CN111232685B

CN111232685B - Bulk material transferring machine

Info

Publication number: CN111232685B
Application number: CN202010114020.7A
Authority: CN
Inventors: 王宏伟; 刘丹
Original assignee: Qi Haibao
Current assignee: FOSHAN ANLISI INTELLIGENT ELECTRIC Co.,Ltd.
Priority date: 2017-12-29
Filing date: 2017-12-29
Publication date: 2021-08-06
Anticipated expiration: 2037-12-29
Also published as: CN111232685A; CN111017587A; CN111017587B; CN108177993A; CN108177993B

Abstract

The invention discloses a material transferring bulk machine, belonging to the field of storage machines, and characterized in that: comprises a hopper assembly, a feeding conveyer belt, a rope roller assembly, a sliding assembly and a first motor; the hopper assembly comprises a hopper, a supporting rod, a horizontal seat and a first switch; the rope roller assembly comprises a winding drum, a rope and a base; the winding drum comprises a main shaft, a drum body structure and circular side plates fixed at two ends of the drum body structure; the sliding assembly comprises a sliding rod, a second sliding block and a third sliding block. Compared with the prior art have the characteristics of avoiding the goods to break or produce too much dust.

Description

Bulk material transferring machine

Technical Field

The invention discloses divisional application of a bulk cargo loading device (application number: 2017114737411), and relates to a storage machine, in particular to a material transferring bulk machine.

Background

In the circulation process of large-scale cargo bins (such as grain bins, mines, ports, pharmaceutical factories, etc.) for storing powdery or granular cargos, in order to accelerate the shipping speed and save the cost, the 'four-bulk' technology, namely bulk, bulk transportation, bulk unloading and bulk storage technology, is generally adopted. When the bulk materials are transferred, the bulk materials are often in two forms, namely bagged bulk materials or vehicle bulk materials, and the latter bulk materials are convenient to unload and are more suitable for large-scale bulk material transportation.

The existing bulk cargo truck is usually loaded and transported by a grab bucket or a conveyor belt to convey bulk cargo into a funnel-shaped hopper, and the bulk cargo poured into the hopper can automatically flow into a truck below the hopper. The prior overhead hopper has the following defects in the using process: during the process of unloading bulk materials by using an overhead hopper, a large amount of dust is generated, so that the environment is polluted, and the dust in the whole loading and unloading area is diffused in serious cases, so that the safety and the environmental protection are influenced; secondly, the feed opening is far away from the carriage, and dust is easily raised when the door machine puts goods. For the situation that the position of a cargo outlet is higher (such as blanking of a port cabin), or the distance of a conveyor belt is prolonged, or an overhead hopper with two layers of platforms is adopted, for example, a dustproof overhead hopper (201320111464.0), a double-layer overhead hopper usually adopts a blanking port valve mode, the existing blanking port valve has a certain opening distance with a blanking port of a lower layer of platform, bulk cargo is easy to scatter and is difficult to clean, loss and waste are caused, and the loading and unloading quality is influenced. In addition, for some falling-afraid cargoes, the cargoes falling from an excessively high position are easy to break; in addition, some goods, particularly mineral goods, easily generate dust when falling from a high place, and the falling height of the goods can be properly reduced, so that the damage to the goods or the generation of the dust can be effectively reduced. Moreover, the funnel-shaped hopper is used for loading, feeding is carried out from the center, the material pile slides down around under the action of gravity, and the material pile is high in the middle and low at two ends and cannot be uniformly distributed for a large-length truck or a large-size train carriage.

Disclosure of Invention

The technical task of the invention is to provide a bulk material transferring machine aiming at the defects of the prior art.

The technical scheme for solving the technical problem is as follows: a bulk material transfer machine, characterized by: comprises a hopper assembly, a feeding conveyer belt, a rope roller assembly and a first motor; the hopper assembly comprises a hopper, a support rod, a horizontal seat and a first switch; the bottom of the hopper is provided with a vertical supporting rod, the upper end of the supporting rod is hinged with the hopper, wherein the hinged position is positioned at the edge position of the bottom of the hopper, and the lower end of the supporting rod is fixedly connected with a horizontal seat; a first switch is arranged at the bottom of the hopper corresponding to the support rod; the first switch can start the first motor after being triggered, and is connected with a control circuit of the first motor; the tail end of the feeding conveying belt is positioned below the rope roller assembly, and the initial position of the hopper is positioned below the tail end of the feeding conveying belt; the rope roller assembly is arranged at the top of the discharging position and comprises a winding drum, a rope and a base; the winding drum comprises a main shaft, a drum body structure and circular side plates fixed at two ends of the drum body structure, wherein one end of the rope is fixed and wound on the winding drum, and the other end of the rope hangs down from the winding drum; a horizontal hole is formed in the axis of the winding drum, the main shaft penetrates through the horizontal hole in the axis of the winding drum, and two ends of the main shaft are fixed on the base or other structures for mounting the rope roller assembly; a reel gear is fixedly arranged on the reel side plate, and a motor gear meshed with the reel gear is arranged on the first motor; the lower end of the rope is divided into a plurality of strands which are respectively fixedly connected with the periphery of the hopper; the hopper frame comprises a frame body and a lever; the frame body is positioned below the rope roller assembly, above the tail end of the feeding conveying belt and on one side of the rope, the frame body is fixed on a wall or other structures of the warehouse, the middle position of the lever is hinged with the frame body, the rear end of the lever is fixedly connected with the balancing weight, and the balancing weight falls on the frame body in a natural state; the front end of the lever is bent upwards, the bent part is divided into two parts from back to front in the horizontal direction to form a Y-shaped fork, and a space between the two forks forms a gap which is wide in front and narrow in back; a third switch fixed on the frame body is arranged below the rear half part of the lever, and the third switch controls the closing of the feeding conveyer belt; a fixed block is arranged on the rope close to the lower end; the slide rail is positioned above the loading position and moves along the length direction of the boxcar; the rope roller assembly and the first motor are arranged on the same base, the base is matched with the sliding rail, and the base can slide on the sliding rail along the sliding rail; base chain wheels are respectively installed at two ends of the sliding rail, the two base chain wheels are connected through a base chain, the base chain is fixedly connected with the base, and one base chain wheel is driven by a second motor; two travel switches are arranged on the sliding rail; one of the travel switches is a fixed switch and is fixed at a position above the feeding conveyer belt on the slide rail, the other travel switch is a sliding switch, a sliding chute matched with the slide rail is arranged on the sliding switch, and the sliding switch can slide along the slide rail through the sliding chute; the sliding rail is provided with a chain wheel and chain structure for driving the sliding switch, the chain wheel and chain structure comprises two switch chain wheels positioned at two ends of the sliding rail and a switch chain connected with the two switch chain wheels, and the two travel switches are simultaneously connected with a control circuit of a second motor; the positions of the control rod and the second switch are positioned below the feeding conveyer belt, one end of the control rod is a hinged end which is hinged with a fixing device, the other end of the control rod is a free end which is positioned on a path through which the hopper moves upwards, and the second switch is positioned above the control rod; the size and position relation of the control rod and the second switch meet the requirement that when the hopper moves upwards, the edge of the hopper can jack up the free end of the control rod, and when the fixed block moves upwards to the position above the lever, the control rod can trigger the second switch through the action of the edge of the hopper, so that the first motor is turned off; the first switch controls the starting of the first motor and the forward rotation of the second motor, and the third switch controls the stopping of the feeding conveyer belt and the reverse rotation of the second motor.

