CN111237196A - Novel two-end supporting low-vibration efficient double-suction rotary shell pump - Google Patents

Novel two-end supporting low-vibration efficient double-suction rotary shell pump Download PDF

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CN111237196A
CN111237196A CN202010001222.0A CN202010001222A CN111237196A CN 111237196 A CN111237196 A CN 111237196A CN 202010001222 A CN202010001222 A CN 202010001222A CN 111237196 A CN111237196 A CN 111237196A
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pump
shell
main shaft
rotor cavity
impeller
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CN111237196B (en
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贾晓奇
李松宇
郑红海
缪宏江
袁静
袁升
朱祖超
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HANGZHOU DALU INDUSTRIAL CO LTD
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HANGZHOU DALU INDUSTRIAL CO LTD
Zhejiang Sci Tech University ZSTU
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D1/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D1/006Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps double suction pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/04Shafts or bearings, or assemblies thereof
    • F04D29/046Bearings
    • F04D29/0462Bearing cartridges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/06Lubrication
    • F04D29/061Lubrication especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/08Sealings
    • F04D29/10Shaft sealings
    • F04D29/12Shaft sealings using sealing-rings
    • F04D29/126Shaft sealings using sealing-rings especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/22Rotors specially for centrifugal pumps
    • F04D29/2205Conventional flow pattern
    • F04D29/2222Construction and assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/426Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/44Fluid-guiding means, e.g. diffusers
    • F04D29/445Fluid-guiding means, e.g. diffusers especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/669Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for liquid pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

本发明公开了一种新型两端支撑、低振动高效双吸旋壳泵。泵外壳中安装有主轴、集流管和分流内壳,分流内壳中有套装在集流管和主轴外的转子腔壳,转子腔壳内腔中固定有左右叶轮,转子腔壳和左右叶轮形成整体并绕主轴和集流管旋转;叶轮到转子腔壳间形成环形流道,集流管和主轴到转子腔壳间形成水平流道,左右叶轮间形成转子腔,流体经泵外壳顶端的流入进液口后分流入到分流内壳和泵外壳间的两个竖直流道中;再依次经各自水平流道、环形流道后流入到转子腔中;集流管径部设有沿流向反向的弯折部,经弯折部进入中空通道后流出。本发明提高了泵最大流量,提升了泵固有频率,有效解决了泵的振动噪声问题,也提升了泵最大功率,延长了使用寿命。

Figure 202010001222

The invention discloses a novel double-suction rotary shell pump with double-suction support, low-vibration and high-efficiency. The main shaft, the collecting pipe and the split inner casing are installed in the pump casing. The split inner casing has a rotor cavity casing which is set outside the collecting pipe and the main shaft. The left and right impellers, the rotor casing and the left and right impellers are fixed in the inner cavity of the rotor casing It forms a whole and rotates around the main shaft and the collecting tube; an annular flow channel is formed between the impeller and the rotor cavity shell, a horizontal flow channel is formed between the collecting tube and the main shaft and the rotor cavity shell, and a rotor cavity is formed between the left and right impellers, and the fluid passes through the top of the pump shell. After flowing into the liquid inlet, it will flow into the two vertical flow channels between the split inner shell and the pump shell; and then flow into the rotor cavity through the respective horizontal flow channels and annular flow channels in sequence; The reverse bending part enters the hollow channel through the bending part and then flows out. The invention improves the maximum flow rate of the pump, increases the natural frequency of the pump, effectively solves the problem of vibration and noise of the pump, increases the maximum power of the pump, and prolongs the service life.

Figure 202010001222

Description

一种新型两端支撑、低振动高效双吸旋壳泵A new type of double-suction rotary shell pump with support at both ends, low vibration and high efficiency

技术领域technical field

本发明涉及一种旋壳泵,尤其是涉及一种用于石油化工、造纸、食品等领域流体输送的新型两端支撑、低振动高效双吸旋壳泵。The invention relates to a rotary shell pump, in particular to a novel two-end-supported, low-vibration, high-efficiency double-suction rotary shell pump used for fluid transportation in the fields of petrochemical industry, papermaking, food and the like.

背景技术Background technique

旋壳泵是一种单级的、悬臂式小流量高扬程的泵,目前主要运用在石油化工、造纸、食品等领域,用于输送清洁的液体或含固体颗粒的液体。此后,旋壳泵因其结构简单、体积小、运行稳定、转速低、抗汽蚀性能良好、密封性能好,及其在这些领域的良好声誉和强劲的后续发展,使它获得了更广泛的应用。旋壳泵目前已经成为汽车制造业钻孔冲洗系统输液泵、碳黑生产线供料泵,并已成为化学工厂深井废料处理领域的首选设备,食品加工、制造业车间以及造纸工业等高压清洗系统的标配设备。Rotary shell pump is a single-stage, cantilever type pump with small flow and high lift. Currently, it is mainly used in petrochemical, papermaking, food and other fields to transport clean liquids or liquids containing solid particles. Since then, the rotary shell pump has gained wider popularity due to its simple structure, small size, stable operation, low speed, good cavitation resistance, good sealing performance, and its good reputation and strong follow-up development in these fields. application. The rotary shell pump has now become the infusion pump of the drilling flushing system in the automobile manufacturing industry, the feed pump of the carbon black production line, and has become the preferred equipment in the field of deep well waste treatment in chemical plants, food processing, manufacturing workshops, and high-pressure cleaning systems in the paper industry. Standard equipment.

在这些实际的工程应用中这种单吸、悬臂式的旋壳泵已经拥有了非常出色的性能,但我们在实际使用的过程当中也发现了其存在的不足,这种单吸、悬臂的结构特点,限制了其使用过程中的最大流量和运行中的稳定性。在这样的技术背景下和结合实际生产遇到的问题,针对这种单吸小流量和悬臂式壳体旋壳泵的不足,做出了一些技术上的改进和优化,本发明人发明了一种新型的两端支撑、低振动高效双吸旋壳泵。In these practical engineering applications, this single-suction, cantilever rotary shell pump already has very good performance, but we also found its shortcomings in the process of actual use. This single-suction, cantilever structure characteristics, which limit the maximum flow and stability in operation during its use. Under such a technical background and in combination with the problems encountered in actual production, some technical improvements and optimizations have been made in view of the shortcomings of this single-suction, small-flow and cantilevered casing rotary-shell pump. A new type of double-suction rotary shell pump supported at both ends, low-vibration and high-efficiency.

发明内容SUMMARY OF THE INVENTION

为了克服背景技术中现有旋壳泵的不足,本发明的目的在于提供一种新型两端支撑、低振动高效双吸旋壳泵,可用于石油化工、造纸、食品等领域流体输送。本发明与传统的旋壳泵相比,该装置提高了旋壳泵的最大输送流量,提升了旋壳泵固有频率,有效提升了旋壳泵的振动噪声问题,也提升了旋壳泵的最大功率,延长了旋壳泵的使用寿命。In order to overcome the deficiencies of the existing rotary shell pumps in the background art, the purpose of the present invention is to provide a novel double-suction rotary shell pump with support at both ends, low vibration and high efficiency, which can be used for fluid transportation in petrochemical, papermaking, food and other fields. Compared with the traditional rotary shell pump, the device of the invention improves the maximum conveying flow of the rotary shell pump, increases the natural frequency of the rotary shell pump, effectively improves the vibration and noise problem of the rotary shell pump, and also improves the maximum capacity of the rotary shell pump. power, extending the service life of the rotary shell pump.

