtain to turn over the mould of making shape.In fact of the present invention turning over made shape mould method as from another viewpoint.Also can say so the plastic material goods already are used for having extended to be used for directly opening up on existing solid body in the expansion of the method for shaping plastic material goods on the mould translating into the shape mould.In other words: will have solid body exactly and directly be used as mould and be used to the mould that is shaped.And people's shaping plastic material goods on mould belong to known technology.Therefore this artificial length of saving has not just been given unnecessary details.Mend from now on if necessary and continue.

Sculpture shaping mould method

Engraving be shaped the mould of existing picture and text be outline with existing picture and text as die sinking to picture.As: simple, straight-forward style of writing, cultrate, the lines of literal.But will draw analogy as the artist of the multiple new period of literature and art is to have done the outline of look.To be not difficult to find that the skeleton of any picture all is to be made of outline as long as note a little.Any literal all is made up of lines.That is to say as long as have any picture pattern of painting skill slightly and all can cover to retouch and be reduced into outline.Because the outline utmost point is beneficial to engraving.Therefore this method is applicable to and makes any picture and text duplicate.And be to make the excellent way that the successive dynasties book is painted elaboration duplicate.

The present invention is owing to be as apperance with existing picture and text.And be intended to that mainly duplicate is made plastic material (also available pigment) and make it to act on wall ground; On the implements, allow object present to have the engraving effect of recessed projection and the book of surface smoothing to paint the picture and text of effect.Therefore often must large-size or specific dimensions.Available for this reason Video Camera, computer, slide projector enlarger obtain store and amplification dwindle existing picture and text size and accurately and high efficiency will have figure and be reduced into outline.

The civilian mold method of carving drawing is: with facility or manual obtain existing picture and text and be reduced into outline after and it is revealed on the paper.Again the outline mask artwork is used the outline of knife saw laser according to the plate face then on the rapid wear plate of material, with single double-side relief, openwork carving, negative line carve, concave surface carves.Subtract tradition engraving skill and technique such as Horizon quarter the rapid wear plate of material is engraved as the mould of slipping through the net (wearing Hua Mo) negative and positive Wen Mo.

The openwork carving shaping rubber plastic leather modeling method of slipping through the net: along the outline line on the plate non-outline is partly removed with cutter, saw laser.Some thin portion can hold overall image after removing the outline part.To this available iron silk thread rope location.In order to avoid be out of shape during moulding duplicate.Because the laser cutting depth-adjustment is so as be used for the cutting forming mould of slipping through the net and multilayer material can be overlaped.Some moulds of once-forming.

Engraving moulding ice, wax, gypsum, butter, pottery, mud, soap, the clay modeling method of slipping through the net: both available said method is shaped.After the vivid feature that also visual plate face image is expressed adopts single face embossment or double-side relief non-profile lines are partly removed.

Negative line photoetching form former method: material is the same, and die sinking is that recessed plane is picked at the lines position.Concave surface photoetching form former method: material is the same.Die sinking is to portray thin portion with being carved into recessed plane in the profile with negative line.

Subtract Horizon photoetching form formpiston method: material is the same.This mould is part beyond the picture and text to be picked into concave surface make the image plane projection, and thin portion carves with negative line.

Because it is to be recessed into the plane that negative line concave surface at quarter is carved into the picture and text image of the mould of type, so be called former.Subtracting Horizon carves just the opposite so be named formpiston.Single face embossment and two sides are that dull and stereotyped attached being fixed in of the mould of slipping through the net makes the principal plane projection on the same sheet material.It also is formpiston.Because with mould shaping duplicate mainly is to turn over mutually with matched molds, for ease of the demoulding, the appropriate to the occasion tapering that as far as possible carves of die sinking.

Because being engraved as pattern is with certain thickness plate material.Sometimes be also referred to as template die for ease of narration.

" sculpture shaping solid body modeling method "

This method mainly is to use the video camera instrument of surveying and mapping, and each thin portion size of shape volume of solid body is accurately noted.Make the coordinate figure of global shape and thin portion by computer, three-view diagram, three-dimensional four-dimensional stereogram are also indicated each accurate dimension.On ice, wax, this class rapid wear material of gypsum, carve shape, the sized data that skill and technique provides according to computer screen then with tradition.Under the monitoring of video camera, computer, instrument of surveying and mapping, the shape of solid body is engraved as complete image or the local thin portion of piecemeal segmentation carves shaping duplicate and full mold one by one respectively with reference to the three-dimensional four-dimensional stereogram of coordinate figure three-view diagram.

Block duplicate (or claiming block mould) method of the solid body of moulding:

To be not difficult to find that the complete shape of any solid body all is to be made of different these the most basic geometries of arc curvature flat incline plane concave-convex in each thin portion and the unit are as long as note a little.Therefore as long as complete object (as divide the mould turning section territory on solid body) is divided into some tiny unit ares.Make duplicate one by one respectively according to the geometry that object table skin in the unit are is presented.Piece together the complete object image with regard to available these block duplicate so.In like manner.Because picture and text all are to be made of outline, as long as therefore fashion into the duplicate of the outline of existing picture and text with regard to reducible one-tenth picture and text.

Originally the block duplicate of solid body and picture and text of moulding is by the wall of countless thin bar constructions or required form and will soft plastic sheet sheet material be posted solid in to push away under the monitoring of video camera instrument of surveying and mapping then on the thin rod and stretch thin rod and make the rod point push up the body form that provides with computer identical plastic plate with one.

Because patent right has national boundaries, therefore suppose that the present invention does not apply for United States Patent (USP).Statue of Liberty of the U.S. may not allow to open up with plastic material translates into the shape mould.So then available video camera is got its shape and each size.Make required figure with computer.I firmly believe contemporary sculptor so before the holography picture, the shape data that provides according to computer.On this class rapid wear material of ice alabaster cream, using the very fast time with tradition engraving skill and technique under the monitoring guidance of computer, instrument of surveying and mapping Video Camera monitoring instrument and the Lady Liberty engraving can be shaped with reference to various drawing figures.

Because rapid wear material engraving shaping duplicate not only efficient is expensive low and precision is high but also be convenient to repair.Add very laborsaving.Therefore be applicable to make and anyly can not make duplicate, and be specially adapted to make the duplicate of existing picture and text with opening up the solid body of translating into the shape mould.

Open up the mould that turns over, carves, moulds, different these the available different titles of purposes.For example: be used for the final duplicate of direct forming and can be described as mould.Being used for matched molds turns over mutually and can be described as model or mould.Supplying plastic material to open up as model duplicate translates into this duplicate of shape mould and can be described as formpiston.Otherwise then be former.On the spatial configuration solid body, open up the mould of translating into shape and also can be described as shell mould or former.Just the author in order to save length so often have a mind to write a Chinese character in simplified form into mould.

Of the present invention open up translate into shape mould method since be with plastic material directly attached be affixed on the existing solid body subsides solid body opened up by the shape at the place of subsides translate into mould.And plastic material is of a great variety, material is different.For example: what have just has cohesiveness under the effect of water.The need that have utilize viscosity or add cohesive material and could be shaped.What have will be by temperature.The need that have could be shaped by pressure or plasticity is just arranged.It is hard crisp or heavy after the plastic material that has loses plasticity or becomes required form.And the kind that has both can make it have required hardness and can make it have toughness or perspectivity.But viscosity is very big in the plasticity phase for the kind that has.And the existing fluid of the plastic material that is in the plasticity phase has solid again ...(kind of plastic material, performance, function and make it to have plasticity or make it to lose contents such as plasticity and belong to known technology.In interrelated data, can find.Here just no longer repeated) and well-known, the scope that existing this speech of solid body is included is extremely wide.Definite says, not only of a great variety, material is different, the configuration volume is ever-changing especially but also spread all over earth graticule.Moreover the solid body that has is a certain numerical value temperature of ability only.Have fear not only temperature, have fear sticking, have but also rapid wear, have then fear certain chemical substance corrosion.And the genus historical relic that has is priceless.Therefore (open up on historical relic with plastic material and translate into the shape mould and never can any damage be arranged it.And the solid body that has if can be made its duplicate and just it being ruined and also has no relation.So) open up on existing solid body with plastic material and to translate into the shape mould and " should look and intend turning over volume, the material capability of mould to picture.Multiple numerous degree of configuration.The appropriate plastic material of environment of living in and value choice and turn over modeling method ".

Select the plastic material principle to be: " make it not only be convenient to that plans turned over mould can both translate into mould smoothly but also be convenient to the demoulding " to looking like to turn over the mould place.In other words can determine to turn over mould to picture according to the plastic material performance.

Turn over modeling method and be divided into " protect mould turn over mould and ruin mould and turn over mould ".(this mould word refers to: turned over mould to picture).Reach to protect and turn over mould picture.At first should select appropriately to turn over the plastic material that mould is used.Definite says, selected plastic material is used to open up and turns over mould, make plastic material have plasticity and its kiss is affixed on turned on the mould object and make the plastic material setting and make open up translate into shape mould leave and turned over the added condition of mould object and all must not any damage be arranged being turned over the mould object.And for making the mould that turned over be turned over the mould object not damaging to leave under the prerequisite of being turned over the mould object.Turn over mould on can not the object of the mould preparation demoulding and also answer piecemeal to turn over mould complex-shaped.So that different angles, the different azimuth demoulding of mould that can will turn over from being turned over the mould object.Make it to reach and protect the purpose of being turned over the mould object.