The above-mentioned switch sprocket is driven by a motor.

The switch chain wheel is provided with a handle and is driven by hand cranking.

Compared with the prior art, the invention has the following outstanding beneficial effects:

1. the device can slowly fall, so that the goods are prevented from being broken or excessive dust is prevented from being generated;

2. the slow descending speed can be adjusted to adapt to different cargos;

3. the automation degree is high, and the manpower is saved.

Drawings

Fig. 1 is a schematic structural view of embodiment 1 of the present invention.

Fig. 2 is a schematic structural diagram of an optimization scheme in embodiment 1 of the present invention.

Fig. 3 is a front view of the rope roller assembly in the optimized solution.

FIG. 4 is a side view of the gearbox.

Fig. 5 is a schematic view of the internal structure of the gear box of the rope roller assembly.

Fig. 6 is an expanded view of the various structures within the gear box of the rope roller assembly.

Fig. 7 is a front view of the second slider and the third slider in embodiment 1.

Fig. 8 is a perspective view of the second slider and the fourth slider in embodiment 1.

FIG. 9 is a schematic structural view of embodiment 2.

FIG. 10 is a schematic structural view of embodiment 3.

Fig. 11 is a top view of the lever in embodiment 3.

FIG. 12 is a schematic structural view of example 4.

FIG. 13 is a schematic structural view of example 5.

Fig. 14 is a cross-sectional view taken along line a-a of the cord roller assembly of fig. 13.

FIG. 15 is a schematic structural view of example 6.

Detailed Description

The invention is further described with reference to the drawings and the detailed description.

As shown in fig. 1 to 8, embodiment 1 of the present invention includes a hopper assembly, a feed conveyor belt 37, a rope roller assembly 33, a slide assembly, and a first motor 36.

The hopper assembly comprises a hopper 38, a support rod 40, a horizontal seat 41 and a first switch 42. The bottom of the hopper 38 is provided with a vertical support rod 40, the upper end of the support rod 40 is hinged with the hopper 38, wherein the hinged position is located at the edge position of the bottom of the hopper 38, and the lower end of the support rod 40 is fixedly connected with a horizontal seat 41. A first switch 42 is arranged at the bottom of the hopper 38 and at a position corresponding to the supporting rod 40, wherein the first switch 42 can contact and trigger the first switch 42 when the first switch 42 rotates with the hopper 38 around the upper end of the supporting rod 40 by a certain angle. The first switch 42 can start the first motor 36 after being triggered, and the first switch 42 can be connected with a control circuit of the first motor 36 in a wired or wireless mode, and the specific connection mode can adopt a conventional mode well known by those skilled in the art, and the specific technical characteristics are not described in detail. When the hopper 38 slowly falls down, firstly, the horizontal seat 41 is landed, the hopper 38 is supported by the support rod 40, then the hopper 38 rotates around the upper end of the support rod 40, then the hopper 38 is tilted to turn on one side, and the materials in the hopper 38 are scattered out, thereby completing a round of feeding process. During the process, the included angle between the bottom of the hopper 38 and the support rod 40 gradually decreases until the side wall of the support rod 40 contacts the first switch 42 at the bottom of the hopper 38, and the first switch 42 can start the first motor 36 after being triggered. The periphery of the hopper 38 is provided with an outwardly extending horizontal hopper rim 39.

The end of the feeding conveyer belt 37 is positioned below the rope roller assembly 33, and the initial position of the hopper 38 is positioned below the end of the feeding conveyer belt 37.

The rope roller assembly 33 is arranged at the top of the discharging position, and the rope roller assembly 33 comprises a winding drum, a rope 4 and a base 7.

The winding drum comprises a main shaft 6, a drum structure and circular side plates 5 fixed at two ends of the drum structure, one end of a rope 4 is fixed and wound on the winding drum, and the other end of the rope 4 hangs down from the winding drum and is used for being connected with a hopper 38. The axis of the winding drum is provided with a horizontal hole, the main shaft 6 penetrates through the horizontal hole of the axis of the winding drum, and two ends of the main shaft 6 are fixed on the base 7 or other structures for installing the rope roller assembly. The reel side plate is fixedly provided with a reel gear 34, the first motor 36 is provided with a motor gear 35 meshed with the reel gear 34, and the reel is driven to rotate reversely under the action of the first motor 36, so that the rope 4 can be quickly retracted. The first motor 36 is a non-band-type brake motor, namely, after the first motor is powered off, the rotor of the first motor can be pushed to rotate through external force.

