CN111235571A

CN111235571A - Multifunctional automatic enamel manufacturing system

Info

Publication number: CN111235571A
Application number: CN202010180479.7A
Authority: CN
Inventors: 平步青
Original assignee: Nanjing Jundacheng Cnc Technology Co Ltd
Current assignee: Nanjing Jundacheng Cnc Technology Co Ltd
Priority date: 2020-03-16
Filing date: 2020-03-16
Publication date: 2020-06-05

Abstract

The invention relates to a multifunctional automatic enamel manufacturing system, which comprises a base, a processing box, a glaze storage box, a processing mechanism and two supporting mechanisms, wherein the supporting mechanisms comprise supporting columns and lifting components, the processing mechanism comprises a pressure pump, a conveying pipe, a rotating component, a transverse pipe, a pond coating component, an infrared lamp tube and two vertical plates, the translation component comprises a translation unit, a translation plate, a vertical pipe and a push rod, the pond coating component comprises a hose and a plurality of spray heads, the multifunctional automatic enamel manufacturing system drives the vertical pipe to rotate through the rotating assembly, adjusts the blank to be right above the sealing disc, evenly coats the glaze slurry on the surface of the blank through the pond coating assembly, simultaneously radiates infrared rays to the blank through the rotating infrared lamp tube to enable the blank to be evenly heated, therefore, the pond coating and the drying are synchronously operated, the processing quality is improved, the production efficiency is improved, and the practicability of the equipment is improved.

Description

Multifunctional automatic enamel manufacturing system

Technical Field

The invention relates to the field of enamel manufacturing, in particular to a multifunctional automatic enamel manufacturing system.

Background

Since the nineties, the development of the enamel industry, which is an inorganic glass enamel applied on the surface of a metal base, has been gradually expanded due to the continuous progress of scientific technology, the increasing demand of consumers, and the increasing competition in the market. The enamel coating on the metal surface can prevent the metal from rusting, so that the metal can not form an oxide layer on the surface when being heated and can resist the corrosion of various liquids. The enamel product is safe, non-toxic, easy to wash and clean, and may be used widely as food utensil and washing utensil in daily life.

In the enamel production process, the blank surface is required to be dried after being coated with the pool, and the two important operations are mostly carried out by different processing devices step by step, so that the enamel production efficiency is reduced, the production cost is increased, in the process of coating the pool, the glaze slurry can not be guaranteed to be uniformly coated, and meanwhile, when the blank surface is dried, the blank surface is easily heated unevenly, the drying efficiency is reduced, and the practicability of the existing enamel manufacturing equipment is reduced.

Disclosure of Invention

Aiming at the prior art, the technical problems to be solved by the invention are as follows: in order to overcome the defects of the prior art, a multifunctional automatic enamel manufacturing system is provided.

In order to solve the technical problems, the technical scheme adopted by the invention for solving the technical problems is as follows: a multifunctional automatic enamel manufacturing system comprises a base, a processing box, a glaze storage box, a processing mechanism and two supporting mechanisms, wherein two ends of the processing box are arranged above the base through the two supporting mechanisms respectively, a controller is arranged on the processing box, the glaze storage box is fixed above the processing box, the processing mechanism is positioned in the processing box and connected with the glaze storage box, the bottom of the processing box is provided with a hole, a sealing disc matched with the hole is arranged in the hole, and the supporting mechanism comprises a support column for fixedly connecting the processing box and the base and a lifting assembly for controlling the lifting movement of the sealing disc;

the processing mechanism comprises a pressure pump, a conveying pipe, a rotating assembly, a transverse pipe, a pond coating assembly, an infrared lamp tube and two vertical plates, wherein the pressure pump is fixed on the glaze storage box and is communicated with one end of the conveying pipe;

the translation assembly comprises a translation unit, a translation plate, a vertical pipe and a push rod, the translation unit is located on one side, far away from the sealing disc, of the vertical plate, the vertical pipe is located on the other side of the vertical plate, and the push rod is fixed on one side, far away from the translation unit, of the vertical pipe;

the pond painting assembly comprises a hose and a plurality of spray heads, wherein the hose is used for communicating a transverse pipe with a vertical pipe, and the spray heads are arranged on the vertical pipe.

