CN111239337B - Oxygen-enriched air oxygen concentration detection structure for airborne separator - Google Patents
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Abstract
本发明公开了一种用于机载分离器的富氧空气氧浓度检测结构,属于气体氧浓度检测技术,其特征在于:它包括机载分离器(2)、采样管线(6)、压力传感器(5)、氧分压传感器(9)、单向活门(7)、密封垫(3)、过滤限流组件、锁紧螺环(11);本发明提出了一种用于机载分离器的富氧空气氧浓度检测结构,通过了过滤富氧空气的杂质、限制气体流量以及减小气体波动,提高了系统测试精度、可靠性以及使用寿命。
The invention discloses an oxygen-enriched air oxygen concentration detection structure for an airborne separator, belonging to a gas oxygen concentration detection technology, and is characterized in that it comprises an airborne separator (2), a sampling pipeline (6), a pressure sensor (5), an oxygen partial pressure sensor (9), a one-way valve (7), a sealing gasket (3), a filtering and limiting flow component, and a locking screw ring (11); the invention proposes an oxygen-enriched air oxygen concentration detection structure for an airborne separator, which improves the system test accuracy, reliability and service life by filtering impurities in the oxygen-enriched air, limiting gas flow and reducing gas fluctuations.
Description
技术领域technical field
本发明属于气体氧浓度检测技术,涉及一种用于机载分离器的富氧空气氧浓度检测结构的改进。The invention belongs to the gas oxygen concentration detection technology, and relates to an improvement of an oxygen-enriched air oxygen concentration detection structure for an airborne separator.
背景技术Background technique
目前机载的分离器可以在一段非常长的时间内从飞机自身的压缩空气源中产生富氧空气。因而不仅可以在飞机的下降期间还可以在其临时飞行高度期间为乘客提供富氧空气。如:中国专利申请CN1549785A(用于为飞机乘客配给富氧空气的方法和装置)公布了“分离器2包括一根输出管线8和一根管线10,其中,富氮空气从管线8流出,富氧空气在管线10里流动。所述管线10设置有一个传感器12以监测流过那里的富氧空气的氧气浓度。”,其缺点是:1、当飞机在巡航高度和临时高度之间下降时,一个第一部分富氧空气从一个独立源18输送给乘客,并且从接近临时高度时开始,至少在飞机的一个大致稳定飞行期间,一个机载的分离器2产生输送给乘客的一个第二部分富氧空气,传感器12只检测分离器2富氧空气的氧气浓度,不检测独立源18富氧空气的氧气浓度,可见传感器12使用的频率相对较少,使用寿命未得到充分验证;2、中国专利申请CN1549785A公开的氧浓度检测结构,描叙了分离器2的富氧空气在管线10里流动,管线10设置有一个传感器12以监测流过那里的富氧空气的氧气浓度,公开的结构相对简单;3、传感器12在测试过程中受到测试气体洁净度、压力、流量等因素的影响,中国专利申请CN1549785A公开的结构,难以满足可靠性、使用寿命以及测试精度的要求。Current airborne separators can generate oxygen-enriched air from the aircraft's own compressed air source over a very long period of time. It is thus possible to provide passengers with oxygen-enriched air not only during the descent of the aircraft but also during its temporary flight altitude. Such as: Chinese patent application CN1549785A (method and device for distributing oxygen-enriched air for aircraft passengers) announced that "the
发明内容SUMMARY OF THE INVENTION
本发明的目的是:提出一种用于机载分离器的富氧空气氧浓度检测结构,通过过滤富氧空气的杂质、限制气体流量以及减小气体波动,提高系统测试精度、可靠性以及使用寿命。The purpose of the present invention is to propose an oxygen-enriched air oxygen concentration detection structure for an airborne separator, which can improve the system test accuracy, reliability and use by filtering impurities in the oxygen-enriched air, restricting gas flow and reducing gas fluctuations. life.