The lower end of the rope 4 is divided into a plurality of strands which are respectively fixedly connected with the periphery of the hopper 38.

The bottom of the hopper 38 is provided with a vertical support rod 40, the upper end of the support rod 40 is hinged with the hopper 38, wherein the hinged position is located at the edge position of the bottom of the hopper 38, and the lower end of the support rod 40 is fixedly connected with a horizontal seat 41. A first switch 42 is arranged at the bottom of the hopper 38 and at a position corresponding to the supporting rod 40, wherein the first switch 42 can contact and trigger the first switch 42 when the first switch 42 rotates with the hopper 38 around the upper end of the supporting rod 40 by a certain angle. The first switch 42 can start the first motor 36 after being triggered, and the first switch 42 can be connected with a control circuit of the first motor 36 in a wired or wireless mode, and the specific connection mode can adopt a conventional mode well known by those skilled in the art, and the specific technical characteristics are not described in detail. When the hopper 38 slowly falls down, firstly, the horizontal seat 41 is landed, the hopper 38 is supported by the support rod 40, then the hopper 38 rotates around the upper end of the support rod 40, then the hopper 38 is tilted to turn on one side, and the materials in the hopper 38 are scattered out, thereby completing a round of feeding process. During the process, the included angle between the bottom of the hopper 38 and the supporting rod 40 is gradually reduced until the side wall of the supporting rod 40 is contacted with the first switch 42 at the bottom of the hopper 38, and the first switch 42 can be triggered to start the first motor 36 to lift the hopper 38, so that a new round of feeding process is started.

As shown in fig. 1, 7 and 8, the sliding assembly of the present embodiment includes a sliding rod 61, a second sliding block 62 and a third sliding block 60. The sliding rod 61 moves along the length direction of the boxcar, and one end of the sliding rod 61 is high and the other end is low. For convenience of description, the slide rod 61 and its attached structure are set to be rearward in the direction of the higher end of the slide rod 61 and forward in the direction of the lower end.

The rear end of the slide rod 61 is fixed at a position offset below the rope roller assembly 33. The slide bar 61 is provided with a second slide block 62 and a third slide block 60 respectively, the second slide block 62 and the third slide block 60 are provided with holes with the same section shapes as the slide bar 61 respectively, and the slide bar 61 sequentially penetrates through the holes on the two slide blocks 60 and 62, so that the two slide blocks can freely slide on the slide bar 61. With second slide 62 forward and third slide 60 rearward.

The two ends of the sliding rod 61 are respectively provided with a sliding block chain wheel 58 and a sliding block chain wheel 63, a sliding block chain 64 is arranged between the two sliding

block chain wheels

58 and 63, the sliding block chain 64 is fixedly connected with the second sliding block 62, and the second sliding block 62 is driven to move along the sliding rod 61 under the action of the sliding block chain 64. The slide

block chain wheels

58 and 63 can be driven by a motor, or can be driven by hand cranking by being provided with a handle. The band-type brake motor can be selected for use when the motor drive, the handle that can fix the position can be selected for use when hand drive, and its purpose is all when stopping to move the back through motor or handle with the position fixation of

slider sprocket

58, 63, makes it no longer rotatory because of other external forces to fix the position of No. two sliders 62.

A fixing block 53 is also arranged on the rope 4 near the lower end. The third slider 60 is provided with a vertical groove 59, the vertical groove 59 is divided into an upper section and a lower section, the upper section is narrow, the lower section is wide, the width of the upper section is larger than the diameter of the rope 4 and smaller than the width of the fixed block 53, the width of the lower section is larger than the width of the fixed block 53, and the lower section of the vertical groove 59 is used for accommodating the fixed block 53. The third sliding block 60 is also provided with a horizontal rod 65, the rear end of the horizontal rod 65 is hinged with the third sliding block 60, wherein, the hinged part is provided with a torsion spring, the horizontal rod 65 can keep a horizontal state under a natural state under the action of the torsion spring, the middle position of the horizontal rod 65 is positioned at the upper position of the lower section of the vertical groove 59, and the upper end of the fixed block 53 can be supported on the horizontal rod 65 when the fixed block 53 is positioned at the lower section of the vertical groove 59, the hook 66 is arranged below the front end of the horizontal rod 65, the second sliding block 62 is provided with a block-shaped structure 68 protruding outwards, the back upper part of the block-shaped structure 68 and the front lower part of the horizontal rod 65 hook are respectively provided with an inclined surface, and the block-like structure 68 is sized and positioned such that when the No. three slide 60 is adjacent to the No. two slide 62, the hook 66 of the horizontal rod 65 can be hooked on the block-shaped structure 68 of the second slider 62, so that the third slider 60 and the second slider 62 can be fixed in position. The rear of the lower section of the vertical groove 59 is provided with a horizontal blind hole 73, the opening of the horizontal blind hole 73 is positioned on the side wall of the vertical groove 59, a horizontal stop lever 69 is arranged in the horizontal blind hole 73, a third spring 72 is arranged behind the horizontal stop lever 69, the horizontal stop lever 69 is pushed forwards under the action of the third spring 72, the fixing block 53 is provided with a horizontal hole 77 matched with the horizontal stop lever 69, when the fixing block 53 is positioned in the vertical groove 59, the horizontal stop lever 69 can be inserted into the horizontal hole 77, and therefore the position of the fixing block 53 is fixed. The height of the horizontal hole 77 is greater than that of the horizontal blocking rod 69, so that when the horizontal blocking rod 69 is inserted into the horizontal hole 77, the fixing block 53 can perform a certain range of vertical movement, the horizontal rod 65 can be jacked up when the fixing block 53 moves upwards, and the horizontal rod 65 can fall down to be horizontal when the fixing block 53 moves downwards. The horizontal hole 77 is provided with a horizontal opening 70 at the outer side, the horizontal hole 77 is communicated with the outside through the horizontal opening 70, a stop 71 is arranged on the horizontal stop rod 69 at the position close to the horizontal opening 70, and the stop 71 passes through the horizontal opening 70 and is exposed from the horizontal opening 70. The second slider 62 is provided with a horizontal push rod 67 which is matched with the stop dog 71, the position size of the horizontal push rod 67 is satisfied, when the third slider 60 gradually approaches the second slider 62, the stop dog 71 is pushed from the back under the action of the horizontal push rod 67, and the horizontal stop rod 69 is further pushed backwards, so that the front end of the horizontal stop rod 69 leaves from the horizontal hole 77 of the fixed block 53, and the fixed block 53 can freely move downwards.