Preferably, for drive sealed dish lifting movement, lifting unit is including being fixed in the first motor of processing case below, being fixed in bearing on the base, setting up the lead screw between first motor and bearing and with lead screw threaded connection's elevator, the elevator cover is established on the pillar, the elevator is fixed the below of sealed dish.

Preferably, in order to avoid the corrosion of the screw rod, the screw rod is provided with an anti-corrosion zinc coating.

Preferably, in order to drive the rotating pipe to rotate, the rotating assembly comprises a second motor, a driving gear and a driven gear, the second motor is fixed on the top wall in the processing box, the second motor is in transmission connection with the driving gear, the driving gear is meshed with the driven gear, and the driven gear is coaxially fixed on the rotating pipe.

Preferably, in order to ensure that the transverse pipe and the rotating pipe stably rotate, the rotating assembly further comprises an annular groove fixed at the top in the processing box and sliding blocks fixed at two ends of the transverse pipe, and the sliding blocks are in sliding connection with the annular groove.

Preferably, in order to further realize the stable rotation of the rotating pipe and the transverse pipe, the annular groove is a dovetail groove.

Preferably, in order to secure the driving force of the second motor, the second motor is a dc servo motor.

Preferably, in order to realize the standpipe translation, the translation unit includes third motor, actuating lever, driven lever and two slide bars, the third motor is fixed on the riser, the third motor is connected with the actuating lever transmission, the actuating lever passes through the driven lever and is articulated with the translation board, the both ends of translation board are respectively through two slide bars and standpipe fixed connection, the riser cover is established on the slide bar.

Preferably, in order to facilitate air exhaust, an air exhaust port is arranged on one side of the upper part of the processing box, and a filter screen fixed on the outer side of the processing box is arranged at the air exhaust port.

Preferably, to avoid clogging, the screen is spherical.

The multifunctional automatic enamel manufacturing system has the beneficial effects that the vertical pipe is driven to rotate by the rotating assembly, the blank is adjusted to be right above the sealing disc, the glaze slurry is uniformly coated on the surface of the blank by the pond coating assembly, and infrared rays are radiated to the blank by the rotating infrared lamp tube, so that the blank is uniformly heated, the pond coating and drying are synchronously operated, the processing quality is improved, the production efficiency is improved, and the practicability of equipment is improved.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic diagram of the construction of a multi-function automated enamel manufacturing system of the present invention;

FIG. 2 is a cross-sectional view of the multi-function automated enamel manufacturing system of the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 2;

FIG. 4 is an enlarged view of portion B of FIG. 2;

in the figure: 1. the automatic glazing machine comprises a base, a processing box, a glaze storage box, a controller, a sealing disc, a pressurizing pump, a delivery pipe, a rotating pipe, a transverse pipe, a horizontal pipe, an infrared lamp tube, a vertical plate, a translation plate, a vertical pipe, a push rod, a nozzle, a hose, a first motor, a bearing, a screw rod, a lifting block, a sliding block, a second motor, a driving gear, a driven gear, a ring groove, a sliding block, a third motor, a driving rod, a driven rod, a sliding rod, a filter screen and a supporting column, wherein the base comprises 2, the processing box, 3, the glaze storage box, 4, the controller, 5, the sealing disc, 6, the pressurizing pump, 7, the.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.

As shown in fig. 1-2, a multifunctional automated enamel manufacturing system comprises a base 1, a processing box 2, a glaze storage box 3, a processing mechanism and two supporting mechanisms, wherein two ends of the processing box 2 are respectively arranged above the base 1 through the two supporting mechanisms, a controller 4 is arranged on the processing box 2, the glaze storage box 3 is fixed above the processing box 2, the processing mechanism is positioned in the processing box 2 and connected with the glaze storage box 3, the bottom of the processing box 2 is provided with an opening, a sealing disc 5 matched with the opening is arranged in the opening, and the supporting mechanisms comprise a support 31 for fixedly connecting the processing box 2 and the base 1 and a lifting assembly for controlling the lifting movement of the sealing disc 5;

when using this equipment, operating personnel accessible controller 4 operates, and control lifting unit starts, drives sealed dish 5 downstream, places the idiosome of pending processing on sealed dish 5, and then lifting unit drives the closing plate rebound, plugs up the trompil after, starts by processing agency, extracts the glaze slip that stores up in the glaze storage box 3 and scribbles the pool to the idiosome to dry, realize synchronous processing, accelerate production efficiency, improved the practicality of equipment.

