CN111238936A - A test device for mechanical tensile test of metal materials - Google Patents
A test device for mechanical tensile test of metal materials Download PDFInfo
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- 239000007769 metal material Substances 0.000 title claims abstract description 29
- 238000009864 tensile test Methods 0.000 title claims abstract description 28
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- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
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Abstract
Description
技术领域technical field
本发明涉及材料性能测试技术领域,尤其涉及一种金属材料力学拉伸试验用测试装置。The invention relates to the technical field of material performance testing, in particular to a testing device for mechanical tensile testing of metal materials.
背景技术Background technique
力学实验是物理课实验中必不可少的一项,通过试验能够直观、清晰地让学生理解物理知识,材料的拉力测试是力学实验中的一个分支,通过拉力测试试验能够让学生清楚地认识材料的抗拉能力强度,对弹力和伸展长度的相关性做出研究,得出准确的弹性系数;在对金属材料进行拉伸试样时,需要将金属材料按照标准加工成标准试样如图1,但是现有的用于金属材料拉伸试样用的测试装置在不方便对标准试样进行夹持固定,而且对试样进行夹持紧定后容易对试样造成挤压变形进而可能影响试验的精准性;为此,本申请中提出一种金属材料力学拉伸试验用测试装置。Mechanics experiment is an indispensable item in physics class experiments. Through experiments, students can understand physics knowledge intuitively and clearly. The tensile test of materials is a branch of mechanical experiments. Through the tensile test, students can clearly understand the materials. The tensile strength of the metal material, the correlation between the elastic force and the extension length is studied, and the accurate elastic coefficient is obtained; when the metal material is subjected to tensile testing, the metal material needs to be processed into a standard sample according to the standard as shown in Figure 1 However, the existing testing device for metal material tensile samples is inconvenient to clamp and fix the standard sample, and after clamping and tightening the sample, it is easy to cause extrusion deformation to the sample, which may affect the The accuracy of the test; for this reason, a test device for mechanical tensile test of metal materials is proposed in this application.
发明内容SUMMARY OF THE INVENTION
(一)发明目的(1) Purpose of the invention
为解决背景技术中存在的技术问题,本发明提出一种金属材料力学拉伸试验用测试装置,本发明提供的测试装置能方便对试样进行夹持紧定,且不会对试样造成挤压变形。In order to solve the technical problems existing in the background technology, the present invention proposes a test device for mechanical tensile test of metal materials. Compression deformation.
(二)技术方案(2) Technical solutions
本发明提供了一种金属材料力学拉伸试验用测试装置,包括工作台、支撑杆、顶板、第一安装板、第一连接杆、第二安装板、压力传感器、第三安装板、第二连接杆、第四安装板和两组用于夹紧标准拉伸试样的夹持组件;其中,一组夹持组件包括第一固定板、夹持件、螺纹杆和第二固定板;The invention provides a test device for mechanical tensile test of metal materials, comprising a workbench, a support rod, a top plate, a first mounting plate, a first connecting rod, a second mounting plate, a pressure sensor, a third mounting plate, a second mounting plate, a a connecting rod, a fourth mounting plate, and two sets of clamping assemblies for clamping standard tensile specimens; wherein, one set of clamping assemblies includes a first fixing plate, a clamping piece, a threaded rod and a second fixing plate;
多个支撑杆的两端分别连接顶板和工作台;工作台的下端面设有多个支撑柱;顶板上设有用于带动第一安装板朝向或者远离工作台移动的升降装置;Two ends of the plurality of support rods are respectively connected to the top plate and the workbench; the lower end surface of the workbench is provided with a plurality of support columns; the top plate is provided with a lifting device for driving the first mounting plate to move towards or away from the workbench;
