CN111236893B - Underwater production system expansion tie-back facility - Google Patents

Underwater production system expansion tie-back facility Download PDF

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Publication number
CN111236893B
CN111236893B CN202010002020.8A CN202010002020A CN111236893B CN 111236893 B CN111236893 B CN 111236893B CN 202010002020 A CN202010002020 A CN 202010002020A CN 111236893 B CN111236893 B CN 111236893B
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China
Prior art keywords
pipeline
production
facility
subsea
production system
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CN202010002020.8A
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CN111236893A (en
Inventor
石磊
李丽娜
孙国民
王长涛
何杨
梁辉
孙雪梅
冯现洪
王凤云
顾永维
何鑫
孟宪武
杨成鹏
王道明
张磊
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Offshore Oil Engineering Co Ltd
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Offshore Oil Engineering Co Ltd
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Priority to CN202010002020.8A priority Critical patent/CN111236893B/en
Publication of CN111236893A publication Critical patent/CN111236893A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/01Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells specially adapted for obtaining from underwater installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/053Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
    • B08B9/057Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices being entrained discrete elements, e.g. balls, grinding elements, brushes

Abstract

The invention discloses an expansion tie-back facility of an underwater production system, which comprises an anti-settling plate substrate and a pipeline module arranged on the anti-settling substrate, wherein the pipeline module comprises a production pipeline, a spherical pig conveying pipeline and a spherical pig conveying pipeline valve, the side wall of the production pipeline is communicated with the spherical pig conveying pipeline, and the spherical pig conveying pipeline is provided with the spherical pig conveying pipeline valve.