The rear end of the third sliding block 60 is provided with a spring piece 75 above the sliding rod 61, a trapezoidal block 74 is arranged below the rear end of the spring piece 75, the front edge of the trapezoidal block 74 is a bevel edge inclined from front to back, a trapezoidal groove 76 matched with the trapezoidal block 74 is arranged at the position, below the rope roller assembly 33, of the upper edge of the sliding rod 61, and the front edge of the trapezoidal groove 76 is inclined from front to back. When the trapezoidal block 74 of the spring piece 75 on the third slider 60 moves to the position of the trapezoidal groove 76 on the slide rod 61, the trapezoidal block 74 can be clamped into the trapezoidal groove 76, so that the position of the third slider 60 can be fixed. A fourth switch 78 is arranged at the lower edge of the sliding rod 61 below the trapezoidal groove 76, and when the trapezoidal block 74 of the spring piece 75 on the third sliding block 60 is clamped into the trapezoidal groove 76, the third sliding block 60 can trigger the fourth switch 78. The first motor 36 can be deactivated and the feed conveyor 37 can be started when the fourth switch 78 is triggered, and the feed conveyor 37 can be deactivated when the fourth switch 78 is reset.

When the device is used, the sliding

block chain wheels

58 and 63 are firstly rotated, the second sliding block 62 is driven to slide along the sliding rod 61 under the action of the sliding block chain 64, and the second sliding block 62 slides to the position right above the discharging position in the warehouse. The rope 4 is pulled through the action of the first motor 36, the third slider 60 moves towards the rear end direction of the slide rod 61 along the slide rod 61 under the pulling of the rope 4, when the third slider 60 slides to the lower part of the rope roller assembly 33, the trapezoidal block 74 of the spring piece 75 of the third slider 60 is clamped into the trapezoidal groove 76 of the slide rod 61, so that the position of the third slider 60 is fixed, the fourth switch 78 is triggered, and the first motor 36 stops running. At this point, the horizontal stop 69 is within the horizontal bore 77 of the fixed block 53. At the same time, the feed conveyor 37 is activated to begin feeding into the hopper 38. The leading edge of the trapezoidal channel 76 catches the leading edge of the trapezoidal block 74, since both leading edges are at an oblique angle, when the third slider 60 pulls the spring plate 75 forward, the trapezoidal groove 76 will generate a force perpendicular to the oblique direction to the trapezoidal block 74, this force can be decomposed into a force parallel to the slide rod 61 and a force perpendicular to the slide rod 61, wherein the acting force parallel to the sliding rod 61 is used for offsetting the pulling force of the third slider 60 on the spring piece 75, the acting force perpendicular to the sliding rod 61 is used for offsetting the elastic force of the spring piece 75, and the force is proportional to the weight of the hopper 38, and as the weight of the hopper 38 increases, the force perpendicular to the slide rod 61 increases, until the force is greater than the spring force of the spring plate 75, the spring plate 75 is then ejected upward and the trapezoidal blocks 74 leave the trapezoidal grooves 76 so that the No. three slider 60 can slide forward along the slide bars 61 while the feed conveyor belt 37 stops. When the third slider 60 slides to the second slider 62, the horizontal rod 65 is lifted upwards by the inclined surfaces of the block-shaped structure 68 and the hook of the horizontal rod 65, until the hook at the front end of the horizontal rod 65 moves to the front of the block-shaped structure 68, so as to hook the block-shaped structure 68, the position of the third slider 60 is fixed, meanwhile, the horizontal blocking rod 69 is pushed backwards by the block 71 by the action of the horizontal push rod 67 until the front end of the horizontal block 71 leaves the horizontal hole 77 of the fixed block 53, then the fixed block 53 slowly falls along with the rope 4, when the hopper 38 enters the lowest position to complete automatic unloading, the first motor 36 is started by the first switch 42, the rope 4 is pulled upwards by the driving of the first motor 36, when the fixed block 53 is pulled to the position of the vertical groove 59, the horizontal rod 65 is lifted upwards by the action of the fixed block 53, so that the third slider 60 is separated from the second slider 62, the third slider 60 is pulled backwards along the sliding rod 61 by the action of the first motor 36, and meanwhile, the horizontal stop rod 69 moves forwards to be inserted into the horizontal hole 77 of the fixed block 53, so that the fixed block 53 is fixed on the third slider 60. Thereby completing the process of one round of automatic discharging.

In embodiment 2, as shown in fig. 9, the present embodiment includes a hopper assembly, a feeding conveyor belt 37, a rope roller assembly 33, a sliding assembly and a first motor 36, wherein the structure of the main body portion in the present embodiment is the same as that in embodiment 1, only the technical features different from those in embodiment 1 will be described hereinafter, and the technical features not mentioned are the same as those in embodiment 1.