多个第一连接杆的一端分别连接第一安装板的下端面,多个第一连接杆分别连接第三安装板;第三安装板上设有多个第一通孔;第二安装板位于第一安装板和第三安装板之间,第二安装板与第三安装板之间留有用于安装压力传感器的空间;多个第二连接杆的一端分别连接第二安装板,多个第二连接杆的另一端分别一一穿过多个第一通孔并连接第四安装板;其中,第一安装板、第二安装板、第三安装板和第四安装板相互平行;One end of the plurality of first connecting rods is respectively connected to the lower end surface of the first installation plate, and the plurality of first connecting rods are respectively connected to the third installation plate; the third installation plate is provided with a plurality of first through holes; the second installation plate is located on the Between the first mounting plate and the third mounting plate, and between the second mounting plate and the third mounting plate, there is space for installing the pressure sensor; one end of the plurality of second connecting rods is respectively connected to the second mounting plate, and the plurality of The other ends of the two connecting rods pass through the first through holes one by one and are connected to the fourth mounting plate; wherein the first mounting plate, the second mounting plate, the third mounting plate and the fourth mounting plate are parallel to each other;
夹持件设置在第一固定板上,夹持件的一端延其中轴线向内延伸设有第一中空仓;第一中空仓的直径值大于试样的平行端的宽度值;夹持件的另一端延其中轴线向内延伸设有第二中空仓;第二中空仓的内壁为曲面,第二中空仓与第一中空仓连通,第二中空仓沿着朝向第一中空仓的方向直径值逐渐减小,第二中空仓和第一中空仓在夹持件上设有用于供试样平行段穿过的缝隙;The clamping piece is arranged on the first fixing plate, and one end of the clamping piece extends inwardly along the central axis and is provided with a first hollow chamber; the diameter value of the first hollow chamber is greater than the width value of the parallel end of the sample; One end extends inward from the central axis and is provided with a second hollow chamber; the inner wall of the second hollow chamber is a curved surface, the second hollow chamber is communicated with the first hollow chamber, and the diameter of the second hollow chamber gradually increases along the direction toward the first hollow chamber. Decrease, the second hollow chamber and the first hollow chamber are provided with slits on the clamping pieces for the parallel sections of the sample to pass through;
第一固定板垂直设置在第二固定板上;螺纹杆转动连接第二固定板;设置在试样上端的一个螺纹杆螺纹连接第四安装板,设置在试样下端的另一组螺纹杆螺纹连接工作台。The first fixing plate is vertically arranged on the second fixing plate; the threaded rod is rotatably connected to the second fixing plate; Connect the workbench.
优选的,两组夹持组件还包括两个螺母;两个螺母分别螺纹连接两个螺纹杆,两个螺母朝向工作台和第四安装板的端面分别压紧工作台和第四安装板。Preferably, the two groups of clamping assemblies further include two nuts; the two nuts are respectively connected with two threaded rods, and the end faces of the two nuts facing the workbench and the fourth mounting plate press the workbench and the fourth mounting plate respectively.
优选的,包括多个螺栓;其中,第一固定板上设有多个螺纹孔;夹持件的外周面上设有多个螺纹盲孔;Preferably, it includes a plurality of bolts; wherein, the first fixing plate is provided with a plurality of threaded holes; the outer peripheral surface of the clamping member is provided with a plurality of threaded blind holes;
多个螺栓分别螺纹穿过多个螺纹孔并螺纹旋入多个螺纹盲孔内;其中,螺栓、螺纹孔和螺纹盲孔一一对应。The plurality of bolts are respectively threaded through the plurality of threaded holes and screwed into the plurality of threaded blind holes; wherein the bolts, the threaded holes and the threaded blind holes correspond one by one.
优选的,夹持件为圆柱形结构;第一固定板的投影为扇环,第一固定板的内径值与夹持件的外径值相同。Preferably, the clamping member has a cylindrical structure; the projection of the first fixing plate is a fan ring, and the inner diameter of the first fixing plate is the same as the outer diameter of the clamping member.
优选的,包括挡板;挡板垂直设置在工作台上,挡板延其高度方向上设有刻度线。Preferably, it includes a baffle; the baffle is vertically arranged on the workbench, and the baffle is provided with a scale line along its height direction.
优选的,包括两组防护板和插合组件;其中,顶板的下端面延其长度方向上设有滑槽;工作台的上端面延其长度方向设有凹槽;Preferably, it includes two sets of protective plates and inserting components; wherein, the lower end face of the top plate is provided with a chute along its length direction; the upper end face of the worktable is provided with a groove along its length direction;
两组防护板均与工作台垂直,两组防护板的上端滑动连接滑槽,两组防护板的下端均伸入凹槽内,两组防护板通过插合组件固定连接。The two sets of protection boards are both perpendicular to the workbench, the upper ends of the two sets of protection boards are slidably connected to the chute, the lower ends of the two sets of protection boards protrude into the grooves, and the two sets of protection boards are fixedly connected by inserting components.
优选的,防护板选用耐冲击透明材质制成。Preferably, the protective plate is made of impact-resistant transparent material.
优选的,插合组件选用不锈钢插销。Preferably, the plug-in component is made of stainless steel pins.