本发明采用的技术方案是:The technical scheme adopted in the present invention is:

本发明包括主轴、泵外壳、左叶轮、转子腔壳、集流管和右叶轮;泵外壳内部空腔中安装有主轴和集流管,集流管包括轴部和径部,轴部和径部的一端相连接形成L形,集流管的轴部和主轴分别从泵外壳两侧伸入到泵外壳内,且集流管的轴部和主轴同轴相对布置,集流管的径部相垂直于轴部、从轴部端部起沿径向方向延伸布置。The invention includes a main shaft, a pump casing, a left impeller, a rotor cavity casing, a collecting pipe and a right impeller; the main shaft and the collecting pipe are installed in the inner cavity of the pump casing, and the collecting pipe includes a shaft part and a diameter part, and the shaft part and the diameter One end of the header is connected to form an L shape, the shaft portion and the main shaft of the header respectively protrude into the pump casing from both sides of the pump casing, and the shaft portion of the header and the main shaft are coaxially opposite to each other, and the diameter portion of the header It is arranged perpendicular to the shaft portion and extending in the radial direction from the end portion of the shaft portion.

泵外壳顶端开设进液口,集流管和主轴上方的泵外壳内部空腔中安装有分流内壳,分流内壳沿主轴轴向的两端分别和泵外壳内部空腔的内壁之间均具有间隙,两个间隙分别作为两个独立的竖直流道;同时分流内壳的顶面设置成山脊形的表面作为进口段壁面,流体从进液口流入后在进口段壁面的引导作用下,分别流入到分流内壳沿主轴轴向前后端的两个竖直流道中。The top of the pump casing is provided with a liquid inlet, and a split inner casing is installed in the inner cavity of the pump casing above the header and the main shaft. The two gaps are respectively used as two independent vertical flow channels; at the same time, the top surface of the split inner shell is set as a ridge-shaped surface as the wall surface of the inlet section. After the fluid flows in from the liquid inlet, under the guidance of the wall surface of the inlet section, They flow into the two vertical flow channels at the front and rear ends of the split inner casing along the axis of the main shaft.

集流管和主轴外的分流内壳的内腔中安装有转子腔壳,转子腔壳的两端开设通孔并分别同轴于套装集流管的轴部和主轴外,转子腔壳和分流内壳的两端底部、泵外壳内腔底部之间密封地转动连接;转子腔壳内腔中设有左叶轮和右叶轮,左叶轮同轴固定套装在主轴上,右叶轮同轴活动装在集流管的轴部,左叶轮和右叶轮的周围边缘固定连接于转子腔壳的内周面,使得转子腔壳、左叶轮和右叶轮形成整体并绕主轴和集流管轴部旋转。A rotor cavity shell is installed in the inner cavity of the shunt inner shell outside the header and the main shaft. The two ends of the rotor cavity shell are provided with through holes and are respectively coaxial with the shaft part of the sleeve and the outer main shaft. The rotor cavity shell and the shunt The bottoms of the two ends of the inner shell and the bottom of the inner cavity of the pump shell are connected in a sealed rotation; the inner cavity of the rotor cavity shell is provided with a left impeller and a right impeller, the left impeller is coaxially fixed on the main shaft, and the right impeller is coaxially movably mounted on the main shaft. The shaft portion of the header, the peripheral edges of the left impeller and the right impeller are fixedly connected to the inner peripheral surface of the rotor cavity shell, so that the rotor cavity shell, the left impeller and the right impeller form a whole and rotate around the main shaft and the header shaft portion.

左叶轮和右叶轮分别到转子腔壳沿主轴轴向的前后内端面之间具有间隙并作为环形流道,集流管的轴部和主轴分别和转子腔壳两端的通孔孔壁之间具有间隙并作为水平流道,左叶轮和右叶轮之间的转子腔壳内腔部分作为转子腔,左叶轮、右叶轮对应的两个环形流道的外圈部分经左叶轮、右叶轮周围边缘和转子腔壳内周面之间的间隙和转子腔连通,左叶轮、右叶轮对应的两个环形流道的内圈部分分别经主轴和集流管轴部对应的水平流道和两个竖直流道连通;流入到两个竖直流道中的流体分别依次经各自的水平流道、环形流道后流入到转子腔中。There are gaps between the left impeller and the right impeller respectively to the front and rear inner end faces of the rotor cavity shell along the axial direction of the main shaft and serve as annular flow channels, and there are gaps between the shaft part of the collector tube and the main shaft and the through-hole hole walls at both ends of the rotor cavity shell respectively. The gap is used as a horizontal flow channel, the inner cavity part of the rotor cavity shell between the left impeller and the right impeller is used as the rotor cavity, and the outer ring parts of the two annular flow channels corresponding to the left and right impeller pass through the left and right The gap between the inner peripheral surfaces of the rotor cavity shell is communicated with the rotor cavity, and the inner ring parts of the two annular flow passages corresponding to the left impeller and the right impeller pass through the horizontal flow passages corresponding to the main shaft and the header shaft and two vertical flow passages respectively. The flow channels are connected; the fluids flowing into the two vertical flow channels respectively flow into the rotor cavity through the respective horizontal flow channels and annular flow channels in sequence.

集流管径部位于转子腔中,集流管径部的末端沿切向垂直弯折形成弯折部,集流管弯折部垂直弯折的切向方向和转子腔壳、左叶轮和右叶轮形成的整体并绕主轴和集流管轴部旋转的时针切向方向相反;集流管的内部开设有中空通道,中空通道从集流管的轴部经由径部连通到弯折部,且中空通道的两端均分别贯穿出集流管轴部和弯折部的端面;转子腔中的流体经集流管弯折部端面的中空通道入口流入,从集流管轴部端面的中空通道出口流出。The diameter part of the collector tube is located in the rotor cavity, and the end of the diameter part of the collector tube is vertically bent along the tangential direction to form a bent part. The clockwise tangential direction of the whole formed by the impeller and the rotation around the main shaft and the axial part of the collecting pipe is opposite; the interior of the collecting pipe is provided with a hollow channel, and the hollow channel is connected from the axial part of the collecting pipe to the bending part through the diameter part, and Both ends of the hollow channel penetrate through the end face of the shaft portion of the header and the end face of the bent portion respectively; the fluid in the rotor cavity flows into the hollow channel inlet of the end face of the bent portion of the header, and flows from the hollow channel on the end face of the shaft portion of the header. outflow.

所述的主轴的中部穿出泵外壳后经轴承支撑套装在轴承箱中,轴承箱内充满润滑油,主轴的另一端伸出轴承箱后经联轴器和电机的输出轴同轴连接,电机带动主轴在轴承的支撑下转动,并在通过轴承箱中的润滑油进行自润滑。The middle part of the main shaft goes out of the pump casing and then is set in the bearing box through the bearing support. The bearing box is filled with lubricating oil. The main shaft is driven to rotate under the support of the bearing, and self-lubrication is carried out through the lubricating oil in the bearing box.