" piecemeal turns over mould " method is: turn over the mould forward sight and intend turning over mould is used to turn over the plastic material of mould to volume, configuration, material and the plan of picture factors such as performance.Plan is turned over mould picture is divided into some mould turning sections territory.Just a piece mould is translated into plastic material in each mould zone then.It is solid to interconnect mutually for ease of each piece mould.Must set the position jockey in piece mould joint portion and (be commonly called as anti-limit.Sometimes also can not do anti-limit).As have ready conditions can be earlier to measure and intend turning over mould and need turn over the curved flat incline plane numerical value of camber arc at mould place again in conjunction with the plastic material performance that is used to turn over mould picture with instrument of surveying and mapping.Just better when calculating best mould turning section territory and position (or make it to be revealed in screen or act on the paper) and turning over mould as instruct effect by the monitoring of Video Camera, instrument of surveying and mapping, computer as the blanking model with computer.

Ruining mould, to turn over mould then be to treat that plastic material is opened up to rout up to be turned over mould and picture is utilized after by the shape of subsides place and setting to be turned over the weakness in a certain respect (as fear temperature, rapid wear or fear chemical attack) that mould object material has and be used to turn over advantage realization that the plastic material of mould has just not only can ruin the purpose of being turned over the mould object but also can obtain to stand intact mould.Originally protect and ruin mould and turn over modulus principle and be equally applicable to protect and ruin model mould shaping duplicate.

The reader will be not difficult to find as noting slightly: " the complete shape of any solid body all is made up of these the most basic geometries of the curved flat incline plane of camber arc in the constituent parts area! The essence of plastic material then is: thus when being in plasticity, it can make its kiss be affixed on the solid body subsides object is opened up the type of translating into by the shape at the place of subsides during the phase.And it for the affixed object body be by what industry make of what technology or method or by natural generation.The indistinction of all determining of natural formation.To translate into the sub-principle of pattern identical so any solid body is opened up with plastic material.Translate into the shape mould and will say that difference also just only is on different solid bodies, opening up with the different plasticity material: solid body changed by the shape of plastic material attaching place and the difference of different plasticity material then also just only be make it have plasticity or make it lose plasticity or make the plastic material that is in the plasticity phase with the object that pastes often must be satisfied different condition by the kiss subsides of the place of subsides.Again owing to also be to utilize this intrinsic propesties of plastic material and allow plastic material that the working face shape of mould is opened up to translate into duplicate with opening up the existing solid body that turns over and carve the mould shaping plastic material of moulding and the duplicate of picture and text.But mould material because the mould of any material all can only be shaped.Duplicate in the performance allowed band and adding is opened up on solid body and translated into the shape mould is according to being turned over the plastic material that mould is selected picture thread specific factor.And owing to be to carve the labour-saving again by high-efficiency and low-cost.The mould model of the outline of shape of existing solid body of moulding and existing picture and text is the rapid wear material engraving selected for use the mould mould moulds of moulding.The duplicate of direct forming desired plasticity material surely so these moulds differ.But because plastic material great variety of goods each tool different performance again; so the needs of visual plan shaping duplicate, autotelic selection different plasticity material turns over and opens up once more and even repeatedly the material, purposes, the performance court that translate into the duplicate in shape mould and the shaping mould material allowed band and can make mould and duplicate mutually and drafts target transition on duplicate and model by matched molds.Become the desired plasticity material.Thereby complete or local, the thin portion duplicate that the mould of required purposes and function and duplicate can the existing objects of prefabricated shaping can utilize many plastic materials to make it to have plasticity again or make it to lose plasticity do not need great plant equipment and be not subjected to the geographical environment restriction characteristics and with the duplicate direct forming in on-the-spot and even on demand the part of different solid bodies and picture and text, thin portion and completeness are combined into required whole colony image shape as the shape layout.And scan industry with mould shaping plastic material goods.Why they can use mould (and mould) shaping plastic material goods.In fact just utilize plastic material to open up to rout up the object that pastes pasted the characteristic of place's shape.Be that the different and used title of the used mould material of different industries is different.For example: building trade is called castable with the building and the member of steel form shaping difformity different volumes.Ceramic industry is called hand-pressing, casting with plaster mold shaped ceramic goods; Then be called machine moulding with metal die shaping dusty material.Rubber, plastic industry with paste resin and latex formed rubber products and plastic products on gypsum, metal pattern mould be called dip in mould, slush moulding, circling round is shaped and dipping.Casting.The casting industry gypsum, timber model form metal goods are called founding.Be called lost-wax casting, model casting with wax, foamed plastics form metal goods.The sculpture industry is called the system of turning over cement, gypsum, artificial marble, the granite statue of moulage shaping clay figure.On gypsum, plastics mould, apply and make the shape asbestos shingle and be called deposited mould.Be called the system of turning over be shaped artificial marble, granite, glass fiber reinforced plastic sanitary utensil of plaster mold.Latex product already utilizes plaster mold to inhale to remove photoresist the be shaped glue goods of different elastic hardnesses of moisture content and the filler of sneaking into different proportion in latex in the breast to be called mould-forming.、……、。The present invention is owing to can will open up turn over mould model that engraving moulds or supply with plastic material goods industry with the duplicate that mould is shaped and turn over mutually and open up once more on duplicate as mould or by negative and positive and translate into the shape mould and duplicate makes it to become the required mould of different plasticity material product industry shaping plastic material goods.And plastic material goods industry belongs to known technology with mould shaping plastic material article process.So this explanation is done to discuss too in detail to become plastic material goods concrete grammar not prepare with the mould model.To reduce length.As improper with follow-up benefit.

Former meaning of the present invention and reverse.The shape that it presents is with in kind opposite.Formpiston then is the real shape of the original.The working face of former opened up with plastic material turn over and can obtain formpiston.Otherwise can obtain former again.Definite say that matched molds turns over mutually and use the different plasticity material.As long as used plastic material is before also no-set, unlikely damage is touched object, and they will open up the type of translating into the shape at the subsides object place of being touched because of its intrinsic propesties.Therefore matched molds turns over capable of circulation reciprocal mutually.Go round and begin again, the intersection of life and growth in nature turn over mould mutually and the material allowed band separately of being shaped one by one in duplicate make material, purposes, the performance of mould and duplicate reach required purpose.In like manner on existing solid body, turn over mould and often also can on same solid body, turn over mould one by one with some kinds of plastic materials.

Known, the scope that existing solid body and this speech of picture and text are included is extremely wide.As just only belonging to the solid body and the picture and text of historical relic.What countries in the world government obtained and can be concealed in the museum has just used two or three ten thousand museums.Moreover also have and manyly be dispersed among the people and volume greater than not depositing in the museum.And do not belong to solid body that the historical relic class made by different industries and picture and text and more by the natural solid body that forms the nature generation.So the author and just poor energy throughout one's life are also difficult their put into different categories surnames of calling the roll are one by one described in detail out and make the duplicate method separately.But because any picture and text (picture, draw resemble, figure, pattern, literal) skeleton all be to constitute by lines and profile.The shape of any solid body all is to be formed by the simple geometric combination of shapes." and of the present invention on solid body, open up translate into the shape mould and the mould that turns over, carves, moulds with opening up, model matched molds turn over mutually and with mould shaping duplicate all be utilize plastic material be in plasticity can make during the phase its kiss be affixed on solid body can make it the subsides object is opened up the type of translating into by the shape of subsides place and make its formalize with relief it leave the object that pastes it just can retain the characteristic of opening up the shape of translating into.Therefore " any solid body and diagram text manufacture duplicate method are identical.So do not have all solid bodies and picture and text are narrated the necessity of making the duplicate method one by one separately yet.Therefore special below is that example is presented on the solid body of different volumes, configuration, material, place and different value with the different plasticity material and turns over mould and with the method for mould shaping desired plasticity material desired properties duplicate with representative and solid body that can include all solid bodies and picture and text feature and picture and text.

The author thinks that the described content of specification is an organic whole, and can use mutually can be complementary.So have a mind in front some link do not launched to discuss and left out the content that can repeat the back and the front has been stated content when the narration application example repeat no more.

(annotate: negative and positive piece mould turns over mutually, as the formpiston of translating into is used for as model having anti-limit should turn down for large quantities of shapings city pin mould as former.As the formpiston of translating into be used for directly putting on market allow people purchase oneself to be combined into complete shape duplicate then needn't turn over anti-limit).

" making the plastic material duplicate method of sculpture technology goods "

Should relate to the duplicate method of making by example by the object article of sculpture technology making.