优选的,包括多个导向杆;其中,第一安装板上设有多个竖直的第二通孔;Preferably, it includes a plurality of guide rods; wherein, the first mounting plate is provided with a plurality of vertical second through holes;
多个导向杆与工作台垂直分布,多个导向杆的一端分别连接工作台,多个导向杆的另一端分别一一穿过多个第二通孔并连接顶板。The plurality of guide rods are vertically distributed with the worktable, one end of the plurality of guide rods is respectively connected to the worktable, and the other ends of the plurality of guide rods respectively pass through the plurality of second through holes one by one and are connected to the top plate.
优选的,包括主机和开关;开关和主机均设置在工作台上,主机上设有显示屏,主机内设有电路板和微控制器;微控制器设置在电路板上,微控制器控制连接升降装置,微控制器与显示屏和压力传感器通讯连接;开关电性连接电路板。Preferably, it includes a host and a switch; the switch and the host are both arranged on the workbench, the host is provided with a display screen, and the host is provided with a circuit board and a microcontroller; the microcontroller is arranged on the circuit board, and the microcontroller controls the connection The lifting device, the microcontroller is communicated with the display screen and the pressure sensor; the switch is electrically connected to the circuit board.
本发明的上述技术方案具有如下有益的技术效果:The above-mentioned technical scheme of the present invention has the following beneficial technical effects:
本发明中,使用时,根据试样的尺寸选用合适的夹持组件对试样进行夹持,夹持组件通过设有的螺纹杆方便与第四安装板和工作台进行安装,从而方便对夹持组件进行更换;调整两组夹持组件之间的距离,将试样的平行段从两个夹持件上的缝隙伸入相互连通的第一中空仓和第二中空仓内,通过升降装置增大两组夹持组件之间的距离,第一安装板继续朝向远离工作台的一侧移动,试样的设有过渡半径的端面与第二中空仓的内壁压紧,即将试样通过夹持组件进行夹持固定;此时,压力传感器压紧在第二安装板和第三安装板之间,通过预先设定压力传感器的压力阀值,当压力传感器检测到的压力信号达到设定值,装置停止运行;控制升降装置带动第一安装板朝向工作台移动,再将拉伸后的样件从夹持组件上取下进行测量即可;操作简单使用方便;In the present invention, during use, a suitable clamping component is selected according to the size of the sample to clamp the sample, and the clamping component is easily installed with the fourth mounting plate and the worktable through the provided threaded rod, so as to facilitate the clamping Replace the holding components; adjust the distance between the two sets of clamping components, and extend the parallel section of the sample from the gap on the two clamping members into the first hollow chamber and the second hollow chamber that are connected to each other, and pass the lifting device. Increase the distance between the two sets of clamping components, the first mounting plate continues to move toward the side away from the worktable, and the end face of the sample with the transition radius is pressed against the inner wall of the second hollow chamber, that is, the sample passes through the clamp Hold the component for clamping and fixing; at this time, the pressure sensor is pressed between the second mounting plate and the third mounting plate. By presetting the pressure threshold of the pressure sensor, when the pressure signal detected by the pressure sensor reaches the set value , the device stops running; control the lifting device to drive the first mounting plate to move toward the worktable, and then remove the stretched sample from the clamping assembly for measurement; simple operation and convenient use;
另外,通过设置的防护板进行安全防护以提高实验的安全性。In addition, safety protection is carried out through the set protective plate to improve the safety of the experiment.
附图说明Description of drawings
图1为现有金属材料拉伸测试用标准试样的俯视图。FIG. 1 is a top view of a standard sample for tensile testing of existing metallic materials.
图2为本发明提出的一种金属材料力学拉伸试验用测试装置的结构示意图。FIG. 2 is a schematic structural diagram of a testing device for mechanical tensile testing of metal materials proposed by the present invention.
图3为本发明提出的一种金属材料力学拉伸试验用测试装置中A处局部放大的结构示意图。FIG. 3 is a partially enlarged structural schematic diagram of part A in a test device for mechanical tensile test of metal materials proposed by the present invention.
图4为本发明提出的一种金属材料力学拉伸试验用测试装置中夹持组件的结构示意图。FIG. 4 is a schematic structural diagram of a clamping component in a testing device for mechanical tensile test of metal materials proposed by the present invention.
图5为本发明提出的一种金属材料力学拉伸试验用测试装置中第一固定板的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of a first fixing plate in a testing device for mechanical tensile test of metal materials proposed by the present invention.
图6为本发明提出的一种金属材料力学拉伸试验用测试装置中夹持件的立体结构示意图。FIG. 6 is a schematic three-dimensional structure diagram of a clamping member in a testing device for mechanical tensile test of metal materials proposed by the present invention.