所述的轴承箱的顶部开设有注油通孔,注油通孔中安装有油塞,轴承箱的底部安装有油标。The top of the bearing box is provided with an oil injection through hole, an oil plug is installed in the oil injection through hole, and an oil mark is installed at the bottom of the bearing box.

所述的左叶轮和主轴之间通过圆头平键同轴套装连接。The left impeller and the main shaft are connected by a coaxial sleeve with a round head flat key.

所述的进口段壁面作为流体介质的流道,表面做光滑处理并做防腐蚀处理。The wall surface of the inlet section is used as the flow channel of the fluid medium, and the surface is smoothed and anti-corrosion treated.

所述的转子腔壳两端通孔的孔端面分别和分流内壳的两端底部、泵外壳底部之间通过填料密封地转动连接。The hole end faces of the through holes at both ends of the rotor cavity shell are respectively connected with the bottoms of the two ends of the split inner shell and the bottom of the pump shell through packing in a sealing manner.

所述的主轴和泵外壳的之间连接安装有毛毡圈以密封。A felt ring is installed between the main shaft and the pump casing for sealing.

还包括有泵壳体,分流内壳内腔内安装泵壳体,泵壳体套装在集流管和主轴上方的转子腔壳外,泵壳体内表面和转子腔壳外表面转动配合连接,转子腔壳在固定支撑用泵壳体作用下两端轴向固定。It also includes a pump casing, a pump casing is installed in the inner cavity of the split inner casing, the pump casing is sleeved outside the rotor casing above the header and the main shaft, the inner surface of the pump casing and the outer surface of the rotor casing are connected in a rotating fit, and the rotor Both ends of the cavity shell are axially fixed under the action of the fixed support pump shell.

所述的转子腔壳、左叶轮、右叶轮是一体铸造而成。主轴与左叶轮是通过键连接在一起的,左右叶轮和整个转子腔壳是一体的,这使得二者在安装拆卸,前者更加容易、方便一些。而传统的旋壳泵是转子腔壳和主轴通过螺钉连接在一起的叶轮和壳也是一体的,解决了无法方便拆卸和安装的问题。The rotor cavity shell, the left impeller and the right impeller are integrally cast. The main shaft and the left impeller are connected by keys, and the left and right impellers and the entire rotor cavity shell are integrated, which makes the installation and disassembly of the two easier and more convenient. In the traditional rotary shell pump, the rotor cavity shell and the main shaft are connected together by screws, and the impeller and shell are also integrated, which solves the problem of inconvenient disassembly and installation.

本发明的双吸旋壳泵可在石油化工、造纸、食品等领域流体输送中应用。The double-suction rotary shell pump of the invention can be applied in the field of petrochemical industry, papermaking, food and other fields of fluid transportation.

本发明的进口段壁面和左右流道是指流体介质在进液口竖直往下流动时,由于进口段壁面的作用使得流体分别从左右两个通道流进转子腔。左通道是指主轴和转子腔壳构成的,右通道是指集流管和转子腔壳构成。The wall surface of the inlet section and the left and right flow channels of the present invention mean that when the fluid medium flows vertically downward at the liquid inlet, the fluid flows into the rotor cavity from the left and right channels respectively due to the action of the wall surface of the inlet section. The left channel refers to the main shaft and the rotor cavity shell, and the right channel refers to the header and the rotor cavity shell.

两端固定是指在转子腔壳固定在泵壳体的左右的两侧,与传统的悬臂式壳体只在单侧固定不同,两端固定可以更好消除轴向力对机器振动的影响,使得整体的运动变得更加的稳定。Fixing at both ends means that the rotor cavity casing is fixed on the left and right sides of the pump casing. Unlike the traditional cantilever casing, which is only fixed on one side, fixing at both ends can better eliminate the impact of axial force on machine vibration. Makes the overall movement more stable.

流体介质通过进液口流入,进液口设置在转子腔的竖直方向上,在转子腔和进液口之间,从内到外依次分别是转子腔壳、两端固定支撑转子腔壳用的泵壳体、内腔和进行流动分离的进口段壁面,流体在进口段壁面的作用下左右流动分离,通过左右叶轮的离心力的作用下从左右两边进入高速同步旋转的转子腔,使得转子腔内四周的液体具有很高的压力,高速的液体流入静止的收集管中,流管相当于普通离心泵的压水室,具有扩压作用,将速度能转化为压力能,最终通过集流管输出高压液体。The fluid medium flows in through the liquid inlet, and the liquid inlet is arranged in the vertical direction of the rotor cavity. Under the action of the wall of the inlet section, the fluid flows and separates from left to right, and enters the high-speed synchronously rotating rotor cavity from the left and right sides under the action of the centrifugal force of the left and right impellers, making the rotor cavity The liquid around the inner wall has a high pressure, and the high-speed liquid flows into the static collection tube. The flow tube is equivalent to the pressure water chamber of the ordinary centrifugal pump, which has the effect of diffusing, and converts the speed energy into pressure energy, and finally passes through the collection tube. Output high pressure liquid.

与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:

本发明采用双吸入口,相比于传统旋壳泵,输送介质时对汽蚀敏感,因此入口流速不易过大,从而限制了旋壳泵可输送的最大流量,采用本装置后,将原来的单吸入口改为双吸,入口速度降温是单吸时的一半,可大大提升旋壳泵的抗汽蚀性能;同时在相同汽蚀余量要求下,还能增加旋壳泵的最大输送流量,本装置可输送的最大流量是传统旋壳泵的2倍,最大可输送流量可达400-500m3/h;双吸入口还能够使得旋壳泵的轴向力自平衡。Compared with the traditional rotary shell pump, the invention adopts double suction ports. Compared with the traditional rotary shell pump, it is sensitive to cavitation when transporting the medium, so the inlet flow rate is not easy to be too large, thus limiting the maximum flow rate that can be transported by the rotary shell pump. The single suction port is changed to double suction, the inlet speed cooling is half of that of single suction, which can greatly improve the anti-cavitation performance of the rotary shell pump; at the same time, under the same NPSH requirements, it can also increase the maximum delivery flow of the rotary shell pump. , the maximum flow rate that the device can deliver is twice that of the traditional rotary shell pump, and the maximum flow rate can reach 400-500m 3 /h; the double suction ports can also make the axial force of the rotary shell pump self-balance.

本装置采用两端支撑,相比于传统旋壳泵的悬臂式的优势是:取消了由于悬臂带来的大挠度对转子系统振动的影响,提升了旋壳泵固有频率,有效提升了旋壳泵的振动噪声问题。采用两端支撑方式能够使得旋壳泵的最高转速得以突破,传统的旋壳泵最高转速在5000~6500转/分钟左右,而采用本发明结构形式,可使旋壳泵转速增加到10000~20000转/分钟,甚至更高,随着转速的增加,流体介质可获得的扬程也越高,最高扬程可达5000m左右,甚至更高。Compared with the cantilever type of the traditional rotary shell pump, the device has the advantages of being supported at both ends: it cancels the influence of the large deflection caused by the cantilever on the vibration of the rotor system, improves the natural frequency of the rotary shell pump, and effectively improves the rotary shell pump. The vibration and noise of the pump. The use of the two-end support method can make a breakthrough in the maximum speed of the rotary shell pump. The maximum speed of the traditional rotary shell pump is about 5000-6500 rpm. However, the use of the structure of the present invention can increase the rotary shell pump speed to 10,000-20,000 rpm. RPM, or even higher, with the increase of rotation speed, the fluid medium can obtain a higher lift, the highest lift can reach about 5000m, or even higher.