As shown in fig. 2-4, the processing mechanism includes a pressure pump 6, a delivery pipe 7, a rotating pipe 8, a rotating component, a horizontal pipe 9, a pond coating component, an infrared lamp tube 10 and two vertical plates 11, the pressure pump 6 is fixed on the glaze storage tank 3, the pressure pump 6 is communicated with one end of the delivery pipe 7, a round hole is arranged at the top of the processing tank 2, the other end of the delivery pipe 7 passes through the hole and is hermetically connected with the inner wall of the top of the rotating pipe 8, the rotating pipe 8 is fixed above the center of the horizontal pipe 9, the two vertical plates 11 are respectively fixed below the two ends of the horizontal pipe 9, the pond coating component and the infrared lamp tube 10 are respectively located at the opposite sides of the two vertical plates 11, and the vertical plates 11 are provided with a translation component;

the translation assembly comprises a translation unit, a translation plate 12, a vertical pipe 13 and a push rod 14, the translation unit is positioned on one side of the vertical plate 11 far away from the sealing disc 5, the vertical pipe 13 is positioned on the other side of the vertical plate 11, and the push rod 14 is fixed on one side of the vertical pipe 13 far away from the translation unit;

the coating pond assembly comprises a hose 16 for communicating the horizontal pipe 9 and the vertical pipe 13 and a plurality of spray heads 15 arranged on the vertical pipe 13.

After sealed dish 5 drives the embryo and gets into processing 2 insides of case, the translation unit starts, drives standpipe 13 and removes, and standpipe 13 drives push rod 14 and removes, promotes the embryo on sealed dish 5, and then rotating assembly drives the rotating tube 8 and violently manages 9 rotations for riser 11 and push rod 14 rotate, adjust the position of embryo, make the embryo be located sealed dish 5 directly over. Then after the translation unit drives standpipe 13 and keeps away from the embryo, force (forcing) pump 6 starts, draw the glaze slip in storing up glaze case 3, get into the rotating tube 8 through conveyer pipe 7, through violently managing 9 again, carry to standpipe 13 on by hose 16, make shower nozzle 15 on the standpipe 13 spray the glaze slip, and on another standpipe 13, infrared lamp 10 is fixed on this standpipe 13, infrared lamp 10 starts, radiate the infrared ray to the embryo, heat the embryo through the infrared ray, make it dry, moisture evaporation on the surface, rotating assembly drives rotating tube 8 and violently manages 9 and keeps rotatory simultaneously, make and scribble pool subassembly and evenly paint the embryo, and utilize infrared lamp 10 to radiate the infrared ray, make the embryo evenly heated, thereby improve production efficiency when improving processingquality.

As shown in fig. 1, the lifting assembly includes a first motor 17 fixed below the processing box 2, a bearing 18 fixed on the base 1, a screw rod 19 disposed between the first motor 17 and the bearing 18, and a lifting block 20 in threaded connection with the screw rod 19, the lifting block 20 is sleeved on the pillar 31, and the lifting block 20 is fixed below the sealing disk 5.

The first motor 17 is started to drive the screw rod 19 to rotate under the supporting action of the bearing 18, and the screw rod 19 acts on the lifting block 20 through threads, so that the lifting block 20 moves up and down along the axis of the pillar 31, and further drives the sealing disc 5 to move up and down.

Preferably, in order to avoid the corrosion of the screw rod 19, the screw rod 19 is provided with an anti-corrosion zinc coating. The lead screw 19 is isolated and protected by the anti-corrosion zinc coating, so that the lead screw 19 is prevented from being corroded to influence the transmission connection between the lead screw and the lifting block 20.

As shown in fig. 4, the rotating assembly includes a second motor 21, a driving gear 22 and a driven gear 23, the second motor 21 is fixed on the top wall inside the processing box 2, the second motor 21 is in transmission connection with the driving gear 22, the driving gear 22 is meshed with the driven gear 23, and the driven gear 23 is coaxially fixed on the rotating tube 8.

