CN111239523B - Frequency converter testing system, method and device and storage medium - Google Patents

Frequency converter testing system, method and device and storage medium Download PDF

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Publication number
CN111239523B
CN111239523B CN202010106971.XA CN202010106971A CN111239523B CN 111239523 B CN111239523 B CN 111239523B CN 202010106971 A CN202010106971 A CN 202010106971A CN 111239523 B CN111239523 B CN 111239523B
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test
data
frequency converter
acquisition
state
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CN111239523A (en
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赖福建
冯明春
王威
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Jiangxi Sanjing Electric Co ltd
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Jiangxi Sanjing Electric Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere

Abstract

The invention discloses a frequency converter testing system, a frequency converter testing method, a frequency converter testing device and a storage medium. The system comprises a test terminal and a controller, wherein the controller is configured to work in a plurality of data acquisition states and a data processing state in a switchable manner, and in one data acquisition state, an acquisition rule corresponding to the data acquisition state is executed so as to acquire different types of test data through each test terminal; and in the data processing state, collecting the test data acquired in the data acquisition state. The invention realizes the simultaneous test of different frequency converters on the same equipment, and improves the test efficiency of the frequency converters by times on the basis of not increasing the use cost greatly; by setting the acquisition rule in each data acquisition state and reasonably configuring the acquisition rule, the frequency converter testing system can realize the test of various testing items, and the use cost is saved. The invention is widely applied to the technical field of frequency converter testing.

Description

Frequency converter testing system, method and device and storage medium
Technical Field
The invention relates to the technical field of frequency converter testing, in particular to a frequency converter testing system, a frequency converter testing method, a frequency converter testing device and a storage medium.
Background
During production and maintenance of the frequency converter, the frequency converter needs to be tested, and test items generally comprise undervoltage, power, software version, bus voltage, UV/UW/VW phase no-load output voltage, brake voltage, overvoltage lower limit, overvoltage upper limit, working temperature and the like. In the prior art, a worker usually operates a testing device to test frequency converters one by one, and when the testing process of one frequency converter is completed, the tested frequency converter is replaced by the next frequency converter to be tested to perform the next round of testing. This single test method is inefficient, and if a plurality of test devices are used simultaneously, although the work rate can be increased to several times of the original, the use cost will also increase greatly. Therefore, how to improve the working efficiency of a single test device is still an ongoing problem in the prior art.
Disclosure of Invention
In view of at least one of the above technical problems, an object of the present invention is to provide a frequency converter testing system, method, apparatus and storage medium.
In one aspect, an embodiment of the present invention includes a frequency converter testing system, including:
at least one test end respectively connected with a frequency converter;
a controller connected to each of the test terminals, capable of acquiring test data from a frequency converter connected to the test terminal, and configured to: the system can work in a plurality of data acquisition states and a data processing state in a switchable manner; each data acquisition state corresponds to a respective acquisition rule, and the acquisition rule refers to the type of the test data acquired from the test end; in one data acquisition state, executing an acquisition rule corresponding to the data acquisition state to acquire different types of test data through each test end connected with a frequency converter; and in the data processing state, collecting the test data acquired in each data acquisition state.
Further, the collecting the test data obtained in each of the data obtaining states specifically includes:
grouping the test data according to a test end used when the test data are obtained, so that a corresponding relation is formed between each group of the test data and one frequency converter;
and sequencing the test data in the same group according to the acquisition time.
Further, after the collecting the test data obtained in each of the data obtaining states, the method further includes: and generating a test report.
Further, the controller is further configured to:
acquiring a test task;
and determining the address of a testing end connected with the frequency converter, the number of data acquisition states to work and/or an acquisition rule corresponding to each data acquisition state according to the testing task.
Further, the controller is further configured to: and after each data acquisition state works at least once, switching to the data processing state to work.
Further, the controller is further configured to: the acquisition rules corresponding to the data acquisition states are different from each other.