Description

Underwater production system expansion tie-back facility
Technical Field
The invention relates to the technical field of underwater facilities, in particular to an extended tie-back facility of an underwater production system.
Background
With the development of oil and gas resources in China gradually moving to deep water and marginal oil and gas fields, underwater production systems are widely applied and are key to ocean oil and gas development and production in future. Because subsea production systems generally have the need for ball and pigging, a pigging interface is usually reserved on a subsea production facility (e.g., a subsea manifold, subsea pipeline terminal equipment). However, if a newly-built underwater production system is developed by relying on an existing underwater production system, the newly-built underwater production system needs to be returned to the existing underwater production system through the reserved pigging interface, so that the existing underwater production system loses the pigging interface. In addition, because ethylene glycol needs to be injected into the submarine pipeline in the pre-debugging process of the newly-built underwater production system, if the built underwater production system does not stop production, slug flow is likely to occur after a large amount of ethylene glycol enters the built submarine pipeline in a short time, and adverse effects are brought to the normal production of the oil and gas field.
Disclosure of Invention
The present invention aims to solve the above technical problems to some extent.
In view of the above, the present invention provides an extended tieback facility for an underwater production system, which can be connected to an underwater spherical pig launching/receiving device through an underwater connector to complete the cleaning operation of the underwater production system.
In order to solve the technical problem, the invention provides an underwater production system expansion tie-back facility which comprises an anti-sinking plate substrate and a pipeline module arranged on the anti-sinking plate substrate, wherein the pipeline module comprises a production pipeline, a spherical pig conveying pipeline and a spherical pig conveying pipeline valve, the side wall of the production pipeline is communicated with the spherical pig conveying pipeline, and the spherical pig conveying pipeline valve is installed on the spherical pig conveying pipeline.
Further, the pipeline module still includes ethylene glycol pipeline, ethylene glycol pipeline valve, production pipeline valve install in on the production pipeline, and will the production pipeline divide into first production pipeline section and second production pipeline section, at least one is installed to the ethylene glycol pipeline valve, just the both ends of ethylene glycol pipeline communicate respectively the lateral wall of first production pipeline section and the lateral wall of second production pipeline section.
Further, the pipeline module upper shield is equipped with the protection subassembly, the protection subassembly includes structure roof beam and roof, the roof setting is in the top of pipeline module, and passes through the structure roof beam with prevent heavy board base plate fixed connection.
Further, the protection subassembly still includes a plurality of stands, the bottom of stand with prevent heavy board base plate fixed connection, the roof is connected on the upper portion of stand, just the upper end of stand has the hoisting point.
Further, a first short term subsea pressure cap and a second short term subsea pressure cap are installed at both ends of the production line.
Further, a first long-term pressure cap is mounted at the end of the spherical pig conveying pipeline.
Further, the lateral wall of pipeline module still communicates there is the extension takeover, the extension takeover is installed the extension pipe valve.
Further, a second long-term pressure cap is mounted on the expansion nozzle.
Further, the roof still is equipped with underwater robot handle.
The invention has the technical effects that: (1) the anti-sinking plate foundation, the pipeline module and the protection structure are integrated, so that the offshore installation efficiency is improved, and the construction cost is reduced.
(2) The underwater production system can be connected with the underwater spherical pig transmitting/receiving device through the underwater connector to complete the pipe cleaning operation of the underwater production system.
(3) Under the condition that the built underwater production system does not stop production, the reinjection of ethylene glycol used in the pre-debugging process of the newly built underwater production system is completed.
Drawings
FIG. 1 is a schematic block diagram of an extended tieback facility for a subsea production system according to the present invention;
FIG. 2 is a schematic structural view of a base plate and protective structure of a dip breaker for an extended tie-back facility of a subsea production system according to the present invention;
FIG. 3 is a schematic diagram of the structure of an extended tieback facility pipe module for a subsea production system according to the present invention;
FIG. 4 is a schematic diagram of the construction of a production pipe module of an extended tieback facility pipe module of a subsea production system according to the present invention;
FIG. 5 is a schematic diagram of a configuration of a glycol pipeline module of an extended tieback facility pipeline module of a subsea production system according to the present invention.
Wherein, 1-anti-sinking plate substrate; 2-a pipeline module; 3-a first long-term pressure cap; 4-a first short term pressure cap; 5-hoisting points; 6-marking; 7-underwater robot handle; 8-a second long-term pressure cap; 9-a second short term pressure cap; 10-upright post; 11-a bracing group; 12-underwater robot docking structure; 13-a structural beam; 14-a top plate; 15-underwater valve operation round hole; 16-underwater valve operation slotted hole; 17-a production line; 18-a first subsea valve support; 19-a second subsea valve support; 20-a third subsea valve support; 21-a first pipe support; a 22-ethylene glycol line; 23-a second pipe support; 24-a third conduit support; 25-a first subsea connector; 26-bending a pipe; 27-a first straight section; 28-production line valves; 29-ball-passing tee; 30-a second subsea valve; 31-a second subsea connector; 32-a third subsea connector; 33-bend; 34-a reducing tee; 35-a second straight tube section; 36-extension tube valve; 37-a fourth subsea connector; 38-tube seat; 39-a first vertical tube section; 40-second bend 40; 41-a fourth subsea valve; 42-fifth underwater valve.
Detailed Description
The present invention is further described with reference to the following drawings and specific examples so that those skilled in the art can better understand the present invention and can practice the present invention, but the examples are not intended to limit the present invention.
As shown in fig. 1, 3 and 4, an extended tieback facility (hereinafter referred to as the facility) of an underwater production system comprises an anti-sinking plate substrate 1 and a pipeline module 2 arranged on the anti-sinking plate substrate 1, wherein the pipeline module 2 comprises a production pipeline 17, a spherical pig conveying pipeline and a spherical pig conveying pipeline valve 30, the side wall of the production pipeline 17 is communicated with the spherical pig conveying pipeline, and the spherical pig conveying pipeline is provided with the spherical pig conveying pipeline valve 30.
According to the specific embodiment of the invention, an expanded tie-back facility of an underwater production system comprises an anti-settling plate substrate 1 and a pipeline module 2 arranged on the anti-settling plate substrate 1, wherein the pipeline module 2 comprises a production pipeline 17, two ends of the production pipeline 17 are respectively connected with a port of a newly-built underwater production system and a port of an established underwater production system so as to realize the communication between the newly-built underwater production system and the established underwater production system, the pipeline module 2 further comprises a spherical pig conveying pipeline and a spherical pig conveying pipeline valve 30, the side wall of the production pipeline 17 is communicated with the spherical pig conveying pipeline, the spherical pig conveying pipeline is provided with the spherical pig conveying pipeline valve 30, when the production pipeline 17 needs to be subjected to spherical pig treatment, the end part of the spherical pig conveying pipeline is connected with a spherical pig launching or receiving device, the spherical pig conveying pipeline valve 30 is opened and the spherical pig launching or receiving device is started, after the cleaning is finished, the spherical pig conveying pipeline valve 30 is closed.
In particular, a first short term subsea pressure cap 4 and a second short term subsea pressure cap 9 are mounted at both ends of the production pipeline 17.
In particular, the production pipeline 17 is jacketed at both ends with a third subsea connector 32 and a first subsea connector 25.
