CN111236440A - Embedded part, concrete prefabricated part, dry hanging system and embedded method - Google Patents

Embedded part, concrete prefabricated part, dry hanging system and embedded method Download PDF

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Publication number
CN111236440A
CN111236440A CN201811432953.XA CN201811432953A CN111236440A CN 111236440 A CN111236440 A CN 111236440A CN 201811432953 A CN201811432953 A CN 201811432953A CN 111236440 A CN111236440 A CN 111236440A
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China
Prior art keywords
concrete
embedded
embedment
present
concrete prefabricated
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CN201811432953.XA
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Chinese (zh)
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陈铁标
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Beijing Feixiang Architectural & Artistic Sculpture Co ltd
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Beijing Feixiang Architectural & Artistic Sculpture Co ltd
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Priority to CN201811432953.XA priority Critical patent/CN111236440A/en
Publication of CN111236440A publication Critical patent/CN111236440A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/41Connecting devices specially adapted for embedding in concrete or masonry
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention relates to an embedded part, a concrete prefabricated part, a dry hanging system and an embedded method. The embedded part of the invention comprises a main body part with a hollow part. The outer surface of the body portion is for contact with concrete, and at least a part of the outer surface of the body portion is formed with a reinforcing portion. In the concrete installation process, the embedded part can meet the size requirement and flexibility requirement of hanging installation of the cut concrete prefabricated part, and greatly facilitates the installation work of concrete prefabricated part installers.

Description

Embedded part, concrete prefabricated part, dry hanging system and embedded method
Technical Field
The present invention relates to an embedded part, a concrete prefabricated part with the embedded part, a dry-hang system and an embedding method of the embedded part, and more particularly, to an embedded part, a concrete prefabricated part with the embedded part, a dry-hang system and an embedding method of the embedded part, which make the assembly and installation of the concrete prefabricated part easier.
Background
In the existing concrete processing, embedding and mounting technology, one end of a common steel bar is embedded in the concrete which is not dried, and the other end of the common steel bar is welded on an auxiliary steel frame to assemble the concrete prefabricated part. Various fasteners or connectors (also known as embedments) are used to secure, assemble, and hang various portions of the building.
However, in the pre-burying process, specifically, under the condition that the pre-burying method in the prior art is adopted to pre-bury the pre-buried part, when different pre-burying personnel pre-bury the concrete, the pre-burying depth and the pre-burying position cannot be controlled, and an unexpected difference is invisibly increased, so that the quality of the whole concrete building is unstable. For example, some pre-burying workers place the embedded parts deep, some pre-burying workers place the embedded parts shallow, and different operations lead to different pre-burying depths of the embedded parts.
Furthermore, when the prefabricated parts of a concrete building (for example, two pieces of concrete) are installed, the fixing parts of the fastening members or the connecting members in the prior art undesirably slide or twist, so that the installation result is unsatisfactory, and even a safety problem occurs.
In addition, because the structural member with one end welded is embedded in one end in the prior art, high temperature is transferred to the precast concrete member in the welding process, and the precast concrete member is easy to crack.
In addition, in the case of installing the concrete prefabricated parts in the prior art, there is no appropriate way to hang the two prefabricated parts. For example, in the case of a long precast concrete member, if the precast concrete member is too long, it is not easy to transport and it is also not easy for an installer to install, and at this time, it is necessary to properly hook the embedded parts for hooking.
Further, even if the hitching member is buried in advance, if the burying position of the hitching member is not reasonable, it is difficult to perform the installation and cutting, thereby causing inconvenience to the installer. For example, in the process of installing concrete prefabricated parts, it is often necessary to cut the concrete prefabricated parts to a desired size for use. Therefore, how to better carry out hanging connection and connection on the cut concrete prefabricated parts is also a technical problem which needs to be solved urgently. In addition, when various concrete building members are installed by using various members in the prior art, different installers have great difference in assembly results, uniform and safe installation results are difficult to obtain, and the safety problem caused by high temperature transmission to the concrete members cannot be solved.