附图说明Description of drawings

图1是本发明的剖视图。FIG. 1 is a cross-sectional view of the present invention.

图2是集流管的三维图Figure 2 is a three-dimensional view of the header

图3是叶轮和转子腔壳的端面结构图。Figure 3 is a structural view of the end face of the impeller and the rotor cavity shell.

图4是叶轮和转子腔壳的剖视图。Figure 4 is a cross-sectional view of the impeller and rotor housing.

图中:1、电机,2、联轴器,3、油标,4、主轴,5、轴承箱,6、油塞,7、轴承,8、毛毡圈,9、泵外壳,10、左水平流道,11、左叶轮,12、进液口,13、进口段壁面,14、内腔,15、泵壳体,16、转子腔壳,17、集流管,18、水润滑轴承,19、填料密封,20、右水平流道,21、出液口,22、右叶轮,23、转子腔。In the picture: 1. Motor, 2. Coupling, 3. Oil mark, 4. Main shaft, 5. Bearing box, 6. Oil plug, 7. Bearing, 8. Felt ring, 9. Pump housing, 10. Left horizontal Flow channel, 11, Left impeller, 12, Liquid inlet, 13, Wall surface of inlet section, 14, Inner cavity, 15, Pump housing, 16, Rotor cavity shell, 17, Collector, 18, Water lubricated bearing, 19 , Packing seal, 20, Right horizontal flow channel, 21, Liquid outlet, 22, Right impeller, 23, Rotor cavity.

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步详细说明。The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.

如图1所示,具体实施包括主轴4、泵外壳9、左叶轮11、转子腔壳16、集流管17和右叶轮22;泵外壳9内部空腔中安装有主轴4和集流管17。As shown in FIG. 1, the specific implementation includes the main shaft 4, the pump casing 9, the left impeller 11, the rotor cavity casing 16, the collecting pipe 17 and the right impeller 22; the main shaft 4 and the collecting pipe 17 are installed in the inner cavity of the pump casing 9 .

如图2所示,集流管17包括轴部和径部,轴部和径部的一端相连接形成L形,集流管17的轴部和主轴4分别从泵外壳9两侧伸入到泵外壳9内,且集流管17的轴部和主轴4同轴相对布置但不连接,集流管17的径部相垂直于轴部、从轴部在泵外壳9内的端部起沿径向方向延伸布置。As shown in FIG. 2 , the header 17 includes a shaft portion and a diameter portion, and one end of the shaft portion and the diameter portion are connected to form an L shape. The shaft portion of the header 17 and the main shaft 4 respectively extend into the pump casing 9 from both sides to Inside the pump casing 9, and the shaft portion of the header 17 and the main shaft 4 are coaxially arranged opposite to each other but not connected, the diameter portion of the header 17 is perpendicular to the shaft portion, and starts from the end of the shaft portion in the pump casing 9. The radial direction is extended.

泵外壳9顶端开设进液口12,集流管17和主轴4上方的泵外壳9内部空腔中安装有分流内壳,分流内壳将泵外壳9内部空腔分为沿主轴4轴向前后的两个独立的竖直流道空间,分流内壳沿主轴4轴向的两端分别和泵外壳9内部空腔的内壁之间均具有间隙,两个间隙分别作为两个独立的竖直流道;同时分流内壳的顶面设置成山脊形的表面作为进口段壁面13。进口段壁面13作为流体介质的流道,表面做光滑处理并做防腐蚀处理,流体从进液口12流入后在进口段壁面13的引导作用下,分别流入到分流内壳沿主轴4轴向前后端的两个竖直流道中。The top of the pump casing 9 is provided with a liquid inlet 12, and a split inner casing is installed in the inner cavity of the pump casing 9 above the header 17 and the main shaft 4, and the split inner casing divides the internal cavity of the pump casing 9 into front and rear along the axial direction of the main shaft 4. There are two independent vertical flow channel spaces, there are gaps between the two ends of the split inner casing along the axial direction of the main shaft 4 and the inner wall of the inner cavity of the pump casing 9 respectively, and the two gaps are used as two independent vertical flow channels respectively. At the same time, the top surface of the split inner casing is set as a ridge-shaped surface as the wall surface 13 of the inlet section. The wall surface 13 of the inlet section is used as the flow channel of the fluid medium, and the surface is smoothed and anti-corrosion treatment. After the fluid flows in from the liquid inlet 12, under the guidance of the wall surface 13 of the inlet section, it flows into the split inner casing along the axial direction of the main shaft 4. In the two vertical flow channels at the front and rear.

集流管17和主轴4外的分流内壳的内腔中安装有转子腔壳16,转子腔壳16为截面U形的旋转体结构,转子腔壳16的两端开设同轴的通孔并分别同轴于套装集流管17的轴部和主轴4外,具体是在左叶轮11和主轴4之间通过圆头平键同轴套装连接,便于主轴的拆卸和安装。转子腔壳16和分流内壳的两端底部、主轴4和集流管17下方的泵外壳9内腔底部之间密封地转动连接;如图3和图4所示,转子腔壳16内腔中设有左叶轮11和右叶轮22,左叶轮11和右叶轮22沿轴向设有距离,左叶轮11和右叶轮22的旋转轴和主轴4和集流管17的轴部的轴向重合,左叶轮11通过键同轴固定套装在主轴4上,右叶轮22通过水润滑轴承18同轴活动可旋转地装在集流管17的轴部。具体实施中,转子腔壳16、左叶轮11、右叶轮22是一体铸造而成,可将左叶轮11和右叶轮22的径向周围边缘通过沿圆周间隔设置的多个支杆件固定连接于转子腔壳16的内周面,使得转子腔壳16、左叶轮11和右叶轮22形成整体并绕主轴4和集流管17轴部旋转。The rotor cavity shell 16 is installed in the inner cavity of the manifold 17 and the inner cavity of the split inner shell outside the main shaft 4. The rotor cavity shell 16 is a rotating body structure with a U-shaped cross-section. The two ends of the rotor cavity shell 16 are provided with coaxial through holes. Coaxially with the shaft portion of the sleeved header 17 and outside the main shaft 4, specifically, between the left impeller 11 and the main shaft 4, they are coaxially sleeved and connected by a round head flat key, which is convenient for disassembly and installation of the main shaft. The rotor cavity shell 16 and the bottoms of both ends of the split inner shell, the main shaft 4 and the bottom of the inner cavity of the pump shell 9 under the header 17 are sealed and rotationally connected; as shown in Figures 3 and 4, the inner cavity of the rotor cavity shell 16 There is a left impeller 11 and a right impeller 22 in the middle, and the left impeller 11 and the right impeller 22 have a distance in the axial direction. , the left impeller 11 is fixedly sleeved on the main shaft 4 through a key coaxially, and the right impeller 22 is rotatably installed on the shaft portion of the header 17 through the water lubricated bearing 18 in a coaxially movable and rotatable manner. In the specific implementation, the rotor cavity shell 16, the left impeller 11 and the right impeller 22 are integrally cast, and the radial peripheral edges of the left impeller 11 and the right impeller 22 can be fixedly connected to the The inner peripheral surface of the rotor cavity shell 16 makes the rotor cavity shell 16 , the left impeller 11 and the right impeller 22 form a whole and rotate around the shaft portion of the main shaft 4 and the header 17 .