The sliding assembly of the embodiment comprises a sliding rod 61, a second sliding block 62 and a third sliding block 60. Different from the embodiment 1, the rear end of the sliding rod 61 is hinged to the fixing structure where the rope roller assembly 33 is located, the front end of the sliding rod 61 is connected with a second rope 79, the upper end of the second rope 79 is wound on a second winding drum 80, the second winding drum 80 is located above the front end of the sliding rod 61, and the second winding drum 80 can be driven by a motor or a handle and driven by hand cranking. The band-type brake motor can be selected for use when the motor drive, the handle that can fix the position can be selected for use when hand drive, and its purpose is all when stopping to live the position of No. two reel 80 through motor or handle behind the motion, makes it no longer rotatory because of other external forces. The position of the front end of the sliding rod 61 can be adjusted by winding and unwinding the second rope 79 through the second winding drum 80, so that the front end rotates around the hinged position of the rear end. The second slider 62 is fixed to the front end of the slide bar 61. In addition, the chain sprocket structure in embodiment 1 is eliminated in this embodiment.

When the feeding device is used, the position of the front end of the sliding rod 61 is adjusted through the second winding drum 80, the front end of the sliding rod 61 is placed above the loading position of the loading carriage, and then the feeding operation can be started, and the specific process is the same as that of embodiment 1. Because the power is reliable, the power-driven railway carriage is more suitable for a large rectangular railway carriage, and the length of the carriage is fixed.

As with embodiment 1, in this embodiment, it can be determined whether to install a gear box according to the specific situation of the application, specifically, the gear box needs to be installed when the falling speed of the hopper 38 is too high, which may damage goods, spill goods, or generate dust pollution, so as to slow down the falling speed of the hopper 38; the gearbox may not be installed when the hopper slips too fast without the above-mentioned adverse effects.

Example 3 as shown in fig. 10 and 11, this example includes a hopper assembly, a feed conveyor belt 37, a rope roller assembly 33, a slide assembly, and a first motor 36. The automatic feeding device further comprises a hopper frame, a slide rail 81, a second motor 86, a control rod 57 and a second switch 49, wherein the structure of the main body part in the embodiment is the same as that in embodiment 1, only the technical features which are different between the embodiment and embodiment 1 are described hereinafter, and the technical features which are not mentioned are the same as those in embodiment 1. The embodiment is more suitable for a single-layer goods loading structure with the frame beam, and the frame beam can be used for installation and transformation, so that the cost is reduced.

The hopper frame comprises a frame body 43 and a lever 55. For convenience of description, one end of the hopper frame facing the rope 4 is set to be a front end, and the opposite end thereof is set to be a rear end.

The support body 43 is positioned below the rope roller assembly 33, above the tail end of the feeding conveying belt 37 and on one side of the rope 4, the support body 43 is fixed on a wall or other structures of a warehouse, the middle position of the lever 55 is hinged with the support body 43, the rear end of the lever 55 is fixedly connected with the balancing weight 48, and in a natural state, the balancing weight 48 falls on the support body 43. The front end of the lever 55 is bent upward, the bent portion is divided into two parts from the rear to the front in the horizontal direction to form a Y-shaped branch, and a space between the two branches forms a slit which is wide in the front and narrow in the rear. A third switch 50 fixed on the frame body 43 is arranged below the rear half part of the lever 55, the third switch 50 controls the closing of the feeding conveyer belt 37, the third switch 50 is pressed down under the action of the lever 55 in a natural state, and when the rear end of the lever 55 is lifted, the third switch 50 is released, so that the feeding conveyer belt 37 can stop running. A fixed block 53 is arranged on the rope 4 near the lower end. A control rod 57 is arranged below the rope roller assembly 33, one end of the control rod 57 is hinged with a fixing structure where the rope roller assembly 33 is located, a hole 56 is formed in the other end of the control rod 57, the rope 4 penetrates through the hole 56, the diameter of the hole 56 is smaller than that of the fixing block 53, a second switch 49 is arranged above the control rod 57, when the control rod 57 deflects upwards, the control rod 57 can trigger the second switch 49, and the second switch 49 controls the stopping of the first motor 36 and the starting of the feeding conveyer belt 37.

When the rope 4 is driven by the first motor 36 to move upwards, firstly the rope passes through the lever 55, because the front end of the lever 55 inclines upwards, the fixing block 53 can slide upwards along the lever 55 until the rope moves to the upper part of the lever 55, then the fixing block 53 moves to the control rod 57, the control rod 57 is pushed upwards under the action of the fixing block 53, the second switch 49 is triggered through the control rod 57, the first motor 36 is closed through the second switch 49, the feeding conveyer belt 37 is started, so that the first motor 36 stops running, the fixing block 53 slowly falls down along with the hopper 38 and the rope 4 under the action of the gravity of the hopper 38, and when the rope falls to the lever 55, the fixing block 53 is blocked through the action of the lever 55. Meanwhile, the feeding conveyer belt 37 feeds materials into the hopper 38, the weight in the hopper 38 is gradually increased, after the set weight is reached, the front end of the lever 55 is pressed down under the action of gravity, the front end of the lever 55 is inclined downwards, then the fixed block 53 slides downwards forwards from the front end of the lever 55, meanwhile, the third switch 50 is released, and the feeding conveyer belt 37 is closed under the action of the third switch 50. Through the effect of rope roller assembly 33, make hopper 38 slowly fall, when falling the minimum, hopper 38 automatic discharge triggers switch 42 simultaneously, turns on motor 36 through switch 42, lifts up hopper 38 through the effect of motor 36 to accomplish a round of feeding process.

The slide rail 81 is located above the loading position and moves along the length direction of the boxcar. The rope roller assembly 33 and the first motor 36 are mounted on the same base 7, and the base is matched with the slide rail 81, that is, the base can slide on the slide rail 81 along the slide rail 81. Base chain wheels 83 are respectively installed at two ends of the sliding rail 81, the two base chain wheels 83 are connected through a base chain 84, the base chain 84 is fixedly connected with the base, and one of the base chain wheels 83 is driven by a second motor 86.