Disclosure of Invention
In view of the above technical problems in the prior art, the present invention provides a new solution, that is, provides an embedded part, a concrete prefabricated component, a dry hanging system and an embedded method, wherein the embedded part can meet the size requirement and flexibility requirement of hanging installation of the cut concrete prefabricated component in the concrete installation process, and greatly facilitates the installation work of the concrete prefabricated component installer.
According to an aspect of the present invention, there is provided an embedment, including: the concrete-filled concrete pipe comprises a main body part formed with a hollow part, wherein the outer surface of the main body part is used for contacting concrete, and a reinforcing part is formed on at least one part of the outer surface of the main body part. The reinforcement is a punch or a pierce. The punch holes are oval punch holes. The elliptical punched holes are uniformly arranged or arranged in a manner that the major axis and the minor axis alternate.
The main body part is in the shape of a flat tube or a plate with wings.
According to another aspect of the present invention, there is provided a concrete precast element including: a concrete structural layer; and the embedded parts are arranged in the concrete structure layer according to a preset arrangement mode.
The concrete precast element further includes reinforcing fibers. The reinforcing fibers are positioned in the concrete structure layer in a manner of netting the embedded parts.
According to another aspect of the invention, a dry-hang system is provided, which comprises a concrete prefabricated part and a pendant hung with the concrete prefabricated part.
According to another aspect of the present invention, there is provided an embedment embedding method, including: the concrete-filled concrete pipe comprises a main body part formed with a hollow part, wherein the outer surface of the main body part is used for contacting concrete, and a reinforcing part is formed on at least one part of the outer surface of the main body part. The pre-burying method comprises the following steps: arranging embedded parts, wherein the embedded parts are arranged in a die according to a preset mode; and spraying the concrete structural layer, and spraying concrete in the mould with the embedded parts to form the concrete structural layer. The pre-burying method further comprises the step of spraying the concrete surface layer before arranging the pre-buried parts. The thickness of the concrete surface layer is 5-15 mm. The pre-burying method further comprises the step of paving the reinforcing fibers before the concrete structural layer is sprayed. The size of the reinforcing fiber is a square with the side length of 100-200 mm.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and it is obvious for those skilled in the art or ordinary skill in the art to obtain other drawings (embodiments) based on these drawings without creative efforts.
Fig. 1 is a schematic side sectional view illustrating the structure of an embedment according to a first embodiment of the invention.
Fig. 2 is a schematic left and top views illustrating the structure of an embedment in accordance with a first embodiment of the present invention, wherein the left and right views of the embedment are symmetrical, and the top and bottom views are symmetrical.
Fig. 3 is a schematic side sectional view illustrating a concrete precast element with an embedment according to a first embodiment of the present invention.
Fig. 4 is a schematic side sectional view illustrating a dry hang system in which a concrete precast element with an embedment is connected with a pendant T according to a first embodiment of the present invention.
Fig. 5 is a schematic front view illustrating a dry hang system in which a concrete precast element with an embedment is connected with a pendant T according to a first embodiment of the present invention.
Fig. 6 is a view illustrating a method of embedding embedments of concrete prefabricated parts according to a first embodiment of the present invention.
Fig. 7 is a schematic side sectional view illustrating the structure of an embedment according to a second embodiment of the invention.
Fig. 8 is a schematic left and top views illustrating the structure of an embedment in accordance with a second embodiment of the invention, wherein the left and right views of the embedment are symmetrical.
Fig. 9 is a schematic front view illustrating a dry hang system in which a concrete precast element with an embedment is connected with a pendant T according to a second embodiment of the present invention.
Fig. 10 is a schematic side sectional view illustrating a dry hang system in which a concrete precast element with an embedment is connected with a pendant T according to a second embodiment of the present invention.
Description of reference numerals:
1, 1 'Embedded part 10, 10' Main body part
H, H 'hollow part P, P' reinforcement part
2, 2' concrete prefabricated part
B concrete structure layer
T-shaped pendant
3, 3' dry-hang system
Detailed Description
Embodiments of the present invention will be described in detail hereinafter with reference to the accompanying drawings. It should be understood that the following embodiments are not intended to limit the present invention, and not necessarily all combinations of aspects described according to the following embodiments are required as to the means for solving the problems according to the present invention. For the sake of simplicity, the same reference numerals or signs are used for the same structural parts or steps, and the description thereof is omitted.