左叶轮11和右叶轮22分别到转子腔壳16沿主轴4轴向的前后内端面之间具有间隙并作为环形流道,集流管17的轴部和主轴4分别和转子腔壳16两端的通孔孔壁之间具有间隙并作为水平流道10、20,左叶轮11和右叶轮22之间的转子腔壳16内腔部分作为转子腔23,如图3所示,左叶轮11、右叶轮22对应的两个环形流道的外圈部分经左叶轮11、右叶轮22边缘和转子腔壳16内周面围成的间隙和转子腔23连通,左叶轮11、右叶轮22对应的两个环形流道的内圈部分分别经主轴4和集流管17轴部对应的水平流道10、20和两个竖直流道连通;流入到两个竖直流道中的流体分别依次经各自的水平流道10、20、环形流道后流入到转子腔23中。There are gaps between the left impeller 11 and the right impeller 22 respectively to the front and rear inner end faces of the rotor cavity shell 16 along the axial direction of the main shaft 4 as annular flow channels. There are gaps between the walls of the through holes and serve as horizontal flow channels 10 and 20. The inner cavity part of the rotor cavity shell 16 between the left impeller 11 and the right impeller 22 serves as the rotor cavity 23. As shown in FIG. 3, the left impeller 11, the right impeller 22 The outer ring parts of the two annular flow passages corresponding to the impeller 22 are communicated with the rotor cavity 23 through the gaps formed by the edges of the left impeller 11 and the right impeller 22 and the inner peripheral surface of the rotor cavity shell 16 . The inner ring parts of the two annular flow channels are communicated with the horizontal flow channels 10 and 20 corresponding to the shafts of the main shaft 4 and the header 17 and the two vertical flow channels respectively; the fluids flowing into the two vertical flow channels pass through the respective The horizontal flow channels 10 , 20 and annular flow channels flow into the rotor cavity 23 .

集流管17径部位于转子腔23中,且位于左叶轮11和右叶轮22之间的中央,集流管17径部的末端和转子腔壳16内腔的内周面之间具有间隙,集流管17径部的末端和转子腔壳16内周面之间具有间隙,集流管17径部的末端沿切向垂直弯折形成弯折部,集流管17弯折部垂直弯折的切向方向和转子腔壳16、左叶轮11和右叶轮22形成的整体并绕主轴4和集流管17轴部旋转的时针切向方向相反;集流管17的内部开设有中空通道,中空通道从集流管17的轴部经由径部连通到弯折部,且中空通道的两端均分别贯穿出集流管17轴部和弯折部的端面;转子腔23中的流体经集流管17弯折部端面的中空通道入口流入,从集流管17轴部端面的中空通道出口流出。集流管17轴部端面的中空通道作为双吸旋壳泵的出液口21。The radial portion of the header 17 is located in the rotor cavity 23, and is located in the center between the left impeller 11 and the right impeller 22, there is a gap between the end of the radial portion of the header 17 and the inner peripheral surface of the inner cavity of the rotor cavity shell 16, There is a gap between the end of the radial portion of the header 17 and the inner peripheral surface of the rotor cavity shell 16. The end of the radial portion of the header 17 is vertically bent along the tangential direction to form a bent portion, and the bent portion of the header 17 is vertically bent The tangential direction is opposite to the clockwise tangential direction of the rotor cavity shell 16, the left impeller 11 and the right impeller 22 and rotates around the main shaft 4 and the shaft portion of the header 17; the header 17 is provided with a hollow channel inside. The hollow passage is communicated from the shaft portion of the header 17 to the bending portion via the diameter portion, and both ends of the hollow passage respectively penetrate the end faces of the shaft portion and the bending portion of the header 17; the fluid in the rotor cavity 23 is collected The inlet of the hollow passage on the end face of the bent portion of the flow pipe 17 flows in and flows out from the outlet of the hollow passage on the end face of the shaft portion of the header 17 . The hollow passage on the end face of the shaft portion of the header 17 serves as the liquid outlet 21 of the double-suction rotary shell pump.

进液口12在进口段壁面13的作用下使得流体介质流动分离,分别从左右的竖直流道、水平流道、环形流道依次连接构成的左右流道一起在左叶轮11和右叶轮22的作用下进入转子腔23,使得流体从左右两侧进入转子腔23,最后通过集流管17从出液口21流出。The liquid inlet 12 separates the flow of the fluid medium under the action of the wall surface 13 of the inlet section. The fluid enters the rotor chamber 23 under the action of the fluid, so that the fluid enters the rotor chamber 23 from the left and right sides, and finally flows out from the liquid outlet 21 through the collecting pipe 17 .

如图1所示,主轴4的中部穿出泵外壳9后经轴承7支撑套装在轴承箱5中,轴承箱5内充满润滑油,主轴4的另一端伸出轴承箱5后经联轴器2和电机1的输出轴同轴连接,电机1带动主轴4在轴承7的支撑下转动,并在通过轴承箱5中的润滑油进行自润滑,润滑油让主轴在旋转的过程中很好的润滑和散热,同时让轴承对主轴能够更好地支撑和转动。轴承箱5的顶部开设有注油通孔,注油通孔中安装有油塞6,轴承箱5的底部安装有油标3。安装有的油标3和油塞6,这样可以更加方便润滑油的添加和监测。As shown in FIG. 1 , the middle of the main shaft 4 passes through the pump casing 9 and is supported by the bearing 7 in the bearing housing 5. The bearing housing 5 is filled with lubricating oil, and the other end of the main shaft 4 extends out of the bearing housing 5 and passes through the coupling. 2 and the output shaft of the motor 1 are coaxially connected. The motor 1 drives the main shaft 4 to rotate under the support of the bearing 7, and is self-lubricated by the lubricating oil in the bearing box 5. The lubricating oil makes the main shaft rotate well. Lubricates and dissipates heat while allowing the bearings to better support and rotate the spindle. The top of the bearing box 5 is provided with an oil injection through hole, an oil plug 6 is installed in the oil injection through hole, and an oil mark 3 is installed at the bottom of the bearing box 5 . Install the existing oil standard 3 and oil plug 6, so that the addition and monitoring of lubricating oil can be more convenient.

转子腔壳16两端通孔的孔端面分别和分流内壳的两端底部、泵外壳9底部之间通过填料密封19地转动连接。主轴4和泵外壳9的之间连接安装有毛毡圈8以密封。The hole end faces of the through holes at the two ends of the rotor cavity shell 16 are respectively connected in rotation with the bottoms of the two ends of the split inner shell and the bottom of the pump casing 9 through packing seals 19 . A felt ring 8 is installed between the main shaft 4 and the pump casing 9 for sealing.