本发明的技术方案是:一种用于机载分离器的富氧空气氧浓度检测结构,其特征在于:它包括机载分离器2、采样管线6、压力传感器5、氧分压传感器9、单向活门7、密封垫3、过滤限流组件、锁紧螺环11;采样管线6的外形为水平放置的圆柱体,采样管线6的左端面与右端面平行,在采样管线6左端面的中心有一个水平贯通右端面的台阶孔6a,该台阶孔6a的左段内径小于右段内径,在台阶孔6a的右段孔内有内螺纹,采样管线6左端面通过端面密封与机载分离器螺纹连接,此时采样管线6台阶孔6a的左端口和机载分离器2采样气的输出口连通,机载分离器2从飞机发动机引气;密封垫3是一个非金属环形垫片,密封垫3的内孔不小于台阶孔6a左段孔内径,密封垫3位于台阶孔6a的台阶端面上;过滤限流组件由过滤块4和过滤块外壳体1组成,过滤块外壳体1的外形为左大右小的台阶轴形状,过滤块外壳体1带有左大右小的台阶形中心孔,该中心孔的左段大直径孔为过滤块安装孔,圆柱形的过滤块4位于上述过滤块安装孔内并保持过盈配合,过滤块4的左表面不高于过滤块安装孔的左端口,过滤块外壳体1台阶形中心孔的右段孔构成限流孔1a,该限流孔1a的内径d=0.15mm,限流孔1a处于过滤块外壳体1右段轴一1b内,过滤块外壳体1左段的外径不大于密封垫3的外径,过滤限流组件位于采样管线6台阶孔6a的右段孔内,密封垫3的右面,锁紧螺环11拧进采样管线6右段轴二6b的螺纹孔中,锁紧螺环11的环形左端面压紧过滤块外壳体1的台阶端面;在采样管线6右段轴二6b外圆周面上有两个加工平面,平面中心位置各有一个螺纹孔,螺纹孔与采样管线6台阶孔6a贯通,螺纹孔相对于拧紧的锁紧螺环11位于采样管线6右段轴二6b靠右位置,压力传感器5和氧分压传感器9感应部位的外螺纹分别安装在螺纹孔内并保持端面密封;采样管线6右端面通过端面密封与单向活门7螺纹连接,此时采样管线6台阶孔6a的右端口和单向活门7输入口连通,单向活门7输出口与乘客座舱连通。The technical scheme of the present invention is: an oxygen-enriched air oxygen concentration detection structure for an airborne separator, which is characterized in that: it comprises an
过滤块4的过滤精度为200目。The filtering precision of the
本发明的优点是:提出了一种用于机载分离器的富氧空气氧浓度检测结构,通过了过滤富氧空气的杂质、限制气体流量以及减小气体波动,提高了系统测试精度、可靠性以及使用寿命。The advantages of the invention are: a structure for detecting the oxygen concentration of the oxygen-enriched air for the airborne separator is proposed, which can filter impurities in the oxygen-enriched air, limit the gas flow and reduce the gas fluctuation, thereby improving the system test accuracy and reliability. properties and service life.
附图说明Description of drawings
图1是本发明的结构原理框。Fig. 1 is the structural principle block of the present invention.