Known, the goods of sculpture technology, not only of a great variety.Material is different, and the moulding volume is ever-changing especially.And spread all over earth graticule.And sculpture technology not only carve with garden carving, embossment, piercing, openwork carving, negative and positive literary composition make people animals and plants, natural border look, picture writing image three-dimensional makes object article table skin present concavo-convex appearance and engraving is moulded the moulding implements.Being used to carve the material of moulding not only has multiple metal, natural, artificial stone and bamboo wood mud, gypsum, cement, glass and ice, cured, Binder Materials is arranged ... owing to should be to open up with contact to translate into the shape mould with example then with the mould duplicate that is shaped.Therefore must look and intend turning over mould material, performance environment of living in, value, the modelling feature of picture are selected appropriate plastic material and turned over modeling method.And select appropriate shaping duplicate method according to purposes, material, performance, the configuration of the duplicate of intending shaping.Thereby make duplicate make required purposes, performance, material, and required place and even required form according to user's needs.(application example to total method stated content only additional narration)

The sculpture goods turn over modeling method with the thermoplastic plate: (all available outward material of the cured sculpture goods of this material deicing turns over mould.）

Because of this material turns over mould only is it to be abutted in to intend turning over heat on the mould object that making exerts pressure after its deliquescing and make that it has been attached on the object after cold definite shape just.Therefore as be used for turning on the Giant Stone Buddha at Leshan Mountain after mould such as preparation carries out, may tens hours just.As to be used for volume will faster less than the same simple garden of its configuration carving speed, as be used to turn over and make Xi'an upright stone tablet face picture and text.Owing to only be soft plastics to be exerted pressure make its kiss be affixed on upright stone tablet face concaveconvex shape.So turn over mould speed fixed than with the paper rubbing slowly not what.But turning over mould at rock cave is not so simple just.(according to state-owned nine place's rock caves in the record, original rock cave belongs to building in order to save length, illustrating simultaneously that any solid body turns over mould and shaping duplicate method is identical just writes herein) their often hundreds and thousands of sculptures form, garden carving embossment are not only arranged and have the negative and positive literary composition to carve.Select different thick hardness plates so when turning over mould, must look the different volumes configuration.Because of belonging to historical relic, they turn over mould so must protect mould.Piece mould bad mold joint should be selected in not too eye-catching position when turning over mould for the people animal.For volume little to can with heat extend with its high relief of translating into mould preparation should translate into the monoblock mould, group of statues piece mould bad mold joint should not be selected in the joint portion.Can fragmentary piece mould should be welded into mould preparation under the prerequisite of the powerful demoulding.Little and the complicated statue of volume should be turned over mould with the big kind of thin and hot percentage elongation.On group garden carving and large tracts of land embossment, turn over mould and not only should consider whether be easy to the demoulding and should take into account and repeat to turn over mould and shaping duplicate.Turning over mould at rock cave not only will turn over sculpture and should turn over wall ground, cave.In order to the strange land rock cave is presented in face of the people it because the piece mould is many, should piece mould numbering when turning over mould and do be attached thereto mark, after whole rock cave turns over, should take pictures before the form removal in order to avoid fasten one person's story upon another person during shaping duplicate.As only turning over system upright stone tablet face picture and text, stone relief and the literal of various material wood blocks for printing and the engraving text and picture on wall or the implements, can should translate into the monoblock mould under the powerful demoulding prerequisite.Especially central lintel, this class large tracts of land engraving text and picture of tomb wall screen wall of west ancient building turn over mould and should weld and translate into the monoblock mould being attached to building, as be unfavorable for transportation, mould cut under the prerequisite of as far as possible not damaging eye-catching position according to shape facility again when being unfavorable for repeating to turn over mould and be divided into several bulks.Turning over whole upright stone tablet must carve piecemeal with the garden and turn over modulus method.Turn over mould viewing hole shape at hollow out, this class configuration complex region of deep hole corner hole, intercept thin and tough band of material and become tubular or put into the hole less than the ampuliform in aperture and stretch into bottle heating with thin mouth electric heating wind heater and make bottle deliquescing relief wind distortion of its inflation and the subsides of hole inwall kiss.Boring a hole in this way and can respectively putting into a bottle such as hole from the two ends, hole only is flat incline plane.Can not turn over when waiting until shaping duplicate as the dressing mouth.Apply flat to actinal surface and can.In this way the aperture can cut less than inner chamber or when having changeed the hole demoulding at angle demoulding hollow-out parts potential energy stretch into the handspring modeling method with its in the position with, engrave the position, hole the piece mould should with link to each other large tracts of land piece die welding together.Should the piece mould be put in order as far as possible greatly with the expansion graphing method for this true man's volume of The Terra Cotta Warriors and Horses of Qin and the simple statue of configuration.On the sculpture goods of this class temperature tolerance difference of bamboo wood mud, turn over mould, should use the low material of hot softening temperature.The system of turning in this way Bamboo cask carving brick fritter stone relief and volume have the article of engraving text and picture figure to be tattooed the face with thin and plastics that hardness is big to translate into the machine press mould plate that makes it to become for use in cavityless casting as a box especially metal material with a monoblock mould with thickness edges for a short time.On big material of hardness and configuration the part with complicated structure, turn over mould and should consider to use the slot demoulding.On large-scale group of statues wall carving, turn over mould should with gypsum enclosure wall frame surround the mould turning section territory and with the screw iron sheet with plastic plate Gu Gai on enclosure wall, make the unlikely displacement of plastic plate when turning over mould.

Welvic turns over modeling method: this material is applicable to make on the poly-sculpture goods of sticking with paste (thermosetting and thermoplasticity prescription) gelling plasticization temperature in ability and turns over mould.Be particularly useful on the sculpture goods of natural artificial stone of metal and stiff materials, turning over mould.Be specially adapted on the very complicated sculpture of moulding, turn over mould.Especially the metal that volume is not too big, pottery, jade and with the complex-shaped article of stiff materials engraving with this material turn over imitate really good than thermoplastic.Volume is little poly-stuck with paste available in the container and dips in to mould and spray the coating thermoplastic thickener to immersing, treats to cut after coating plastifies the film demoulding and sticks into then and weld slot and just become closed hollow thermoplastic plastic foil mould.This film mould utmost point be beneficial to cavityless casting become metal duplicate also can in mould, inject fluid can room temperature the plastic material that is shaped of cohesion make duplicate.So this mould thickness evenly its shape itself is turned over the mould body form as long as slot is sticking as can directly to be used as duplicate well.Because this material can be according to the purposes prescription, and the coating thickener is also very convenient, only need look intend turning over mould object volume and configuration and thickener concentration select for use dip in, soak, spray, curtain coating coating, blade coating and can.The plasticising gelling that breaks into thin slice for bulky object or position also available energy is stuck with paste to overlay and is being intended turning over the mould place.So and because of only need heat after posting on object with regard to plastic change into solid turn over mould very easily during the demoulding as can not using the slot demoulding by moulding/demoulding.Can be with the blanket formula electric heater plasticizing thickener of wrapping for the large tracts of land embossment.Statue for this class volume of pottery figurine all can with curtain coating coating or sheet thickener.Rest the head on this volume configuration statue and can be coated with paste for the kiln my child that decides who now hides Palace Museum with the mode of dipping.Send to as far as possible for the article that can send into factory and to turn over the mould that mould quality and the mould that as far as possible will translate into and engraving be shaped with raising on existing object and repeat to translate into the mould that can be used for the factory molding process planning.At large quantities of duplicate and the moulds that repeat to translate into different purposes made of factory.Because of turning over all good event of the rate quality of imitating, this material is particularly useful for making cultural relics duplicate.Historical relic for the museum turns over mould, and the available vehicular baking oven and blanket formula electric heater and the directed electric heater that heats of energy that is turned over the mould object of wrapping make the thickener gelling plasticizing that posts on object.These heaters and Welding plate also can be used for plastic plate and turn over mould.

" gypsum protects mould and turns over mould ": this material is applicable on any material article and turns over mould, be specially adapted to turn over mould on the adiabator fearing, but can not be in corner hole, aperture less than inner chamber, mould is turned at the hollow out position.Concavo-convex picture and text on the paper cloth such as prior gluing can be translated into mould after making its hardening equally.

Here be used in and turn over mould on the cured picture and protect mould for the example introduction and turn over modeling method: turn over and the mould turning section territory of dividing is applied an enclosure wall frame with clay checking back with clay before the mould and firmly intend the mould turning section territory.Immobilising gypsum is applied in enclosure wall and inserting anti-sapwood material near the enclosure wall place.Remove enclosure wall after gypsum is stiff earlier, relay solid playback after taking off plaster block die repair plain block mould edge again.Its in the piece mould according to said method block-by-block turn over Mo Fan and last mould junction surface and will face the anti-limit of piece mould mutually without enclosure wall and aim at, solid in order to connecting.The demoulding successively again after all piece moulds turn over.This material is specially adapted to turn over mould on cured this class material of ice.It is not to turn over mould with gypsum that this class is feared adiabator.In fact any material that can lose plasticity at plasticity phase this class material of unlikely heat waste all can be used for turning over mould.Such as cement, clay, gel powder powder material.And for example this class material product is used as the model that model is used for the glass moulding process.With regard to plastic glass mould ... this mould that protects turns over modeling method and not only is applicable to directly turns over mould on the sculpture goods, and is applicable to that matched molds protects to turn over and also can be used for natural forms such as the living person animal turns over mould.For example: make the people upright or crouch in folding not having in the hamper, hair spray glue, oiling, suck thin respiratory siphon and the sectional piecemeal is translated into mould with human body.Also can translate into mould with the method after the Animal Anesthesia.