左边的主轴和右边的集流管17都是通过填料密封19的方式密封防止流体介质的泄露,使得泵壳体15和分流内壳之间的内腔14没有流体进入;集流管17和右叶轮22之间间隙充满水流,是通过水润滑轴承18连接,一方便可以让右轴承更好的转动,另一方面可以使集流管和转子腔之间更好的密封。而主轴4和泵外壳9之间压力不高,选择的是毛毡圈8密封,而不是一般旋壳泵选择的机械密封,这就防止了在运行的流体的泄露,使得密封的可靠性很好。The main shaft on the left and the header 17 on the right are sealed by packing seals 19 to prevent the leakage of the fluid medium, so that no fluid enters the cavity 14 between the pump housing 15 and the split inner casing; the header 17 and the right The gap between the impellers 22 is full of water flow, and is connected by the water lubricated bearing 18, which can make the right bearing rotate better, and on the other hand, can make the collecting pipe and the rotor cavity better seal. The pressure between the main shaft 4 and the pump casing 9 is not high, and the felt ring 8 seal is selected instead of the mechanical seal selected by the general rotary shell pump, which prevents the leakage of the fluid in operation and makes the seal very reliable. .

如图1所示,具体实施中,还包括有泵壳体15,分流内壳内腔内安装泵壳体15,泵壳体15套装在集流管17和主轴4上方的转子腔壳16外,泵壳体15内表面和转子腔壳16外表面转动配合连接,转子腔壳16在固定支撑用泵壳体15作用下两端轴向固定,使得转子腔壳16左右两端均能很好轴向固定,能保证转子腔壳16在旋转过程中的稳定性。As shown in FIG. 1 , in the specific implementation, a pump casing 15 is also included, and the pump casing 15 is installed in the inner cavity of the split inner casing. , the inner surface of the pump housing 15 and the outer surface of the rotor cavity shell 16 are rotatably connected, and the two ends of the rotor cavity shell 16 are axially fixed under the action of the fixed support pump shell 15, so that the left and right ends of the rotor cavity shell 16 can be well The axial fixation can ensure the stability of the rotor cavity shell 16 during the rotation process.

本发明通过进口段壁面的分离和左右叶轮的作用实现了旋壳泵的双吸,通过在转子腔壳的左右两端在泵壳体左右两端的支撑固定,使得由原来的悬臂式变成了两端固定式,实现了旋壳泵的低振动和高效率。The invention realizes the double suction of the rotary shell pump through the separation of the wall surface of the inlet section and the action of the left and right impellers. Both ends are fixed, realizing the low vibration and high efficiency of the rotary shell pump.

具体实施中,如图1所示,本发明的工作过程如下:In specific implementation, as shown in Figure 1, the working process of the present invention is as follows:

首先启动电机1,通过联轴器2和主轴4连接在一起,在轴承箱5中,通过油塞6和油标3可以更好对润滑进行检测和控制,主轴在轴承7的支撑作用下实现更好的旋转和自润滑。First start the motor 1 and connect it with the main shaft 4 through the coupling 2. In the bearing box 5, the oil plug 6 and the oil standard 3 can better detect and control the lubrication. The main shaft is supported by the bearing 7. Better rotation and self-lubrication.

电机1运行带动主轴4旋转,由于主轴4进入泵外壳9后通过圆头平键和左叶轮11连接,进而带动左叶轮11及其所固定连接的转子腔壳16和右叶轮22同步旋转。The operation of the motor 1 drives the main shaft 4 to rotate. Since the main shaft 4 enters the pump casing 9 and is connected to the left impeller 11 through a round head flat key, it drives the left impeller 11 and its fixedly connected rotor cavity shell 16 and the right impeller 22 to rotate synchronously.

在转子腔壳16、左叶轮11、右叶轮22形成的整体旋转过程中,流体介质通过进液口12进入泵外壳9的内部,在进口段壁面13的作用下顺着进口段壁面13分别从主轴侧的竖直流道和集流管侧的竖直流道后分别进入主轴侧的左水平流道10和集流管侧的右水平流道20,再分别进入主轴侧的环形流道和集流管侧的环形流道的内圈部分后流入转子腔23内;During the entire rotation process formed by the rotor cavity shell 16 , the left impeller 11 and the right impeller 22 , the fluid medium enters the interior of the pump casing 9 through the liquid inlet 12 , and flows from the inlet section wall 13 along the inlet section wall surface 13 under the action of the inlet section wall surface 13 . The vertical runners on the main shaft side and the vertical runners on the header side respectively enter the left horizontal runner 10 on the main shaft side and the right horizontal runner 20 on the header side, and then enter the annular runners and runners on the main shaft side respectively. The inner ring part of the annular flow channel on the collector side flows into the rotor cavity 23;

两个叶轮和转子腔壳16转动产生离心力的作用,带动转子腔23内的流体介质从转子腔23的中心甩向转子腔23的外缘,速度增大,具有一定的压力,并具有很高的速度能,由于左右叶轮的转动,使得左右流道的流体都具有很高的速度能,这样就可以实现左右两侧的双吸,提高了旋壳泵的最大流量。The rotation of the two impellers and the rotor cavity shell 16 generates centrifugal force, which drives the fluid medium in the rotor cavity 23 to fling from the center of the rotor cavity 23 to the outer edge of the rotor cavity 23, and the speed increases, with a certain pressure and high Due to the rotation of the left and right impellers, the fluids in the left and right flow channels have high speed energy, so that the double suction on the left and right sides can be realized, and the maximum flow rate of the rotary shell pump can be improved.

由于集流管17径部末端的弯折部所弯折的切向方向与两个叶轮和转子腔壳16转动方向相反,在转子腔23外缘的旋转流动的流体进入集流管17弯折部端面的中空通道入口,进而从集流管17轴部端面的中空通道出口流出。Since the tangential direction of the bending part at the end of the radial end of the collecting pipe 17 is opposite to the rotation direction of the two impellers and the rotor cavity shell 16, the rotating fluid flowing at the outer edge of the rotor cavity 23 enters the collecting pipe 17 and bends The inlet of the hollow passage on the end face of the header pipe 17 flows out from the outlet of the hollow passage on the end face of the shaft portion of the header 17 .

最后由于流体介质在转子腔23中的高速转动,以及转子腔壳16自身的高速旋转,使得整个转子腔壳16拥有很高的动能,这必定会引起整个装置的振动,让转子腔壳16的两端固定在泵壳体15的左右两端,这样可以有效防止转子腔壳16的剧烈振动,提升了旋壳泵固有频率,有效提升了旋壳泵的振动噪声问题。Finally, due to the high-speed rotation of the fluid medium in the rotor cavity 23 and the high-speed rotation of the rotor cavity shell 16 itself, the entire rotor cavity shell 16 has a high kinetic energy, which will definitely cause the vibration of the entire device and make the rotor cavity shell 16 . The two ends are fixed on the left and right ends of the pump housing 15, which can effectively prevent the violent vibration of the rotor cavity shell 16, improve the natural frequency of the rotary shell pump, and effectively improve the vibration and noise problem of the rotary shell pump.

由此实施可见,本发明设计了进口段壁面形成的双吸入口和泵壳体的两端支撑的结构,并充分利用这样的结构,提高了旋壳泵的最大流量,提升了旋壳泵固有频率,有效解决了旋壳泵的振动噪声问题,也提升了旋壳泵的最大功率,延长了使用的寿命。From this implementation, it can be seen that the present invention designs the structure of double suction ports formed on the wall of the inlet section and the support at both ends of the pump casing, and makes full use of such a structure to increase the maximum flow rate of the rotary shell pump and improve the inherent characteristics of the rotary shell pump. frequency, which effectively solves the vibration and noise problem of the rotary shell pump, increases the maximum power of the rotary shell pump, and prolongs the service life.