The slide rail 81 is provided with two travel switches, and the positions of the two travel switches can be triggered when the two travel switches move to the position of a certain travel switch. One of the travel switches is a fixed switch 82 fixed at a position above the feeding and conveying belt 37 on the sliding rail 81, the other travel switch is a sliding switch 85, and the sliding switch 85 is provided with a sliding groove matched with the sliding rail 81, so that the sliding switch 85 can slide along the sliding rail 81 through the sliding groove. Be equipped with the sprocket chain structure that is used for driving slide switch 85 on the slide rail 81, including two switch sprocket 87 that are located the slide rail 81 both ends and the switch chain 88 of connecting two switch sprocket 87, switch sprocket 87 can be motor drive, also can install the handle, through hand drive. The contracting brake motor can be selected for use when the motor is driven, the handle capable of fixing the position can be selected for use when the hand-cranking drive is carried out, the purpose is that the position of the switch chain wheel 87 is fixed through the motor or the handle after the movement is stopped, so that the switch chain wheel can not rotate due to other external forces, and the position of the sliding switch 85 is fixed. The two travel switches are simultaneously connected to the control circuit of the second motor 86, and the second motor 86 can be stopped by activating either travel switch.

In this embodiment, the lever 57 and the second switch 49 are positioned below the feeding conveyor belt 37, one end of the lever 57 is a hinged end which is hinged to a fixing device, the other end of the lever 57 is a free end which is located on the path traveled by the hopper 38 when moving upward, and the second switch 49 is positioned above the lever 57. The size and position relationship of the control rod 57 and the second switch 49 are satisfied, when the hopper 38 moves upwards, the edge of the hopper 38 can jack the free end of the control rod 57, and when the fixed block 53 moves upwards to the upper part of the lever 55, the control rod 57 can trigger the second switch 49 through the action of the edge of the hopper 38, so that the first motor 36 is switched off.

In this embodiment, the first switch 42 controls the start of the first motor 36 and the forward rotation of the second motor 86, and the third switch 50 controls the stop of the feeding conveyor belt 37 and the reverse rotation of the second motor 86, wherein the forward rotation refers to the turning of the second motor 86 when the base slides in the direction of the fixed switch 82, and the reverse rotation refers to the turning of the second motor 86 when the base moves in the direction of the slide switch 85.

When in use, the slide switch 85 is driven to slide along the slide rail 81 under the action of the switch chain wheel 87 and the switch chain 88, and slides to the position right above the discharging position in the warehouse. Then the hopper 38 is driven to rise by the action of the first motor 36, the second switch 49 is triggered by the control rod 57 after the hopper rises to a certain position, the first motor 36 stops running, and the feeding conveyer belt 37 is started to feed the hopper 38, the hopper 38 falls off from the lever 55 after being filled, the conveyer belt is closed by the action of the third switch 50, and the second motor 86 is started, the rope roller assembly 33 is driven to move to the sliding switch 85 by the action of the second motor 86, and at the same time, through the action of the rope roller assembly 33, the hopper 38 slowly falls down to the lowest position to complete the automatic discharging process, the first switch 42 is then activated, simultaneously activating the first motor 36 and the second motor 86, the rope roller assembly 33 is moved to the position of the fixed switch 82 by the action of the second motor 86, and the hopper 38 is lifted upwards by the action of the first motor 36. Thereby completing one round of the feeding process.

Whether to install the gearbox can be determined according to the specific situation of the application in the embodiment.

Examples 1 to 3 are suitable for loading rectangular bulk materials, and the structures of examples 4 to 6 can be adopted for loading cylindrical or square-section containers (such as large-scale canning of pharmaceutical raw materials in pharmaceutical factories, cellar-type storage or stocking of grains). Compared with the embodiments 1 to 3, the embodiments 4 to 6 eliminate the structure of the sliding assembly.

Example 4 is suitable for a case where the inlet aperture is relatively small, and is particularly suitable for large-scale tank type split charging of raw material medicines, and as shown in fig. 12, this example includes a hopper assembly, a feeding conveyor belt 37, a rope roller assembly 33, a first motor 36 and a hopper frame.

The rope roller assembly 33 is installed on the top of the discharging position, and the structure and the working principle are the same as those of the embodiment 1, and the description is not repeated here. The lower end of the rope 4 is divided into a plurality of strands which are respectively fixedly connected with the periphery of the hopper 38.

The hopper assembly comprises a hopper 38, a support rod 40, a horizontal seat 41 and a first switch 42. The periphery of the hopper 38 is provided with an outwardly extending horizontal hopper rim 39. The bottom of the hopper 38 is provided with a vertical support rod 40, the upper end of the support rod 40 is hinged with the hopper 38, wherein the hinged position is located at the edge position of the bottom of the hopper 38, and the lower end of the support rod 40 is fixedly connected with a horizontal seat 41. A first switch 42 is arranged at the bottom of the hopper 38 and at a position corresponding to the supporting rod 40, wherein the first switch 42 can contact and trigger the first switch 42 when the first switch 42 rotates with the hopper 38 around the upper end of the supporting rod 40 by a certain angle. The first switch 42 can start the first motor 36 after being triggered, and the first switch 42 can be connected with a control circuit of the first motor 36 in a wired or wireless mode, and the specific connection mode can adopt a conventional mode well known by those skilled in the art, and the specific technical characteristics are not described in detail. When the hopper 38 slowly falls down, firstly, the horizontal seat 41 is landed, the hopper 38 is supported by the support rod 40, then the hopper 38 rotates around the upper end of the support rod 40, then the hopper 38 is tilted to turn on one side, and the materials in the hopper 38 are scattered out, thereby completing a round of feeding process. During the process, the included angle between the bottom of the hopper 38 and the support rod 40 gradually decreases until the side wall of the support rod 40 contacts the first switch 42 at the bottom of the hopper 38, and the first switch 42 can start the first motor 36 after being triggered.