On the other hand, the embodiment of the invention also comprises a frequency converter testing method, which is used for testing a plurality of frequency converters at the same time and comprises a plurality of switchable data acquisition states and a data processing state; each data acquisition state corresponds to a respective acquisition rule, and the acquisition rule refers to the type of the test data acquired from the test end;
in one data acquisition state, executing an acquisition rule corresponding to the data acquisition state to acquire test data of different types from each frequency converter respectively;
and in the data processing state, collecting the test data acquired in each data acquisition state.
Further, the step of collecting the test data acquired in each of the data acquisition states specifically includes:
grouping the test data according to a test end used when the test data are obtained, so that a corresponding relation is formed between each group of the test data and one frequency converter;
and sequencing the test data in the same group according to the acquisition time.
In another aspect, an embodiment of the present invention further includes a computer apparatus, including a memory and a processor, where the memory is used to store at least one program, and the processor is used to load the at least one program to execute the frequency converter testing method.
In another aspect, the present invention further includes a storage medium, in which processor-executable instructions are stored, and when the processor-executable instructions are executed by a processor, the processor-executable instructions are used to execute the frequency converter testing method according to the embodiment.
The invention has the beneficial effects that: the simultaneous testing of different frequency converters is realized on the same equipment, and the testing efficiency of the frequency converters is improved in multiples on the basis of not increasing the use cost greatly; by setting the acquisition rule in each data acquisition state and reasonably configuring the acquisition rule, the frequency converter testing system can realize the test of various testing items, and the use cost is saved.
Drawings
FIG. 1 is a diagram illustrating a hardware system architecture of a frequency converter testing system according to an embodiment;
FIG. 2 is a schematic diagram of an embodiment of a test site;
FIG. 3 is a schematic diagram of another structure of the testing terminal in the embodiment.
Detailed Description
In the following embodiments, the task to be completed is to test items of the frequency converter, such as undervoltage, power, software version, bus voltage, UV/UW/VW phase no-load output voltage, brake voltage, overvoltage lower limit, overvoltage upper limit, working temperature, and the like, and acquire specific data of each item. The measurement of these items can be achieved by the prior art. Those skilled in the art can test some of the items or add new test items as needed, and the modification itself does not require creative efforts.
Example 1
In this embodiment, the structure of the frequency converter testing system is shown in fig. 1, and the frequency converter testing system mainly includes a controller and a plurality of testing terminals, and parts such as a power supply circuit and a protection structure are not related to the technical problem to be solved by this embodiment, and therefore are not shown in fig. 1.
Each test port shown in fig. 1 is a module including necessary components such as a port, a conversion component, and a communication component. The structure of a testing end is shown in fig. 2, wherein, the port is used for matching with the frequency converter to be tested in physical aspects such as appearance, electrical characteristics and the like; conversion means for converting the measured original signal into a computer-readable signal or effecting conversion of physical quantities such as voltage/current signals into signals representing the magnitude of power, and temperature into level signals or the like; the communication unit has data processing, memory and communication capabilities and is capable of buffering the signals converted by the conversion unit and then uploading them to the controller at regular times or upon request from the controller.
In this embodiment, as shown in fig. 3, a plurality of ports may be arranged in one testing end, and the ports are respectively connected to corresponding ports on the frequency converter, so as to respectively obtain parameters such as the under-voltage and the braking voltage.
In this embodiment, a single chip microcomputer of an STM32 architecture may be used as a controller, and the controller may be programmed and configured such that the operating state of the controller includes a plurality of data acquiring states and a data processing state, and the controller is switchable between the data acquiring states, that is, after a work task is completed (or a work task is not completed and a specific trigger condition is detected) in one data acquiring state, the controller is switched to another data acquiring state or data processing state to operate.
When the frequency converter testing system in the embodiment is used, a worker firstly connects the frequency converter to be tested to each testing end, and starts the frequency converter to enable the frequency converter to be in an idle state. A worker issues a test task to the controller in a mode of writing a program into the controller, triggering the controller by using human-computer interaction equipment such as a touch screen and the like. The content of the test task is mainly as follows: it is necessary to test several converters, to which test terminals the converters are connected, what items need to be tested for each converter.
The controller acquires the test task, reads the address of the test end connected with the frequency converter from the test task, sets the test end not connected with the frequency converter to be in an idle state, and then determines that several data acquisition states are needed in the test process and an acquisition rule in each data acquisition state.