[ first embodiment ]
[ Embedded parts ]
Fig. 1 is a schematic side sectional view illustrating the structure of an embedment according to a first embodiment of the invention. Fig. 2 is a schematic left and top views illustrating the structure of an embedment in accordance with a first embodiment of the present invention, wherein the left and right views of the embedment are symmetrical, and the top and bottom views are symmetrical.
As shown in fig. 1 to 2, the embedment 1 of the embodiment of the invention may include a main body portion 10 formed with a hollow portion H. The body portion 10 may be in the shape of a flat tube or other tube-like shape similar to a flat tube, with the outer surface of the body portion 10 being adapted to contact concrete.
In order to increase the contact area and improve the adhesion to concrete, the reinforcement portion P may be formed on at least a part of the outer surface of the flat tubular body portion 10. In the present embodiment, the reinforcement portion P may be formed on the entire outer surface of the flat tube-shaped main body portion 10, as shown in (a) and (b) of fig. 2. However, the present invention is not limited thereto, and the reinforcement portion P may be formed on upper and lower surfaces or side surfaces of the flat tube-shaped body portion 10, for example.
In the first embodiment of the present invention, the reinforcement portion P is a punching point. The impact points are uniformly arranged on the outer surface of the main body portion 10. The punching points are points formed by punching to increase the contact area.
In the first embodiment of the present invention, the embedded part 1 may be made of a plastic material, and preferably, may also be made of a high density polyethylene resin. The plastic material may bring about a cold bridge effect. Particularly, the high temperature from one side of the plastic embedded part in the welding process can be prevented from being transmitted to the concrete on the other side of the embedded part, the cracking of the concrete prefabricated part is effectively avoided, and the safety level of the concrete prefabricated part is greatly improved.
[ precast concrete members with embedded parts ]
Fig. 3 is a schematic side sectional view illustrating a concrete precast element with an embedment according to a first embodiment of the present invention.
As shown in fig. 3, the precast concrete member 2 with embedments according to the embodiment of the invention includes embedments 1 embedded in the precast member 2. The embedded parts 1 are arranged in the concrete structure layer B according to a preset arrangement mode. The embedment 1 may be completely embedded in the concrete structural layer B.
The concrete precast element 2 may further include reinforcing fibers (not shown). The reinforcing fibers are positioned in the concrete structure layer in such a way as to net the embedment 1. For example, the reinforcing fibers may be located above the embedment, may be located below the embedment, or may even be located around the embedment. The reinforcing fibers can reinforce the strength between the embedded part 1 and the concrete structure layer B. Because the embedded part is the joint that is connected with other structures of outside, so be the position that needs the reinforcement, arrange the reinforcing fibre in each joint department with the mode of netting the embedded part, can make the structural strength of joint stronger, difficult fracture. The material of the reinforcing fiber is not particularly limited, and may be any fiber such as a reinforcing mesh cloth, as long as the fiber can be located in the concrete structure layer in a manner of being meshed with the embedded part 1 to perform a reinforcing function.
[ Dry hanging System ]
Fig. 4 is a schematic side sectional view illustrating a dry hang system in which a concrete precast element with an embedment is connected with a pendant T according to a first embodiment of the present invention. Fig. 5 is a schematic front view illustrating a dry hang system in which a concrete precast element with an embedment is connected with a pendant T according to a first embodiment of the present invention.
As shown in fig. 4 and 5, the dry hanging system 3 according to the embodiment of the invention may include the concrete prefabricated part 2 with embedded parts and the hanging part T connected with the concrete prefabricated part 2. The pendant T may be, for example, a T-section steel. The hanging piece T can be provided with a screw hole for installing a fastener.