The second motor 21 is activated to rotate the driving gear 22, and the driving gear 22 acts on the driven gear 23 engaged with the driving gear, so that the driven gear 23 rotates to rotate the rotating pipe 8 and the transverse pipe 9.

Preferably, in order to ensure the stable rotation of the horizontal tube 9 and the rotating tube 8, the rotating assembly further comprises an annular groove 24 fixed at the top inside the processing box 2 and sliding blocks 25 fixed at both ends of the horizontal tube 9, wherein the sliding blocks 25 are slidably connected with the annular groove 24. The rotation trajectory of the slider 25 is fixed by means of the annular groove 24 fixed at the top inside the processing box 2, so that the horizontal tube 9 and the rotary tube 8 maintain stable rotation.

Preferably, the annular groove 24 is a dovetail groove to further realize stable rotation of the rotating pipe 8 and the transverse pipe 9. Since the annular groove 24 is a dovetail groove, the sliding block 25 cannot be separated from the annular groove 24, and further stable rotation of the rotary pipe 8 and the transverse pipe 9 is realized.

Preferably, the second motor 21 is a dc servo motor in order to ensure the driving force of the second motor 21 by utilizing the characteristic that the driving force of the dc servo motor is strong.

As shown in fig. 3, the translation unit includes a third motor 26, a driving rod 27, a driven rod 28 and two sliding rods 29, the third motor 26 is fixed on the vertical plate 11, the third motor 26 is in transmission connection with the driving rod 27, the driving rod 27 is hinged to the translation plate 12 through the driven rod 28, two ends of the translation plate 12 are respectively fixedly connected to the vertical tube 13 through the two sliding rods 29, and the vertical plate 11 is sleeved on the sliding rods 29.

The third motor 26 is activated to rotate the driving rod 27, and the driving rod 27 acts on the translating plate 12 through the driven rod 28, so that the translating plate 12 moves the vertical tube 13 along the axial direction of the sliding rod 29 through the two sliding rods 29.

Preferably, in order to facilitate the air exhaust, an air exhaust port is provided at one side of the upper portion of the processing box 2, and a filter 30 fixed to the outer side of the processing box 2 is provided at the air exhaust port. Steam when conveniently drying through the gas vent is discharged, utilizes filter screen 30 to avoid outside dust to get into processing case 2 in, influences the inside cleanness of processing case 2 and embryo surface cleaning.

Preferably, to avoid clogging, the screen 30 is spherical. The spherical design is adopted, the surface area of the filter screen 30 is increased, and the filter screen 30 is prevented from being blocked to influence the air circulation.

This enamel manufacturing system is in the use, place the embryo on sealed dish 5, it gets into the open pore to drive sealed dish 5 by lifting unit, plug up processing case 2, it removes to drive standpipe 13 through the translation unit, push rod 14, and drive rotating-tube 8 and standpipe 13 through rotating assembly and rotate, adjust embryo to sealed dish 5 directly over, and back rotating assembly keeps the operation, the booster pump starts, the glaze slip that will store up in glaze case 3 evenly scribbles on the embryo surface through scribbling pool mechanism, and utilize pivoted infrared lamp tube 10 to radiate the embryo infrared ray, make the embryo thermally equivalent, thereby improved machining efficiency when improving production quality, thereby the practicality of equipment has been improved.

Compared with the prior art, this multi-functional automatic enameling system drives standpipe 13 through rotating assembly and rotates, adjusts the embryo to sealed dish 5 directly over, utilizes to scribble the pool subassembly and evenly scribble the glaze slip on the embryo surface, radiates the infrared ray to the embryo through pivoted infrared lamp tube 10 simultaneously for the embryo thermally equivalent, thereby make scribble pool and stoving synchronous operation, improve processingquality, improve production efficiency, thereby improved the practicality of equipment.