The end of the feeding conveyer belt 37 is located below the rope roller assembly 33, and the hopper frame is located below the end of the feeding conveyer belt 37. For ease of description, the hopper shelf is configured such that the location near one end of the hopper 38 is the inner end and the location away from the end of the hopper 38 is the outer end. The hopper frame comprises a frame body 43, a balance weight rod 44, a T-shaped frame 45, an L-shaped frame 46 and a linkage rod 47, wherein the frame body 43 is fixed on a wall or other structures of a warehouse, the T-shaped frame 45 and the L-shaped frame 46 are respectively positioned on two sides of a path which the hopper 38 passes through when moving vertically, the middle of the T-shaped frame 45 and the middle of the L-shaped frame 46 are respectively hinged with the frame body 43, and the T-shaped frame 45 and the L-shaped frame 46 respectively comprise a horizontal plate and a vertical rod. On the T-shaped frame 45, the lower end of the vertical rod is fixedly connected with the middle position of the horizontal plate to form an inverted T-shaped structure; the upper end of a vertical rod on the L-shaped frame 46 is hinged with the upper outer end of a horizontal plate to form an L-shaped structure, the upper end of a vertical rod of the T-shaped frame 45 is connected with the lower end of the vertical rod of the L-shaped frame 46 through a linkage rod 47, two ends of the linkage rod 47 are respectively hinged with the two vertical rods, and the two vertical rods and the linkage rod 47 are located at the position on one side of the motion track of the hopper 38 to prevent the hopper 38 from colliding with the linkage rod 47. The hinged joint of the T-shaped frame 45 and the L-shaped frame 46 is provided with a torsion spring (not shown in the figure), and the two horizontal plates can keep a horizontal state in a natural state through the elastic force of the torsion spring. The outer end of the counterweight rod 44 is hinged with the frame body 43, the inner end of the counterweight rod 44 is positioned at the outer end of the horizontal plate of the T-shaped frame 45, the counterweight block 48 is arranged on the counterweight rod 44, and in a natural state, the counterweight block 48 falls on the frame body 43, and when the inner end of the T-shaped frame 45 deflects downwards, the counterweight block 48 can be lifted. A second switch 49 and a third switch 50 are respectively arranged below the outer end and the inner end of the horizontal plate of the T-shaped frame 45, the second switch 49 or the third switch 50 can be triggered when the horizontal plate of the T-shaped frame 45 deflects up and down respectively, the second switch 49 is used for controlling the first motor 36 to be closed and the feeding conveyer belt 37 to be started, and the third switch 50 is used for controlling the feeding conveyer belt 37 to be closed.

The operation flow is as follows: when the feeding device is used, the empty hopper 38 is quickly lifted upwards under the action of the first motor 36, when the hopper 38 moves upwards to the position of the hopper frame, the inner ends of the two horizontal plates of the T-shaped frame 45 and the L-shaped frame 46 are jacked upwards to be in an inclined state under the action of the hopper edge 39 until the hopper 38 is positioned above the two horizontal plates, meanwhile, the horizontal plate of the T-shaped frame 45 triggers the second switch 49, the first motor 36 is turned off under the action of the second switch 49, the feeding conveyer belt 37 is started, the hopper 38 stops moving upwards, the feeding conveyer belt 37 starts feeding materials into the hopper 38, the hopper 38 slowly falls under the action of gravity, the hopper edge 39 falls on the upper surfaces of the inner ends of the two horizontal plates, and the hopper 38 is supported under the action of the two horizontal plates. When the material in the hopper 38 reaches the set weight, the inner ends of the horizontal plates of the T-shaped frame 45 are pressed downwards under the action of the gravity of the hopper 38, meanwhile, the outer ends of the horizontal plates push the balance weight rods 44 upwards, the vertical rods of the T-shaped frame 45 incline inwards along with the downward inclination of the inner ends of the horizontal plates, the vertical rods of the L-shaped frame 46 are pushed outwards under the action of the linkage rods 47, so that the inner ends of the horizontal plates of the L-shaped frame 46 incline downwards, the inner ends of the two horizontal plates incline downwards, the hopper 38 falls down, meanwhile, the third switch 50 is triggered by the front ends of the horizontal plates of the T-shaped frame 45, and the feeding conveyer belt 37 is closed under the action of the third switch 50. The hopper 38 is slowly dropped under the action of the rope roller assembly 33, when the hopper 38 falls on a material pile, the hopper 38 is inclined and unloaded under the action of the supporting rod 40, then the first switch 42 is triggered, the first motor 36 is started, the hopper 38 is lifted, and therefore a new round of feeding process is started.

In embodiment 5, as shown in fig. 13 and 14, this embodiment includes a hopper assembly, a feed conveyor belt 37, a rope roller assembly 33, and a hopper frame. In the present embodiment, the lifting process of the hopper 38 is realized by using a clockwork spring, and the main structure of the present embodiment is the same as that of embodiment 4, only the technical features that are different between the present embodiment and embodiment 4 will be described, and the same technical features will not be described again.

In the present embodiment, the main shaft 6 and the barrel structure 51 are connected through a spring 52, two ends of the spring 52 are respectively fixed on the main shaft 6 and the barrel structure 51, and the spring 52 is installed in a direction such that the spring 52 can be wound when the rope 4 is pulled out. The structure below the rope roller assembly 33 for installing the rope roller assembly 33 is provided with a strip-shaped hole 54 for passing through the rope 4. Rope 4 on be close to the position of lower extreme and be equipped with fixed block 53, the diameter of fixed block 53 is greater than the width of bar hole 54 to when upwards drawing rope 4, can keep off on bar hole 54 through fixed block 53, prevent that rope 4 from continuing upward movement. The fixed block 53 satisfies the upper position of the rope 4: when the fixed block 53 is stopped at the strip hole 54, the hopper 38 is positioned higher than the hopper frame and lower than the end of the feed conveyor 37.

In the present embodiment, because the spring 52 is used as power, the structure of the first motor 36, the first switch 42, the reel gear 34 and the motor gear 35 is eliminated. The second switch 49 is used only to control the activation of the infeed conveyor belt 37.