具体实施方式Detailed ways
下面对本发明做进一步详细说明。参见图1,一种用于机载分离器的富氧空气氧浓度检测结构,其特征在于:它包括机载分离器2、采样管线6、压力传感器5、氧分压传感器9、单向活门7、密封垫3、过滤限流组件、锁紧螺环11;采样管线6的外形为水平放置的圆柱体,采样管线6的左端面与右端面平行,在采样管线6左端面的中心有一个水平贯通右端面的台阶孔6a,该台阶孔6a的左段内径小于右段内径,在台阶孔6a的右段孔内有内螺纹,采样管线6左端面通过端面密封与机载分离器螺纹连接,此时采样管线6台阶孔6a的左端口和机载分离器2采样气的输出口连通,机载分离器2从飞机发动机引气;密封垫3是一个非金属环形垫片,密封垫3的内孔不小于台阶孔6a左段孔内径,密封垫3位于台阶孔6a的台阶端面上;过滤限流组件由过滤块4和过滤块外壳体1组成,过滤块外壳体1的外形为左大右小的台阶轴形状,过滤块外壳体1带有左大右小的台阶形中心孔,该中心孔的左段大直径孔为过滤块安装孔,圆柱形的过滤块4位于上述过滤块安装孔内并保持过盈配合,过滤块4的左表面不高于过滤块安装孔的左端口,过滤块外壳体1台阶形中心孔的右段孔构成限流孔1a,该限流孔1a的内径d=0.15mm,限流孔1a处于过滤块外壳体1右段轴一1b内,过滤块外壳体1左段的外径不大于密封垫3的外径,过滤限流组件位于采样管线6台阶孔6a的右段孔内,密封垫3的右面,锁紧螺环11拧进采样管线6右段轴二6b的螺纹孔中,锁紧螺环11的环形左端面压紧过滤块外壳体1的台阶端面;在采样管线6右段轴二6b外圆周面上有两个加工平面,平面中心位置各有一个螺纹孔,螺纹孔与采样管线6台阶孔6a贯通,螺纹孔相对于拧紧的锁紧螺环11位于采样管线6右段轴二6b靠右位置,压力传感器5和氧分压传感器9感应部位的外螺纹分别安装在螺纹孔内并保持端面密封;采样管线6右端面通过端面密封与单向活门7螺纹连接,此时采样管线6台阶孔6a的右端口和单向活门7输入口连通,单向活门7输出口与乘客座舱连通。The present invention will be described in further detail below. Referring to Fig. 1, an oxygen-enriched air oxygen concentration detection structure for an airborne separator is characterized in that: it comprises an
过滤块4的过滤精度为200目。The filtering precision of the
本发明的工作原理是:采样气体经采样管线通道进入过滤限流组件,由过滤块对来气中可能存在的杂质进行过滤,以防止杂质堵塞限流孔或者污染对采样气体进行分析的氧分压传感器,造成传感器输出失真或失效;经过滤后的气体流经试验测试的通过鸭嘴钳实现限流孔变形后输出所需流量,在设定入口压力为0.2MPag条件下,输出所需流量在0.3L/min~0.5L/min范围内,过滤限流稳压的采样气体流过氧分压传感器,氧分压传感器对采样气体进行氧分压测试,压力传感器测试采样气体压力,通过计算得到采样气体的氧浓度,通过试验测试经过鸭嘴钳实现限流孔变孔径达到所需的流量,降低了限流孔的加工难度,采用过滤限流组件,提高了采样气体的过滤精度、压力波动以及流量波动,提高了氧分压传感器和压力传感器的测量精度和使用寿命;单向活门的使用防止了座舱压力的波动对采样气体压力的影响,提高了系统的测试精度;试验证明:系统的测量精度提高了50%以上,传感器更换频率减为原来的二分之一。The working principle of the present invention is as follows: the sampling gas enters the filtering and restricting components through the sampling pipeline channel, and the impurities that may exist in the incoming gas are filtered by the filter block, so as to prevent the impurities from clogging the restricting holes or polluting the oxygen content of the sampling gas for analysis. pressure sensor, resulting in distortion or failure of the sensor output; the filtered gas flows through the test test to achieve the required flow rate after the restriction hole is deformed by duckbill pliers, and the required flow rate is output under the condition that the inlet pressure is set to 0.2MPag In the range of 0.3L/min ~ 0.5L/min, the filtered current-limited and regulated sample gas flows through the oxygen partial pressure sensor, the oxygen partial pressure sensor tests the oxygen partial pressure of the sampled gas, and the pressure sensor tests the sampled gas pressure. The oxygen concentration of the sampled gas is obtained, and through the duckbill pliers, the diameter of the restrictor hole can be changed to achieve the required flow rate, which reduces the processing difficulty of the restrictor hole. The filter and restrictor components are used to improve the filtration accuracy and pressure of the sampled gas. Fluctuations and flow fluctuations improve the measurement accuracy and service life of the oxygen partial pressure sensor and pressure sensor; the use of the one-way valve prevents the impact of cabin pressure fluctuations on the sampling gas pressure, and improves the test accuracy of the system; the test proves: the system The measurement accuracy is improved by more than 50%, and the sensor replacement frequency is reduced by half of the original.
本发明的一个实施例,其中的机载分离器2、压力传感器5、单向活门7、氧分压传感器9均采用成品件。In an embodiment of the present invention, the on-
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