图7为本发明提出的一种金属材料力学拉伸试验用测试装置中图5的剖视图。FIG. 7 is a cross-sectional view of FIG. 5 in a test device for mechanical tensile test of metal materials proposed by the present invention.
图8为本发明提出的一种金属材料力学拉伸试验用测试装置的主视图。FIG. 8 is a front view of a test device for mechanical tensile test of metal materials proposed by the present invention.
附图标记:1、工作台;2、支撑柱;3、支撑杆;4、导向杆;5、顶板;6、升降装置;7、第一安装板;8、开关;9、主机;10、第一连接杆;11、第二安装板;12、压力传感器;13、第三安装板;14、第二连接杆;15、第四安装板;16、挡板;17、螺母;18、第一固定板;19、夹持件;191、第一中空仓;192、第二中空仓;193、缝隙;20、螺纹杆;21、防护板;22、插合组件;23、第二固定板;24、螺栓;25、螺纹孔。Reference numerals: 1, workbench; 2, support column; 3, support rod; 4, guide rod; 5, top plate; 6, lifting device; 7, first installation plate; 8, switch; 9, main engine; 10, first connecting rod; 11, second mounting plate; 12, pressure sensor; 13, third mounting plate; 14, second connecting rod; 15, fourth mounting plate; 16, baffle plate; 17, nut; 18, first a fixing plate; 19, a clamping piece; 191, a first hollow chamber; 192, a second hollow chamber; 193, a gap; 20, a threaded rod; 21, a protective plate; 22, a plug assembly; 23, a second fixing plate ; 24, bolts; 25, threaded holes.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the specific embodiments and the accompanying drawings. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts of the present invention.
如图2-8所示,本发明提出的一种金属材料力学拉伸试验用测试装置,包括工作台1、支撑杆3、顶板5、第一安装板7、第一连接杆10、第二安装板11、压力传感器12、第三安装板13、第二连接杆14、第四安装板15和两组用于夹紧标准拉伸试样的夹持组件;其中,一组夹持组件包括第一固定板18、夹持件19、螺纹杆20和第二固定板23;As shown in Figures 2-8, a test device for mechanical tensile test of metal materials proposed by the present invention includes a
多个支撑杆3的两端分别连接顶板5和工作台1;工作台1的下端面设有多个支撑柱2;多个支撑柱2的下端面分别设有多个橡胶垫;The two ends of the plurality of
顶板5上设有用于带动第一安装板7朝向或者远离工作台1移动的升降装置6;进一步的,升降装置6选用但不限于液压缸;升降装置6可以选用电机、绕线轮和绳索;绳索一端连接第一安装板7,绳索另一端缠绕在绕线轮上;绕线轮设置在电机的转轴上,通过上述设置达到带动第一安装板7移动的技术效果;这一般为现有技术;The top plate 5 is provided with a
多个第一连接杆10的一端分别连接第一安装板7的下端面,多个第一连接杆10分别连接第三安装板13;第三安装板13上设有多个第一通孔;One ends of the plurality of first connecting
第二安装板11位于第一安装板7和第三安装板13之间,第二安装板11与第三安装板13之间留有用于安装压力传感器12的空间;The
多个第二连接杆14的一端分别连接第二安装板11,多个第二连接杆14的另一端分别一一穿过多个第一通孔并连接第四安装板15;其中,第一安装板7、第二安装板11、第三安装板13和第四安装板15相互平行;One ends of the plurality of second connecting
夹持件19设置在第一固定板18上,夹持件19的一端延其中轴线向内延伸设有第一中空仓191;第一中空仓191的直径值大于试样的平行端的宽度值;夹持件19的另一端延其中轴线向内延伸设有第二中空仓192;第二中空仓192的内壁为曲面,第二中空仓192与第一中空仓191连通,第二中空仓192沿着朝向第一中空仓191的方向直径值逐渐减小,第二中空仓192和第一中空仓191在夹持件19上设有用于供试样平行段穿过的缝隙193;The
第一固定板18垂直设置在第二固定板23上;螺纹杆20转动连接第二固定板23;设置在试样上端的一个螺纹杆20螺纹连接第四安装板15,设置在试样下端的另一组螺纹杆20螺纹连接工作台1;需要说明的是,第四安装板15和工作台1上分别设有用于螺纹配合螺纹杆20的螺纹安装孔;两个螺纹安装孔的中轴线重合;另外,两个夹持件19上的缝隙193均朝向同一方向且缝隙193的中轴线重合,试验时,试样与工作台1垂直。The