Ruin mould and turn over mould: originally turning over modeling method mainly is to find out the material weakness of intending turning over mould article object, selects for use appropriate plastic material just can ruin mould and turns over mould or the duplicate that is molded as no bad mold joint or few bad mold joint.For example ice sculpture is posted the gypsum that is in the plasticity phase.After gypsum is stiff, ice sculpture and gypsum broken simultaneously and remove ice and just obtained plaster mold.And for example the ice sculpture lowest part is turned over a fritter mould earlier, apply with gypsum then and cover residue table skin.The stiff back taking-up of gypsum fritter mould is heated and is made the molten mistake of all ice and can obtain the few formwork of bad mold joint.In bulky ice sculpture, or even turn over mould on an ice sculpture building or the large-scale group of statues and can be earlier turn over a mould and it is applied in the position cover gypsum or " quick-setting and rapid-hardening cement " or " gypsum alum scholar moon Peng expand cement " a few minutes just solidify and finalized the design again being easy to demoulding position.Removing fritter mould heating this moment makes the molten reusable heat plastic material plate that loses of the ice of the inside open up in mould and turn over the mould inner wall shape.As every plastic plate joint close is welded, so with regard to in-place forming the plastics duplicate of ice sculpture.Just become portable formpiston as anti-limit that the commissure of every block of plate is burn-on.The advantage of this method is: not only mould can have been translated in the ice sculpture scene of any volume of any configuration but also be beneficial to and mould is taken away and duplicate can have been reduced in then and there, this broad-leaved epiphyllum of ice sculpture is presented radiance forever.Ruin mould and turn over modeling method and also can be used for carving root, bamboo and wood carving, rubber, plastics, sculpture covered with anti-material and wrap up in, put into fire and burn the article meltdown that makes anti-material and go residue just can obtain formwork.This method can be used for dead animal and human's body equally.Again it is covered with anti-material in the position and wrap up in such as the human or animal is turned over a fritter mould earlier at the position of simple shape.(remove the fritter mould then, split formwork in order to avoid can not arrange air bulking when burning till) is with burning or boiling is ruined and turned over mould object and one-tenth.Also available in addition acid resisting material covers to wrap up in from fritter mould position irritates.Acid is rotted the human or animal, obtains formwork thus.Advantage with the moving duplicate of this method producer is: reproducible goes out human hair, skin, wrinkle shape, animal feather, sweater, fish first true copy product.This is that any sculptor can't carve an accepted way of doing sth.

Hollow sculpture goods turn over mould and moulding duplicate method: using clock (casting) ancient cooking vessel stove here is example: introduce hollow sculpture goods turn over mold materials in this way metal should try one's best and turn over mould with poly-paste of thermoplastic, nonmetal turn over mould and should use with the thermoplastic plate approach and the big kind of hardness.So that translate into hollow thin-wall, the complete metal duplicate that is cast as of closed mould for thermoplastics.Certainly the also local casting of sectional merogenesis.If wall thickness is thin as the nonmetal plastic material duplicate of especially building that is shaped should be the kind of fluid with the plasticity phase.So that inside and outside die combination shaping back is poured into plastic material from certain piece mould position.Should also can impress shaping with pouring into plastic material from the internal mold position behind the epimorph staged and layered combination forming with solid-state plastic material in this way.This method is equally applicable to the little solid article shaping duplicate of volume.

" on-the-spot shaping building plastic material duplicate method ": one, the garden carving is on-the-spot is shaped: any plastic material shaping duplicate method that is shaped in the energy polymerization of unlikely heat waste mould of plasticity phase is all identical, and the on-the-spot building plastic material duplicate method that is shaped of any object article all is identical.Here being example with the garden carving, is example with the cement in the building plastic material below.Mould is plastics.

On-the-spot shaping duplicate is exactly mould to be transported to need the place of duplicate to be shaped on the spot.Method is with mould layering combination, layer-by-layer casting cement.During weight, again the amalgamation of another layer mould is assembled up above can bear when cement is stiff.Treat after plasticity in the carving mould of whole garden all formalizes mould to be removed, equating joint close vestige is optionally whole behind the facing then to turn over system work and has just finished.Since shaping duplicate be allow plastic material open up to rout up any position of mould working face thus for the configuration complex region often from different perspectives different azimuth pour into plastic material, then mold pressing is printed to the position.For making duplicate have desirable strength, visual configuration is compiled weldering and is strengthened brace rod.For bulky object, when especially living the sculpture shaping duplicate of temple this class volume of stone Buddhist as the Giant Stone Buddha at Leshan Mountain, Japanese car big temple bronze statue of Buddha, Egyptain sphinx, U.S.'s Statue of Liberty, Korea S's method is the unlikely plasticity bulging deformation that is poured into of mould, must and protect the template top and paste at the mould external application of combination forming metal scaffolding for building.Any configuration object and garden carving all can be made hollow.Be ready the facility accepted in order to setting up people.Such as sound, light, water injector, even classically listen make in the bulky figure of buddha to deposit to the Buddhist place of expounding the texts of Buddhism for people.Complete upright stone tablet shaping duplicate method is identical therewith.

Two, embossment, negative and positive literary composition scene at quarter form in the wall surface process: the present invention is owing to be easy to mould is translated in the engraving text and picture and the appearance that are attached on the object.So the utmost point is beneficial to duplicate is formed in the shortcoming that modern building wall ground change modern architecture lacks coat attractive in appearance.

With embossment and negative and positive literary composition photoetching form in the existing building wall must be on wall fixing reinforcing bar, again former layering assembling is affixed on the wall, plastic material pours in the cavity between wall and the mould internal face.This is identical to form in surface process.

Three, the on-the-spot shaping duplicate of rock cave method: rock cave is because the sculpture numbers of poles is many, and it can be said so and collect the great achievement of sculpture and contain the feature of building with natural pit hole.The scene is shaped and piecemeal prefabricated the engaging of local prefabricated and complete sculpture so shaping duplicate is appropriate to the occasion.So region of interest has all been translated into mould shaping duplicate and has been actually the whole rock cave shape of shaping owing to rock cave linked to each other with sculpture when turning over mould.The attached sculpture that is affixed on metope that is shaped can be assembled into complete mould with sculpture and wall.Plastic material pours in the sculpture mould from wall, and the also available impression in some position is shaped.Mould is pieced together whole back protect with scaffold for building and steel that template is withstood in order to avoid sagging for standing on ground and the attached sculpture that stands on the stylobate carve shape duplicate with the garden method shaping rock cave top shape.From top plastic material is applied on mould, the shaping ground shape is that mould segmentation assembling is poured into plastic material in the cavity between ground and the mould inwall.

Prefabricated duplicate method: segmentation piecemeal part is prefabricated: this method is that the spatial configuration object is divided into the block and independent one by one prefabricated shaping in position of some sections, then fragmentary duplicate is transported to the scene that needs duplicate and is pieced together complete shape on the spot.

One, segmentation piecemeal part is prefabricated into building plastic material duplicate method: precast block and be positive piece mould as final duplicate, the local method for prefabricating of segmentation merogenesis is carved identical with the garden.

Two, the local prefabricated form metal duplicate of segmentation piecemeal

1. the placement that the cloudy piece die worker of high strength gypsum faced up, it is framed to do an energy folding with plasterboard, and molten metal is poured in the frame, has coldly just obtained duplicate after true.(this method is that matched molds turns over all available the method for any plastic material mutually)

2. from the gypsum sun piece mould back side that die repair is thin, make hollow thin-wall thermoplastic plastic membrane mould and be used for cavityless casting and become metal.

3. the part is prefabricated into the pottery back and applies the poly-hollow thin-wall thermoplastic plastic membrane mould that pastes into for being cast as metal.Being convenient to casting for weight reduction can hollow out gypsum duplicate.

4. the gypsum formpiston is used for the founding form metal as model.

5. make the part or positive piece mould duplicate is used for lost wax casting with cured.

The local prefabricated advantage of segmentation piecemeal is: can be bulky and the sculpture of Any shape and use the sculpture technology formed article.Any plastic material duplicate of the large quantities of shapings of high speed is convenient to transportation again in factory.This method not only is applicable to spatial configuration object, garden carving, is equally applicable to embossment and negative and positive literary composition and carves.