Claims (10)

1.一种新型两端支撑、低振动高效双吸旋壳泵,其特征在于:包括主轴(4)、泵外壳(9)、左叶轮(11)、转子腔壳(16)、集流管(17)和右叶轮(22);泵外壳(9)内部空腔中安装有主轴(4)和集流管(17),集流管(17)包括轴部和径部,轴部和径部的一端相连接形成L形,集流管(17)的轴部和主轴(4)分别从泵外壳(9)两侧伸入到泵外壳(9)内,且集流管(17)的轴部和主轴(4)同轴相对布置,集流管(17)的径部相垂直于轴部、从轴部端部起沿径向方向延伸布置;泵外壳(9)顶端开设进液口(12),集流管(17)和主轴(4)上方的泵外壳(9)内部空腔中安装有分流内壳,分流内壳沿主轴(4)轴向的两端分别和泵外壳(9)内部空腔的内壁之间均具有间隙,两个间隙分别作为两个独立的竖直流道;同时分流内壳的顶面设置成山脊形的表面作为进口段壁面(13),流体从进液口(12)流入后在进口段壁面(13)的引导作用下,分别流入到分流内壳沿主轴(4)轴向前后端的两个竖直流道中;1. A novel two-end support, low-vibration and high-efficiency double-suction rotary shell pump, characterized in that: comprising a main shaft (4), a pump casing (9), a left impeller (11), a rotor cavity shell (16), a collecting pipe (17) and the right impeller (22); the main shaft (4) and the collecting pipe (17) are installed in the inner cavity of the pump casing (9), and the collecting pipe (17) includes a shaft portion and a diameter portion, and the shaft portion and the diameter One end of the pump casing (17) is connected to form an L shape, the shaft portion of the collecting pipe (17) and the main shaft (4) respectively protrude into the pump casing (9) from both sides of the pump casing (9), and the The shaft portion and the main shaft (4) are arranged coaxially opposite to each other, the diameter portion of the header (17) is perpendicular to the shaft portion, and extends along the radial direction from the end portion of the shaft portion; the top of the pump housing (9) is provided with a liquid inlet (12), the manifold (17) and the inner cavity of the pump casing (9) above the main shaft (4) are installed with a split inner casing, and the two ends of the split inner casing along the axial direction of the main shaft (4) are respectively connected to the pump casing ( 9) There are gaps between the inner walls of the internal cavity, and the two gaps are respectively used as two independent vertical flow channels; at the same time, the top surface of the split inner shell is set as a ridge-shaped surface as the wall surface of the inlet section (13). After the inflow of the liquid inlet (12), under the guidance of the wall surface (13) of the inlet section, the liquid inlet (12) respectively flows into the two vertical flow channels at the front and rear ends of the split inner casing along the axial direction of the main shaft (4); 集流管(17)和主轴(4)外的分流内壳的内腔中安装有转子腔壳(16),转子腔壳(16)的两端开设通孔并分别同轴于套装集流管(17)的轴部和主轴(4)外,转子腔壳(16)和分流内壳的两端底部、泵外壳(9)内腔底部之间密封地转动连接;转子腔壳(16)内腔中设有左叶轮(11)和右叶轮(22),左叶轮(11)同轴固定套装在主轴(4)上,右叶轮(22)同轴活动装在集流管(17)的轴部,左叶轮(11)和右叶轮(22)的周围边缘固定连接于转子腔壳(16)的内周面,使得转子腔壳(16)、左叶轮(11)和右叶轮(22)形成整体并绕主轴(4)和集流管(17)轴部旋转;左叶轮(11)和右叶轮(22)分别到转子腔壳(16)沿主轴(4)轴向的前后内端面之间具有间隙并作为环形流道,集流管(17)的轴部和主轴(4)分别和转子腔壳(16)两端的通孔孔壁之间具有间隙并作为水平流道(10、20),左叶轮(11)和右叶轮(22)之间的转子腔壳(16)内腔部分作为转子腔(23),左叶轮(11)、右叶轮(22)对应的两个环形流道的外圈部分经左叶轮(11)、右叶轮(22)周围边缘和转子腔壳(16)内周面之间的间隙和转子腔(23)连通,左叶轮(11)、右叶轮(22)对应的两个环形流道的内圈部分分别经主轴(4)和集流管(17)轴部对应的水平流道(10、20)和两个竖直流道连通;流入到两个竖直流道中的流体分别依次经各自的水平流道(10、20)、环形流道后流入到转子腔(23)中;集流管(17)径部位于转子腔(23)中,集流管(17)径部的末端沿切向垂直弯折形成弯折部,集流管(17)弯折部垂直弯折的切向方向和转子腔壳(16)、左叶轮(11)和右叶轮(22)形成的整体并绕主轴(4)和集流管(17)轴部旋转的时针切向方向相反;集流管(17)的内部开设有中空通道,中空通道从集流管(17)的轴部经由径部连通到弯折部,且中空通道的两端均分别贯穿出集流管(17)轴部和弯折部的端面;转子腔(23)中的流体经集流管(17)弯折部端面的中空通道入口流入,从集流管(17)轴部端面的中空通道出口流出。A rotor cavity shell (16) is installed in the inner cavity of the manifold (17) and the shunt inner shell outside the main shaft (4), and two ends of the rotor cavity shell (16) are provided with through holes and are respectively coaxial with the sleeved manifold. Outside the shaft portion of (17) and the main shaft (4), the rotor cavity shell (16) and the bottoms of both ends of the split inner shell and the bottom of the inner cavity of the pump shell (9) are rotationally connected in a sealed manner; inside the rotor cavity shell (16) The cavity is provided with a left impeller (11) and a right impeller (22), the left impeller (11) is coaxially and fixedly sleeved on the main shaft (4), and the right impeller (22) is coaxially movably installed on the shaft of the header (17). The peripheral edges of the left impeller (11) and the right impeller (22) are fixedly connected to the inner peripheral surface of the rotor cavity shell (16), so that the rotor cavity shell (16), the left impeller (11) and the right impeller (22) form The whole unit rotates around the shaft of the main shaft (4) and the header (17). There is a gap and serves as an annular flow channel, and there are gaps between the shaft portion of the header (17) and the main shaft (4) and the through hole walls at both ends of the rotor cavity shell (16) respectively, and serve as horizontal flow channels (10, 20) , the inner cavity part of the rotor cavity shell (16) between the left impeller (11) and the right impeller (22) is used as the rotor cavity (23), and the two annular flow channels corresponding to the left impeller (11) and the right impeller (22) The outer ring part is communicated with the rotor cavity (23) through the gap between the peripheral edges of the left impeller (11) and the right impeller (22) and the inner peripheral surface of the rotor cavity shell (16). The left impeller (11) and the right impeller (22) The inner ring parts of the corresponding two annular flow channels are respectively communicated with the horizontal flow channels (10, 20) corresponding to the shaft parts of the main shaft (4) and the header (17) and the two vertical flow channels; The fluid in the straight channel flows into the rotor cavity (23) through the respective horizontal flow channels (10, 20) and the annular flow channel in sequence; The end of the diameter part of the tube (17) is vertically bent along the tangential direction to form a bent part, and the tangential direction of the bent part of the collector tube (17) is vertically bent and the tangential direction of the rotor cavity shell (16), the left impeller (11) and the right The clockwise tangential direction of the whole formed by the impeller (22) and the rotation around the main shaft (4) and the shaft of the header (17) is opposite; the inner of the header (17) is provided with a hollow channel, and the hollow channel extends from the header (17). The shaft part of 17) is connected to the bending part through the diameter part, and both ends of the hollow passage respectively penetrate the end faces of the shaft part and the bending part of the collecting pipe (17); the fluid in the rotor cavity (23) passes through the collecting pipe. The inlet of the hollow passage on the end face of the bent portion of the pipe (17) flows in and flows out from the outlet of the hollow passage on the end face of the shaft portion of the header (17). 