Specifically, the production pipeline 17 includes a first branch pipe section 27, a second branch pipe section 35, a third branch pipe section and two bend pipe sections 26, wherein the first branch pipe section 27, the second branch pipe section 35 and the third straight pipe section are sequentially and vertically connected, and the bend pipe sections 26 are connected to end portions of the first straight pipe section 27 and the third straight pipe section.
Specifically, the second branch pipe section 35 and the third straight pipe section communicate through the elbow 33.
Specifically, the spherical pig conveying line is communicated with the ball-passing tee 29, the first branch pipe section 27 and the second branch pipe section.
Specifically, a second underwater connector 31 is mounted at the end of the spherical pig conveying pipeline and is communicated with the spherical pig launching or receiving device through the underwater connector.
The third straight pipe section is connected with the anti-sinking plate substrate 1 through a second pipe support 23.
As shown in fig. 2, 3 and 5, the pipe module 2 further includes a glycol line 22, a glycol line 22 valve, a production line 17 valve 28 installed on the production line 17 and dividing the production line 17 into a first production line 17 section and a second production line 17 section, the glycol line 22 is installed with at least one glycol line 22 valve, and both ends of the glycol line 22 are respectively communicated with a side wall of the first production line 17 section and a side wall of the second production line 17 section.
According to the specific embodiment of the invention, when the newly-built underwater production system is debugged in advance, the valve 28 of the production pipeline 17 is closed, and the valve of the glycol pipeline 22 is opened, so that glycol enters the third straight pipe section and the second branch pipe section from the port of the newly-built underwater production system, and the glycol enters the first branch pipe section 27 from the glycol pipeline 22, and then is discharged into the port of the newly-built underwater production system from the elbow 26, and the glycol is slowly injected into the built submarine pipeline, thereby avoiding the generation of slug flow, and completing the reinjection of the glycol used in the process of the newly-built underwater production system in advance debugging under the condition that the newly-built underwater production system does not stop production.
Specifically, the ethylene glycol pipeline 22 includes a first vertical pipe section, a second vertical pipe section, a first horizontal pipe section, a second horizontal pipe section, a first elbow, and a second elbow 40, wherein the first vertical pipe section is connected to the first horizontal pipe section through the elbow, the first horizontal pipe section is connected to the second horizontal pipe section through the first elbow, and the second horizontal pipe section is communicated with the second vertical pipe section through the second elbow 40.
A socket 38 is provided between the first vertical pipe section and the second branch pipe section 35.
Specifically, there are two ethylene glycol pipeline 22 valves, and the two ethylene glycol pipeline 22 valves are a fourth underwater valve 41 and a fifth underwater valve 42, respectively, and are installed in the first horizontal pipe section.
Specifically, the fourth underwater valve 41 and the fifth underwater valve 42 are connected to the anti-sinking plate substrate 1 through the second underwater valve support 19 and the third underwater valve support 20, respectively.
Specifically, the top plate 14 is provided with two circular underwater valve operation holes 15, and the two circular underwater valve operation holes 15 are respectively arranged above the fourth underwater valve 41 and the fifth underwater valve 42
As shown in fig. 1 and fig. 2, the upper cover of the pipeline module 2 is provided with a protection assembly, the protection assembly includes a structural beam 13 and a top plate 14, and the top plate 14 is disposed above the pipeline module 2 and is fixedly connected to the anti-sinking plate substrate 1 through the structural beam 13.
According to the embodiment of the invention, the top plate 14 is arranged above the pipeline module 2 to protect the pipeline module 2, and the top plate 14 is fixedly connected with the anti-sinking plate substrate 1 through the structural beam 13 to ensure the stability of the top plate 14.
Specifically, the top plate 14 is further provided with three underwater valve operation oblong holes 16, and the three underwater valve operation oblong holes 16 are respectively arranged above the first underwater valve 28, the second underwater valve 30 and the third underwater valve 36.
Specifically, the top plate 14 is marked with a valve information identifier 6 and equipment information, and the valve information identifier 6 is marked near a round hole above a corresponding valve, so that the underwater robot can operate underwater conveniently.
Specifically, the structure roof beam 13 includes rectangular frame roof beam and a plurality of vertical supporting beam, rectangular frame roof beam and roof 14 fixed connection, rectangular frame roof beam and heavy board base 1 are connected through a plurality of vertical supporting beam, two long limits of rectangular frame roof beam all are equipped with bracing group 11 with heavy board base 1, every bracing group 11 includes first bracing and second bracing, first bracing and second bracing set up relatively, and the rectangular frame roof beam is connected at the top of first bracing and second bracing, heavy board base 1 is connected to the bottom of first bracing and second bracing.
As shown in fig. 2, the protection assembly further comprises a plurality of columns 10, wherein the bottom ends of the columns 10 are fixedly connected with the anti-sinking plate substrate 1, the upper parts of the columns 10 are connected with the top plate 14, and the top ends of the columns 10 are provided with lifting points 5.
According to the embodiment of the invention, the bottom end of the upright post 10 is fixedly connected with the anti-sinking plate substrate 1, the upper part of the upright post 10 is connected with the top plate 14, the top end of the upright post 10 is provided with a lifting point 5, and a lifting rope of a lifting device is connected with the lifting point 5 so as to lower the facility to the seabed.
As shown in FIG. 1, a first long term pressure cap 3 is mounted at the end of the spherical pig delivery line.
According to the embodiment of the invention, when the facility is in normal operation and the pigging treatment is not needed, the first long-term pressure cap 3 is installed at the end part of the pigging ball conveying pipeline to prevent seawater from entering the pigging ball conveying pipeline, and when the facility stops operating and the pigging treatment is needed, the pigging ball launching or receiving device is installed after the first long-term pressure cap 3 is detached to carry out the pigging treatment.
Specifically, the spherical pig conveying pipeline is connected with the anti-sinking plate substrate 1 through a first pipeline support 21.
As shown in fig. 4, the side wall of the pipe module 2 is also communicated with an extension connection pipe, and the extension connection pipe is provided with an extension pipe valve 36.
According to the specific embodiment of the invention, when a newly built facility needs to be communicated with the facility in the future, the end part of the expansion connecting pipe is connected with the interface of the future built facility, so that the facility is ensured to have the function of expansion development.
Specifically, the second long-term pressure cap 8 is installed to the extension takeover, and when the construction of future construction facilities was accomplished, the second long-term pressure cap 8 was dismantled, and the tip intercommunication of taking over the extension future construction facilities's interface, the long-term pressure cap 8 of second avoided the extension takeover to get into the sea water when out of work.
Specifically, the extension pipe valve 36 is connected to the anti-sagging plate substrate 1 through the first subsea valve support 18.
Specifically, the extension pipe is supported 24 and the anti-sinking plate base plate 1 through the third pipeline.
Specifically, the expansion joint is provided with a fourth underwater connector 37, and is connected with an interface of a future construction facility through the fourth underwater connector 37.
Specifically, the expansion connecting pipe is communicated with the production pipeline 17 through a reducing tee 34;
as shown in fig. 1 and 2, the top plate 14 is also provided with an underwater robot handle 7 for installing an underwater robot auxiliary device at a designed position during underwater hoisting.
As shown in fig. 1, the anti-sinking plate substrate 1 is further fixed with an underwater robot docking structure 12.
In addition, the underwater connectors are vertical claw connectors; the material of the pipeline support is carbon steel; the ethylene glycol pipeline is made of nickel-based alloy; the bent pipe is 3 times of D (diameter of the pipeline); the tubing and valves of the production line 17 are 12 inches and 8 inches in diameter, respectively, and the ethylene glycol line 22 is 1.5 inches in diameter.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.