本发明中,使用时,根据试样的尺寸选用合适的夹持组件对试样进行夹持,夹持组件通过设有的螺纹杆20方便与第四安装板15和工作台1进行安装,从而方便对夹持组件进行更换;调整两组夹持组件之间的距离,将试样的平行段从两个夹持件19上的缝隙193伸入相互连通的第一中空仓191和第二中空仓192内,通过升降装置6增大两组夹持组件之间的距离,第一安装板7继续朝向远离工作台1的一侧移动,试样的设有过渡半径的端面与第二中空仓192的内壁压紧,即将试样通过夹持组件进行夹持固定;此时,压力传感器12压紧在第二安装板11和第三安装板13之间,通过预先设定压力传感器12的压力阀值,当压力传感器12检测到的压力信号达到设定值,装置停止运行;控制升降装置6带动第一安装板7朝向工作台1移动,再将拉伸后的样件从夹持组件上取下进行测量即可;操作简单使用方便。In the present invention, during use, a suitable clamping component is selected to clamp the sample according to the size of the sample, and the clamping component is easily installed with the
在一个可选的实施例中,两组夹持组件还包括两个螺母17;两个螺母17分别螺纹连接两个螺纹杆20,两个螺母17朝向工作台1和第四安装板15的端面分别压紧工作台1和第四安装板15;通过设有的螺母17提高夹持组件安装后的牢固性。In an optional embodiment, the two sets of clamping assemblies further include two
在一个可选的实施例中,包括多个螺栓24;其中,第一固定板18上设有多个螺纹孔25;夹持件19的外周面上设有多个螺纹盲孔;In an optional embodiment, it includes a plurality of
多个螺栓24分别螺纹穿过多个螺纹孔25并螺纹旋入多个螺纹盲孔内;其中,螺栓24、螺纹孔25和螺纹盲孔一一对应;第一固定板18和夹持件19通过螺栓24可拆卸连接,方便对夹持件19进行更换。The plurality of
在一个可选的实施例中,夹持件19为圆柱形结构;第一固定板18的投影为扇环,第一固定板18的内径值与夹持件19的外径值相同。In an optional embodiment, the clamping
在一个可选的实施例中,包括挡板16;挡板16垂直设置在工作台1上,挡板16延其高度方向上设有刻度线;位于下方的夹持组件的夹持件19的上端面与刻度线的O刻度平行,通过观察刻度线和拉伸样件能直观的观察到使用被拉伸。In an optional embodiment, a
在一个可选的实施例中,包括两组防护板21和插合组件22;其中,顶板5的下端面延其长度方向上设有滑槽;工作台1的上端面延其长度方向设有凹槽;In an optional embodiment, it includes two sets of
两组防护板21均与工作台1垂直,两组防护板21的上端滑动连接滑槽,两组防护板21的下端均伸入凹槽内,两组防护板21通过插合组件22固定连接;通过设置的防护板21进行安全防护以提高实验的安全性。The two sets of
在一个可选的实施例中,防护板21选用耐冲击透明材质制成以方便观察拉伸试样。In an optional embodiment, the
在一个可选的实施例中,插合组件22选用但不限于不锈钢插销。In an optional embodiment, the plug-in
在一个可选的实施例中,包括多个导向杆4;其中,第一安装板7上设有多个竖直的第二通孔;In an optional embodiment, a plurality of
多个导向杆4与工作台1垂直分布,多个导向杆4的一端分别连接工作台1,多个导向杆4的另一端分别一一穿过多个第二通孔并连接顶板5。A plurality of
在一个可选的实施例中,包括主机9和开关8;开关8和主机9均设置在工作台1上,主机9上设有显示屏,主机9内设有电路板和微控制器;微控制器设置在电路板上,微控制器控制连接升降装置6,微控制器与显示屏和压力传感器12通讯连接;开关8电性连接电路板;开关8通过导线与外部220V市电连接,以为装置供电;通过微控制器对升降装置6进行控制。In an optional embodiment, it includes a
应当理解的是,本发明的上述具体实施方式仅仅用于示例性说明或解释本发明的原理,而不构成对本发明的限制。因此,在不偏离本发明的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。此外,本发明所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above-mentioned specific embodiments of the present invention are only used to illustrate or explain the principle of the present invention, but not to limit the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present invention should be included within the protection scope of the present invention. Furthermore, the appended claims of this invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalents of such scope and boundaries.
Claims (10)
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