Fig. 4 is a schematic view in a case where the concrete prefabricated part 2 with the embedment is cut along the center line of the embedment, the flat pipe type embedment (i.e., the "mouth" shape) is cut in a "U" shape, so that the concrete prefabricated part 2 can be hooked with the hanger T, thereby flexibly assembling the concrete prefabricated part.
The embedded parts can be placed at the upper, lower, left and right edges of the concrete prefabricated part 2. Fig. 5 is a schematic view of an embedment being placed at an upper edge port of the concrete precast element 2. In this case, the hangers T hang the precast concrete elements 2 as in the dry-hang system 3 shown in fig. 5, thereby flexibly assembling the precast concrete elements.
The dry-hang system 3 can be called a T-type dry-hang system, and any prefabricated part can be connected with the dry-hang system 3 through a pendant T. Alternatively, two or more dry hang systems 3 may be connected to each other to achieve the desired configuration.
[ Pre-embedding method of Pre-embedded parts in concrete precast elements ]
Fig. 6 is a view illustrating a method of embedding embedments of concrete prefabricated parts according to a first embodiment of the present invention.
As shown in fig. 6, the embedding method of the embedded parts of the concrete prefabricated parts according to the embodiment of the invention includes the following steps. In step S610, a packing (not shown) is packed in the embedment to prevent concrete dust, which is subsequently sprayed, from falling into the hollow portion of the embedment, and the packing is taken out at the time of worker construction. So, guaranteed the cleanness of built-in fitting at pre-buried in-process, improved the yield to improved the installation rate, the workman when the construction, take out the stuffer can, do not worry that there is mortar or other debris that need clear up in the cavity. Examples of the packing may be any material that can prevent mortar from falling into the hollow portion, such as a soft foam strip, a cloth strip, a rubber strip, and the like.
In step S620, a concrete surface layer is sprayed into the mold, for example, the concrete surface layer has a thickness of 5 to 15mm, preferably 10 mm. The concrete surface layer may be a concrete decorative layer. However, the present invention is not limited thereto, and this step is not indispensable. For example, this step may be skipped, and the process proceeds directly to the step of arranging embedments in step S630. In addition, the thickness of the concrete surface layer given here is merely an example, and the specific value thereof may be set as needed.
In step S630, the embedded parts are arranged in the mold in a predetermined manner, and the constructor can predetermine the arrangement positions of the embedded parts according to the product to be installed. For example, the embedments may be arranged in a predetermined spaced, predetermined arrangement.
In step S640, reinforcing fibers are laid on the embedment. As described above, the reinforcing fibers are located in the concrete layer in such a manner as to net the embedment 1. For example, the reinforcing fibers may be located above the embedment, may be located below the embedment, or may even be located around the embedment. The reinforcing fibers can reinforce the strength between the embedded part 1 and the concrete structure layer B. The shape and size of the reinforcing fiber are not particularly limited and may be a square having a side of 100 and 200 mm. For example a square of 150mm by 150 mm. However, the present invention is not limited thereto, and this step is not indispensable. For example, the step may be skipped and the step of spraying the concrete structure layer in step S650 may be directly proceeded.
In step S650, the concrete structural layer is sprayed, and concrete is sprayed in the mold in which the embedments are arranged to form the structural layer.
Through the steps, the embedded parts can be located on the concrete surface layer, namely, the distance between the embedded positions of the embedded parts and the bottom surface of the concrete prefabricated part is constant, so that the problem that the embedded depths are different due to different inserting force of workers when the embedded parts are inserted into the concrete surface layer which is not dry in the prior art is solved. Specifically, the method that the embedded part is installed with the filler and then arranged at a proper position and then the concrete is sprayed is adopted, so that the embedded part can be embedded at the position with the consistent depth, and the subsequent assembly precision of the concrete prefabricated part is improved.
In addition, the embedding method according to the embodiment of the invention may further include spraying the concrete reinforcing layer after spraying the concrete structural layer. The concrete reinforcing layer may be arranged to surround the embedment on the concrete structural layer. The size of the concrete reinforcing layer may be 100mm (length) x 100mm (width) x 10mm (height). However, the size of the concrete reinforcing layer in the present invention is not limited thereto, and may be set as needed.