In this embodiment, the number of the set data obtaining states is the same as the number of items to be tested on the frequency converter. In this embodiment, the items to be tested are set to be under-voltage, power, software version, and over-voltage upper limit, that is, the number of the items to be tested is 4, and therefore, the number of the data acquisition states is also 4. In this embodiment, the number of frequency converters to be tested is 3, and they are connected to the test terminal 1, the test terminal 2, and the test terminal 3, respectively.
In this embodiment, the obtaining rule of each data obtaining state refers to a type of test data obtained by each test terminal in the data obtaining state. The acquisition rule set in the present embodiment is shown in table 1.
TABLE 1
Figure BDA0002388549010000041
Table 1 can be understood as:
in a data acquisition state 1, a controller acquires under-voltage data from a connected frequency converter through a test end 1, acquires power data from the connected frequency converter through a test end 2, and acquires software version data from the connected frequency converter through a test end 3;
in the data acquisition state 2, the controller acquires power data from the connected frequency converter through the test end 1, acquires under-voltage data from the connected frequency converter through the test end 2, and acquires over-voltage upper limit data from the connected frequency converter through the test end 3;
in a data acquisition state 3, the controller acquires software version data from the connected frequency converter through the test terminal 1, acquires overvoltage upper limit data from the connected frequency converter through the test terminal 2, and acquires power data from the connected frequency converter through the test terminal 3;
in the data acquisition state 4, the controller acquires overvoltage upper limit data from the connected frequency converter through the test terminal 1, acquires software version data from the connected frequency converter through the test terminal 2, and acquires undervoltage data from the connected frequency converter through the test terminal 3.
By sequentially executing the data acquisition state 1, the data acquisition state 2, the data acquisition state 3 and the data acquisition state 4, the frequency converters connected to each test terminal can be respectively tested, and test data of a required test item can be obtained for each frequency converter. Table 1 is only an example, and those skilled in the art can generalize the conditions of table 1 to the conditions of testing more frequency converters, testing more items for each frequency converter, testing different items for each frequency converter, and the like without creative labor, so that the frequency converter testing system in the embodiment has a stronger adaptability.
The frequency converter testing system and the control algorithm thereof in the embodiment have the advantages that the simultaneous testing of different frequency converters is realized on the same equipment, and the testing efficiency of the frequency converters is improved in multiples on the basis of not increasing the use cost greatly; by setting the acquisition rule in each data acquisition state and reasonably configuring the acquisition rule, the frequency converter testing system can realize the testing of various testing items. For example, the test requirements of the items such as power, undervoltage, overvoltage upper limit, software version and the like tested in the embodiment are different, wherein the test of the software version is simplest, and only a query instruction needs to be sent to the frequency converter and feedback information needs to be received; the tests of undervoltage, overvoltage upper limit and the like have higher requirements on the voltage bearing capacity of the frequency converter test system; the power test requires that a frequency converter test system bears higher voltage and higher current, and needs to perform signal conversion, filtering and other processing, and the requirements on hardware and software are the highest among the 4 test items; according to the embodiment, through reasonable configuration of the acquisition rule, different items are tested for different frequency converters in the same data acquisition state respectively, hardware resources and software resources of the frequency converter testing system are fully utilized, and therefore even if the frequency converter testing system is upgraded and modified in the later period, the frequency converter testing system can test more complicated items and test more frequency converters at the same time, only part of hardware or software resources need to be added, the resources do not need to be added according to the scale capable of containing the frequency converters, and therefore the use cost is saved.
Table 1 shows that the number of data acquisition states executed is the same as the number of items to be tested, and actually, more data acquisition states may be set, so that there are at least two data states, and the items tested by the data states are the same, that is, at least two sets of data are tested for one test item in one test process, and at this time, statistical means such as calculating an average may be adopted to determine one data as a final test value, so as to reduce errors in a single test and improve the accuracy of the test.