2.根据权利要求1所述的一种新型两端支撑、低振动高效双吸旋壳泵,其特征在于:所述的主轴(4)的中部穿出泵外壳(9)后经轴承(7)支撑套装在轴承箱(5)中,轴承箱(5)内充满润滑油,主轴(4)的另一端伸出轴承箱(5)后经联轴器(2)和电机(1)的输出轴同轴连接,电机(1)带动主轴(4)在轴承(7)的支撑下转动,并在通过轴承箱(5)中的润滑油进行自润滑。2. A novel two-end support, low-vibration, high-efficiency double-suction rotary shell pump according to claim 1, characterized in that: the middle part of the main shaft (4) passes through the pump shell (9) and passes through the bearing (7) ) The supporting sleeve is installed in the bearing housing (5), the bearing housing (5) is filled with lubricating oil, and the other end of the main shaft (4) extends out of the bearing housing (5) and then passes through the coupling (2) and the output of the motor (1). The shafts are coaxially connected, and the motor (1) drives the main shaft (4) to rotate under the support of the bearing (7), and self-lubricates through the lubricating oil in the bearing housing (5). 3.根据权利要求2所述的一种新型两端支撑、低振动高效双吸旋壳泵,其特征在于:所述的轴承箱(5)的顶部开设有注油通孔,注油通孔中安装有油塞(6),轴承箱(5)的底部安装有油标(3)。3. A new type of double-suction rotary casing pump with low vibration and high efficiency according to claim 2, characterized in that: the top of the bearing housing (5) is provided with an oil injection through hole, and the oil injection through hole is installed in the oil injection through hole. There is an oil plug (6), and an oil gauge (3) is installed at the bottom of the bearing housing (5). 4.根据权利要求1所述的一种新型两端支撑、低振动高效双吸旋壳泵,其特征在于:所述的左叶轮(11)和主轴(4)之间通过圆头平键同轴套装连接。4. A new type of double-suction rotary shell pump with low vibration and high efficiency according to claim 1, characterized in that: the left impeller (11) and the main shaft (4) are connected by a round head flat key. Axle set connection. 5.根据权利要求1所述的一种新型两端支撑、低振动高效双吸旋壳泵,其特征在于:所述的进口段壁面(13)作为流体介质的流道,表面做光滑处理并做防腐蚀处理。5. A new type of two-end support, low-vibration and high-efficiency double-suction rotary shell pump according to claim 1, characterized in that: the wall surface (13) of the inlet section is used as the flow channel of the fluid medium, and the surface is smoothed and Do anti-corrosion treatment. 6.根据权利要求1所述的一种新型两端支撑、低振动高效双吸旋壳泵,其特征在于:所述的转子腔壳(16)两端通孔的孔端面分别和分流内壳的两端底部、泵外壳(9)底部之间通过填料密封(19)地转动连接。6. A novel two-end support, low-vibration, high-efficiency double-suction rotary shell pump according to claim 1, characterized in that: the hole end faces of the through holes at both ends of the rotor cavity shell (16) are respectively and the split inner shell The bottoms of the two ends of the pump casing (9) are rotatably connected through a packing seal (19). 7.根据权利要求1所述的一种新型两端支撑、低振动高效双吸旋壳泵,其特征在于:所述的主轴(4)和泵外壳(9)的之间连接安装有毛毡圈(8)以密封。7. A novel two-end support, low-vibration and high-efficiency double-suction rotary shell pump according to claim 1, characterized in that: a felt ring is installed between the main shaft (4) and the pump casing (9) (8) to seal. 8.根据权利要求1所述的一种新型两端支撑、低振动高效双吸旋壳泵,其特征在于:还包括有泵壳体(15),分流内壳内腔内安装泵壳体(15),泵壳体(15)套装在集流管(17)和主轴(4)上方的转子腔壳(16)外,泵壳体(15)内表面和转子腔壳(16)外表面转动配合连接,转子腔壳(16)在固定支撑用泵壳体(15)作用下两端轴向固定。8. A novel two-end support, low-vibration, high-efficiency double-suction rotary shell pump according to claim 1, characterized in that: it also comprises a pump casing (15), and the pump casing (15) is installed in the inner cavity of the split inner casing. 15), the pump housing (15) is sheathed outside the header (17) and the rotor cavity shell (16) above the main shaft (4), the inner surface of the pump housing (15) and the outer surface of the rotor cavity shell (16) rotate The two ends of the rotor cavity casing (16) are axially fixed under the action of the pump casing (15) for fixing and supporting by the cooperative connection. 9.根据权利要求1所述的一种新型两端支撑、低振动高效双吸旋壳泵,其特征在于:所述的转子腔壳(16)、左叶轮(11)、右叶轮(22)是一体铸造而成。9. A new type of double-suction rotary casing pump with low vibration and high efficiency according to claim 1, characterized in that: the rotor cavity shell (16), the left impeller (11), the right impeller (22) It is cast in one piece. 10.权利要求1-9任一所述的一种新型两端支撑、低振动高效双吸旋壳泵的应用,其特征在于:在石油化工、造纸、食品等领域流体输送中应用。10. The application of a novel two-end support, low-vibration and high-efficiency double-suction rotary shell pump according to any one of claims 1-9, characterized in that: it is applied in the field of petrochemical industry, papermaking, food and other fields of fluid transportation.
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CN115234491A (en) * 2022-06-15 2022-10-25 浙江理工大学 Novel shaftless mute magnetic transmission rotary shell pump
CN115492771A (en) * 2022-06-15 2022-12-20 浙江理工大学 Novel shaftless silent magnetic transmission double-suction rotary shell pump

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CN205533265U (en) * 2016-04-18 2016-08-31 大连深蓝泵业有限公司 Centrifugal pump is supported at second grade or tertiary radial subdivision both ends
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CN101881283A (en) * 2010-06-13 2010-11-10 西安航天泵业有限公司 High-efficiency suction chamber structure with double suction pumps
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115234491A (en) * 2022-06-15 2022-10-25 浙江理工大学 Novel shaftless mute magnetic transmission rotary shell pump
CN115492771A (en) * 2022-06-15 2022-12-20 浙江理工大学 Novel shaftless silent magnetic transmission double-suction rotary shell pump

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