The complete plate-shaped products method that is prefabricated into carved in embossment negative and positive literary compositions: this method be engraving and the cloudy piece mould of opening up the type of translating into are joined one identical with the mould material capable of opening and closing framed.In frame, pour into the flat frame mouth of plastic material then at unlikely damage mould of plasticity phase.After treating plastic material setting, remove framed and obtain duplicate.Owing in framed, pour into the different plasticity material and can obtain the duplicate of different materials.Therefore visual user need make material requested duplicate.This method is specially adapted to and will adheres to and be attached to that embossment and negative and positive literary composition on the building is carved and stone relief carving brick and the picture and text elaboration carved through this class ancients as Forest of Steles in Xi'an, Yun Ju temple, Fangshan, Beijing stone are large quantities of makes tabular duplicate and be used to be attached to wall ground and supply people's research learning calligraphy sculpture skill to beautify the environment again.

The shallow negative and positive of machine moulding dusty material bas-relief are carved the duplicate method: this method is the piece die casting to be carved in embossment negative and positive literary composition cause high rigidity metal derby mould to be used for going up of press die or the block duplicate of type is made in the lower bolster voltage supply.Because of press bed defines the molded article size, must wait to make amalgamation reduction behind the duplicate for the large tracts of land picture and text.The metal form preparation method: 1. hollow, the thin-wall thermoplastic plastic-enclosed formula mould that the plaster block mould is made with preceding method is welded into uncovered boxlike mould and cured, rosin mould becomes high rigidity piece mould for foundry industry " full mold or mistake type and model casting " with opening up to turn over thin hard thermoplastic plate on the plaster block mould.2. the cloudy piece mould of gypsum is made ceramic formpiston for ceramic industry hand-pressing moulding process, mix pottery framed being used for " ceramic casting " again and become high rigidity metal derby mould.It is framed and can distinguish the bas-relief of press ceramic dusty material, finished ground cement material, shallow negative and positive literary composition and carve duplicate then the metal derby mould of cast form to be mixed respective metal.

Because it is very easy with mould shaping duplicate, so can will be that an independent configuration and a group of statues, depiction are reassembled into new whole configuration originally, new colony also can be used for being used for cosmetic decoration on modern architecture wall ground or the implements with the former sculpture goods that are attached on the ancient building and beautify the environment.The former sculpture that is attached on the device can be used for building in the style of the ancients and modern architecture equally.

Ancient building plastic material reproduction making method

Should be achieved in that " directly on ancient building, turn over plastic material and make the shape mould, " with example then with the ancient building duplicate of mould shaping plastic material.

Make a general survey of ancient building, no matter though be that Tower Bridge board hurdle, building close booth wood pavilion, temple hall pavilion or their configuration differences of mausoleum building garden architecture, it is that Chinese architecture is based on post and panel structure that volume has XOR.The west classical architecture is dominated by stone, and the building coat is almost covered by carving handicraft product.But their common ground is all to have only by the table skin concavo-convex, that arc is bent, flat incline plane constitutes.Because is complete building to be divided into some mould turning sections territory as after complete building is divided into some mould turning sections territory with plastic material turning over mould on the ancient building, in each this unit are of mould turning section territory, in fact only be left the bent flat incline plane of concavo-convex arc.And building just is divided into behind the fragmentary mould turning section territory having divided of what Tower Bridge board hurdle tower pavilion never again.Only changed owing on difform object, turning over its difference of mould as previously mentioned by the curved flat incline plane of camber arc of the object table skin of plastic material attaching place with plastic material.So the present invention will turn over the definition that mould has descended " any solid body turns over mould with identical with mould shaping duplicate method with plastic material " with plastic material in front on solid body.Here being used in view of the foregoing and turning over mould on " Egyptian Cheops Pyramid " is the method that the plastic material mould is translated into complete ancient building in the example introduction.Because it is identical that any solid body turns over modeling method.Therefore only not that building volume is greater than sculpture turning over mould on the building with mould turning section on the sculpture goods.Sculpture often only constitutes shape by the appearance skin, and building not only has the outer shape that is made of the appearance skin and the interior table skin shape that is made of wall ground end face is often arranged, and that is to say turning over mould on the building often to turn over several than turn over mould on sculpture more.Because it is identical turning over modeling method, so only do to replenish narration here.How mould and the shaping duplicate method translated into carved in attached attached sculpture sculpting and the embossment negative and positive literary composition that is affixed on the building owing in sculpture, discussed in detail.So just economize about to these contents herein.Complete ancient building is translated into mould to be needed that plans turned over mould and builds and be divided into some mould turning sections territory and a piece mould is translated in each zone.Because the huge mould that turns over of building volume is from low to high appropriate to the occasion, successively turns over mould from outside to inside.Because Cheops Pyramid table skin only has and obtains the indentation that stone material stays.Can use big thicker plastics when therefore turning over mould.Piece mould bad mold joint should not be selected in the stone-laying commissure, and interior exterior wall block mould bad mold joint should be selected under the conditions permit prerequisite on the same horizontal line, in order to being easy to pour into plastic material after the interior exterior wall amalgamation in mould.Door and window and movable position should be turned over mould separately.Because turning over mould with plastic material only is to allow the plastic material distortion that is in the plasticity phase firmly need turn over the mould place with the kiss subsides of the institute object place of pasting are also multitudinous.Therefore I estimate not very to do homework the used time.From turn at Cheops Pyramid mould to Cheops Pyramid duplicate being formed in the earth is determined Anywhere otherwise two and half time.And because the present invention can repeat to translate into city pin contour forming user desired plasticity material duplicate with the mould of translating into is large quantities of.If therefore the abundance of capital two and half time Cheops Pyramid can be made some kinds of plastic materials and duplicate that be the astronomical figure number in any graticule of the earth.As sending into the moon,, just it can be formed in space with gelling moon ball clay with airship.Because Cheops Pyramid belongs to masonry work, the masonry work feature is that thickness of wall body is big.Therefore can make hollow wall, such as interior exterior wall former internal face is applied accelerated cement, quick-setting and rapid-hardening cement and volume welding steel muscle make the existing enough hardness of hollow wall of shaping increase usage space again.As be shaped with this class cement pyramidal duplicate from turn over mould to duplicate completion may some months just (estimation that this is still relatively more conservative).And how much many used expense also Duo than same volume building.

In brief, the duplicate of making the complete shape of ancient building is after complete ancient building is divided into some mould turning sections territory, with plastic material from different perspectives different azimuth will build and need turn over the mould position and all translate into mould, then be in mould, to pour into plastic material after piece mould layer and section is combined into local thin portion with mould shaping duplicate.Treat plastic material open up rout up the mould working face shape that is touched and typing after, remove mould and just obtained duplicate.Making the thin portion partial copy product of ancient building, is with the valuable position of ancient building, especially adheres to the sculpture technology goods that are attached to building, and post, hurdle, bratticing, watt adorn, sets of brackets on top of the columns ... separately as turning over mould to picture.Be used to be shaped duplicate in order to reparation after they are translated into mould, decorate ancient building, building in the style of the ancients modern architecture and beautify and intersperse environment.

Though their volume material configuration of different ancient buildings has nothing in common with each other, translate into the shape mould and be the principle of uniformity of usefulness with mold for molding duplicate method because any solid body is opened up with plastic material.Therefore establish as on the ancient building of difformity different materials, different volumes, turning over mould with thermoplastic sheet or sheet material.Their difference also just only is to turn over volume, the material shape of mould building and open up plastic plate or the sheet material that turns over mould position selection different-thickness, hardness and hot softening temperature according to the plan of different volumes difformity, different materials.With the different mould turning sections of division territory.Definite says as long as ancient building is used as the sculpture technology goods, has stated mould and the duplicate that method is made into all purposes of aforementioned all functions with regard to available front.So also just there is no need all ancient buildings are put into different categories again and enumerated the necessity of turning over contour forming duplicate separately separately.

Known, from aesthstic angle modern architecture and classical architecture to be made comparisons, classical architecture obviously is better than modern architecture.This is because ancients combine drawing, sculpture, building three.So just produced so beautiful that it excites men effect like this.Therefore making ancient building duplicate not only will make its shape copying product and and will make drawing, the writing words duplicate that is attached to building.The feature of the complete reproduction ancient building of ability like this.Its concrete grammar is: " picture and text covered to retouch with paper be reduced into the outline pattern, then paper is attached on rapid wear material or the toughness material upper plate, again with knife saw laser according to the profile lines on the sheet material with its be engraved as negative and positive Wen Mo, the mould of slipping through the net.(concrete grammar according to preceding method content when engraving is slipped through the net mould, some position as remove outline with

Behind the position.Global pattern can be left in the outline position that stays.Be located by connecting in order to avoid out of shape during shaping duplicate for these position available lines, silk.) method that the drawing on the ancient building is reduced on ancient building duplicate is: plastics or this class toughness material of rubber mould of slipping through the net is posted solid in the original position of ancient building duplicate that has been shaped, and the plastic material toning is made into the original work color.Apply ointment or plaster slip through the net around the mould and small opening in the flat-die face, treat to remove after plastic material formalizes slip through the net mould and having obtained and have the outline duplicate of the drawing picture and text of engraving effect.Just can obtain to have the duplicate of plastic material of calligraphy effect of painting in the groove that the mould of slipping through the net stays as applying flat removing with heterochromatic plastic material again.