In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims

1. A multi-functional automated enamel manufacturing system characterized in that: the glaze storage box comprises a base (1), a processing box (2), a glaze storage box (3), a processing mechanism and two supporting mechanisms, wherein the two ends of the processing box (2) are respectively arranged above the base (1) through the two supporting mechanisms, the processing box (2) is provided with a controller (4), the glaze storage box (3) is fixed above the processing box (2), the processing mechanism is positioned in the processing box (2) and connected with the glaze storage box (3), the bottom of the processing box (2) is provided with a hole, a sealing disc (5) matched with the hole is arranged in the hole, and the supporting mechanism comprises a support column (31) for fixedly connecting the processing box (2) and the base (1) and a lifting assembly for controlling the sealing disc (5) to move up and down;

the processing mechanism comprises a pressure pump (6), a delivery pipe (7), a rotating pipe (8), a rotating component, a transverse pipe (9), a pond coating component, an infrared lamp tube (10) and two vertical plates (11), the pressure pump (6) is fixed on the glaze storage box (3), the pressure pump (6) is communicated with one end of the conveying pipe (7), the top of the processing box (2) is provided with a round hole, the other end of the conveying pipe (7) penetrates through the round hole and is connected with the inner wall of the top of the rotating pipe (8) in a sealing way, the rotating pipe (8) is fixed above the center of the transverse pipe (9), the two vertical plates (11) are respectively fixed below the two ends of the transverse pipe (9), the pond coating assembly and the infrared lamp tube (10) are respectively positioned on the opposite sides of two vertical plates (11), and translation assemblies are arranged on the vertical plates (11);

the translation assembly comprises a translation unit, a translation plate (12), a vertical pipe (13) and a push rod (14), the translation unit is located on one side, far away from the sealing disc (5), of the vertical plate (11), the vertical pipe (13) is located on the other side of the vertical plate (11), and the push rod (14) is fixed on one side, far away from the translation unit, of the vertical pipe (13);

the coating pool assembly comprises a hose (16) for communicating a transverse pipe (9) with a vertical pipe (13) and a plurality of spray heads (15) arranged on the vertical pipe (13).

2. The multi-functional automated enamel manufacturing system of claim 1 wherein: lifting unit including be fixed in first motor (17) of processing case (2) below, be fixed in bearing (18) on base (1), set up lead screw (19) between first motor (17) and bearing (18) and with lead screw (19) threaded connection's elevator (20), elevator (20) cover is established on pillar (31), elevator (20) are fixed the below of sealed dish (5).

3. The multi-functional automated enamel manufacturing system of claim 2 wherein: and an anti-corrosion zinc coating is coated on the screw rod (19).

4. The multi-functional automated enamel manufacturing system of claim 1 wherein: the rotating assembly comprises a second motor (21), a driving gear (22) and a driven gear (23), the second motor (21) is fixed on the top wall in the processing box (2), the second motor (21) is in transmission connection with the driving gear (22), the driving gear (22) is meshed with the driven gear (23), and the driven gear (23) is coaxially fixed on the rotating pipe (8).

5. The multi-functional automated enameling system according to claim 4, characterized in that: the rotating assembly further comprises an annular groove (24) fixed at the inner top of the processing box (2) and sliding blocks (25) fixed at two ends of the transverse pipe (9), and the sliding blocks (25) are in sliding connection with the annular groove (24).

6. The multi-functional automated enamel manufacturing system of claim 5 wherein: the annular groove (24) is a dovetail groove.

7. The multi-functional automated enameling system according to claim 4, characterized in that: the second motor (21) is a direct current servo motor.

8. The multi-functional automated enamel manufacturing system of claim 1 wherein: the translation unit includes third motor (26), actuating lever (27), driven lever (28) and two slide bars (29), third motor (26) are fixed on riser (11), third motor (26) are connected with actuating lever (27) transmission, actuating lever (27) are articulated with translation board (12) through driven lever (28), the both ends of translation board (12) are respectively through two slide bars (29) and standpipe (13) fixed connection, riser (11) cover is established on slide bar (29).

9. The multi-functional automated enamel manufacturing system of claim 1 wherein: one side on the upper portion of processing case (2) is equipped with the gas vent, gas vent department is equipped with filter screen (30) that are fixed in the processing case (2) outside.

10. The multi-functional automated enamel manufacturing system of claim 9 wherein: the filter screen (30) is spherical.