Claims (8)

1. An underwater production system expansion tie-back facility is characterized by comprising an anti-sinking plate substrate and a pipeline module arranged on the anti-sinking plate substrate, wherein the pipeline module comprises a production pipeline, a spherical pig conveying pipeline and a spherical pig conveying pipeline valve, the side wall of the production pipeline is communicated with the spherical pig conveying pipeline, and the spherical pig conveying pipeline is provided with the spherical pig conveying pipeline valve;
the pipeline module still includes ethylene glycol pipeline, ethylene glycol pipeline valve, production pipeline valve install in on the production pipeline, and will the production pipeline divide into first production pipeline section and second production pipeline section, at least one is installed to the ethylene glycol pipeline valve, just the both ends of ethylene glycol pipeline communicate respectively the lateral wall of first production pipeline section and the lateral wall of second production pipeline section.
2. The subsea production system extended tieback facility of claim 1, wherein the pipeline module upper housing is provided with a protection assembly comprising a structural beam and a top plate, the top plate being arranged above the pipeline module and being fixedly connected with the anti-settling plate base plate by the structural beam.
3. The subsea production system extended tieback facility of claim 2, wherein the protection assembly further comprises a plurality of columns, bottom ends of the columns are fixedly connected with the anti-settling plate base plate, upper portions of the columns are connected with the top plate, and upper ends of the columns have hanging points.
4. The subsea production system extended tieback facility of claim 1, wherein a first short term subsea pressure cap and a second short term subsea pressure cap are installed at both ends of the production pipeline.
5. The subsea production system extended tieback facility of claim 1, wherein the spherical pig feed line end is fitted with a first long term pressure cap.
6. The subsea production system extended tieback facility of claim 1, wherein the side walls of the pipeline modules are further connected to an extended pipe, the extended pipe being fitted with an extended pipe valve.
7. The subsea production system extended tieback facility of claim 6, wherein the extended tieback is fitted with a second long term pressure cap.
8. The subsea production system extended tieback facility of claim 2, wherein the roof is further provided with a subsea robot handle.
CN202010002020.8A 2020-01-02 2020-01-02 Underwater production system expansion tie-back facility Active CN111236893B (en)

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