Should come down to according to also can the say so extension of the described content of duplicate application example of making the sculpture goods of the plastic material duplicate of the described content production ancient building of plastic material duplicate method of making the sculpture technology goods with example.Definite says, all application examples of the present invention all communicate and can use each other and be complementary.Also be the supplemental content of total method specification simultaneously, should just translate into pattern and do not do further to launch to discuss with example on existing ancient building, opening up with plastic material just because of this reason.The introduction that to carry out down in like manner with mould shaping ancient building duplicate method also only brief discussion.

One, on-the-spot shaping duplicate

A, the on-the-spot complete ancient building of building plastic material that is shaped: this method is that the piece mould that will open up the type of translating on ancient building turns over mutually by matched molds; supply with building trade after making it to become the piece mould of plastic plate sheet material of required hardness, thickness, transparency; be used to replace the used steel mold of current building trade; cast-in-place shaping cement, artificial marble, granite, Binder Materials, the ancient building duplicate of pure glue and various building plastic materials.

B, local cast-in-place: the 1. cast-in-place method on the existed building room of bratticing: bury solid anchoring accessary and available on-the-spot shaping garden carving method shaping bratticing at ridge earlier.2. the railing said here of railing is meant the ancient railing with decorative beautifying environment that system of turning over separately or engraving are shaped.This railing both can form in newly make with existing bridge on and can be used for other building and do the flower garden and decorate.Shaping duplicate method is carved with the garden.3. attached sculpture sculpting on the ancient building and the cast-in-place shaping building of engraving text and picture of being attached to is according to the described method of sculpture technology duplicate application example.

C, the sculpture sculpting that is attached to building is adhered in the local thin portion of ancient building; Picture and text, book draw literary composition and existing article duplicate again layout be combined into the method for required overall image duplicate: as previously mentioned, owing to open up on existing solid body with plastic material and to translate into the shape mould, only be that the plastic material that will be in the plasticity phase posts and turns over the mould object in plan and need turn over the mould place.It just can translate into mould with being opened up by the shape of subsides place.With mould shaping duplicate also just only is to allow the plastic material that is in the plasticity phase open up rout up the shape that mould is touched the place.Therefore being shaped the duplicate of existing object not only can be with the mould of the complete shape of the existing object translated into from different objects, and local thin portion mould is combined into new overall, the vivid duplicate of colony by the layout hybridization is cast-in-place together.Also can be with the complete shape of the solid body of prefabricated shaping, the shape copying product layout of local thin portion is combined into colony's global shape duplicate.And the duplicate that the scene can be shaped combines with prefabricated shaping duplicate, thereby makes material requested, required purposes.The duplicate of required colony overall image.Make the new conception of theme mark of expression produce new art, vision and practical function.For example: with the Doric formula of west classical architecture, Ai Aonishi, the assorted colonnade that is listed as into of the dragon and phoenix carving post any surface finish post duplicate of Corinthian post and China, intercolumniation connects with engraving railing duplicate and makes the post hurdle hollow, the acousto-optic water injector is installed, then at the cast-in-place plate of capital, overturn Nine-Dragon Wall duplicate at the bottom of the plate: the plate face is with the slip through the net existing picture and text duplicate covering that engraving effect and book are painted effect that has of module and cast-in-situ moulding plastic material of literary composition of drawing of the ancient name letter from home of engraving moulding, and the thickness periphery of plate overturns the central lintel carved pattern and the embossment juggernaut of west classical architecture.Last in this colonnade booth of forming by post hurdle carving plate, settle or garden carving that cast-in-place volume shape is appropriate and on the carving of garden the carving tables and chairs face in the folded solid garden feature to make table orange ... the Global Group bodily form picture of this routine described composition, might not be appropriately graceful, be used as mould as long as only intend expressing whereby the local thin portion of the global shape shape that shaping duplicate will have any solid body article and existing picture and text, just can allow the overall shape of duplicate by different layouts combination, practical use is with countless changes ".(all available this method of any object article be shaped required duplicate).

Two, prefabricated shaping duplicate method

A, the local thin portion of segmentation piecemeal prefabricated shaping duplicate method: this method is that complete or local thin portion building is divided into the fragmentary position of block sections, one by one separately respectively with the duplicate method of making the sculpture technology goods, after making building plastic material duplicate, be used at the scene that needs duplicate as required again fragmentary position as the complete shape of piecing together of the formula of playing with building blocks.Fragmentary locally under the prerequisite that can bear top weight, optionally can be made into hollow for bulky position (as wall column hurdle booth top) when prefabricated.The thin portion in prefabricated profiled part piece section duplicate, the junction surface connects solid with metal bar.So not only be beneficial to amalgamation be assembled into complete shape but also be convenient to the peace be fixed on other building.The position in addition of the building that volume is less.The sculpture image, embossment, the negative and positive literary composition that are attached to building as ridge formula watt decorations are carved, and also can be prefabricated into complete shape.Local thin portion benefit for the enough machine mouldings of energy is pressed large quantities of shapings with machine as far as possible.(especially drip, ditch head, the hanging edge of a dripping tile, semicircular tile, pan tile and shallow cloudy quarter of bas-relief.Drip, the positive and negative of ditch head, the hanging edge of a dripping tile, semicircular tile, pan tile can respectively translate into a piece mould in order to machine moulding).

" with the mould shaping duplicate method of engraving moulding "

Has engraving with tabular contour forming; Book is painted effect duplicate method.

One, be shaped tabular or title wall floor tile duplicate method:

1. the mould of plastics, rubber, leather being slipped through the net places in the capable of opening and closing sheet frame, in frame, pour into respectively again " cement, gypsum, glue mix powder powder material, ceramic mud, artificial marble, granite batching, end sulfuration offset plate ..., flat frame face.Treating that plastic material is opened up removes mould after routing up the mould place of being touched shape, and obtains the recessed tabular existing picture and text duplicate with engraving effect of single face.Fill out the face recess with heterochromatic same material and can obtain the duplicate that surface smoothing has, book is painted effect again.This wall floor tile can be used for any indoor place, be particularly useful for the room, in the street, public place such as shop, pavement, visit ground, park and can make roof boarding, breast board etc.

2. gypsum, plastics, rubber, leather are cloudy the same with the formpiston tabular duplicate method that is shaped.Cloudy and formpiston shaping plastic material duplicate principle just matched molds are turned over mutually, as with image be recessed plane the former shaping duplicate and be that the image convex protrusion is in the plane.

Two, directly on the implements of wall ground, be shaped with the mould of slipping through the net and have engraving and paint effect duplicate method: attached being fixed on wall ground, the implements mould with book, one by one cement, artificial marble, granite, glue are mixed respectively material apply ointment or plaster on object around the mould, in the hole, flat plane of structure, treat plastic material setting back and can obtain multiple material to have engraving effect duplicate.Fill and lead up with heterochromatic same material removing the groove that mould shows, can obtain equally and have book and paint the effect facing.Because plastics, rubber, leather mold have proportion little, be easy to engraving, have toughness again, flexible plurality of advantages.So extremely be suitable for engraving shaping large tracts of land mould, in order to directly having picture and text duplicate in wall ground shaping large tracts of land.Rubber, leather mould is attached to be fixed in tubular, cambered surface makes it to become cylinder, bridge-type making ide, and can roll extrusion print off existing picture and text duplicate on the plastic material that is in the plasticity phase.

Three, be shaped on fabric with the mould of slipping through the net and have seal and paint the existing picture and text duplicate method of effect:

Mould is attached on the fabric, around the mould with the aperture wax spray.(this method advantage be to substitute conventional waxes dyeing technique wax by hand method) removes mould then.With textile dyeing and can obtain the existing picture and text duplicate of batik.The attached color spray coloured silk that is affixed on wall ground, the implements of mould can be obtained to have seal equally and paints the existing picture and text duplicate of effect.

Four, form metal duplicate method:

1. the mould of plastics, rubber, leather being slipped through the net embeds in the anti-material of casting, and anti-material removes mould after being shaped, and pours into different molten metals and can obtain multiple metal piercing picture and text duplicate.With wax, soap, single, double embossment of butter, the dull and stereotyped openwork carving mould of slipping through the net is supplied with foundry industry.With " lost-wax casting " technology and can be made into that multiple metal has, the existing picture and text duplicate of anaglyph.The perforation of metal material, saturating anaglyph duplicate is applicable to and makes flower window, partition, sewer cover plate, tree end water sucting plate, railing in the street.

With negative line carve, concave surface is carved, subtract the yin, yang mould of Horizon photoetching form and the block duplicate method of formpiston form metal that single face embossment, dull and stereotyped openwork carving pasting board are formed.A supplies with the foundry industry multiple material duplicate of " wax-loss casting process " moulding with wax, butter, soap matched molds.Especially then can be used for machine press mould as template after being cast as the high rigidity metal.B translates into closed with gypsum with the amalgamation of thin thermoplastic plastic plate, cuts the film demoulding then, welds or welds slot again and become closed thin-walled film mould.To carve to adopt on the yin, yang mould of moulding with pottery and supply with the poly-industry of sticking with paste by burned back and dip in and soak that thermoplastic is poly-to be stuck with paste.After making the closed film mould of thin-walled, they are supplied with foundry industry and available " fusible pattern; Full mold " nothing left becomes multiple metal duplicate with hot investment casting.As make the high rigidity metal and then can be used as going up of machine press mould or lower bolster.