When the hopper 38 is full, the hopper 38 falls against the elastic force of the spring 52 by gravity, and when the hopper 38 falls to the bottom end to complete discharging, the weight of the hopper 38 becomes smaller, so that the hopper 38 is pulled upward by the spring 52 until the fixing block 53 is clamped at the strip-shaped hole 54.

Compared with embodiment 4, the present embodiment does not need to use a motor, and saves more energy. In addition, because the length of the spiral spring 52 is limited, the spiral spring is only suitable for small material tanks with not very high height, and is also suitable for small-sized well cellar type storage with smaller inlet caliber and shallower tank volume.

Example 6 is shown in FIG. 15. The present embodiment includes a feeding conveyer belt 37, a rope roller assembly 33, a hopper 38, a hopper frame and a first motor 36, wherein the feeding conveyer belt 37, the rope roller assembly 33, the hopper 38, the first motor 36 and their auxiliary structures are the same as those of embodiment 4, the same technical features are not repeated in the present embodiment, and the present embodiment is different from embodiment 1 mainly in the change of the hopper frame.

Example 6 is also applicable to open-air cone-type stacking of mineral material in ports or in cargo areas, in addition to the loading of trucks under the overhead, in which case the rope roller assembly 33 and the hopper frame can be mounted on a mobile car body or a mobile portal frame.

Features not mentioned herein, such as the control circuitry for the motor, the manner in which the switches are connected to the circuitry, etc., are well within the skill of the art, and those skilled in the art will be able to make appropriate selections within the skill of the art based on the description herein.

It should be noted that while the invention has been described in detail with respect to specific embodiments thereof, it will be apparent to those skilled in the art that various obvious changes can be made therein without departing from the spirit and scope of the invention.

Claims

1. A bulk material transfer machine, characterized by: comprises a hopper assembly, a feeding conveyer belt, a rope roller assembly and a first motor; the hopper assembly comprises a hopper, a support rod, a horizontal seat and a first switch; the bottom of the hopper is provided with a vertical supporting rod, the upper end of the supporting rod is hinged with the hopper, wherein the hinged position is positioned at the edge position of the bottom of the hopper, and the lower end of the supporting rod is fixedly connected with a horizontal seat; a first switch is arranged at the bottom of the hopper corresponding to the support rod; the first switch can start the first motor after being triggered, and is connected with a control circuit of the first motor; the tail end of the feeding conveying belt is positioned below the rope roller assembly, and the initial position of the hopper is positioned below the tail end of the feeding conveying belt; the rope roller assembly is arranged at the top of the discharging position and comprises a winding drum, a rope and a base; the winding drum comprises a main shaft, a drum body structure and circular side plates fixed at two ends of the drum body structure, wherein one end of the rope is fixed and wound on the winding drum, and the other end of the rope hangs down from the winding drum; a horizontal hole is formed in the axis of the winding drum, the main shaft penetrates through the horizontal hole in the axis of the winding drum, and two ends of the main shaft are fixed on the base or other structures for mounting the rope roller assembly; a reel gear is fixedly arranged on the reel side plate, and a motor gear meshed with the reel gear is arranged on the first motor; the lower end of the rope is divided into a plurality of strands which are respectively fixedly connected with the periphery of the hopper; the hopper frame comprises a frame body and a lever; the frame body is positioned below the rope roller assembly, above the tail end of the feeding conveying belt and on one side of the rope, the frame body is fixed on a wall or other structures of the warehouse, the middle position of the lever is hinged with the frame body, the rear end of the lever is fixedly connected with the balancing weight, and the balancing weight falls on the frame body in a natural state; the front end of the lever is bent upwards, the bent part is divided into two parts from back to front in the horizontal direction to form a Y-shaped fork, and a space between the two forks forms a gap which is wide in front and narrow in back; a third switch fixed on the frame body is arranged below the rear half part of the lever, and the third switch controls the closing of the feeding conveyer belt; a fixed block is arranged on the rope close to the lower end; the slide rail is positioned above the loading position and moves along the length direction of the boxcar; the rope roller assembly and the first motor are arranged on the same base, the base is matched with the sliding rail, and the base can slide on the sliding rail along the sliding rail; base chain wheels are respectively installed at two ends of the sliding rail, the two base chain wheels are connected through a base chain, the base chain is fixedly connected with the base, and one base chain wheel is driven by a second motor; two travel switches are arranged on the sliding rail; one of the travel switches is a fixed switch and is fixed at a position above the feeding conveyer belt on the slide rail, the other travel switch is a sliding switch, a sliding chute matched with the slide rail is arranged on the sliding switch, and the sliding switch can slide along the slide rail through the sliding chute; the sliding rail is provided with a chain wheel and chain structure for driving the sliding switch, the chain wheel and chain structure comprises two switch chain wheels positioned at two ends of the sliding rail and a switch chain connected with the two switch chain wheels, and the two travel switches are simultaneously connected with a control circuit of a second motor; the positions of the control rod and the second switch are positioned below the feeding conveyer belt, one end of the control rod is a hinged end, the hinged end is hinged with a fixing device, the other end of the control rod is a free end, the free end is positioned on a path through which the hopper moves upwards, and the second switch is positioned above the control rod; the size and position relation of the control rod and the second switch meet the requirement that when the hopper moves upwards, the edge of the hopper can jack up the free end of the control rod, and when the fixed block moves upwards to the position above the lever, the control rod can trigger the second switch through the action of the edge of the hopper, so that the first motor is turned off; the first switch controls the starting of the first motor and the forward rotation of the second motor, and the third switch controls the stopping of the feeding conveyer belt and the reverse rotation of the second motor.

2. Bulk machine for the transport of materials according to claim 1, characterized in that: the switch chain wheel is driven by a motor.

3. Bulk machine for the transport of materials according to claim 1, characterized in that: the switch chain wheel is provided with a handle and is driven by hand cranking.