In step S660, a concrete precast element with an embedded part is formed through the above steps. The subsequent inspection step, post-treatment step and finishing step can be performed by using the known techniques in the prior art, and are not described herein.
And finishing the pre-embedding treatment. And after pre-embedding treatment, forming the concrete prefabricated part with the pre-embedded part. In addition, the prefabricated part can be utilized together with other-shaped hanging parts to form various dry hanging systems so as to meet the installation requirements.
[ second embodiment ]
Fig. 7 is a schematic side sectional view illustrating the structure of an embedment according to a second embodiment of the invention. Fig. 8 is a schematic left and top views illustrating the structure of an embedment in accordance with a second embodiment of the invention, wherein the left and right views of the embedment are symmetrical. Fig. 9 is a schematic front view illustrating a dry hang system in which a concrete precast element with an embedment is connected with a pendant T according to a second embodiment of the present invention. Fig. 10 is a schematic side sectional view illustrating a dry hang system in which a concrete precast element with an embedment is connected with a pendant T according to a second embodiment of the present invention.
The embedment of the second embodiment of the invention is similar to that of the first embodiment, and only the differences will be described herein.
As shown in fig. 7 to 8, the embedment 1 ' of the embodiment of the invention may include a main body portion 10 ' formed with a hollow portion H '. The body portion 10 'may be shaped as a winged plate, with the outer surface of the body portion 10' being for contact with concrete.
In order to increase the contact area and improve the adhesion with concrete, a reinforcement portion P 'may be formed on at least a portion of the outer surface of the winged plate-shaped main body portion 10'. In the present embodiment, the reinforcing portion P 'may be formed on both wings of the winged plate-shaped main body portion 10', as shown in (a) and (b) of fig. 8. However, the present invention is not limited thereto, and for example, the reinforcement portion may be formed on the entire surface of the winged plate-shaped main body portion 10.
In the second embodiment of the present invention, the reinforcement portion P' is a punched hole. As described above, the punched hole is a hole formed by punching to increase the contact area between the surface of the embedded part and the concrete, and after the concrete enters the hole, the embedded part can be prevented from shaking, the embedded part can be further fixed, and the safety during installation is improved. The punched holes may be oval or have other shapes. Preferably, the elliptical punched holes of the reinforcement part P' may be arranged in such a manner that the major axis and the minor axis are alternated. An example of the shape of the punched hole shown in the drawings is an ellipse, however, the present invention is not limited thereto. For example, the punched holes may be various shapes, such as regular shapes or irregular shapes. Regular shapes such as circles, ovals, regular triangles, squares, regular pentagons, rhombuses, etc. Irregular shapes such as any irregular polygon, rectangle, trapezoid, etc. The arrangement mode is not limited to the alternate arrangement of the long axis and the short axis, and the arrangement mode can be any mode as long as the mode can prevent the embedded parts from shaking after the concrete is sprayed into the holes.
In the second embodiment of the present invention, the embedded part may be made of the same material as the embedded part of the first embodiment, and details thereof are not repeated herein.
As shown in fig. 9 and 10, a concrete precast element 2 ' with embedments according to an embodiment of the present invention includes embedments 1 ' embedded in the precast element 2 '. The embedded parts 1' are arranged in the concrete structure layer B according to a preset arrangement mode. The embedded part 1 is completely embedded in the concrete structure layer B. Specifically, as shown in fig. 9 and 10, the structural layers of the present embodiment are represented by layers in which hexagons are located, and the facers of the present embodiment are represented by layers in which irregular shapes are located. However, the present embodiment is not limited thereto, the illustration being schematic, the structural layer and the facing layer may be the same layer, i.e. made of the same concrete. In addition, the surface layer can be a decorative layer, a functional layer and the like so as to meet the requirements of functions of beauty, artistic feeling, heat preservation and the like on buildings.