Five, make the template method of the mould that is used for the machine moulding plastic material:

1. the high rigidity metal plate-like duplicate with above-mentioned shaping directly is used as template.

2. will be with the burned back of the tabular mould of yin, yang that refractory ceramics plate, engraving are shaped as template.

3. gypsum, rubber yin, yang mould figure being tattooed the face embeds in the precoated sand, heats and ruins plaster mold after precoated sand is solidified, and takes out rubber pattern.The precoated sand model is supplied with foundry industry, pour into high-carbon steel, steel alloy, high-speed steel liquation and can obtain the press template.

4. plaster mold turns over mould and becomes the epoxy resin template with epoxy resin.

The machine moulding plastic material has the block duplicate method of engraving effect:

One, impact type press shaping normal temperature plastic material wall floor tile method:

As long as the machine press mould template that said method is shaped is mixed the metal die (or claiming framed) that coincide with the template peripheral shape and can be supplied with the block duplicate of different industries press forming plastic material.(or claim wall floor tile) such as: supply with ceramic industry, but and press forming ceramic powder material.But supply with cement products and already reach pressed cement.Supply with glass industry, then can press the glass that is in the plasticity phase, supply with plastic industry, hot pressing thermoplasticity, powder thermosetting material and be used for thermoplastic plate secondary hot pressing and be shaped.But supply with artificial marble, granite product industry press forming artificial marble granite slab again.Victual industry, but press forming soft sweets.Supply with the rubber industry and can suppress the uncured rubber plate ...

Make a general survey of machine moulding plastic material goods industry, the press of molded article mainly contains: punching press, static pressure and extruding.The forcing press characteristics of drawing are that molded article speed is fast, and shortcoming is that the workbench of press has limited product area.Therefore, make the template that is used for the press-forming machine mould, size should be in the press bed allowed band.(definite saying will have picture and text exactly and amplify or dwindle) and static pressure machine operation principle just is use jack, presses or push up a thick and heavy steel plate, makes in the recessed or protruding image embedding plastic material of plate face.Therefore can extrude the larger area goods.So can design the static pressure forcing press voluntarily if desired, to obtain the tabular duplicate of large-size (even several squares).

In brief, having engraving effect and print the existing picture and text duplicate of painting effect with tabular contour forming plastic material is that mould is embedded in the plastic material, allow the plastic material that is in the plasticity phase open up and rout up the shape that mould is touched the place, mould is left, reach the duplicate that acquisition has recessed relief.After filling and leading up recessed or convex protrusion place with same heterochromatic material, can obtain surface smoothing again by different color, formation have the duplicate that book is painted effect.And, optionally or according to the original work color plastic material is mixed colours as elder generation, and can obtain more complete genuine duplicate as before shaping duplicate.(annotate: the equal if desired electrodepositable of any plastic material duplicate that can electroplate makes it to have the material requested metal finish.The hardness of not only can having trueed add after the plastics mould is electroplated but also be difficult for sticking.Shaping duplicate effect is just better.So benefit can be used more.）

In brief, owing on any solid body, turn over mould with identical with mould shaping plastic material duplicate method with plastic material.Therefore as long as will carve full mold mould, tubular module, the tabular mould of moulding is used as and has object and available total method and the described method of each application example and these moulds are opened up with the different plasticity material translated into the desired plasticity material, the mould of required purposes.And the duplicate of the required purposes of any desired plasticity material that can be shaped.Because of length is limit, just no longer repeating the front has stated content here.

So the existing picture and text solid body shape modeling method of this engraving moulding since be with the rapid wear material carve and because of the speed of having utilized the high-tech utensil not only to make mould be exceedingly fast and precision high.Especially owing to only utilize and take the photograph, survey the image that the instrument computer provides and the shape that has the picture and text solid body can be engraved as mould.Make any existing picture and text duplicate and be particularly useful for making the duplicate that the successive dynasties book is painted elaboration so this method is applicable to.And be applicable to make any can not with do not allow particularly to make fabulous approach of the ancient sculpture duplicate of the famous ancient building in countries in the world with opening up any solid body shaping duplicate of translating into pattern and being to make historical relic.

Annotate: the tubular mould also can directly direct engraving shaping on the rapid wear material.Method is: after making the outline of existing picture and text be revealed on the paper, paper is carried on the back attached carbon paper enclose and be affixed on wax, gypsum, rubber, the ox-hide tube.Again the outline image of paper is painted up again, carve with subtracting Horizon then.Negative line is carved, and concave surface is carved the outline that makes tube becomes recessed protruding image.Wax tube mould be used for " wax-loss casting process " cast behind the metal and can be used for the metal tub mould can rolling forming plastic material on roll out the duplicate with concavo-convex engraving effect of existing picture and text.Plaster mold both can be used for going at quarter that the back will belong to form metal duplicate.But it is also direct behind the gluing at the pottery that is in the plasticity phase.Their any plastic material surface roll printing of any unlikely damage that roll printing on artificial marble, stonite, the cement, rubber, ox-hide cylinder mould (interior pad hard material) then can directly be in the plasticity phase goes out picture and text duplicate.Annotate: the tubular mould all can bore micropore, and the pigment of packing into, and the picture and text that roll printing is gone out have color.

" make metal die and foundry goods duplicate method "

This method mainly is with the sheet material of thermoplastic and gathers to stick with paste directly to open up on metal die and foundry goods and translate into foundry goods and the mould that type hollow thin-wall mould (and shell mould mould) is shaped shell mould supply casting industry to lack and needn't reprocess for allowance then.

The continuous content of benefit that should belong to mould for thermoplastics's form metal duplicate method with example.Therefore the shaping mould submethod is repeated no more.

Known, any mold material all is the plastic materials with plasticity phase, and thermoplastic since character decide: " under the effect of temperature, can make its soft as softening mud, fusion even burn ".Therefore bury or embed as with the mould for thermoplastics in the mold material or the mold material shell mould of packing into.Mold material will inevitably be out of shape to paste to open up with the institute subsides mould place of being touched kiss routs up the shape that mould is pasted the place.At this moment utilizing casting mold " temperature tolerance of material and the thermoplasticity of thermoplastic heats and makes plastics moding soft (draw and move back the demoulding) or fusion or burning-off ruin the shell mould that just can obtain mold material, the core pattern mould.For being cast into metal forming duplicate.Definite says: the founding technology that the plastic housing mould is supplied with casting industry substitutes current used gypsum, timber model forming sand mold as model.To can the hot soft demoulding change the disadvantage that founding technology only can moulding simple shape goods because of thermoplastic shell mould.Thermoplastic shell mould is used for cavityless casting Yin Benmo is not only had all advantages of foamed plastics and fineness, hardness, forming model speed, cost all are better than foamed plastics so to be used for cost, speed amount matter that the full mold hot investment casting will make foundry goods more excellent.And can cast the bigger foundry goods of more complicated volume.This shell mould is used for substituting wax-pattern will be easier to the soft and tool toughness of heat because of this material for lost-wax casting.So can overcome with the lost wax casting little foundry goods disadvantage of volume that can only be shaped because of wax is too crisp.Known, why with the aluminum alloy mould foaming, it is easy to process to be based on aluminium for the used bubbles model of current cavityless casting, and good thermal conduction can not get rusty and 120 ℃ of abilities and can bear 2 kilograms per centimeter that produce when plastic foamed ²The interior pressure, and a lot of thermoplasticity is moulded these advantages that have aluminium equally.Therefore with 120 ℃ of abilities, the plastics that electrodepositable and hardness are big are opened up and are translated on capable of opening and closing combination die (piecemeal mould) brills behind the pore and can be used for substitution of Al alloy mold foaming foamed plastics disappearance mould confession large quantities of mould castings of cavityless casting and metal die duplicate.

Current hot investment casting is almost held together disconnected reason by precoated sand and is: only need be warmed to the resin polymerization temperature when this sand is in fluidised form and can condense to be shaped and can to open up and rout up the body form that pastes.And after temperature reaches the resin decomposition temperature, can make sand be reduced into fluidised form again, so that the demoulding smoothly of foundry goods that originally can not the demoulding.And thermoplastic is wide in variety and the different hot softening temperatures of each tool.Thereby with the shell mould of this class ability precoated sand resin polymerization temperature of Meltability polytetrafluorethyletubular polyarylsulfone (PAS).Bury or embed and maybe this sand is packed in the sand in the shell mould, heating then heats after the sand polymerization is shaped again make the plastics moding soft it is drawn to withdraw or peel in the sand mold come, and obtain the shell mould and the core pattern mould of precoated sand.The method of this shaping precoated sand shell mould is equally applicable to other self-hardening sand.For the self-hardening sand that needn't heat and the low thermoplastic plastics shaping sand mold of pottery type material available heat softening temperature.