After executing enough data acquisition states, the controller executes a data processing state once to collect the test data acquired in each data acquisition state, which specifically includes:
grouping the test data according to a test end used when the test data are obtained, so that a corresponding relation is formed between each group of the test data and one frequency converter; in each data acquisition state, when the test data is acquired through the test end, the address or the number of the test end and the test data are stored together, so that the test end from which the test data comes, namely the frequency converter to which the test data belongs, can be distinguished; and test data belonging to the same frequency converter are put in the same group.
Sequencing each test data in the same group according to the acquisition time; namely, the earlier obtained test data in the test data belonging to the same frequency converter are ranked in the front.
After completing the aggregation of the test data, the controller generates a test report. The test report may be presented in a table format, and the content of the test report may include: the serial number of the test task; the test data of each frequency converter and the acquisition time of each test data; normal range for each test data and normality assessment. After the controller generates the test report, the test report can be further uploaded to the cloud end for the administrator to look up.
The test items of each frequency converter and whether the functions of each frequency converter are normal can be intuitively displayed through the test report. The staff only needs to be connected to the converter test system with the converter manually and assigns the test task, and the test process can be realized automatically to converter test system and the test report is exported, and the staff can know the test result through reading the test report, has greatly reduced staff's work load, has improved staff's work efficiency.
Example 2
In the embodiment, a frequency converter testing method is provided, wherein a worker writes a computer program which can control a computer device to work in a plurality of switchable data acquisition states and a data processing state; each data acquisition state corresponds to a respective acquisition rule, and the acquisition rule refers to the type of the test data acquired from the test end;
in one data acquisition state, the computer equipment executes an acquisition rule corresponding to the data acquisition state so as to respectively acquire test data with different types from each frequency converter;
and under the data processing state, the computer equipment collects the test data acquired under each data acquisition state.
The step of collecting the test data acquired in each data acquisition state specifically includes:
according to a test end used when test data are obtained, computer equipment groups the test data, so that a corresponding relation is formed between each group of test data and one frequency converter;
and according to the acquisition time, the computer equipment sorts the test data in the same group.
The computer program is written into the single chip microcomputer of the STM32 framework, and when the single chip microcomputer executes the computer program, the frequency converter testing system described in the embodiment 1 can be realized, so that the same technical effect as that described in the embodiment 1 is realized.
Example 3
In this embodiment, a computer apparatus includes a memory and a processor, where the memory is used to store at least one program, and the processor is used to load the at least one program to execute the frequency converter test generation method described in embodiment 2. When the frequency converter generating method described in embodiment 1 is performed, the same technical effects as those described in embodiments 1 and 2 are achieved.
In this embodiment, a storage medium stores therein processor-executable instructions, which when executed by a processor, are used to perform the frequency converter generation method described in the embodiment, achieving the same technical effects as those described in embodiment 1 and embodiment 2.
It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly fixed or connected to the other feature or indirectly fixed or connected to the other feature. Furthermore, the descriptions of upper, lower, left, right, etc. used in the present disclosure are only relative to the mutual positional relationship of the constituent parts of the present disclosure in the drawings. As used in this disclosure, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. In addition, unless defined otherwise, all technical and scientific terms used in this example have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used in the description of the embodiments herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this embodiment, the term "and/or" includes any combination of one or more of the associated listed items.
It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element of the same type from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure. The use of any and all examples, or exemplary language ("e.g.," such as "or the like") provided with this embodiment is intended merely to better illuminate embodiments of the invention and does not pose a limitation on the scope of the invention unless otherwise claimed.
It should be recognized that embodiments of the present invention can be realized and implemented by computer hardware, a combination of hardware and software, or by computer instructions stored in a non-transitory computer readable memory. The methods may be implemented in a computer program using standard programming techniques, including a non-transitory computer-readable storage medium configured with the computer program, where the storage medium so configured causes a computer to operate in a specific and predefined manner, according to the methods and figures described in the detailed description. Each program may be implemented in a high level procedural or object terminal oriented programming language to communicate with a computer system. However, the program(s) can be implemented in assembly or machine language, if desired. In any case, the language may be a compiled or interpreted language. Furthermore, the program can be run on a programmed application specific integrated circuit for this purpose.