Specifically, the dry-hang system 3 ' according to the embodiment of the present invention may include the concrete prefabricated part 2 ' with the embedded part and the hanging part T connected to the concrete prefabricated part 2 '. The pendant T can be T-shaped steel. The hanging piece T can be provided with a screw hole for installing a fastener.
The embedded parts can be placed at the upper and lower openings, the left and right openings of the prefabricated parts, as shown in fig. 9. The prefabricated parts including the embedded parts can be conveniently cut, as shown in fig. 10, two prefabricated parts can be cut from the middle, so that the embedded parts at the cut positions can be flexibly hung with the T-shaped hanging parts, and the concrete prefabricated parts can be flexibly assembled.
Moreover, all of the above numerical values are exemplary and not intended to limit the inventive concepts of the present invention.
In summary, the embedded part, the concrete prefabricated part, the dry hanging system and the embedded method provided by the invention can meet the size requirement and flexibility requirement of hanging and mounting of the cut concrete prefabricated part in the concrete mounting process, and greatly facilitate the mounting work of a concrete prefabricated part installer.
Although the present invention has been described with reference to the exemplary embodiments, the embodiments are only for illustrating the technical idea and features of the present invention, and the protection scope of the present invention is not limited thereby. Any equivalent variations or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (9)

1. An embedment (1, 1') comprising:
a body part (10, 10 ') formed with a hollow (H, H'), the outer surface of the body part being for contact with concrete,
wherein a reinforcement part (P, P') is formed at least in a part of an outer surface of the body part.
2. The embedment of claim 1,
the reinforcement is a punch or a pierce.
3. The embedment of claim 1, wherein the main body portion is in the shape of a flattened tube or a winged plate.
4. A concrete precast element (2, 2') comprising:
a concrete structural layer (B); and
the embedment (1, 1') according to any one of claims 1 to 3, which is arranged in a concrete structural layer (B) in a predetermined arrangement.
5. The concrete precast element according to claim 4, further comprising:
and the reinforcing fibers are positioned in the concrete structure layer in a manner of netting the embedded parts.
6. A dry-hang system (3, 3'), comprising:
-a precast concrete element (2, 2') according to claim 4;
and the hanging piece (T) is hung and connected with the concrete prefabricated part.
7. A method of pre-burying an embedded part, the embedded part comprising:
a body part formed with a hollow part, an outer surface of the body part being in contact with concrete,
wherein a reinforcing part is formed at least in a part of an outer surface of the main body part,
the pre-burying method comprises the following steps:
arranging embedded parts, wherein the embedded parts are arranged in a die according to a preset mode; and
and spraying the concrete structural layer, and spraying concrete in the mould with the embedded parts to form the concrete structural layer.
8. A pre-embedding method as claimed in claim 7, further comprising spraying a concrete facing in the mould prior to placing the embedments.
9. A pre-burying method according to claim 7, further comprising laying reinforcing fibres before spraying the concrete structural layer.
CN201811432953.XA 2018-11-28 2018-11-28 Embedded part, concrete prefabricated part, dry hanging system and embedded method Pending CN111236440A (en)

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Application Number Priority Date Filing Date Title
CN201811432953.XA CN111236440A (en) 2018-11-28 2018-11-28 Embedded part, concrete prefabricated part, dry hanging system and embedded method

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Publication Number Publication Date
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CN105464259A (en) * 2015-12-24 2016-04-06 多维联合集团有限公司 Slot-type embedded part and application node structure of same
CN205840048U (en) * 2016-06-22 2016-12-28 福建工程学院 A kind of inserting bolt type precast shear wall perps attachment structure
KR20170133891A (en) * 2016-05-27 2017-12-06 김성도 Assemble type complex section steel
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CN1696442A (en) * 2004-05-10 2005-11-16 邱则有 Hollow slab made from concrete reinforced by steel bar cast in-site
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CN205840048U (en) * 2016-06-22 2016-12-28 福建工程学院 A kind of inserting bolt type precast shear wall perps attachment structure
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CN209194729U (en) * 2018-11-28 2019-08-02 北京市飞翔建筑艺术雕刻有限责任公司 Built-in fitting, concrete prefabricated element and cladding system

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