(annotate: " seeing a day copper instrument, seismograph, the eternally happy great bell " benefit for observatory, Beijing is turned over mould with thermoplastic plastic sheet and poly-the paste).

" make garden architecture, garden feature duplicate method "

Should belong to the continuity of making sculpture technology goods and ancient building duplicate method content with example.Therefore to how on garden architecture, garden feature, open up and translate into the sub-concrete grammar of pattern and repeat no more with plastic material.Simple and direct saying as long as with the building bridge booth pavilion of garden architecture ... the artificial hillock stone-laying of garden feature, Jing Men, scape window, ancient cooking vessel stove cut off, orange tables and chairs are several, day combustion fusion hole, carving furniture-be used as listed title of each application example noted earlier and the available duplicate of making same purpose with quadrat method.

Claims (8)

1, with engraving, technology for moulding its engraving is fashioned into the model copy product according to the outline of existing picture and text and the real shape of solid body.Translate into the shape mould with on model, opening up with plastic material.The method of mould shaping plastic material duplicate then.Characteristics of the present invention are.Directly on existing solid body, open up to translate into the shape mould and carve to mould and have model, the mould of solid body and picture and text with the rapid wear material with plastic material, wherein:

(11) open up on existing solid body with plastic material and translate into shape mould concrete grammar and mainly be: look the draw up different materials of the solid body of making duplicate of difference, not isomorphism type (shape), different volumes, different be worth and environment of living in is selected the plastic material of different performance for use and protected mould or ruin mould and turn over modeling method.Make plastic material kiss during the phase and be affixed on the need of desiring to turn over the mould object and turn over the mould place being in plasticity then, it is opened up the subsides object translate into shape by the shape at the place of subsides, and treat to make again after its setting it to leave and turned over the mould object and just obtained to open up the mould that turns over;

(12) carving mould, the model method that has solid body and figure bar of moulding with the rapid wear material mainly is:

(121), store and amplify, dwindle existing picture and text size, and figure is reduced into outline with Video Camera, computer, duplicator, slide projector, enlarger or manual obtaining.And make it to show on paper and rubber, plastics, leather, ice, wax, gypsum, butter, ceramic mud ... and on the sheet material that is easy to carve, then with cutter, saw, laser according to the picture and text profile on the plate, lines, with single, double embossment, negative line carve, concave surface is carved, subtract traditional artistic carving such as Horizon quarter that picture and text are engraved as the mould of slipping through the net, negative and positive Wen Mo;

(122) utilize above-mentioned facility to obtain shape and each sized data of existing solid body, under the monitoring of computer, Video Camera, computer, instrument of surveying and mapping and facility is instructed, on ice, wax, this class rapid wear material of gypsum, the shape sculpture of solid body is become model and duplicate then; Before being affixed on rod admittedly by the wall of countless thin bar constructions or required approximate shapes and with soft plastic plate with one, under the monitoring of Video Camera, measuring instrument and computer, push away then and stretch thin rod, make the rod point that plastic plate is pushed up into the identical mould that becomes of body form that computer provides.

(13) above-mentioned open up the mould that turns over, carves, moulds both can directly be shaped one by one respectively the plastic material in the mould material allowed band existing solid body duplicate and have engraving, book is painted the existing picture and text duplicate of effect.And can supply with different industries as mould but also mould and model, duplicate can be opened up once more with plastic material and be translated into pattern or matched molds turns over mutually with mould with the duplicate that mould is shaped; thereby the material, performance, purposes that make mould and duplicate are towards required target transition; become and the duplicate of any solid body and picture and text can be made any desired plasticity material, and can be prefabricated into complete or local thin portion shape.And can form in Anywhere at the scene.Also complete shape, image and the part of different solid bodies, picture and text, thin portion shape can be reassembled into the duplicate of required whole colony image shape.

2, according to translating into shape mould harmonizing yinyang mould and turn over mutually opening up the mould shaping duplicate of translating into the shape mould and turning over, carve, mould on the solid body and on model and duplicate, open up once more with plastic material in power 1 described making solid body and the picture and text duplicate method with opening up.All be to utilize plastic material distinctive: as long as satisfied the condition that makes it have plasticity or make it to lose plasticity.Any plastic material all can make it in the shaping of submitting of plasticity phase.And when its be shaped or setting after make it leave institute's object that pastes it just can keep the performance of the shape of residence one-tenth.And because of it is make or natural generation by what technology of what industry to the affixed object body.Naturally the object of Xing Chenging all has no difference.So all available plastic material of any solid body is opened up and is translated into mould.Wherein on solid body, open up and translate into shape mould method and be with the different plasticity material:

(21) open up on the solid body of the hot softening temperature of this material of ability with thermoplastic plate or sheet material and translate into the shape mould and be: it is posted by intends turning over the mould object and need turn over the mould place.Heat then and exert pressure after making its deliquescing.Allow it with turned over the mould object need turn over mould place kiss paste treat its cold definite shape again after.Make it leave the object that pastes and just obtained to open up the mould of translating into shape.

(22) with Welvic at this material gels plasticization temperature of ability with do not fear to open up on the sticking solid body and translate into shape mould method and be: according to the volume of intending turning over module object, configuration, selection thickener concentration and coating thickener mode.And according to purposes selection thermosetting or thermoplasticity prescription.Thickener is posted in intending turning over the mould object.Need turn over after the mould place adds temperature again and make thickener gelling plasticizing, it be left turned over the mould object and just obtained to open up the mould of translating into shape.

(23) open up on solid body with gypsum and translate into shape mould method: gypsum is mixed water.Treat that its initial set is applied to it on the solid body when not too flowing.Treat that its setting makes it leave the object that pastes later and just obtained to open up the mould of translating into shape.

(24) cement, the glue (and cohesive material) that is in the plasticity phase mixes powder material, pottery, copper oilstone ash, artificial marble, granite, nylon, fiberglass, half finished rubber ... and all can lose the plastic material of plastic setting.(as long as can not damage in the plasticity phase turned over the mould object) makes their compliant condition reliefs they is in the plasticity phase and turns over the mould object with plan and need turn over the kiss subsides of mould place as long as satisfied.Turned over the mould object and can be obtained to open up the mould of translating into shape away from quilt after making plastic material lose plastic setting then.

(25) open up on solid body with plastic material and translate into the shape mould, should be according to the performance of intending turning over the configuration characteristic of module object and intending being used to turn over the mouldability material.Plan is turned over the mould object be divided into several mould turning section territories.A piece mould is translated in each the mould turning section territory that will divide then.So that the mould that can will turn over is from being turned over multi-faceted the taking off of multi-angle on the mould object.(can the mould preparation demoulding for simple shape, then can save the method).

(26) mould shaping duplicate.Then be to allow the plastic material that is in the plasticity phase open up to make it leave mould after the shape of routing up the mould working face just obtained duplicate.

3, the duplicate according to existing solid body of power 1 power 2 described making and picture and text is characterized in that: any mould all can be used for turning over mutually for different plasticity material negative and positive.Method is that the working face of former (working face of opening up the mould of translating into shape on existing solid body is exactly former and is turned over mould object contact-making surface) is opened up with plastic material and turned over.And can obtain formpiston (and duplicate) on the contrary can obtain former again.So go round and begin again with the different plasticity material former that on formpiston, is shaped.Again with the former formpiston that is shaped.And different moulds intersections are turned over mould mutually.Become the duplicate in the mould material allowed band just can allow material, performance, the purposes of mould reach required purpose one by one.

4, make the plastic material duplicate method of sculpture technology goods

(41) translate into the shape mould and be shaped with mould then and have the plastic material duplicate method of solid body according to described on existing solid body, the opening up of power 1 with plastic material.It is characterized in that: should be all specific factors that have according to the sculpture technology goods with example.Translate into the shape mould according to power 1 power 2 described directly on existing solid body, opening up with plastic material.Be shaped with mould then and have the plastic material duplicate method of solid body.To have the sculpture technology goods and make power 1, weigh the duplicate of the plastic material of 2 described all performances.

5, make the plastic material duplicate method of ancient building

(51) should be all specific factors with example according to ancient building.Described with power 1 power 2.Open up on existing solid body with plastic material and to translate into the shape mould.With the existing solid body plasticity duplicate method of mould shaping ancient building duplicate is made power 1 power 2 described functions then.

6, make garden architecture.The plastic material duplicate method of garden feature

(61) should be according to garden architecture, all specific factors of garden feature with example.With power 1 power 2.Described opening up on solid body with plastic material translated into the shape mould and with the existing solid body duplicate method of mould shaping plastic material garden architecture, garden feature made power 1 power 2 described function duplicate with plastic material.

7, make the duplicate method of metal die and foundry goods

(71) should be feature with example according to metal die and foundry goods.With power 1 power 2, power 4, power 5 is describedly made metal material duplicate method about having solid body: metal die and foundry goods are made duplicate.

8, with the engraving mould of moulding, model is shaped and has engraving effect and book and paint the plastic material duplicate of existing picture and text of effect and the real shape duplicate of the existing solid body method of plastic material.

(81) should be the same with case making duplicate method.