Further, operations of processes described in this embodiment can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The processes described in this embodiment (or variations and/or combinations thereof) may be performed under the control of one or more computer systems configured with executable instructions, and may be implemented as code (e.g., executable instructions, one or more computer programs, or one or more applications) collectively executed on one or more processors, by hardware, or combinations thereof. The computer program includes a plurality of instructions executable by one or more processors.
Further, the method may be implemented in any type of computing platform operatively connected to a suitable interface, including but not limited to a personal computer, mini computer, mainframe, workstation, networked or distributed computing environment, separate or integrated computer platform, or in communication with a charged particle tool or other imaging device, and the like. Aspects of the invention may be embodied in machine-readable code stored on a non-transitory storage medium or device, whether removable or integrated into a computing platform, such as a hard disk, optically read and/or write storage medium, RAM, ROM, or the like, such that it may be read by a programmable computer, which when read by the storage medium or device, is operative to configure and operate the computer to perform the procedures described herein. Further, the machine-readable code, or portions thereof, may be transmitted over a wired or wireless network. The invention described in this embodiment includes these and other different types of non-transitory computer-readable storage media when such media include instructions or programs that implement the steps described above in conjunction with a microprocessor or other data processor. The invention also includes the computer itself when programmed according to the methods and techniques described herein.
A computer program can be applied to input data to perform the functions described in the present embodiment to convert the input data to generate output data that is stored to a non-volatile memory. The output information may also be applied to one or more output devices, such as a display. In a preferred embodiment of the present invention, the transformed data represents a physical and tangible target terminal, including a particular visual depiction of the physical and tangible target terminal produced on a display.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiment, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention as long as the technical effects of the present invention are achieved by the same means. The invention is capable of other modifications and variations in its technical solution and/or its implementation, within the scope of protection of the invention.

Claims (8)

1. A frequency converter testing system, comprising:
at least one test end respectively connected with a frequency converter;
a controller connected to each of the test terminals, capable of acquiring test data from a frequency converter connected to the test terminal, and configured to: the system can work in a plurality of data acquisition states and a data processing state in a switchable manner; each data acquisition state corresponds to a respective acquisition rule, and the acquisition rule refers to the type of the test data acquired from the test end; in one data acquisition state, executing an acquisition rule corresponding to the data acquisition state to acquire different types of test data through each test end connected with a frequency converter; in the data processing state, collecting the test data obtained in each data obtaining state;
the collecting of the test data obtained in each data obtaining state specifically includes:
grouping the test data according to a test end used when the test data are obtained, so that a corresponding relation is formed between each group of the test data and one frequency converter;
and sequencing the test data in the same group according to the acquisition time.
2. The system of claim 1, wherein after the collecting the test data obtained in each of the data obtaining states, further comprising: and generating a test report.
3. The system of claim 1, wherein the controller is further configured to:
acquiring a test task;
and determining the address of a testing end connected with the frequency converter, the number of data acquisition states to work and/or an acquisition rule corresponding to each data acquisition state according to the testing task.
4. The system of claim 1 or 3, wherein the controller is further configured to: and after each data acquisition state works at least once, switching to the data processing state to work.
5. The system of claim 4, wherein the controller is further configured to: the acquisition rules corresponding to the data acquisition states are different from each other.
6. A frequency converter testing method is used for testing a plurality of frequency converters simultaneously and is characterized by comprising a plurality of switchable data acquisition states and a data processing state; each data acquisition state corresponds to a respective acquisition rule, and the acquisition rule refers to the type of the test data acquired from the test end;
in one data acquisition state, executing an acquisition rule corresponding to the data acquisition state to acquire test data of different types from each frequency converter respectively;
in the data processing state, collecting the test data obtained in each data obtaining state;
the step of collecting the test data acquired in each data acquisition state specifically includes:
grouping the test data according to a test end used when the test data are obtained, so that a corresponding relation is formed between each group of the test data and one frequency converter;
and sequencing the test data in the same group according to the acquisition time.
7. A computer apparatus comprising a memory for storing at least one program and a processor for loading the at least one program to perform the method of claim 6.
8. A storage medium having stored therein processor-executable instructions, which when executed by a processor, are for performing the method of claim 6.
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